Page 1
Page 2
Page 3
The Project Gutenberg eBook of The Principles of Leather
Manufacture
This eBook is for the use of anyone anywhere in the United States and
most other parts of the world at no cost and with almost no restrictions
whatsoever. You may copy it, give it away or re-use it under the terms of
the Project Gutenberg License included with this eBook or online at
www.gutenberg.org. If you are not located in the United States, you will
have to check the laws of the country where you are located before using
this eBook.
Title: The Principles of Leather Manufacture
Author: H. R. Procter
Release date: July 20, 2018 [eBook #57548]
Language: English
Other information and formats: www.gutenberg.org/ebooks/57548
Credits: Produced by Chris Curnow, Harry Lamé and the Online
Distributed Proofreading Team at http://www.pgdp.net (This
file was produced from images generously made available
by The Internet Archive)
*** START OF THE PROJECT GUTENBERG EBOOK THE PRINCIPLES
OF LEATHER MANUFACTURE ***
Please see the Transcriber’s Notes at the
end of this text.
Manufacture
This eBook is for the use of anyone anywhere in the United States and
most other parts of the world at no cost and with almost no restrictions
whatsoever. You may copy it, give it away or re-use it under the terms of
the Project Gutenberg License included with this eBook or online at
www.gutenberg.org. If you are not located in the United States, you will
have to check the laws of the country where you are located before using
this eBook.
Title: The Principles of Leather Manufacture
Author: H. R. Procter
Release date: July 20, 2018 [eBook #57548]
Language: English
Other information and formats: www.gutenberg.org/ebooks/57548
Credits: Produced by Chris Curnow, Harry Lamé and the Online
Distributed Proofreading Team at http://www.pgdp.net (This
file was produced from images generously made available
by The Internet Archive)
*** START OF THE PROJECT GUTENBERG EBOOK THE PRINCIPLES
OF LEATHER MANUFACTURE ***
Please see the Transcriber’s Notes at the
end of this text.
Page 4
The cover image has been created for this
doucument, and is placed in the public
domain.
doucument, and is placed in the public
domain.
Page 5
THE PRINCIPLES
OF
LEATHER MANUFACTURE
Frontispiece.
PLATE I.
OF
LEATHER MANUFACTURE
Frontispiece.
PLATE I.
Page 6
Section of Calf-skin. (For key, see Fig. 9.)
Page 7
THE PRINCIPLES
OF
Leather Manufacture
BY
H. R. PROCTER, F.I.C. F.C.S.
PROFESSOR OF LEATHER INDUSTRIES AT THE YORKSHIRE COLLEGE, LEEDS;
PAST PRESIDENT OF THE INTERNATIONAL ASSOCIATION
OF LEATHER TRADES CHEMISTS
OF
Leather Manufacture
BY
H. R. PROCTER, F.I.C. F.C.S.
PROFESSOR OF LEATHER INDUSTRIES AT THE YORKSHIRE COLLEGE, LEEDS;
PAST PRESIDENT OF THE INTERNATIONAL ASSOCIATION
OF LEATHER TRADES CHEMISTS
Page 8
London:
E. & F. N. SPON, Limited, 125 STRAND
New York:
SPON & CHAMBERLAIN, 123 LIBERTY STREET
1903
Dedicated to
PROFESSOR F. L. KNAPP
GEHEIMEN HOFRATH, DR. PHIL. AND DR. ING.
THE PIONEER OF SCIENTIFIC RESEARCH
IN LEATHER MANUFACTURE
E. & F. N. SPON, Limited, 125 STRAND
New York:
SPON & CHAMBERLAIN, 123 LIBERTY STREET
1903
Dedicated to
PROFESSOR F. L. KNAPP
GEHEIMEN HOFRATH, DR. PHIL. AND DR. ING.
THE PIONEER OF SCIENTIFIC RESEARCH
IN LEATHER MANUFACTURE
Page 9
P R E FA C E .
The origin of the present work was an attempt to prepare a second edition of
the little Text-Book of Tanning which the Author published in 1885, and which
has been long out of print. Though persevered in for years, the work was never
brought to completion, partly owing to the constant pressure of other duties,
but still more to the rapid advances which have been made in our knowledge of
the subject, and in the scientific thought which has been devoted to it. For his
share in the initiation of this work, much credit is due to Wilhelm Eitner,
Director of the Imperial Royal Research Institute for Leather Industries in
Vienna, but the advance he began has been energetically carried forward not
only in Vienna, but in the Tanning Schools and Research Institutes of Freiberg,
Leeds, London, Liège, Copenhagen, Berlin and elsewhere, and to a less extent
in private laboratories.
Under the pressure of this rapid growth, as it was impossible to complete the
work as a whole, the Author published an instalment dealing with the purely
chemical side of the subject in 1898, under the title of the ‘Leather Industries
Laboratory Book’; which has been translated into German, French and Italian,
and of which the English edition is rapidly approaching exhaustion.
The present work, which should by right have preceded the Laboratory
Book (and which frequently refers to it as “L.I.L.B.”), attempts to deal with the
general scientific principles of the industry, without describing in detail its
practical methods (though incidentally many practical points are discussed). To
complete the subject, a third volume ought to be written, giving working
details of the various methods of manufacture; but apart from the difficulty of
the subject, and the weariness of “making many books,” the methods of trade
The origin of the present work was an attempt to prepare a second edition of
the little Text-Book of Tanning which the Author published in 1885, and which
has been long out of print. Though persevered in for years, the work was never
brought to completion, partly owing to the constant pressure of other duties,
but still more to the rapid advances which have been made in our knowledge of
the subject, and in the scientific thought which has been devoted to it. For his
share in the initiation of this work, much credit is due to Wilhelm Eitner,
Director of the Imperial Royal Research Institute for Leather Industries in
Vienna, but the advance he began has been energetically carried forward not
only in Vienna, but in the Tanning Schools and Research Institutes of Freiberg,
Leeds, London, Liège, Copenhagen, Berlin and elsewhere, and to a less extent
in private laboratories.
Under the pressure of this rapid growth, as it was impossible to complete the
work as a whole, the Author published an instalment dealing with the purely
chemical side of the subject in 1898, under the title of the ‘Leather Industries
Laboratory Book’; which has been translated into German, French and Italian,
and of which the English edition is rapidly approaching exhaustion.
The present work, which should by right have preceded the Laboratory
Book (and which frequently refers to it as “L.I.L.B.”), attempts to deal with the
general scientific principles of the industry, without describing in detail its
practical methods (though incidentally many practical points are discussed). To
complete the subject, a third volume ought to be written, giving working
details of the various methods of manufacture; but apart from the difficulty of
the subject, and the weariness of “making many books,” the methods of trade
Page 10
are so fluctuating, and dependent on temporary conditions that they have not
the same permanent value as the record of scientific advance.
As the present volume is intended to appeal both to the chemist and to the
practical tanner, it must to a certain extent fail in both, since many matters are
included which are already familiar to the former, and it is to be feared, some,
which may prove difficult to the latter. For these and other imperfections the
Author claims the indulgence of his Readers.
The Author must here acknowledge his indebtedness to Dr. Tom Guthrie
and to Mr. A. B. Searle for assistance in writing several of the chapters; to Dr.
A. Turnbull and Mr. F. A. Blockey for much help in reading proofs and
preparing the MS. for the press; and to the many gentlemen who have
furnished or allowed him to use their blocks and drawings in illustration.
The Yorkshire College,
Leeds.
the same permanent value as the record of scientific advance.
As the present volume is intended to appeal both to the chemist and to the
practical tanner, it must to a certain extent fail in both, since many matters are
included which are already familiar to the former, and it is to be feared, some,
which may prove difficult to the latter. For these and other imperfections the
Author claims the indulgence of his Readers.
The Author must here acknowledge his indebtedness to Dr. Tom Guthrie
and to Mr. A. B. Searle for assistance in writing several of the chapters; to Dr.
A. Turnbull and Mr. F. A. Blockey for much help in reading proofs and
preparing the MS. for the press; and to the many gentlemen who have
furnished or allowed him to use their blocks and drawings in illustration.
The Yorkshire College,
Leeds.
Page 11
CONTENTS.
CHAPTER I.
INTRODUCTORY AND HISTORICAL.
Primitive methods of leather manufacture — Use of leather by the ancients — Progress of leather
manufacture in England — Methods of production of leather — Vegetable tannages — Combination
tannages — Use of aluminium, iron and chromium — Oil- and fat-leathers — Difficulties of
scientific treatment PAGE 1
CHAPTER II.
INTRODUCTORY SKETCH OF LEATHER MANUFACTURE.
The object of tanning — Washing and soaking — Removal of hair by liming — Unhairing by
putrefaction — Unhairing and fleshing — Deliming — Bating, puering and drenching — The
vegetable tanning process — Currying — Alum, chrome and chamois leathers PAGE 7
CHAPTER III.
THE LIVING CELL.
The structure of cells — White blood-corpuscles — The yeast-cell — Epidermis cells — The building up
of plants PAGE 10
CHAPTER IV.
PUTREFACTION AND FERMENTATION.
CHAPTER I.
INTRODUCTORY AND HISTORICAL.
Primitive methods of leather manufacture — Use of leather by the ancients — Progress of leather
manufacture in England — Methods of production of leather — Vegetable tannages — Combination
tannages — Use of aluminium, iron and chromium — Oil- and fat-leathers — Difficulties of
scientific treatment PAGE 1
CHAPTER II.
INTRODUCTORY SKETCH OF LEATHER MANUFACTURE.
The object of tanning — Washing and soaking — Removal of hair by liming — Unhairing by
putrefaction — Unhairing and fleshing — Deliming — Bating, puering and drenching — The
vegetable tanning process — Currying — Alum, chrome and chamois leathers PAGE 7
CHAPTER III.
THE LIVING CELL.
The structure of cells — White blood-corpuscles — The yeast-cell — Epidermis cells — The building up
of plants PAGE 10
CHAPTER IV.
PUTREFACTION AND FERMENTATION.
Page 12
The nature of ferments — Organised and unorganised ferments — Classification of organised ferments
— General properties of ferments — The alcoholic fermentation — The action of enzymes or
unorganised ferments — The destruction of ferments by heat and antiseptics — The products of
fermentation — The fermentations of the tannery — Fermentation in bating and puering —
Fermentation in the tanning liquors — Moulds and mildews — Control of fermentation PAGE 15
CHAPTER V.
ANTISEPTICS AND DISINFECTANTS.
Distinction of antiseptics and disinfectants — Lime — Sulphur dioxide — Manufacture of sulphuric acid
— Bisulphites and metabisulphites — Boric acid and borates — Mercuric chloride — Mercuric
iodide — Copper sulphate — Zinc salts — Arsenic — Fluorides — Phenol — Use of carbolic acid —
Eudermin — Creasote — Creolin — Salicylic acid — Benzoic acid — Cresotinic acid —
Anticalcium — “C.T.” bate — Naphthalene sulphonic acid — Naphthols — Hydronaphthol —
Oxynaphthoic acid — Carbon disulphide — Formaldehyde — Triformol — Camphor and essential
oils PAGE 21
CHAPTER VI.
THE ORIGIN AND CURING OF HIDES AND SKINS.
Marking of hides — Fellmongering of sheep-skins — The use of salt — Salting of packer hides —
Brining — Dry-salting — Indian plaster cures — Analysis of salt-earths — Salt- and iron-stains —
Drying of hides and skins — Damage by insects — The warble-fly — Damage by branding —
Cockle PAGE 33
CHAPTER VII.
STRUCTURE AND GROWTH OF SKIN.
Similarity of Mammalian skins — Development of skin — Structure of calf-skin — The epidermis —
The structure of hair — The sebaceous glands — The development of hair — The hair-sheath — The
hair-muscle — The hyaline layer — The corium — Connective tissue — Fat cells — Striped muscle
— Elastic fibres — The unhairing process — The sweating process PAGE 46
CHAPTER VIII.
— General properties of ferments — The alcoholic fermentation — The action of enzymes or
unorganised ferments — The destruction of ferments by heat and antiseptics — The products of
fermentation — The fermentations of the tannery — Fermentation in bating and puering —
Fermentation in the tanning liquors — Moulds and mildews — Control of fermentation PAGE 15
CHAPTER V.
ANTISEPTICS AND DISINFECTANTS.
Distinction of antiseptics and disinfectants — Lime — Sulphur dioxide — Manufacture of sulphuric acid
— Bisulphites and metabisulphites — Boric acid and borates — Mercuric chloride — Mercuric
iodide — Copper sulphate — Zinc salts — Arsenic — Fluorides — Phenol — Use of carbolic acid —
Eudermin — Creasote — Creolin — Salicylic acid — Benzoic acid — Cresotinic acid —
Anticalcium — “C.T.” bate — Naphthalene sulphonic acid — Naphthols — Hydronaphthol —
Oxynaphthoic acid — Carbon disulphide — Formaldehyde — Triformol — Camphor and essential
oils PAGE 21
CHAPTER VI.
THE ORIGIN AND CURING OF HIDES AND SKINS.
Marking of hides — Fellmongering of sheep-skins — The use of salt — Salting of packer hides —
Brining — Dry-salting — Indian plaster cures — Analysis of salt-earths — Salt- and iron-stains —
Drying of hides and skins — Damage by insects — The warble-fly — Damage by branding —
Cockle PAGE 33
CHAPTER VII.
STRUCTURE AND GROWTH OF SKIN.
Similarity of Mammalian skins — Development of skin — Structure of calf-skin — The epidermis —
The structure of hair — The sebaceous glands — The development of hair — The hair-sheath — The
hair-muscle — The hyaline layer — The corium — Connective tissue — Fat cells — Striped muscle
— Elastic fibres — The unhairing process — The sweating process PAGE 46
CHAPTER VIII.
Page 13
THE CHEMICAL CONSTITUENTS OF SKIN.
The keratin tissues — Production of gelatine from connective tissue — Analyses of hide and gelatine —
Constitution of gelatine — Analysis and Reactions of gelatine — Decomposition of gelatine —
Reactions of gelatine — Chondrin — Coriin — Hide-albumin — “Acid” and “alkali” albumins —
Egg-albumin — Vitellin — Casein — Keratins — Elastic fibres — Analytical methods — Kjeldahl
process PAGE 56
CHAPTER IX.
THE PHYSICAL CHEMISTRY OF THE HIDE-FIBRE.
Causes of swelling and contraction — The essentials of the tanning process — The constitution of matter
— The nature of molecules — Vapour-pressure — Surface-tension — Solution-pressures — Jellies
— Crystals — Osmotic pressure — Electrolytic dissociation — Electrolysis — Reactions of ions —
Absorption of water by gelatine — Dehydration by alcohol — Action of acids, alkalies and salts on
gelatinous fibre — Physical explanation of swelling — Action of acids on gelatine — Action of
alkalies on gelatine — Effect of salt — The pickling process PAGE 73
CHAPTER X.
WATER AS USED IN THE TANNERY.
Impurities of natural water — Hardness — Soap test — Temporary hardness — Clark’s softening process
— Archbutt and Deeley’s softening apparatus — Other appliances — Effect of temporary hardness in
tanning and dyeing — Permanent hardness — Boiler scale — Mud — Iron — Alumina — Soda —
Copper, lead, etc. — Sulphuric acid — Nitrates and Nitrites — Chlorine — Carbonic acid — Silicic
acid — Effect of hardness on plumping — Peaty waters PAGE 93
CHAPTER XI.
SOAKING AND SOFTENING OF HIDES AND SKINS.
Washing of fresh hides — Danger of putrefaction — Soaking of salted hides and skins — Soaking and
softening of dry and dry-salted hides — American wash-wheel — Chemical methods — Difficulty of
softening hides dried at high temperature PAGE 108
The keratin tissues — Production of gelatine from connective tissue — Analyses of hide and gelatine —
Constitution of gelatine — Analysis and Reactions of gelatine — Decomposition of gelatine —
Reactions of gelatine — Chondrin — Coriin — Hide-albumin — “Acid” and “alkali” albumins —
Egg-albumin — Vitellin — Casein — Keratins — Elastic fibres — Analytical methods — Kjeldahl
process PAGE 56
CHAPTER IX.
THE PHYSICAL CHEMISTRY OF THE HIDE-FIBRE.
Causes of swelling and contraction — The essentials of the tanning process — The constitution of matter
— The nature of molecules — Vapour-pressure — Surface-tension — Solution-pressures — Jellies
— Crystals — Osmotic pressure — Electrolytic dissociation — Electrolysis — Reactions of ions —
Absorption of water by gelatine — Dehydration by alcohol — Action of acids, alkalies and salts on
gelatinous fibre — Physical explanation of swelling — Action of acids on gelatine — Action of
alkalies on gelatine — Effect of salt — The pickling process PAGE 73
CHAPTER X.
WATER AS USED IN THE TANNERY.
Impurities of natural water — Hardness — Soap test — Temporary hardness — Clark’s softening process
— Archbutt and Deeley’s softening apparatus — Other appliances — Effect of temporary hardness in
tanning and dyeing — Permanent hardness — Boiler scale — Mud — Iron — Alumina — Soda —
Copper, lead, etc. — Sulphuric acid — Nitrates and Nitrites — Chlorine — Carbonic acid — Silicic
acid — Effect of hardness on plumping — Peaty waters PAGE 93
CHAPTER XI.
SOAKING AND SOFTENING OF HIDES AND SKINS.
Washing of fresh hides — Danger of putrefaction — Soaking of salted hides and skins — Soaking and
softening of dry and dry-salted hides — American wash-wheel — Chemical methods — Difficulty of
softening hides dried at high temperature PAGE 108
Page 14
CHAPTER XII.
DEPILATION.
Methods of depilation — Sweating process — Liming — Sources of lime — Quicklime — Slaking of
lime — Solubility of lime in water — Analysis of lime — “Available” lime — Action of lime on hide
— Liming in pits — Suspension limes — Effect of warming limes — Quantity of lime required —
The Buffalo method — Action of old limes — Solution of hide substance by limes — Sodium and
potassium hydrates — Payne and Pullman’s process — Alkaline carbonates — Alkaline sulphides —
Sodium sulphide — Calcium Sulphydrate — Gas-lime — Tank-waste — Lufkin’s liming preparation
— Barium sulphydrate — Realgar, or red sulphide of arsenic — “Inoffensive” unhairing solution —
Earp’s patent — Unhairing on the beam — Unhairing machines — Vaughn machine — Leidgen
machine — Unhairing in stocks and wash-wheel — Jones machine — Fleshing — Vaughn fleshing
machine — Rounding PAGE 119
CHAPTER XIII.
DELIMING, BATING, PUERING AND DRENCHING.
Methods of removing lime and reducing swelling — Use of acids — Lactic, acetic and formic acids —
Boral — Sodium bisulphate — Boric (boracic) acid — Borax — “Pulling down” process — Use of
ammonium chloride and sulphate — Pickling solutions — Drenching with lactic acid —
Metabisulphite of soda — Washing out lime, French process — Nesbitt’s process — Use of carbonic
acid — Carbolic acid — Cresotinic acid — Oxynaphthoic acid — “Anticalcium” — “Acrilene bating
acid” — “C.T. Bate” — Use of sulphides and polysulphides — Babool pods — Bran-drenching —
Bating and puering — Causes of bating effect — Pepsin — Trypsin, or Pancreatin — Wood’s
researches — Erodin — Palmer’s experiments — Other artificial bates — Relative effect of dog- and
pigeon-dung bates — Analysis of dungs — “Scudding,” or “fine hairing” — Preservation and use of
dung PAGE 152
CHAPTER XIV.
ALUM TANNAGE, OR TAWING.
Nature of leather — Mineral tanning substances — Salts of aluminium — Alums — Aluminium sulphate
— Effect of salt in tawing — Basic alumina solutions — Tawing of skins for rugs — Calf-kid
manufacture — Glove-kid — Green leather and other combination tannages PAGE 184
CHAPTER XV.
DEPILATION.
Methods of depilation — Sweating process — Liming — Sources of lime — Quicklime — Slaking of
lime — Solubility of lime in water — Analysis of lime — “Available” lime — Action of lime on hide
— Liming in pits — Suspension limes — Effect of warming limes — Quantity of lime required —
The Buffalo method — Action of old limes — Solution of hide substance by limes — Sodium and
potassium hydrates — Payne and Pullman’s process — Alkaline carbonates — Alkaline sulphides —
Sodium sulphide — Calcium Sulphydrate — Gas-lime — Tank-waste — Lufkin’s liming preparation
— Barium sulphydrate — Realgar, or red sulphide of arsenic — “Inoffensive” unhairing solution —
Earp’s patent — Unhairing on the beam — Unhairing machines — Vaughn machine — Leidgen
machine — Unhairing in stocks and wash-wheel — Jones machine — Fleshing — Vaughn fleshing
machine — Rounding PAGE 119
CHAPTER XIII.
DELIMING, BATING, PUERING AND DRENCHING.
Methods of removing lime and reducing swelling — Use of acids — Lactic, acetic and formic acids —
Boral — Sodium bisulphate — Boric (boracic) acid — Borax — “Pulling down” process — Use of
ammonium chloride and sulphate — Pickling solutions — Drenching with lactic acid —
Metabisulphite of soda — Washing out lime, French process — Nesbitt’s process — Use of carbonic
acid — Carbolic acid — Cresotinic acid — Oxynaphthoic acid — “Anticalcium” — “Acrilene bating
acid” — “C.T. Bate” — Use of sulphides and polysulphides — Babool pods — Bran-drenching —
Bating and puering — Causes of bating effect — Pepsin — Trypsin, or Pancreatin — Wood’s
researches — Erodin — Palmer’s experiments — Other artificial bates — Relative effect of dog- and
pigeon-dung bates — Analysis of dungs — “Scudding,” or “fine hairing” — Preservation and use of
dung PAGE 152
CHAPTER XIV.
ALUM TANNAGE, OR TAWING.
Nature of leather — Mineral tanning substances — Salts of aluminium — Alums — Aluminium sulphate
— Effect of salt in tawing — Basic alumina solutions — Tawing of skins for rugs — Calf-kid
manufacture — Glove-kid — Green leather and other combination tannages PAGE 184
CHAPTER XV.
Page 15
IRON AND CHROME TANNAGES.
Iron tannages — Chrome tannages — Chemistry of chromium compounds — Knapp’s method of chrome
tannage — Cavallin — Swan — Heinzerling — Hummel’s improvement — Schultz’s method —
Theory of the two-bath process — Practical management of the two-bath process — Dennis’s chrome
tanning liquor — Procter’s liquors — Theory of basic process — Practical use of basic liquors —
Washing and neutralisation — Effect of sulphur on chrome leather — Bluebacking — Fat-liquoring
— Dyeing of chrome leather — Glazing and finishing PAGE 198
CHAPTER XVI.
PRINCIPLES OF THE VEGETABLE TANNING PROCESSES.
Methods of sole-leather tanning — Finishing of sole-leather — Theory of vegetable tannage — Deliming
of sole-leather — “Mellowness” of liquors — Penetration of tannage — Drying of sole-leather —
Tanning of dressing leathers — Preparation for tannage — Avoidance of “bloom” — Tannage of
moroccos and other skins PAGE 220
CHAPTER XVII.
COMBINATION OF VEGETABLE AND MINERAL TANNAGES.
Early combination tannages — Respective effect of mineral and vegetable tannages — Use of fat-liquor
— Action of mineral and vegetable tanning materials on each other — Danish and Swedish glove
leathers — Green leathers — Making of fat-liquors — Chrome combinations PAGE 236
CHAPTER XVIII.
VEGETABLE TANNING MATERIALS.
Distribution of tannin in plants — Structure of barks — Botanical list of important tanning materials
PAGE 242
CHAPTER XIX.
THE CHEMISTRY OF THE TANNINS.
Iron tannages — Chrome tannages — Chemistry of chromium compounds — Knapp’s method of chrome
tannage — Cavallin — Swan — Heinzerling — Hummel’s improvement — Schultz’s method —
Theory of the two-bath process — Practical management of the two-bath process — Dennis’s chrome
tanning liquor — Procter’s liquors — Theory of basic process — Practical use of basic liquors —
Washing and neutralisation — Effect of sulphur on chrome leather — Bluebacking — Fat-liquoring
— Dyeing of chrome leather — Glazing and finishing PAGE 198
CHAPTER XVI.
PRINCIPLES OF THE VEGETABLE TANNING PROCESSES.
Methods of sole-leather tanning — Finishing of sole-leather — Theory of vegetable tannage — Deliming
of sole-leather — “Mellowness” of liquors — Penetration of tannage — Drying of sole-leather —
Tanning of dressing leathers — Preparation for tannage — Avoidance of “bloom” — Tannage of
moroccos and other skins PAGE 220
CHAPTER XVII.
COMBINATION OF VEGETABLE AND MINERAL TANNAGES.
Early combination tannages — Respective effect of mineral and vegetable tannages — Use of fat-liquor
— Action of mineral and vegetable tanning materials on each other — Danish and Swedish glove
leathers — Green leathers — Making of fat-liquors — Chrome combinations PAGE 236
CHAPTER XVIII.
VEGETABLE TANNING MATERIALS.
Distribution of tannin in plants — Structure of barks — Botanical list of important tanning materials
PAGE 242
CHAPTER XIX.
THE CHEMISTRY OF THE TANNINS.
Page 16
Sources of tannins — General qualities of tannins — Chemical constitution — Catechol- and pyrogallol
tannins — Catechins — Tendency of Catechol tannins to darken with light — “Physiological” and
“pathological” tannins — Presence of mordant colouring matters PAGE 294
CHAPTER XX.
THE SAMPLING AND ANALYSIS OF TANNING MATERIALS.
The International Association of Leather Trades Chemists — The American Official Association of
Agricultural Chemists — The sampling of material — Preparation of solution for analysis —
Extraction of solid materials — Total soluble matter — Evaporations of solutions — The weighing of
residues — The determination of non-tannins — The hide-powder filter method — The hide-powder
shake method — Determination of moisture — Colour-measurement PAGE 300
CHAPTER XXI.
THE GRINDING OF TANNING MATERIALS.
Primitive methods of grinding — The bell mill or coffee mill — Disc mills — Disintegrators — Carr’s
disintegrator — Carter’s disintegrator — Adjustment of disintegrators — The Williams pulveriser —
Myrobalans and Valonia crushers — Sawing mills — Shaving mills — Dyewood cutting machines —
Screening of ground materials — Hatching of bark — Disintegrators and fire insurance — Dust from
disintegrators — Chain conveyors — Belt conveyors — Vibrating conveyors PAGE 316
CHAPTER XXII.
THE EXTRACTION OF TANNING MATERIALS, AND THE MAKING OF
EXTRACTS.
Leaching — Early forms of leaches — The press-leach system — Handling of liquors — Distributing
troughs and valves — Construction of leaches — Influence of temperature — Use of silent boiling jet
— Closed extractors — Sprinkling leaches — Manufacture of extracts — Decolorisation of extracts
— Soluble extracts — Concentration of extracts — Yaryan evaporator — Multiple effects — The use
of extracts in the tannery — Effect of temperature on extraction and colour PAGE 328
CHAPTER XXIII.
tannins — Catechins — Tendency of Catechol tannins to darken with light — “Physiological” and
“pathological” tannins — Presence of mordant colouring matters PAGE 294
CHAPTER XX.
THE SAMPLING AND ANALYSIS OF TANNING MATERIALS.
The International Association of Leather Trades Chemists — The American Official Association of
Agricultural Chemists — The sampling of material — Preparation of solution for analysis —
Extraction of solid materials — Total soluble matter — Evaporations of solutions — The weighing of
residues — The determination of non-tannins — The hide-powder filter method — The hide-powder
shake method — Determination of moisture — Colour-measurement PAGE 300
CHAPTER XXI.
THE GRINDING OF TANNING MATERIALS.
Primitive methods of grinding — The bell mill or coffee mill — Disc mills — Disintegrators — Carr’s
disintegrator — Carter’s disintegrator — Adjustment of disintegrators — The Williams pulveriser —
Myrobalans and Valonia crushers — Sawing mills — Shaving mills — Dyewood cutting machines —
Screening of ground materials — Hatching of bark — Disintegrators and fire insurance — Dust from
disintegrators — Chain conveyors — Belt conveyors — Vibrating conveyors PAGE 316
CHAPTER XXII.
THE EXTRACTION OF TANNING MATERIALS, AND THE MAKING OF
EXTRACTS.
Leaching — Early forms of leaches — The press-leach system — Handling of liquors — Distributing
troughs and valves — Construction of leaches — Influence of temperature — Use of silent boiling jet
— Closed extractors — Sprinkling leaches — Manufacture of extracts — Decolorisation of extracts
— Soluble extracts — Concentration of extracts — Yaryan evaporator — Multiple effects — The use
of extracts in the tannery — Effect of temperature on extraction and colour PAGE 328
CHAPTER XXIII.
Page 17
FATS, SOAPS, OILS AND WAXES.
Characteristics of fats and oils — Chemical constitution — Nature and production of soaps — Insoluble
soaps — Distillation of fats — Solvents of oils — Drying oils — Saturated fatty acids — Non-drying
liquid fatty acids — Less-saturated liquid fatty acids — Castor oil — Tallow — Neatsfoot oil —
Wool fat — Holden fat — Distilled wool grease — Distilled stearine — Olive oil — Castor oil —
Turkey-red oil — Linseed oil — Boiled oils — Japan for leather — Cottonseed oil — Sesame oil —
Cod oil — Shark liver oil — Whale oil — Seal oil — Menhaden oil — Fish oils — Fish tallow —
Dégras and Sod oil — Waxes — Sperm oil — Beeswax — Carnauba wax — Japan wax — Volatile
or essential oils — Birch oil — Wintergreen oil — Mineral oils and waxes — Vaseline and vaseline
oil — Paraffin wax — Ozokerit — Resin oils — Resin PAGE 350
CHAPTER XXIV.
OIL TANNAGES, AND THE USE OF OILS AND FATS IN CURRYING.
Primitive use of oil in leather manufacture — Chamoising and the production of washleather —
Manufacture of Moellon, or Dégras — Sod oil — Formaldehyde leathers — “Crown” and “Helvetia”
leathers — Theory of oil leathers — Processes of currying — Theory of the stuffing process — Hand-
stuffing — Drum-stuffing — Stuffing of dry leather — “Spueing” and its causes — Fat-liquoring
PAGE 378
CHAPTER XXV.
DYES AND DYEING.
Coal-tar colours — Acid and basic colours — Theories of dyeing — Fixation of colours on leather —
Mordants and mordant colours — Curriers’ inks — Glazes and finishes — “Assistants” in dyeing —
Bronzing — Fading of colours — Practical methods of leather dyeing — Use of dyewoods — Iron
“strikers” — Tannin blacks — Staining — Theory of colour-mixtures — Finishing dyed leathers —
Testing of dyes — Injurious effects of metals in dyeing PAGE 394
CHAPTER XXVI.
EVAPORATION, HEATING AND DRYING.
Theory of evaporation — Boiling point and vapour-pressure — Consumption of heat in evaporation —
Heat-units — Mechanical energy of heat — Evaporation by “multiple effect” — Vapour-pressure of
atmospheric moisture — Wet and dry bulb thermometers — Heat and air required in leather-drying
Characteristics of fats and oils — Chemical constitution — Nature and production of soaps — Insoluble
soaps — Distillation of fats — Solvents of oils — Drying oils — Saturated fatty acids — Non-drying
liquid fatty acids — Less-saturated liquid fatty acids — Castor oil — Tallow — Neatsfoot oil —
Wool fat — Holden fat — Distilled wool grease — Distilled stearine — Olive oil — Castor oil —
Turkey-red oil — Linseed oil — Boiled oils — Japan for leather — Cottonseed oil — Sesame oil —
Cod oil — Shark liver oil — Whale oil — Seal oil — Menhaden oil — Fish oils — Fish tallow —
Dégras and Sod oil — Waxes — Sperm oil — Beeswax — Carnauba wax — Japan wax — Volatile
or essential oils — Birch oil — Wintergreen oil — Mineral oils and waxes — Vaseline and vaseline
oil — Paraffin wax — Ozokerit — Resin oils — Resin PAGE 350
CHAPTER XXIV.
OIL TANNAGES, AND THE USE OF OILS AND FATS IN CURRYING.
Primitive use of oil in leather manufacture — Chamoising and the production of washleather —
Manufacture of Moellon, or Dégras — Sod oil — Formaldehyde leathers — “Crown” and “Helvetia”
leathers — Theory of oil leathers — Processes of currying — Theory of the stuffing process — Hand-
stuffing — Drum-stuffing — Stuffing of dry leather — “Spueing” and its causes — Fat-liquoring
PAGE 378
CHAPTER XXV.
DYES AND DYEING.
Coal-tar colours — Acid and basic colours — Theories of dyeing — Fixation of colours on leather —
Mordants and mordant colours — Curriers’ inks — Glazes and finishes — “Assistants” in dyeing —
Bronzing — Fading of colours — Practical methods of leather dyeing — Use of dyewoods — Iron
“strikers” — Tannin blacks — Staining — Theory of colour-mixtures — Finishing dyed leathers —
Testing of dyes — Injurious effects of metals in dyeing PAGE 394
CHAPTER XXVI.
EVAPORATION, HEATING AND DRYING.
Theory of evaporation — Boiling point and vapour-pressure — Consumption of heat in evaporation —
Heat-units — Mechanical energy of heat — Evaporation by “multiple effect” — Vapour-pressure of
atmospheric moisture — Wet and dry bulb thermometers — Heat and air required in leather-drying
Page 18
— Loss of heat by buildings — Quantity of heat given by steam and hot-water pipes — Screw-fans
for drying — Centrifugal fans — “Turret” dryer — Downward ventilation — Arrangement of steam-
pipes — Hot water pipes PAGE 420
CHAPTER XXVII.
CONSTRUCTION AND MAINTENANCE OF TANNERIES.
Selection of site — Arrangement of buildings — Fire insurance — Automatic sprinklers — Possibility of
extension — Production and distribution of power — Electric motors — Shafts, pulleys and belting
— Balancing of machinery — Fire-risk from bark mills — Chain-conveyors — Lubricating oils —
Construction of pits — Underground pipes and overhead troughs — Pumps and pumping appliances
PAGE 444
CHAPTER XXVIII.
WASTE PRODUCTS AND THEIR DISPOSAL.
Hair — Fleshings and glue-stuff — Fat — Bate-shavings — Horns — Spent tan — Tan-furnaces —
Sewage and other waste liquids — Chemical purification of sewage — Settling tanks — Filter-
presses — Bacterial purification of sewage — Tannery waste-liquors PAGE 460
APPENDIX A.
METHOD OF THE INTERNATIONAL ASSOCIATION OF LEATHER-
TRADES CHEMISTS FOR THE ANALYSIS OF TANNING MATERIALS:
Corrected to 1901.
Sampling from bulk — Preparation for analysis — Preparation of infusion — Determination of tanning
matters and non-tannins — Colour-measurement — Analysis of used liquors PAGE 475
APPENDIX B.
THE DECIMAL SYSTEM.
Metrical weights and measures — Centigrade thermometer PAGE 481
for drying — Centrifugal fans — “Turret” dryer — Downward ventilation — Arrangement of steam-
pipes — Hot water pipes PAGE 420
CHAPTER XXVII.
CONSTRUCTION AND MAINTENANCE OF TANNERIES.
Selection of site — Arrangement of buildings — Fire insurance — Automatic sprinklers — Possibility of
extension — Production and distribution of power — Electric motors — Shafts, pulleys and belting
— Balancing of machinery — Fire-risk from bark mills — Chain-conveyors — Lubricating oils —
Construction of pits — Underground pipes and overhead troughs — Pumps and pumping appliances
PAGE 444
CHAPTER XXVIII.
WASTE PRODUCTS AND THEIR DISPOSAL.
Hair — Fleshings and glue-stuff — Fat — Bate-shavings — Horns — Spent tan — Tan-furnaces —
Sewage and other waste liquids — Chemical purification of sewage — Settling tanks — Filter-
presses — Bacterial purification of sewage — Tannery waste-liquors PAGE 460
APPENDIX A.
METHOD OF THE INTERNATIONAL ASSOCIATION OF LEATHER-
TRADES CHEMISTS FOR THE ANALYSIS OF TANNING MATERIALS:
Corrected to 1901.
Sampling from bulk — Preparation for analysis — Preparation of infusion — Determination of tanning
matters and non-tannins — Colour-measurement — Analysis of used liquors PAGE 475
APPENDIX B.
THE DECIMAL SYSTEM.
Metrical weights and measures — Centigrade thermometer PAGE 481
Page 19
APPENDIX C.
METHOD OF ANALYSIS OF TANNING MATERIALS OF THE AMERICAN
ASSOCIATION OF OFFICIAL AGRICULTURAL CHEMISTS: Corrected to
1901.
Preparation of sample — Quantity of material — Moisture — Total solids — Soluble solids — Non-
tannins — Tannins — Testing of hide-powder — Testing non-tannin filtrate PAGE 482
APPENDIX D.
LISTS OF COAL-TAR DYES SUITABLE FOR DYEING AND STAINING
LEATHER, furnished by Mr. M. C. LAMB.
Colours for staining leather — Colours for dyeing vegetable-tanned leather — Dyeing and finishing
chrome-leather — List of colours suitable for chrome-leather PAGE 485
INDEX PAGE 499
PRINCIPLES
OF
LEATHER MANUFACTURE.
METHOD OF ANALYSIS OF TANNING MATERIALS OF THE AMERICAN
ASSOCIATION OF OFFICIAL AGRICULTURAL CHEMISTS: Corrected to
1901.
Preparation of sample — Quantity of material — Moisture — Total solids — Soluble solids — Non-
tannins — Tannins — Testing of hide-powder — Testing non-tannin filtrate PAGE 482
APPENDIX D.
LISTS OF COAL-TAR DYES SUITABLE FOR DYEING AND STAINING
LEATHER, furnished by Mr. M. C. LAMB.
Colours for staining leather — Colours for dyeing vegetable-tanned leather — Dyeing and finishing
chrome-leather — List of colours suitable for chrome-leather PAGE 485
INDEX PAGE 499
PRINCIPLES
OF
LEATHER MANUFACTURE.
Page 20
Page 21
CHAPTER I.
INTRODUCTORY AND HISTORICAL.
The origin of leather manufacture dates far back in the prehistoric ages, and
was probably one of the earliest arts practised by mankind. The relics which
have come down to us from palæolithic times, and the experience of the
modern explorer, alike tell us that agriculture is a later and a higher stage of
development than the life of the hunter; and since, in the colder regions,
clothing of some kind must always have been a necessity, we may conclude
that it was first furnished by the skins of animals.[1]
[1] See also Gen. iii. 21.
While wet skins putrefy and decay, dry ones are hard and horny; and nothing
could be more natural to the hunter than to try to remedy this by rubbing the
drying skin with the fat of the animal, of which he must have noticed the
softening effect on his own skin. By this means a soft and durable leather may
be produced, and this process of rubbing and kneading with greasy and
albuminous matters, such as fat, brains, milk, butter and egg-yolks, is in use to
this day, alike by the Tartars on Asiatic steppes and the Indians on American
prairies; and not only so, but we ourselves still use the same principle in the
dressing of our finest furs, and in the manufacture of chamois, and many sorts
of lace- and belt-leathers.
Such a process is described in the Iliad (xvii. 389-393) in the account of the
struggle over the body of Patroclus:
“As when a man
A huge ox-hide drunken with slippery lard
Gives to be stretched, his servants all around
Disposed, just intervals between, the task
Ply strenuous, and while many straining hard
Extend it equal on all sides, it sweats
The moisture out and drinks the unction in.”
It must also have been early noticed that wood smoke, which in those days
was inseparable from the use of fire, had an antiseptic and preservative effect
on skins which were dried in it, and smoked leathers are still made in America,
both by the Indians and by more civilised leather manufacturers. To this
method the Psalmist refers[2] when he says, “I am become like a bottle in the
INTRODUCTORY AND HISTORICAL.
The origin of leather manufacture dates far back in the prehistoric ages, and
was probably one of the earliest arts practised by mankind. The relics which
have come down to us from palæolithic times, and the experience of the
modern explorer, alike tell us that agriculture is a later and a higher stage of
development than the life of the hunter; and since, in the colder regions,
clothing of some kind must always have been a necessity, we may conclude
that it was first furnished by the skins of animals.[1]
[1] See also Gen. iii. 21.
While wet skins putrefy and decay, dry ones are hard and horny; and nothing
could be more natural to the hunter than to try to remedy this by rubbing the
drying skin with the fat of the animal, of which he must have noticed the
softening effect on his own skin. By this means a soft and durable leather may
be produced, and this process of rubbing and kneading with greasy and
albuminous matters, such as fat, brains, milk, butter and egg-yolks, is in use to
this day, alike by the Tartars on Asiatic steppes and the Indians on American
prairies; and not only so, but we ourselves still use the same principle in the
dressing of our finest furs, and in the manufacture of chamois, and many sorts
of lace- and belt-leathers.
Such a process is described in the Iliad (xvii. 389-393) in the account of the
struggle over the body of Patroclus:
“As when a man
A huge ox-hide drunken with slippery lard
Gives to be stretched, his servants all around
Disposed, just intervals between, the task
Ply strenuous, and while many straining hard
Extend it equal on all sides, it sweats
The moisture out and drinks the unction in.”
It must also have been early noticed that wood smoke, which in those days
was inseparable from the use of fire, had an antiseptic and preservative effect
on skins which were dried in it, and smoked leathers are still made in America,
both by the Indians and by more civilised leather manufacturers. To this
method the Psalmist refers[2] when he says, “I am become like a bottle in the
Page 22
smoke;” and such bottles, made of the entire skin of the goat, are still familiar
to travellers in the East.
[2] Ps. cxix. 83.
The use of vegetable tanning materials, though prehistoric, is probably less
ancient than the methods I have described, and may possibly have been
discovered in early attempts at dyeing; an art which perhaps had its origin even
before the use of clothing! The tannins are very widely distributed in the
vegetable kingdom, and most barks, and many fruits, are capable of making
leather.
The employment of alum and salt in tanning was probably of still later
introduction, and must have originated in countries where alum is found as a
natural product. The art was lost or unknown in Europe till introduced into
Spain by the Moors.
Leather manufacture reached considerable perfection in ancient Egypt. A
granite carving, probably at least 4000 years old, is preserved in the Berlin
Museum, in which leather-dressers are represented. One is taking a tiger-skin
from a tub or pit, a second is employed at another tub, while a third is working
a skin upon a table. Embossed and gilt leather straps have been found on a
mummy of the ninth century B.C., and an Egyptian boat-cover of embossed
goat leather, as well as shoes of dyed and painted morocco, are still in
comparatively good preservation. The art is of very early date in China, and
was well understood by the Greeks and Romans. In the Grosvenor Museum at
Chester is the sole of a Roman caliga, studded with bronze nails, which is yet
pretty flexible. After the fall of the Roman empire many arts were lost to
Europe, and it was not until the Moorish invasion of Spain that the art of
dyeing and finishing the finer kinds of leather was reintroduced.
England was very backward in this manufacture up to the end of the last
century, owing to the fossilising influence of much paternal legislation, and of
certain excise-duties, which were only repealed in 1830. Since this time the art
has made rapid strides, especially in the use of labour-saving machinery, and
England may at the present moment be considered fairly abreast of any other
country as a whole; though in some special manufactures we are surpassed by
the Continent and by America. In making comparisons of this kind, it must,
however, be remembered that, especially in sole-leather tannage, the most
rapid progress has been made during the last few years in those countries
which were more backward, and that therefore our superiority is much less
pronounced than formerly, and in a few years will probably cease to exist
unless marked improvements are introduced in the methods of production.
to travellers in the East.
[2] Ps. cxix. 83.
The use of vegetable tanning materials, though prehistoric, is probably less
ancient than the methods I have described, and may possibly have been
discovered in early attempts at dyeing; an art which perhaps had its origin even
before the use of clothing! The tannins are very widely distributed in the
vegetable kingdom, and most barks, and many fruits, are capable of making
leather.
The employment of alum and salt in tanning was probably of still later
introduction, and must have originated in countries where alum is found as a
natural product. The art was lost or unknown in Europe till introduced into
Spain by the Moors.
Leather manufacture reached considerable perfection in ancient Egypt. A
granite carving, probably at least 4000 years old, is preserved in the Berlin
Museum, in which leather-dressers are represented. One is taking a tiger-skin
from a tub or pit, a second is employed at another tub, while a third is working
a skin upon a table. Embossed and gilt leather straps have been found on a
mummy of the ninth century B.C., and an Egyptian boat-cover of embossed
goat leather, as well as shoes of dyed and painted morocco, are still in
comparatively good preservation. The art is of very early date in China, and
was well understood by the Greeks and Romans. In the Grosvenor Museum at
Chester is the sole of a Roman caliga, studded with bronze nails, which is yet
pretty flexible. After the fall of the Roman empire many arts were lost to
Europe, and it was not until the Moorish invasion of Spain that the art of
dyeing and finishing the finer kinds of leather was reintroduced.
England was very backward in this manufacture up to the end of the last
century, owing to the fossilising influence of much paternal legislation, and of
certain excise-duties, which were only repealed in 1830. Since this time the art
has made rapid strides, especially in the use of labour-saving machinery, and
England may at the present moment be considered fairly abreast of any other
country as a whole; though in some special manufactures we are surpassed by
the Continent and by America. In making comparisons of this kind, it must,
however, be remembered that, especially in sole-leather tannage, the most
rapid progress has been made during the last few years in those countries
which were more backward, and that therefore our superiority is much less
pronounced than formerly, and in a few years will probably cease to exist
unless marked improvements are introduced in the methods of production.
Page 23
In the sketch of the development of leather manufacture which has just been
given, it has been implied that its object is to convert the putrescible animal
skin into a material which is permanent, and not readily subject to decay, while
retaining sufficient softness or flexibility for the purposes for which it is
intended. As these range from boot-soles to kid-gloves, there are wide
divergences, not only in the processes employed, but also in the materials used
and in the principles of their application.
The most important method of producing leather is by the use of vegetable
tanning materials, and this is perhaps the only one which is really entitled to be
called “tanning,” though the distinction is not very strictly adhered to. It
includes the whole range—from sole leather, through strap, harness and
dressing leather, to calf and goat skins, and the various sumach tannages which
yield morocco and its imitations. All of these products but the first and the last
undergo, after tanning, the further processes of “currying,” of which the most
important operation consists in “stuffing” with oily and fatty matters, both to
increase the flexibility and to confer a certain amount of resistance to water.
Sumach-tanned skins are not strictly “curried” but usually receive a certain
amount of oil in the process of “finishing.”
Next in importance to the vegetable tannages are the “tawed” leathers
produced by the agency of alum and salt, including the “white leathers” for
belt laces and aprons, and calf- and glove-kid. A connecting link between
tanning and tawing is found in the “green leather,” “Dongola,” and
“combination” tannages, in which alum and salt are employed in conjunction
with vegetable tanning materials, and especially with gambier.
Salts of several of the metals, and particularly those of aluminium, iron, and
chromium, have the power of converting skin into leather; and processes in
which salts of chromium are used have recently attained very considerable
commercial importance.
In the production of calf- and glove-kid, in addition to alum and salt,
albuminous and fatty matters, such as egg-yolk, olive oil and the gluten of
flour, play a considerable part, and are thus linked both to the primitive
methods in use by the Indians and Kalmucks, and to those by which “crown”
and “Helvetia” leather, and many other forms of belt- and lace-leathers are
now produced by treatment with fats and albumens.
From these again the step is a short one to the “chamois” and “buff”
leathers, and the German “fettgar” leathers, in which oils and fats only are
used; and these are probably again related chemically to leather produced by
the aid of formaldehyde and other aldehydes.
given, it has been implied that its object is to convert the putrescible animal
skin into a material which is permanent, and not readily subject to decay, while
retaining sufficient softness or flexibility for the purposes for which it is
intended. As these range from boot-soles to kid-gloves, there are wide
divergences, not only in the processes employed, but also in the materials used
and in the principles of their application.
The most important method of producing leather is by the use of vegetable
tanning materials, and this is perhaps the only one which is really entitled to be
called “tanning,” though the distinction is not very strictly adhered to. It
includes the whole range—from sole leather, through strap, harness and
dressing leather, to calf and goat skins, and the various sumach tannages which
yield morocco and its imitations. All of these products but the first and the last
undergo, after tanning, the further processes of “currying,” of which the most
important operation consists in “stuffing” with oily and fatty matters, both to
increase the flexibility and to confer a certain amount of resistance to water.
Sumach-tanned skins are not strictly “curried” but usually receive a certain
amount of oil in the process of “finishing.”
Next in importance to the vegetable tannages are the “tawed” leathers
produced by the agency of alum and salt, including the “white leathers” for
belt laces and aprons, and calf- and glove-kid. A connecting link between
tanning and tawing is found in the “green leather,” “Dongola,” and
“combination” tannages, in which alum and salt are employed in conjunction
with vegetable tanning materials, and especially with gambier.
Salts of several of the metals, and particularly those of aluminium, iron, and
chromium, have the power of converting skin into leather; and processes in
which salts of chromium are used have recently attained very considerable
commercial importance.
In the production of calf- and glove-kid, in addition to alum and salt,
albuminous and fatty matters, such as egg-yolk, olive oil and the gluten of
flour, play a considerable part, and are thus linked both to the primitive
methods in use by the Indians and Kalmucks, and to those by which “crown”
and “Helvetia” leather, and many other forms of belt- and lace-leathers are
now produced by treatment with fats and albumens.
From these again the step is a short one to the “chamois” and “buff”
leathers, and the German “fettgar” leathers, in which oils and fats only are
used; and these are probably again related chemically to leather produced by
the aid of formaldehyde and other aldehydes.
Page 24
In an attempt to view all these complex processes from the scientific
standpoint, the reader should constantly realise that the present methods of
leather manufacture are the results of tens of centuries of experience, and of
innumerable forgotten failures, and must not therefore expect that they can be
easily superseded. Science must follow before it can lead, and its first duty is
to try to understand the reasons and principles of our present practice, for we
can only build the new on the foundation of what has been already learned.
Another fact, which is scarcely understood by the practical man in his demands
on science, is that in leather manufacture every question which is raised seems
to rest on the most recondite problems of chemistry and physics; the chemistry
of some of the most complex of organic compounds, and the physics of
solution, of osmose, and of the structure of colloid bodies—problems which
are yet far from completely conquered by the highest science of the day.
It may seem bold to attempt the scientific treatment of such a subject at all;
and, indeed, it must be admitted that our knowledge is still far from adequate
for its complete accomplishment, but enough has been done to lay a foundation
for future work, and this can at least be summarised and arranged in an
available form. The subject falls naturally into two sections, in the first of
which the processes of manufacture would only be described in general terms,
and with sufficient fulness to enable the reader to understand the scientific
considerations on which they are based, and the methods of investigation
which can be applied to them; while in the second an effort should be made to
give working details of the various processes sufficient to enable those with a
general knowledge of the trade to experiment successfully in its various
branches. It was at first intended that these two sections should be published in
one book as a second edition to the Author’s ‘Text-book of Tanning,’ but
owing to the long delay in its publication, it was decided to publish the first
section under the present title ‘Principles of Leather Manufacture,’ leaving the
latter section ‘Processes of Leather Manufacture’ to a later, and I fear,
somewhat uncertain date; while the strictly chemical portion has already
appeared in the ‘Leather Industries Laboratory Book,’ frequently referred to in
the following pages under the abbreviation “L.I.L.B.” Where quantities and
details are given, they must not be taken as recipes to be blindly followed; or
even, in every case, as the best known methods; but rather as mere guides to
experiment, which must be modified to suit varying conditions and
requirements. It is the special virtue of the scientific, as opposed to the merely
traditional way of looking at such questions, that knowing the cause and effect
of each part of the process, it can so adjust them as to get over difficulties, and
standpoint, the reader should constantly realise that the present methods of
leather manufacture are the results of tens of centuries of experience, and of
innumerable forgotten failures, and must not therefore expect that they can be
easily superseded. Science must follow before it can lead, and its first duty is
to try to understand the reasons and principles of our present practice, for we
can only build the new on the foundation of what has been already learned.
Another fact, which is scarcely understood by the practical man in his demands
on science, is that in leather manufacture every question which is raised seems
to rest on the most recondite problems of chemistry and physics; the chemistry
of some of the most complex of organic compounds, and the physics of
solution, of osmose, and of the structure of colloid bodies—problems which
are yet far from completely conquered by the highest science of the day.
It may seem bold to attempt the scientific treatment of such a subject at all;
and, indeed, it must be admitted that our knowledge is still far from adequate
for its complete accomplishment, but enough has been done to lay a foundation
for future work, and this can at least be summarised and arranged in an
available form. The subject falls naturally into two sections, in the first of
which the processes of manufacture would only be described in general terms,
and with sufficient fulness to enable the reader to understand the scientific
considerations on which they are based, and the methods of investigation
which can be applied to them; while in the second an effort should be made to
give working details of the various processes sufficient to enable those with a
general knowledge of the trade to experiment successfully in its various
branches. It was at first intended that these two sections should be published in
one book as a second edition to the Author’s ‘Text-book of Tanning,’ but
owing to the long delay in its publication, it was decided to publish the first
section under the present title ‘Principles of Leather Manufacture,’ leaving the
latter section ‘Processes of Leather Manufacture’ to a later, and I fear,
somewhat uncertain date; while the strictly chemical portion has already
appeared in the ‘Leather Industries Laboratory Book,’ frequently referred to in
the following pages under the abbreviation “L.I.L.B.” Where quantities and
details are given, they must not be taken as recipes to be blindly followed; or
even, in every case, as the best known methods; but rather as mere guides to
experiment, which must be modified to suit varying conditions and
requirements. It is the special virtue of the scientific, as opposed to the merely
traditional way of looking at such questions, that knowing the cause and effect
of each part of the process, it can so adjust them as to get over difficulties, and
Page 25
to suit novel conditions. It is needless to add that many methods are jealously
preserved as trade secrets, and full details are frequently unattainable.
After what has just been said, it may be well to emphasise the great
importance of practical knowledge and experience to the leather manufacturer.
Even in trades which have reached the highest scientific development, such,
for instance, as the manufacture of the coal-tar colours, the small experiments
of the laboratory are not transformed into manufacturing operations without
experience and sometimes even failure; and this must still more often be the
case in a trade like that of leather-making, where our knowledge of the actual
changes involved is still so incomplete. On the other hand, the cost of
experiments on a manufacturing scale is usually so heavy that the least
scientific must admit the advantage of learning all which the laboratory can
teach before venturing on anything more; while even our present imperfect
knowledge of the chemical changes involved will often warn us off hopeless
experiments, and give us hints of the directions in which success may be
attained. A knowledge of chemistry will probably prove at least as important to
the future of our trade as that of mechanics has been in the past.
preserved as trade secrets, and full details are frequently unattainable.
After what has just been said, it may be well to emphasise the great
importance of practical knowledge and experience to the leather manufacturer.
Even in trades which have reached the highest scientific development, such,
for instance, as the manufacture of the coal-tar colours, the small experiments
of the laboratory are not transformed into manufacturing operations without
experience and sometimes even failure; and this must still more often be the
case in a trade like that of leather-making, where our knowledge of the actual
changes involved is still so incomplete. On the other hand, the cost of
experiments on a manufacturing scale is usually so heavy that the least
scientific must admit the advantage of learning all which the laboratory can
teach before venturing on anything more; while even our present imperfect
knowledge of the chemical changes involved will often warn us off hopeless
experiments, and give us hints of the directions in which success may be
attained. A knowledge of chemistry will probably prove at least as important to
the future of our trade as that of mechanics has been in the past.
Page 26
CHAPTER II.
INTRODUCTORY SKETCH OF LEATHER MANUFACTURE.
The object of tanning has been stated to be the rendering of animal skin
imputrescible and pliable, but as we now rarely require leather with the hair
on, preliminary processes are needed to remove it, and to fit the skin for
tanning, and the nature of these processes has great influence on the
subsequent character of the leather produced.
The first step is usually a washing of the skin to remove blood and dirt;
while, where it has been salted or dried, a more thorough soaking is needed to
remove the salt, and to restore the skin to its original soft and permeable
condition.
The hair is then loosened by softening and partial solution of the epidermis
structures (see p. 47) in which it is rooted. This is most generally accomplished
by soaking for some days in milk of lime, which is occasionally assisted by the
addition of caustic alkalies or of sulphides. When the latter are used in
concentrated solution, the hair itself, as well as the epidermis tissues, is
softened and destroyed in the course of a few hours. The lime not only serves
to loosen the hair, but swells and splits up the fibre-bundles of which the hide
tissue is composed, and so fits it to receive the tannage (cp. p. 125).
For some purposes a regulated putrefactive process is substituted for the
liming; the hides or skins being hung in a moist and warm chamber (see p.
119), when the soft mucous layer which forms the inner part of the epidermis
is disintegrated, partly by direct putrefaction, partly by the action of the
ammonia evolved, so that the hair can be scraped off. In this case the hide-fibre
is not swollen, and the necessary swelling has to be obtained by subsequent
processes.
In whatever way the hair has been loosened, it is scraped off with a blunt
and somewhat curved two-handled knife on a sloping rounded “beam” of
wood or metal; this operation being termed “unhairing” (see p. 144).
This is generally followed by “fleshing,” which is performed on the same
beam with a somewhat similar knife, which, however, is two-edged and sharp.
In this operation, portions of flesh, and the fat and loose tissue which underlie
the true skin (see p. 147) are removed by scraping and cutting. Machines for
fleshing are also largely in use for certain purposes (see p. 148).
INTRODUCTORY SKETCH OF LEATHER MANUFACTURE.
The object of tanning has been stated to be the rendering of animal skin
imputrescible and pliable, but as we now rarely require leather with the hair
on, preliminary processes are needed to remove it, and to fit the skin for
tanning, and the nature of these processes has great influence on the
subsequent character of the leather produced.
The first step is usually a washing of the skin to remove blood and dirt;
while, where it has been salted or dried, a more thorough soaking is needed to
remove the salt, and to restore the skin to its original soft and permeable
condition.
The hair is then loosened by softening and partial solution of the epidermis
structures (see p. 47) in which it is rooted. This is most generally accomplished
by soaking for some days in milk of lime, which is occasionally assisted by the
addition of caustic alkalies or of sulphides. When the latter are used in
concentrated solution, the hair itself, as well as the epidermis tissues, is
softened and destroyed in the course of a few hours. The lime not only serves
to loosen the hair, but swells and splits up the fibre-bundles of which the hide
tissue is composed, and so fits it to receive the tannage (cp. p. 125).
For some purposes a regulated putrefactive process is substituted for the
liming; the hides or skins being hung in a moist and warm chamber (see p.
119), when the soft mucous layer which forms the inner part of the epidermis
is disintegrated, partly by direct putrefaction, partly by the action of the
ammonia evolved, so that the hair can be scraped off. In this case the hide-fibre
is not swollen, and the necessary swelling has to be obtained by subsequent
processes.
In whatever way the hair has been loosened, it is scraped off with a blunt
and somewhat curved two-handled knife on a sloping rounded “beam” of
wood or metal; this operation being termed “unhairing” (see p. 144).
This is generally followed by “fleshing,” which is performed on the same
beam with a somewhat similar knife, which, however, is two-edged and sharp.
In this operation, portions of flesh, and the fat and loose tissue which underlie
the true skin (see p. 147) are removed by scraping and cutting. Machines for
fleshing are also largely in use for certain purposes (see p. 148).
Page 27
For sole leather, the hide, after some washing in soft water to cleanse from
lime, is then ready for the actual tanning process; but for the softer leathers
more thorough treatment is needed to remove the lime, and to still further
soften the skin by solution and removal of a portion of the cementing
substance of the fibres.
This treatment is generally of a fermentive or putrefactive nature, and the
most common form is that known as “bating,” which consists in steeping in a
fermenting infusion of pigeon- or hen-dung. The theory of its action is not yet
thoroughly understood, but the effect is largely due to the unorganised
hydrolysing ferments produced by the bacteria present; while at the same time
the lime is neutralised and removed by the weak organic acids and salts of
ammonia which are produced; and the fibre which had been plump and
swollen with lime, becomes extremely relaxed and flaccid.
In the lightest leathers, such as kid- and lamb-skins for gloves, and goat and
sheep for moroccos and the like, dog-dung is substituted for that of fowls, and
the process is then called “puering” (see p. 170).
These processes are often followed by “drenching,” which sometimes
indeed takes their place, the skins being soaked in a fermenting bran infusion.
In this, the small quantities of acetic and lactic acid formed by fermentation are
the active agents, neutralising and dissolving the lime, and cleansing and
slightly plumping the pelt (see p. 166).
The tanning process which follows consists in soaking the pelt in infusions
of various vegetable products containing bodies of the class known as
“tannins,” which have the power of combining with skin-fibre and converting
it into leather.
If at first strong infusions were used, they would act too violently on the
surface of the skin, hardening and contracting it so that the subsequent tannage
of the interior would be impeded, and the “grain” or outer surface would be
“drawn” and wrinkled. This is avoided by the use at first of very weak
infusions which have already been used on goods in a more advanced stage. In
the later part of the process much stronger solutions are employed, and the
hides are frequently “dusted” in them with ground tanning material.
In the case of sole leather, these processes may require from two to twelve
months for completion; after which the leather is dried, smoothed, and
compressed by mechanical means, and is then ready for use.
Dressing-leathers, ranging from calf-skins to harness-hides, receive a much
shorter tannage, and the subsequent treatment with fats and oils, which,
together with mechanical manipulations, constitute “currying.” The thin film of
lime, is then ready for the actual tanning process; but for the softer leathers
more thorough treatment is needed to remove the lime, and to still further
soften the skin by solution and removal of a portion of the cementing
substance of the fibres.
This treatment is generally of a fermentive or putrefactive nature, and the
most common form is that known as “bating,” which consists in steeping in a
fermenting infusion of pigeon- or hen-dung. The theory of its action is not yet
thoroughly understood, but the effect is largely due to the unorganised
hydrolysing ferments produced by the bacteria present; while at the same time
the lime is neutralised and removed by the weak organic acids and salts of
ammonia which are produced; and the fibre which had been plump and
swollen with lime, becomes extremely relaxed and flaccid.
In the lightest leathers, such as kid- and lamb-skins for gloves, and goat and
sheep for moroccos and the like, dog-dung is substituted for that of fowls, and
the process is then called “puering” (see p. 170).
These processes are often followed by “drenching,” which sometimes
indeed takes their place, the skins being soaked in a fermenting bran infusion.
In this, the small quantities of acetic and lactic acid formed by fermentation are
the active agents, neutralising and dissolving the lime, and cleansing and
slightly plumping the pelt (see p. 166).
The tanning process which follows consists in soaking the pelt in infusions
of various vegetable products containing bodies of the class known as
“tannins,” which have the power of combining with skin-fibre and converting
it into leather.
If at first strong infusions were used, they would act too violently on the
surface of the skin, hardening and contracting it so that the subsequent tannage
of the interior would be impeded, and the “grain” or outer surface would be
“drawn” and wrinkled. This is avoided by the use at first of very weak
infusions which have already been used on goods in a more advanced stage. In
the later part of the process much stronger solutions are employed, and the
hides are frequently “dusted” in them with ground tanning material.
In the case of sole leather, these processes may require from two to twelve
months for completion; after which the leather is dried, smoothed, and
compressed by mechanical means, and is then ready for use.
Dressing-leathers, ranging from calf-skins to harness-hides, receive a much
shorter tannage, and the subsequent treatment with fats and oils, which,
together with mechanical manipulations, constitute “currying.” The thin film of
Page 28
grease distributed over the surface of the fibres renders them supple, and to
some extent waterproof.
The lighter fancy leathers, such as morocco, are dyed, and undergo many
complex processes to fit them for their required purposes and improve their
appearance.
Many skins such as calf, glove, and glacé kid, are not tanned, but “tawed”
by a solution of alum and salt, which is often supplemented with mixtures of
flour and egg-yolk to fill and soften the leather.
Salts of chromium are also employed in place of alum and salt, and produce
an equally soft, but more permanent and enduring leather.
Lastly, wash-leather, or so-called “chamois,” and buff-leather are produced
by fulling the prepared pelt with fish or whale oil, which converts the skin into
leather by subsequent oxidation, during which aldehydes are evolved.
some extent waterproof.
The lighter fancy leathers, such as morocco, are dyed, and undergo many
complex processes to fit them for their required purposes and improve their
appearance.
Many skins such as calf, glove, and glacé kid, are not tanned, but “tawed”
by a solution of alum and salt, which is often supplemented with mixtures of
flour and egg-yolk to fill and soften the leather.
Salts of chromium are also employed in place of alum and salt, and produce
an equally soft, but more permanent and enduring leather.
Lastly, wash-leather, or so-called “chamois,” and buff-leather are produced
by fulling the prepared pelt with fish or whale oil, which converts the skin into
leather by subsequent oxidation, during which aldehydes are evolved.
Page 29
CHAPTER III.
THE LIVING CELL.
The larger part of the materials employed in leather manufacture are organic
in their origin, and the skin itself is an organised structure, while the life-
processes of putrefaction and fermentation play a large part in the tannery.
Some knowledge, therefore, of biological structures and processes is necessary
to a full understanding of much which follows, and a few words are not out of
place with regard to the foundations of life itself.
The bricks of which all living structures are built are the living “cells” and
their products, and these first elements differ little, if at all, whether the life is
animal or vegetable, the distinction being produced rather by the way in which
they are put together, than by differences in the cells themselves. This is so
much the case that it is often difficult to decide in which of the two classes to
place the simplest organisms, since most of these forms are capable of active
movement, and their modes of nutrition and reproduction are common to both
kingdoms.
In its simplest form, the cell, whether animal or vegetable, is strictly
speaking not a cell at all, but consists merely of a minute mass of living jelly or
protoplasm. Such is the amœba found in water and damp soil, such are the
lymph-cells and white blood-corpuscles of our bodies, and such also some
stages at least of the lowest forms of fungi, like the Æthalium septicum which
is sometimes found on old tan-heaps as a crawling mass of yellow slime. If a
drop of saliva be examined with the microscope under a cover-glass, with one-
sixth objective and small opening of diaphragm,[3] a few scattered semi-
transparent objects will be found, of the apparent size of a lentil or small pea,
and of rounded form. These are lymph-corpuscles (Fig. 1). Their contents are
full of small granules, and if they be observed quickly, or if the slide be kept at
about the warmth of the body, it will be noticed that these are in constant
streaming motion. If the warmth can be kept constant, which is difficult
without special apparatus, and the cells can be observed from time to time, it
may be seen that they lose their circular form, and put out protuberances
(pseudopodia, “false feet”) one of which will gradually increase in bulk, till it
absorbs the whole cell, which thus crawls about. It will now readily be
understood how these cells wander through all the tissues of the body, passing
THE LIVING CELL.
The larger part of the materials employed in leather manufacture are organic
in their origin, and the skin itself is an organised structure, while the life-
processes of putrefaction and fermentation play a large part in the tannery.
Some knowledge, therefore, of biological structures and processes is necessary
to a full understanding of much which follows, and a few words are not out of
place with regard to the foundations of life itself.
The bricks of which all living structures are built are the living “cells” and
their products, and these first elements differ little, if at all, whether the life is
animal or vegetable, the distinction being produced rather by the way in which
they are put together, than by differences in the cells themselves. This is so
much the case that it is often difficult to decide in which of the two classes to
place the simplest organisms, since most of these forms are capable of active
movement, and their modes of nutrition and reproduction are common to both
kingdoms.
In its simplest form, the cell, whether animal or vegetable, is strictly
speaking not a cell at all, but consists merely of a minute mass of living jelly or
protoplasm. Such is the amœba found in water and damp soil, such are the
lymph-cells and white blood-corpuscles of our bodies, and such also some
stages at least of the lowest forms of fungi, like the Æthalium septicum which
is sometimes found on old tan-heaps as a crawling mass of yellow slime. If a
drop of saliva be examined with the microscope under a cover-glass, with one-
sixth objective and small opening of diaphragm,[3] a few scattered semi-
transparent objects will be found, of the apparent size of a lentil or small pea,
and of rounded form. These are lymph-corpuscles (Fig. 1). Their contents are
full of small granules, and if they be observed quickly, or if the slide be kept at
about the warmth of the body, it will be noticed that these are in constant
streaming motion. If the warmth can be kept constant, which is difficult
without special apparatus, and the cells can be observed from time to time, it
may be seen that they lose their circular form, and put out protuberances
(pseudopodia, “false feet”) one of which will gradually increase in bulk, till it
absorbs the whole cell, which thus crawls about. It will now readily be
understood how these cells wander through all the tissues of the body, passing
Page 30
through the smallest pores like the fairy who put her finger through a keyhole,
and grew on the other side till she was all through! This independent vitality, in
a warm and suitable nutrient liquid, may continue for more than a week, and,
in the case of amœba, quite indefinitely.
[3] For details of microscopic manipulation in this and the following chapter see L.I.L.B., p.
234 et seq.
Fig. 1.—Lymph-corpuscle of frog, showing gradual change of form.
(Ranvier.)
It is possible that by close attention, a rounded or elongated body, somewhat
like an oil-globule, may be seen within the cell, though it is generally more
obvious when the latter has been killed and stained with a weak solution of
and grew on the other side till she was all through! This independent vitality, in
a warm and suitable nutrient liquid, may continue for more than a week, and,
in the case of amœba, quite indefinitely.
[3] For details of microscopic manipulation in this and the following chapter see L.I.L.B., p.
234 et seq.
Fig. 1.—Lymph-corpuscle of frog, showing gradual change of form.
(Ranvier.)
It is possible that by close attention, a rounded or elongated body, somewhat
like an oil-globule, may be seen within the cell, though it is generally more
obvious when the latter has been killed and stained with a weak solution of
Page 31
iodine. This is the nucleus, and within it is a still smaller speck called the
nucleolus, which bears an important, and as yet little understood, part in the
life-history of the cell. After a period, it undergoes certain somewhat
complicated changes, and divides into two, the nucleus elongates, and also
divides, each half carrying with it a portion of the living protoplasmic jelly,
and thus forming two complete and independent cells. This is the life-history,
not only of the lymph-cell, but with more or less modification, of every living
cell or tissue.
Fig. 2.—Yeast-cells, much magnified.
These cells, like all living things, feed on the nutriment which surrounds
them, and even enclose small particles of solid food, which are gradually
dissolved and disappear. In this way the white blood-corpuscles are said to
feed upon and destroy the still smaller organisms which gain access to the
blood, and which might otherwise cause disease. The matter which cells
consume is not, of course, destroyed, but simply converted into other forms,
some of which are useless, or even poisonous to the cells, and which, like the
secretions of higher animals, are discharged into the surrounding fluids; while
others are retained, and contribute to the growth of the cell. Thus most
vegetable cells secrete cellulose, or plant-tissue, which forms a wall enclosing
the protoplasm, and so justifies the name of cell. If to warm water and a little
sugar we add enough yeast to render it slightly milky, and examine it like the
nucleolus, which bears an important, and as yet little understood, part in the
life-history of the cell. After a period, it undergoes certain somewhat
complicated changes, and divides into two, the nucleus elongates, and also
divides, each half carrying with it a portion of the living protoplasmic jelly,
and thus forming two complete and independent cells. This is the life-history,
not only of the lymph-cell, but with more or less modification, of every living
cell or tissue.
Fig. 2.—Yeast-cells, much magnified.
These cells, like all living things, feed on the nutriment which surrounds
them, and even enclose small particles of solid food, which are gradually
dissolved and disappear. In this way the white blood-corpuscles are said to
feed upon and destroy the still smaller organisms which gain access to the
blood, and which might otherwise cause disease. The matter which cells
consume is not, of course, destroyed, but simply converted into other forms,
some of which are useless, or even poisonous to the cells, and which, like the
secretions of higher animals, are discharged into the surrounding fluids; while
others are retained, and contribute to the growth of the cell. Thus most
vegetable cells secrete cellulose, or plant-tissue, which forms a wall enclosing
the protoplasm, and so justifies the name of cell. If to warm water and a little
sugar we add enough yeast to render it slightly milky, and examine it like the
Page 32
saliva, we shall have before us typical vegetable cells of the simplest form
(Fig. 2). There is the same granular protoplasm, and there is the nucleus,
though it cannot be seen without special preparation, the rounded spaces which
look like one, being simply filled with transparent fluid, and called vacuoles.
There is, however, no motion, as in the case of amœba, for the cells are
enclosed in a tough skin of cellulose, which will be evident if they are crushed
by putting some folds of blotting paper on the cover-glass, and pressing it with
the handle of a needle or a rounded glass rod, when the protoplasm will be
forced out and the skin remain like a burst bladder. This will be more obvious
if the cells are previously stained with iodine or magenta, which will stain the
protoplasm, but not the membrane. It is easy to observe the multiplication of
the yeast-cells, which is somewhat different to that of the corpuscles. Instead
of enlarging as a whole, and dividing into two equal cells, a small bud appears
on the side of the parent-cell, and enlarges till it becomes itself a parent-cell
with buds of its own. These do not break away at once, and hence chains and
groups of attached cells are formed which are easily noticed in growing yeast
if a microscope be employed. The principal nutriment of yeast is grape-sugar
or glucose; and much more of this is consumed than is needed to produce the
cellulose wall and the substance of new cells; just as in the animal, sugar,
starch and fat are consumed to give heat and energy. In the yeast, this extra
sugar is split up into carbon dioxide, which escapes as gas, and to which yeast
owes its power of raising bread; and into alcohol, which in too large proportion
is poisonous to the yeast itself.
(Fig. 2). There is the same granular protoplasm, and there is the nucleus,
though it cannot be seen without special preparation, the rounded spaces which
look like one, being simply filled with transparent fluid, and called vacuoles.
There is, however, no motion, as in the case of amœba, for the cells are
enclosed in a tough skin of cellulose, which will be evident if they are crushed
by putting some folds of blotting paper on the cover-glass, and pressing it with
the handle of a needle or a rounded glass rod, when the protoplasm will be
forced out and the skin remain like a burst bladder. This will be more obvious
if the cells are previously stained with iodine or magenta, which will stain the
protoplasm, but not the membrane. It is easy to observe the multiplication of
the yeast-cells, which is somewhat different to that of the corpuscles. Instead
of enlarging as a whole, and dividing into two equal cells, a small bud appears
on the side of the parent-cell, and enlarges till it becomes itself a parent-cell
with buds of its own. These do not break away at once, and hence chains and
groups of attached cells are formed which are easily noticed in growing yeast
if a microscope be employed. The principal nutriment of yeast is grape-sugar
or glucose; and much more of this is consumed than is needed to produce the
cellulose wall and the substance of new cells; just as in the animal, sugar,
starch and fat are consumed to give heat and energy. In the yeast, this extra
sugar is split up into carbon dioxide, which escapes as gas, and to which yeast
owes its power of raising bread; and into alcohol, which in too large proportion
is poisonous to the yeast itself.
Page 33
Fig. 3.—Epithelium-cells. Ranvier.
p, pressure-marks; g, granular protoplasm.
In examining the saliva for lymph-cells, it is probable that some much larger
objects may have been noticed of irregular polygonal outline and with a well-
marked nucleus. These are cells from the lining epithelium of the mouth, and
only differ from those of the epidermis of skin in their form and size (Fig. 3).
Note the markings caused by the pressure of overlapping cells. In these cells
the wall is formed of keratin or horny tissue, which takes the place of the
cellulose of the yeast.
Fig. 4.—Penicillium glaucum, a common
green mould.
Other simple forms of cell are those of Saccharomyces mycoderma or torula
which forms a skin on the surface of old liquors, and which much resembles a
small yeast; and of the various ferments which are found in liquors, bates and
drenches, which will be more fully described in the chapter following.
p, pressure-marks; g, granular protoplasm.
In examining the saliva for lymph-cells, it is probable that some much larger
objects may have been noticed of irregular polygonal outline and with a well-
marked nucleus. These are cells from the lining epithelium of the mouth, and
only differ from those of the epidermis of skin in their form and size (Fig. 3).
Note the markings caused by the pressure of overlapping cells. In these cells
the wall is formed of keratin or horny tissue, which takes the place of the
cellulose of the yeast.
Fig. 4.—Penicillium glaucum, a common
green mould.
Other simple forms of cell are those of Saccharomyces mycoderma or torula
which forms a skin on the surface of old liquors, and which much resembles a
small yeast; and of the various ferments which are found in liquors, bates and
drenches, which will be more fully described in the chapter following.
Page 34
Many of these, such as the acetic and lactic ferments, which, like all other
bacteria, multiply by division, do not separate, but remain connected in chains
or chaplets, like a string of beads. From these, the step is not a long one to the
hyphæ or stems of the higher moulds, which are too frequently found on
leather which has been slowly dried, and which consist simply of tubular cells
which elongate and divide by the formation of septa or cross-partitions, and
thus build up a complicated plant-structure (Fig. 4). As we proceed higher in
the scale of plant and animal life, the forms and products of the cells become
more varied, and instead of one single cell, fulfilling all the functions of the
plant or animal, each class of cell has its own peculiar duties and properties,
while all work together for the maintenance of the complex structure of which
they form a part.
bacteria, multiply by division, do not separate, but remain connected in chains
or chaplets, like a string of beads. From these, the step is not a long one to the
hyphæ or stems of the higher moulds, which are too frequently found on
leather which has been slowly dried, and which consist simply of tubular cells
which elongate and divide by the formation of septa or cross-partitions, and
thus build up a complicated plant-structure (Fig. 4). As we proceed higher in
the scale of plant and animal life, the forms and products of the cells become
more varied, and instead of one single cell, fulfilling all the functions of the
plant or animal, each class of cell has its own peculiar duties and properties,
while all work together for the maintenance of the complex structure of which
they form a part.
Page 35
CHAPTER IV.
PUTREFACTION AND FERMENTATION.
The chemical changes produced by the unicellular plants, such as yeasts and
bacteria, to which allusion has been made in the last chapter, are known as
fermentation and putrefaction, and are of such importance to the tanner, both
for good and evil, that the subject must be treated in some detail. No scientific
distinction exists between fermentation and putrefaction, though it is
customary to restrict the latter term to those decompositions of nitrogenous
animal matter which yield products of disagreeable smell and taste.
The organisms which are the cause of both fermentation and putrefaction are
known by the general term of “ferments.” This term has also been extended in
recent years so as to include the so-called “unorganised ferments” (enzymes,
zymases) which are active products secreted by the “organised ferments” or
living organisms.
These latter are again divided into three classes:—
1. Moulds.
2. Yeasts (Saccharomycetes).
3. Bacteria.
The members of one class are distinguished from those of another by their
form, and, more especially, by the substances they produce during their life-
history. All three classes are now considered to be fungi.
All ferments possess the following three properties:—
1. They are nitrogenous bodies.
2. They are unstable, i.e. they are destroyed by heat, chemicals, etc.
3. A relatively small quantity of the ferment is capable of producing great
changes in the substances upon which it acts, especially if the products of the
change can be removed as they are formed.
The general character of fermentation will be best understood by a closer
study of the yeast cell, which has already been described (p. 12), and its life-
history briefly sketched. It has been shown that it is a growing plant of a very
simple type, belonging to the fungi. These are devoid of the green colouring
matter which enables the higher plants to utilise the energy of sunlight to
PUTREFACTION AND FERMENTATION.
The chemical changes produced by the unicellular plants, such as yeasts and
bacteria, to which allusion has been made in the last chapter, are known as
fermentation and putrefaction, and are of such importance to the tanner, both
for good and evil, that the subject must be treated in some detail. No scientific
distinction exists between fermentation and putrefaction, though it is
customary to restrict the latter term to those decompositions of nitrogenous
animal matter which yield products of disagreeable smell and taste.
The organisms which are the cause of both fermentation and putrefaction are
known by the general term of “ferments.” This term has also been extended in
recent years so as to include the so-called “unorganised ferments” (enzymes,
zymases) which are active products secreted by the “organised ferments” or
living organisms.
These latter are again divided into three classes:—
1. Moulds.
2. Yeasts (Saccharomycetes).
3. Bacteria.
The members of one class are distinguished from those of another by their
form, and, more especially, by the substances they produce during their life-
history. All three classes are now considered to be fungi.
All ferments possess the following three properties:—
1. They are nitrogenous bodies.
2. They are unstable, i.e. they are destroyed by heat, chemicals, etc.
3. A relatively small quantity of the ferment is capable of producing great
changes in the substances upon which it acts, especially if the products of the
change can be removed as they are formed.
The general character of fermentation will be best understood by a closer
study of the yeast cell, which has already been described (p. 12), and its life-
history briefly sketched. It has been shown that it is a growing plant of a very
simple type, belonging to the fungi. These are devoid of the green colouring
matter which enables the higher plants to utilise the energy of sunlight to
Page 36
assimilate the carbonic acid of the atmosphere, exhaling its oxygen, and
employing its carbon for the building up of tissue; and they must therefore, like
animals, have their nutriment ready formed, and capable of supplying energy
by its oxidation. For yeast, as has been stated, the appropriate nourishment is
glucose, or “grape-sugar.” This is broken down, in the main, into the simpler
compounds, alcohol and carbonic acid, while a small portion is utilised for the
building up of the cell and the formation of secondary products. The main
reaction is represented by the following equation:
C6H12O6 = 2C2H6O + 2CO2
Glucose Alcohol Carbon
dioxide
Yeast cannot directly ferment ordinary cane-sugar (C12H22O11), but secretes a
substance called invertase, which so acts on the sugar as to break it up, with
absorption of one molecule of water, into two molecules of fermentable
glucose (dextrose and levulose) which serve as nourishment for the yeast.[4]
This invertase is the type of the series of bodies which are known as
“unorganised ferments,” enzymes, or zymases, differing from the organised
ferments in being simply chemical products without life or power of
reproduction, but capable of breaking up an unlimited quantity of the bodies on
which they act, without themselves suffering change. The way in which this is
done is not clearly understood, but some parallel may be found to it in the
action of sulphuric acid on alcohol, of which it will convert an unlimited
quantity into ether, without itself suffering any permanent change. The action
of enzymes is limited to breaking down complex bodies into simpler forms,
often with absorption of water, as in the case of sugar, while some of the
products of living ferments are often complex, a part of their nutriment being
broken down into simple products such as carbonic acid, marsh gas and
ammonia, to supply the necessary energy to elaborate the remainder.
[4] Compare O’Sullivan and Thompson, Jour. Chem. Soc., 1890, p. 834; 1891, p. 46.
Very many different unorganised ferments are known to exist, as they are
not only produced by yeasts and bacteria, but are formed by the cells of higher
plants and animals; thus the digestive principles, pepsin, trypsin, ptyalin, are of
this character—ptyalin, like diastase, converting starch into sugar; and such
bodies fulfil many functions both in animal and vegetable economy. In
fermentation, as in disease, it is often difficult to distinguish what is due to the
direct action of bacteria, and what to the unorganised ferments which they
produce, and the question is further complicated by the fact that in most natural
employing its carbon for the building up of tissue; and they must therefore, like
animals, have their nutriment ready formed, and capable of supplying energy
by its oxidation. For yeast, as has been stated, the appropriate nourishment is
glucose, or “grape-sugar.” This is broken down, in the main, into the simpler
compounds, alcohol and carbonic acid, while a small portion is utilised for the
building up of the cell and the formation of secondary products. The main
reaction is represented by the following equation:
C6H12O6 = 2C2H6O + 2CO2
Glucose Alcohol Carbon
dioxide
Yeast cannot directly ferment ordinary cane-sugar (C12H22O11), but secretes a
substance called invertase, which so acts on the sugar as to break it up, with
absorption of one molecule of water, into two molecules of fermentable
glucose (dextrose and levulose) which serve as nourishment for the yeast.[4]
This invertase is the type of the series of bodies which are known as
“unorganised ferments,” enzymes, or zymases, differing from the organised
ferments in being simply chemical products without life or power of
reproduction, but capable of breaking up an unlimited quantity of the bodies on
which they act, without themselves suffering change. The way in which this is
done is not clearly understood, but some parallel may be found to it in the
action of sulphuric acid on alcohol, of which it will convert an unlimited
quantity into ether, without itself suffering any permanent change. The action
of enzymes is limited to breaking down complex bodies into simpler forms,
often with absorption of water, as in the case of sugar, while some of the
products of living ferments are often complex, a part of their nutriment being
broken down into simple products such as carbonic acid, marsh gas and
ammonia, to supply the necessary energy to elaborate the remainder.
[4] Compare O’Sullivan and Thompson, Jour. Chem. Soc., 1890, p. 834; 1891, p. 46.
Very many different unorganised ferments are known to exist, as they are
not only produced by yeasts and bacteria, but are formed by the cells of higher
plants and animals; thus the digestive principles, pepsin, trypsin, ptyalin, are of
this character—ptyalin, like diastase, converting starch into sugar; and such
bodies fulfil many functions both in animal and vegetable economy. In
fermentation, as in disease, it is often difficult to distinguish what is due to the
direct action of bacteria, and what to the unorganised ferments which they
produce, and the question is further complicated by the fact that in most natural
Page 37
fermentations more than one ferment-organism is present. Sometimes the
action of the unorganised ferments may be distinguished by the fact that the
addition of chloroform has little effect on their activity while it paralyses that
of the living organism. By exposure to high temperature both are destroyed,
the bacteria, yeasts and moulds being killed and the unorganised ferments
coagulated like white of egg, and so rendered inoperative. Many antiseptics
also destroy the activity of both organisms and enzymes; but others, like
chloroform, have no action on the latter. In some cases, as in that of invertase,
the actual zymase can be precipitated by alcohol from its aqueous solution,
filtered off, and restored to activity by transference into water. Since both
classes of ferments are destroyed by high temperatures, all fermentation-
processes are completely and permanently arrested by exposure to sufficient
heat, and subsequent preservation in vessels so closed that no new ferment-
germs can gain access. A familiar instance is that of tinned meats. All fully
developed bacteria are destroyed by a very short exposure to a boiling
temperature, and most by 60° to 70° C., but many species produce spores
which are extremely difficult to destroy. The thermophilic bacteria discovered
by Globig and further investigated by Rabinowitsch,[5] thrive at a temperature
of 60° C. About eight species are known, and they take part in the heating of
hay and similar fermentations where high temperatures are involved, and are
therefore presumably present in spent tan.
[5] Centr. Blatt für Bakt., II. Abth. vol. i. p. 585.
For absolute sterilisation it is therefore necessary either to boil under
pressure so as to raise the temperature to, say 110° C., or to heat repeatedly for
a short time to temperatures of 80°-100° C. at successive intervals of 24 hours,
in order to allow the spores to develop. This process is frequently performed
for bacteriological observation in flasks or test-tubes merely stopped with a
plug of sterilised cotton-wool, which has been found to efficiently filter the
germs from the air which enters through it (see L.I.L.B., p. 270).
The ferment-organisms cannot thrive and multiply unless they have proper
nourishment and conditions of growth, the amount of moisture and the
temperature being two of the most important of the latter. Use is made of this
in the preservation of many articles of food, etc., since by ensuring that at least
one of the conditions necessary for growth shall be absent, these substances are
prevented from decomposing. For instance, hides are preserved by drying
them; the absence of sufficient moisture hindering the growth of any organisms
in them so long as they are dry, but as soon as they become somewhat damp,
putrefaction commences at once.
action of the unorganised ferments may be distinguished by the fact that the
addition of chloroform has little effect on their activity while it paralyses that
of the living organism. By exposure to high temperature both are destroyed,
the bacteria, yeasts and moulds being killed and the unorganised ferments
coagulated like white of egg, and so rendered inoperative. Many antiseptics
also destroy the activity of both organisms and enzymes; but others, like
chloroform, have no action on the latter. In some cases, as in that of invertase,
the actual zymase can be precipitated by alcohol from its aqueous solution,
filtered off, and restored to activity by transference into water. Since both
classes of ferments are destroyed by high temperatures, all fermentation-
processes are completely and permanently arrested by exposure to sufficient
heat, and subsequent preservation in vessels so closed that no new ferment-
germs can gain access. A familiar instance is that of tinned meats. All fully
developed bacteria are destroyed by a very short exposure to a boiling
temperature, and most by 60° to 70° C., but many species produce spores
which are extremely difficult to destroy. The thermophilic bacteria discovered
by Globig and further investigated by Rabinowitsch,[5] thrive at a temperature
of 60° C. About eight species are known, and they take part in the heating of
hay and similar fermentations where high temperatures are involved, and are
therefore presumably present in spent tan.
[5] Centr. Blatt für Bakt., II. Abth. vol. i. p. 585.
For absolute sterilisation it is therefore necessary either to boil under
pressure so as to raise the temperature to, say 110° C., or to heat repeatedly for
a short time to temperatures of 80°-100° C. at successive intervals of 24 hours,
in order to allow the spores to develop. This process is frequently performed
for bacteriological observation in flasks or test-tubes merely stopped with a
plug of sterilised cotton-wool, which has been found to efficiently filter the
germs from the air which enters through it (see L.I.L.B., p. 270).
The ferment-organisms cannot thrive and multiply unless they have proper
nourishment and conditions of growth, the amount of moisture and the
temperature being two of the most important of the latter. Use is made of this
in the preservation of many articles of food, etc., since by ensuring that at least
one of the conditions necessary for growth shall be absent, these substances are
prevented from decomposing. For instance, hides are preserved by drying
them; the absence of sufficient moisture hindering the growth of any organisms
in them so long as they are dry, but as soon as they become somewhat damp,
putrefaction commences at once.
Page 38
The waste products of organisms are often poisonous to themselves, and for
this reason fermentations frequently come to an end before the whole of the
substance is fermented. Thus neither beer nor vinegar can be obtained of more
than a certain strength by direct fermentation, the alcohol or acetic acid
checking the growth of their respective ferments. A solution of glucose “set”
with the lactic ferment of sour milk will only produce lactic acid to the extent
of about half a per cent.; but if chalk be added, the lactic acid will be
neutralised as produced, and the fermentation will go on till the whole of the
glucose is converted into insoluble calcium lactate.[6] When this is
accomplished the lactic ferment dies from want of nutriment, and its place is
taken by another organism, of which some germs are sure to be present, which
ferments the calcium lactate into calcium butyrate. If the nourishment fails, or
the conditions become less favourable for one ferment than for some other
which exists even in small quantity in a liquid, the former is quickly
overgrown and killed, and the latter takes its place. Thus the ordinary ferment
of the bran drench will die out rapidly unless constantly transferred to fresh
bran infusions.
[6] For the practical preparation of lactic acid, the solution may contain 71⁄ -11 per cent. of
2
glucose, and some nitrogenous nourishment. The solution should be slightly acid. See
Journ. Soc. Ch. Ind., 1897, p. 516.
Many of the products of bacteria (like those of some of the higher plants) are
intensely poisonous both to animals and man. Many of the severe symptoms of
disease are caused by these poisons produced in the body. Thus the tetanus-
bacteria produce a poison similar in its effects to strychnine, and quite as
virulent. Not only are such poisons produced by disease-bacteria in the body,
but frequently also in the earlier stages of putrefactive fermentation. The latter
are known as ptomaines, and when present in cheese and preserved foods are
liable to cause poisoning. Such putrefactions are often unaccompanied by any
disagreeable odour or flavour.
The fermentations which are most important in the tannery are, firstly, the
ordinary putrefaction which attacks hides as well as other animal matter, and
which is usually a complicated process carried on by many sorts of bacteria
and other micro-organisms. This may be regarded as generally injurious to the
tanner; but it is utilised in the “sweating” process for depilation and in the
“staling” of sheepskins, in both of which advantage is taken of the fact that the
soft mucous layer of the epidermis, which contains the hair-roots, putrefies
more rapidly than the fibrous structure of the hide itself. In soaking also, use is
made of the power of putrefactive ferments to dissolve the cementing
substance of the hide, though in this case with doubtful advantage to the
this reason fermentations frequently come to an end before the whole of the
substance is fermented. Thus neither beer nor vinegar can be obtained of more
than a certain strength by direct fermentation, the alcohol or acetic acid
checking the growth of their respective ferments. A solution of glucose “set”
with the lactic ferment of sour milk will only produce lactic acid to the extent
of about half a per cent.; but if chalk be added, the lactic acid will be
neutralised as produced, and the fermentation will go on till the whole of the
glucose is converted into insoluble calcium lactate.[6] When this is
accomplished the lactic ferment dies from want of nutriment, and its place is
taken by another organism, of which some germs are sure to be present, which
ferments the calcium lactate into calcium butyrate. If the nourishment fails, or
the conditions become less favourable for one ferment than for some other
which exists even in small quantity in a liquid, the former is quickly
overgrown and killed, and the latter takes its place. Thus the ordinary ferment
of the bran drench will die out rapidly unless constantly transferred to fresh
bran infusions.
[6] For the practical preparation of lactic acid, the solution may contain 71⁄ -11 per cent. of
2
glucose, and some nitrogenous nourishment. The solution should be slightly acid. See
Journ. Soc. Ch. Ind., 1897, p. 516.
Many of the products of bacteria (like those of some of the higher plants) are
intensely poisonous both to animals and man. Many of the severe symptoms of
disease are caused by these poisons produced in the body. Thus the tetanus-
bacteria produce a poison similar in its effects to strychnine, and quite as
virulent. Not only are such poisons produced by disease-bacteria in the body,
but frequently also in the earlier stages of putrefactive fermentation. The latter
are known as ptomaines, and when present in cheese and preserved foods are
liable to cause poisoning. Such putrefactions are often unaccompanied by any
disagreeable odour or flavour.
The fermentations which are most important in the tannery are, firstly, the
ordinary putrefaction which attacks hides as well as other animal matter, and
which is usually a complicated process carried on by many sorts of bacteria
and other micro-organisms. This may be regarded as generally injurious to the
tanner; but it is utilised in the “sweating” process for depilation and in the
“staling” of sheepskins, in both of which advantage is taken of the fact that the
soft mucous layer of the epidermis, which contains the hair-roots, putrefies
more rapidly than the fibrous structure of the hide itself. In soaking also, use is
made of the power of putrefactive ferments to dissolve the cementing
substance of the hide, though in this case with doubtful advantage to the
Page 39
tanner. In the liming process putrefaction makes itself felt when the limes are
allowed to become stale and charged with animal matter, softening the hide
and finally rendering the leather loose, empty and inclined to “pipe.” Here the
effect is in many cases useful if not carried too far.
In bating and puering, the action is almost entirely due to the enzymes and
other products of bacterial activity, the original chemical constituents of the
dung being apparently of minor importance. Naturally the liquid is adapted to
the growth of many other organisms beside those acting most advantageously
on the hide, and injury in the bates from wrong forms of putrefaction is very
common, if indeed it is not always present in greater or less degree.
In drenching, the effect is, at first, entirely due to the weak acids produced
by bacterial fermentation of the bran, but becomes complicated in its later
stages by putrefactive and other fermentations which may be desirable or
otherwise.
In the tanning liquors, fermentation is not so marked, but is of great
importance owing to the production of acids by bacterial action from the
sugars present in the material. The acids themselves are apt to be fermented
and destroyed, principally by the oxidising action of Saccharomyces
mycoderma and the higher moulds (see p. 14), which also act destructively on
the tannins.
The effect of these acids on the hides is to swell them and to neutralise any
lime they may contain. They also give to the liquors a characteristic sour taste,
as a consequence of which, liquors containing acetic and lactic acids are
usually known in the tannery as “sour liquors.”
It is doubtful whether the action of fungi is completely stayed even by the
drying process. The heating of leather in the sheds is due to bacteria and the
higher moulds, and Eitner considers their growth one of the causes of the
“spueing” or “gumming” of curried leathers.
From what has been said, it is obvious that, with regard to fermentations, a
double problem is presented to the leather manufacturer, since he desires to
utilise those which make for his advantage, while controlling or destroying
those which are injurious. The first step to a solution of these problems is a
more complete knowledge of the organisms which serve or injure us, that we
may, as it were, discriminate friends and enemies. We may then approach the
question in two ways. Taking the drenching process as an example, we may on
the one hand introduce a “pure cultivation” of the right ferment into a sterilised
bran infusion, and so induce only the one fermentation which we require; or,
on the other hand, as different ferments are affected in varying degrees by
antiseptics, we may perhaps choose such as permit the growth of the organism
allowed to become stale and charged with animal matter, softening the hide
and finally rendering the leather loose, empty and inclined to “pipe.” Here the
effect is in many cases useful if not carried too far.
In bating and puering, the action is almost entirely due to the enzymes and
other products of bacterial activity, the original chemical constituents of the
dung being apparently of minor importance. Naturally the liquid is adapted to
the growth of many other organisms beside those acting most advantageously
on the hide, and injury in the bates from wrong forms of putrefaction is very
common, if indeed it is not always present in greater or less degree.
In drenching, the effect is, at first, entirely due to the weak acids produced
by bacterial fermentation of the bran, but becomes complicated in its later
stages by putrefactive and other fermentations which may be desirable or
otherwise.
In the tanning liquors, fermentation is not so marked, but is of great
importance owing to the production of acids by bacterial action from the
sugars present in the material. The acids themselves are apt to be fermented
and destroyed, principally by the oxidising action of Saccharomyces
mycoderma and the higher moulds (see p. 14), which also act destructively on
the tannins.
The effect of these acids on the hides is to swell them and to neutralise any
lime they may contain. They also give to the liquors a characteristic sour taste,
as a consequence of which, liquors containing acetic and lactic acids are
usually known in the tannery as “sour liquors.”
It is doubtful whether the action of fungi is completely stayed even by the
drying process. The heating of leather in the sheds is due to bacteria and the
higher moulds, and Eitner considers their growth one of the causes of the
“spueing” or “gumming” of curried leathers.
From what has been said, it is obvious that, with regard to fermentations, a
double problem is presented to the leather manufacturer, since he desires to
utilise those which make for his advantage, while controlling or destroying
those which are injurious. The first step to a solution of these problems is a
more complete knowledge of the organisms which serve or injure us, that we
may, as it were, discriminate friends and enemies. We may then approach the
question in two ways. Taking the drenching process as an example, we may on
the one hand introduce a “pure cultivation” of the right ferment into a sterilised
bran infusion, and so induce only the one fermentation which we require; or,
on the other hand, as different ferments are affected in varying degrees by
antiseptics, we may perhaps choose such as permit the growth of the organism
Page 40
we want, while killing or discouraging the rest. We may also arrange the
nutriment, temperature, degree of acidity and other conditions, so as to favour
one organism rather than another. All three methods have been applied in
brewing with good results.
nutriment, temperature, degree of acidity and other conditions, so as to favour
one organism rather than another. All three methods have been applied in
brewing with good results.
Page 41
CHAPTER V.
ANTISEPTICS AND DISINFECTANTS.
“Antiseptics” are often defined as substances which check putrefaction
without necessarily destroying bacteria and their spores, while “disinfectants”
are poisonous to ferment-organisms, and actually destroy them; great
differences exist in the extent of their sterilising power, and the whole
distinction is one rather of degree than of kind, and has little practical value.
Thus common salt is incapable of killing most bacteria, even in concentrated
solution, though it holds putrefaction in check both by withdrawing water from
the hide and by directly preventing the multiplication of bacteria. If the salt be
washed out of the hide, putrefaction is at once resumed by the organisms
present. Hides, on the other hand, which have once been sterilised by powerful
disinfectants, such as phenol (“carbolic acid”) or mercuric chloride, do not
again putrefy till the organisms which are killed are replaced by fresh ones
from outside. The action of sodium sulphate, and many other salts, is similar to
common salt in this respect, while a large proportion of the aromatic
compounds are permanently disinfectant, though their efficiency varies with
the species of bacteria involved.
Biernacki and others have shown that some disinfectants when extremely
diluted actually stimulate alcoholic fermentation, and probably the growth of
other ferments, e.g. mercuric chloride 1 in 300,000, salicylic acid 1 in 6000,
and boric acid 1 in 8000, and in many cases organisms become habituated to
antiseptics in doses which would at first have proved fatal.
The number of antiseptics available is now so great that it is impossible to
give a detailed account of all, but the following are among those which are best
known and have been practically employed.
Lime possesses some antiseptic properties, and is largely used in the
preservation of fleshings before they are sent off to the glue factory. They are
most conveniently stored in a large vat filled with a strong milk of lime. Dilute
solutions of caustic alkalies have an effect similar to that of lime.
Common salt, sodium chloride, NaCl, acts to a certain extent by its
solubility and a dehydrating effect on animal tissues common to chlorides,
which removes water from hides and other materials which it is used to
preserve. Probably the latter characteristic has a good deal to do with its effect
ANTISEPTICS AND DISINFECTANTS.
“Antiseptics” are often defined as substances which check putrefaction
without necessarily destroying bacteria and their spores, while “disinfectants”
are poisonous to ferment-organisms, and actually destroy them; great
differences exist in the extent of their sterilising power, and the whole
distinction is one rather of degree than of kind, and has little practical value.
Thus common salt is incapable of killing most bacteria, even in concentrated
solution, though it holds putrefaction in check both by withdrawing water from
the hide and by directly preventing the multiplication of bacteria. If the salt be
washed out of the hide, putrefaction is at once resumed by the organisms
present. Hides, on the other hand, which have once been sterilised by powerful
disinfectants, such as phenol (“carbolic acid”) or mercuric chloride, do not
again putrefy till the organisms which are killed are replaced by fresh ones
from outside. The action of sodium sulphate, and many other salts, is similar to
common salt in this respect, while a large proportion of the aromatic
compounds are permanently disinfectant, though their efficiency varies with
the species of bacteria involved.
Biernacki and others have shown that some disinfectants when extremely
diluted actually stimulate alcoholic fermentation, and probably the growth of
other ferments, e.g. mercuric chloride 1 in 300,000, salicylic acid 1 in 6000,
and boric acid 1 in 8000, and in many cases organisms become habituated to
antiseptics in doses which would at first have proved fatal.
The number of antiseptics available is now so great that it is impossible to
give a detailed account of all, but the following are among those which are best
known and have been practically employed.
Lime possesses some antiseptic properties, and is largely used in the
preservation of fleshings before they are sent off to the glue factory. They are
most conveniently stored in a large vat filled with a strong milk of lime. Dilute
solutions of caustic alkalies have an effect similar to that of lime.
Common salt, sodium chloride, NaCl, acts to a certain extent by its
solubility and a dehydrating effect on animal tissues common to chlorides,
which removes water from hides and other materials which it is used to
preserve. Probably the latter characteristic has a good deal to do with its effect
Page 42
in checking the development of bacteria, since many species thrive quite well
in weak salt solutions, and some even in brine, and the dehydrating effect of
the salt enables it to harden many animal tissues if used in sufficient quantity,
the water they contain running away in the form of brine.
Ordinary rock salt frequently contains ferric chloride, and this, either
originally present in the salt, or in some cases derived from the action of the
latter upon the iron contained in the blood, is the cause of what is known as
“salt-stains.” These show but little during the liming of the hides, unless
sulphides are used, when stains appear of a greenish black, from the formation
of sulphide of iron; when, however, the hides come into the tanning liquors,
black or blue stains are produced by the action of the tannin, which are
partially removed by the acids of the liquors during the tanning process, but
generally show to some extent in the finished hide. There is another species of
salt-stain, not apparently due to iron, but to the colouring matter produced by
some fungoid or bacterial growth, which it is practically impossible to remove,
and which is stated to be sometimes caused by the use of old salt with which
hides have been previously salted. Iron stains are most readily recognised by
the use of a solution of potassium ferrocyanide or thiocyanate slightly acidified
by hydrochloric acid. If this be applied to the leather, the stains will be changed
from a blackish to a blue, if the former, or a red colour if the latter salt has been
used. A more absolutely conclusive proof is to lay a piece of filter paper
soaked in dilute hydrochloric acid upon the stain, and then to test for iron upon
the paper with ferrocyanide or thiocyanate. The freedom of the paper itself
from iron must be ascertained before use. Iron-stains produced in the salted
state are more difficult to discharge than those which are caused later in the
tanning process, since iron salts have distinct tanning power, and attach
themselves firmly to the untanned fibre. On the Continent, where common salt
is heavily taxed, alum, carbolic acid, naphthalene and other materials are
frequently added to it to “denaturise,” or render it incapable of being used as
food, and these additions are often the cause of trouble to the tanner.
Sodium sulphate, Na2SO4, has little if any disinfectant power in dilute
solution, but if used in the calcined form (anhydrous sodium sulphate) as
proposed by Eitner[7] as a substitute for common salt in preserving hides, it
withdraws water from the hide and crystallises with 10 Aq (about 56 per cent.).
This does not run away like brine, but remains in the hide, which retains its
weight, and remains plump and swells well in the limes and liquors, which
chlorides have a great tendency to prevent; 10-15 per cent. on the weight of the
hide is sufficient, while salt must be used in nearly double this quantity. Care
must be taken that the sulphate used is free from bisulphate, NaHSO4, which
in weak salt solutions, and some even in brine, and the dehydrating effect of
the salt enables it to harden many animal tissues if used in sufficient quantity,
the water they contain running away in the form of brine.
Ordinary rock salt frequently contains ferric chloride, and this, either
originally present in the salt, or in some cases derived from the action of the
latter upon the iron contained in the blood, is the cause of what is known as
“salt-stains.” These show but little during the liming of the hides, unless
sulphides are used, when stains appear of a greenish black, from the formation
of sulphide of iron; when, however, the hides come into the tanning liquors,
black or blue stains are produced by the action of the tannin, which are
partially removed by the acids of the liquors during the tanning process, but
generally show to some extent in the finished hide. There is another species of
salt-stain, not apparently due to iron, but to the colouring matter produced by
some fungoid or bacterial growth, which it is practically impossible to remove,
and which is stated to be sometimes caused by the use of old salt with which
hides have been previously salted. Iron stains are most readily recognised by
the use of a solution of potassium ferrocyanide or thiocyanate slightly acidified
by hydrochloric acid. If this be applied to the leather, the stains will be changed
from a blackish to a blue, if the former, or a red colour if the latter salt has been
used. A more absolutely conclusive proof is to lay a piece of filter paper
soaked in dilute hydrochloric acid upon the stain, and then to test for iron upon
the paper with ferrocyanide or thiocyanate. The freedom of the paper itself
from iron must be ascertained before use. Iron-stains produced in the salted
state are more difficult to discharge than those which are caused later in the
tanning process, since iron salts have distinct tanning power, and attach
themselves firmly to the untanned fibre. On the Continent, where common salt
is heavily taxed, alum, carbolic acid, naphthalene and other materials are
frequently added to it to “denaturise,” or render it incapable of being used as
food, and these additions are often the cause of trouble to the tanner.
Sodium sulphate, Na2SO4, has little if any disinfectant power in dilute
solution, but if used in the calcined form (anhydrous sodium sulphate) as
proposed by Eitner[7] as a substitute for common salt in preserving hides, it
withdraws water from the hide and crystallises with 10 Aq (about 56 per cent.).
This does not run away like brine, but remains in the hide, which retains its
weight, and remains plump and swells well in the limes and liquors, which
chlorides have a great tendency to prevent; 10-15 per cent. on the weight of the
hide is sufficient, while salt must be used in nearly double this quantity. Care
must be taken that the sulphate used is free from bisulphate, NaHSO4, which
Page 43
has a powerful swelling effect upon the hide-fibre, like sulphuric acid. The
neutral sulphate does not redden methyl orange or litmus. Pickled skivers may
be in part preserved by the sodium sulphate formed by the action of sulphuric
acid upon the salt employed in the pickling bath (see p. 90).
[7] Gerber, 1880, p. 185.
The stronger mineral acids have considerable antiseptic power, and are of
course especially fatal to such ferments as thrive best in alkaline solutions. The
use of sulphuric acid in pickling skivers has already been alluded to, and a very
dilute solution applied without salt to raw hides prevents putrefaction, though
the principal object in using it is to plump the hides and produce a fictitious
weight and substance which disappear on tanning. Such hides of course have a
powerful acid reaction to litmus. Sulphuric acid in small quantities has been
used with advantage in soaking E.I. kips. A very small excess of hydrochloric
acid will sterilise putrid effluents, and no doubt nitric or sulphuric acid would
have the same effect. The powerful effect of mineral acids on animal fibre, and
their solvent action on cements and iron, preclude however, their general use as
antiseptics.
More important is the use of sulphurous acid and sulphur dioxide, which,
from their mild acidity and great antiseptic powers, are capable of a variety of
useful applications. Considerable doubt has been raised as to the germicide
power of sulphur dioxide, and it is certain that the dry gas is less effective on
dry objects than when applied in solution, or to moist materials, as is almost
invariably the case in the tannery. It may possibly be more efficient in its
action on some moulds and putrefaction-ferments than on the pathogenic
bacteria which have been most frequently used to test the power of
disinfectants; but in practice it is found extremely useful in the brewery and in
gelatine manufacture, and there is no reason that it should be less so in the
tannery.
The gas is most conveniently produced by burning sulphur, which produces
double its weight of sulphur dioxide. If used for “stoving” drying rooms and
other places infested with moulds, care must be taken to avoid risk of fire. A
shallow cast-iron pot set on bricks or sand is generally the most suitable vessel,
and the sulphur may be ignited by a piece of red-hot iron or a rag which has
been previously dipped in melted sulphur. It is corrosive to metalwork, and
bleaches many colours, but does not produce any marked injurious effect on
leather, though the sulphuric acid formed by oxidation may, if not removed,
ultimately make it tender.
neutral sulphate does not redden methyl orange or litmus. Pickled skivers may
be in part preserved by the sodium sulphate formed by the action of sulphuric
acid upon the salt employed in the pickling bath (see p. 90).
[7] Gerber, 1880, p. 185.
The stronger mineral acids have considerable antiseptic power, and are of
course especially fatal to such ferments as thrive best in alkaline solutions. The
use of sulphuric acid in pickling skivers has already been alluded to, and a very
dilute solution applied without salt to raw hides prevents putrefaction, though
the principal object in using it is to plump the hides and produce a fictitious
weight and substance which disappear on tanning. Such hides of course have a
powerful acid reaction to litmus. Sulphuric acid in small quantities has been
used with advantage in soaking E.I. kips. A very small excess of hydrochloric
acid will sterilise putrid effluents, and no doubt nitric or sulphuric acid would
have the same effect. The powerful effect of mineral acids on animal fibre, and
their solvent action on cements and iron, preclude however, their general use as
antiseptics.
More important is the use of sulphurous acid and sulphur dioxide, which,
from their mild acidity and great antiseptic powers, are capable of a variety of
useful applications. Considerable doubt has been raised as to the germicide
power of sulphur dioxide, and it is certain that the dry gas is less effective on
dry objects than when applied in solution, or to moist materials, as is almost
invariably the case in the tannery. It may possibly be more efficient in its
action on some moulds and putrefaction-ferments than on the pathogenic
bacteria which have been most frequently used to test the power of
disinfectants; but in practice it is found extremely useful in the brewery and in
gelatine manufacture, and there is no reason that it should be less so in the
tannery.
The gas is most conveniently produced by burning sulphur, which produces
double its weight of sulphur dioxide. If used for “stoving” drying rooms and
other places infested with moulds, care must be taken to avoid risk of fire. A
shallow cast-iron pot set on bricks or sand is generally the most suitable vessel,
and the sulphur may be ignited by a piece of red-hot iron or a rag which has
been previously dipped in melted sulphur. It is corrosive to metalwork, and
bleaches many colours, but does not produce any marked injurious effect on
leather, though the sulphuric acid formed by oxidation may, if not removed,
ultimately make it tender.
Page 44
For many purposes a solution of the gas is required, and this is most easily
made by burning the sulphur in a small metal or firebrick stove from which the
fumes are sucked through a “scrubber,” which, on a small scale, is
conveniently made of large glazed sanitary pipes, packed with coke or broken
earthenware, over which water is allowed to trickle. The lowest pipe has an
opening for a branch pipe, which is connected with the stove and rests on three
bricks in a tub, which collects the acid solution and forms a water-seal to
prevent the escape of gas. Above the inlet for the gases is fixed a wooden
grating on which the coke rests. The scrubber may be 10-15 feet in height and
connected at the top with a chimney or steam ejector to produce the draught.
The arrangement is illustrated in Fig. 5. Another method is to burn the sulphur
in a closed cylinder and to force the products through water with an air-
compressor or steam-jet injector.
In place of using a scrubber, the fumes may be blown by a steam ejector
direct into a tank. This is a very good arrangement for washing and bleaching
hair, etc., but where large quantities of solution are required is inferior to the
scrubber. Ejectors of hard lead or regulus metal should be used, and are less
acted on by the dry gases than by the very dilute moist exhaust from the
scrubber (see p. 335).
made by burning the sulphur in a small metal or firebrick stove from which the
fumes are sucked through a “scrubber,” which, on a small scale, is
conveniently made of large glazed sanitary pipes, packed with coke or broken
earthenware, over which water is allowed to trickle. The lowest pipe has an
opening for a branch pipe, which is connected with the stove and rests on three
bricks in a tub, which collects the acid solution and forms a water-seal to
prevent the escape of gas. Above the inlet for the gases is fixed a wooden
grating on which the coke rests. The scrubber may be 10-15 feet in height and
connected at the top with a chimney or steam ejector to produce the draught.
The arrangement is illustrated in Fig. 5. Another method is to burn the sulphur
in a closed cylinder and to force the products through water with an air-
compressor or steam-jet injector.
In place of using a scrubber, the fumes may be blown by a steam ejector
direct into a tank. This is a very good arrangement for washing and bleaching
hair, etc., but where large quantities of solution are required is inferior to the
scrubber. Ejectors of hard lead or regulus metal should be used, and are less
acted on by the dry gases than by the very dilute moist exhaust from the
scrubber (see p. 335).
Page 45
Fig. 5—Sulphurous acid apparatus.
Bisulphites have also strong antiseptic properties. “Bisulphite of soda”
(hydric sodic sulphite) solution may be made by supplying the scrubber with
solution of soda-ash or washing soda; bisulphite of lime, by using milk of lime
or packing the scrubber with chalk or limestone (free from much iron) in place
of the coke. In either case a much stronger solution is obtained than with water
alone.
Boakes’ “metabisulphite of soda”[8] is a very convenient source of
sulphurous acid when the latter is wanted in small quantities. It is an
anhydrosulphite, Na2O.2(SO2), and contains 67·4 per cent. of its weight of
SO2. One molecule of the salt (= 190) requires one molecule of H2SO4 (= 98)
Bisulphites have also strong antiseptic properties. “Bisulphite of soda”
(hydric sodic sulphite) solution may be made by supplying the scrubber with
solution of soda-ash or washing soda; bisulphite of lime, by using milk of lime
or packing the scrubber with chalk or limestone (free from much iron) in place
of the coke. In either case a much stronger solution is obtained than with water
alone.
Boakes’ “metabisulphite of soda”[8] is a very convenient source of
sulphurous acid when the latter is wanted in small quantities. It is an
anhydrosulphite, Na2O.2(SO2), and contains 67·4 per cent. of its weight of
SO2. One molecule of the salt (= 190) requires one molecule of H2SO4 (= 98)
Page 46
to set free the whole of the sulphurous acid. For many purposes the sulphate of
soda formed may be neglected and the acidified solution used direct.
[8] Patented by Boakes, Ltd., Stratford, London, E.
For analysis of sulphites and sulphurous acid solution, see L.I.L.B., pp. 16
and 37.
Boric acid, borax and other borates are not very powerful disinfectants.
They have no injurious action upon the skin, but to be effective require to be
employed in pretty strong solutions, say 1 per cent., and their comparatively
high cost unfits them for general use as antiseptics in the tannery, though boric
(boracic) acid is very useful as a drenching and deliming agent (see pp. 156,
229, and L.I.L.B., p. 37).
Mercuric chloride, corrosive sublimate, HgCl2, is an extremely powerful
antiseptic, preventing the growth of some species of bacteria in solutions so
dilute as 1 in 300,000 (Koch). 1 in 14,000 is disinfectant (Miquel), but its
power varies very much upon different organisms (Jörgensen states that 1 in
400 is required to kill Penicillium glaucum), and it is unsuited for most
purposes in leather manufacture, both from its extremely poisonous character,
and because it is rendered inactive by various substances present in the
materials used.
Mercuric iodide dissolved in iodide of potassium solution was patented by
Messrs. Collin and Benoist as an antiseptic in tanning, but it is ineffective for
the same reasons as mercuric chloride; although under favourable
circumstances it is even more powerful than the latter.
Copper sulphate, zinc chloride and sulphate, and many other metallic salts
are powerful antiseptics, but have only a limited application in leather
industries, and do not usually actually sterilise. Arsenic (arsenious acid), which
has been used in curing hides, is an excellent insecticide, but not particularly
effective as an antiseptic; and sulphide of arsenic (realgar) when used in limes
(see p. 139) seems to have but little antiseptic effect. Arsenious acid is easily
soluble in alkaline solutions.
Fluorides have been suggested as antiseptics in the tannery, but do not seem
of much practical value.
The most important antiseptics at present are those derived from coal tar,
and belonging to the aromatic series. Of these, the phenols (carbolic acid,
cresol, etc.) are the most used.
Pure phenol, “pure crystallised carbolic acid,” is hydroxybenzene
C6H5(OH), but the crude forms which are generally employed contain cresols
and higher members of the series in which one or more of the atoms of
soda formed may be neglected and the acidified solution used direct.
[8] Patented by Boakes, Ltd., Stratford, London, E.
For analysis of sulphites and sulphurous acid solution, see L.I.L.B., pp. 16
and 37.
Boric acid, borax and other borates are not very powerful disinfectants.
They have no injurious action upon the skin, but to be effective require to be
employed in pretty strong solutions, say 1 per cent., and their comparatively
high cost unfits them for general use as antiseptics in the tannery, though boric
(boracic) acid is very useful as a drenching and deliming agent (see pp. 156,
229, and L.I.L.B., p. 37).
Mercuric chloride, corrosive sublimate, HgCl2, is an extremely powerful
antiseptic, preventing the growth of some species of bacteria in solutions so
dilute as 1 in 300,000 (Koch). 1 in 14,000 is disinfectant (Miquel), but its
power varies very much upon different organisms (Jörgensen states that 1 in
400 is required to kill Penicillium glaucum), and it is unsuited for most
purposes in leather manufacture, both from its extremely poisonous character,
and because it is rendered inactive by various substances present in the
materials used.
Mercuric iodide dissolved in iodide of potassium solution was patented by
Messrs. Collin and Benoist as an antiseptic in tanning, but it is ineffective for
the same reasons as mercuric chloride; although under favourable
circumstances it is even more powerful than the latter.
Copper sulphate, zinc chloride and sulphate, and many other metallic salts
are powerful antiseptics, but have only a limited application in leather
industries, and do not usually actually sterilise. Arsenic (arsenious acid), which
has been used in curing hides, is an excellent insecticide, but not particularly
effective as an antiseptic; and sulphide of arsenic (realgar) when used in limes
(see p. 139) seems to have but little antiseptic effect. Arsenious acid is easily
soluble in alkaline solutions.
Fluorides have been suggested as antiseptics in the tannery, but do not seem
of much practical value.
The most important antiseptics at present are those derived from coal tar,
and belonging to the aromatic series. Of these, the phenols (carbolic acid,
cresol, etc.) are the most used.
Pure phenol, “pure crystallised carbolic acid,” is hydroxybenzene
C6H5(OH), but the crude forms which are generally employed contain cresols
and higher members of the series in which one or more of the atoms of
Page 47
hydrogen are substituted by CH3 groups. These are oily bodies scarcely soluble
in water, and even pure phenol is only soluble in cold water to the extent of
some 7 per cent. Crude carbolic acid should not be employed in the tannery,
since the insoluble oily particles stain the hide, and render it unsusceptible of
tanning. Suitable carbolic acid should be of a pale yellow colour when fresh
(though it will darken on exposure to air and light), and it should be wholly
soluble in a sufficient quantity of water. Its specific gravity should be 1·050 to
1·065. For methods of chemical examination, see L.I.L.B., p. 40. A saturated
solution of carbolic acid sterilises hide completely against most putrefactive
organisms, but has a sort of tanning effect, adhering obstinately to the fibre so
that it cannot be removed by washing; and hides which have been cured with it
cannot be unhaired by sweating, though they may be limed in the usual
manner, if somewhat more slowly. Care should be taken in mixing with water
or liquor, as undissolved drops will produce the same effects as those of the
crude acid. Hides are occasionally stained, as has just been described, by salt
which has been denaturised with common sorts of carbolic acid. Eitner
recommends the use of a solution of carbolic acid in an equal weight of crude
glycerine, which readily dissolves in water, and seems to prevent any injurious
effect on the hide.
An aqueous solution containing 1 per cent. of carbolic acid is sufficient for
mere sterilising of hides, but if it be desired to preserve them for a long period,
stronger solutions (up to 4 per cent.) may be employed.[9]
[9] Gerber, 1889, p. 98.
Quantities so small as 1 part per 1000 control the fermentation of liquors,
and prevent the formation of moulds on the surface, economising tannin, and
preserving vegetable acids already present, but at the same time lessening their
production by fermentation, and therefore sometimes leading to difficulties in
the early stages of tanning. Carbolic acid is not, strictly speaking, an acid, but
rather of the nature of an alcohol, although it forms weak combinations with
bases. It is a powerful narcotic poison, and if dropped on the skin in a
concentrated form it produces severe burns; these are best treated with oil,
while in cases of poisoning, oil and chalk must be administered internally, but
if the quantity of carbolic acid taken has been large, are not likely to be
effective. From its cheapness and efficiency, carbolic acid is likely to be
increasingly used, although for special uses some of the newer antiseptics have
great advantages.
Eudermin is a tar-oil manufactured by Speyer and Grund, of Frankfort-on-
Main, which is intended as an antiseptic addition to stuffing greases to prevent
in water, and even pure phenol is only soluble in cold water to the extent of
some 7 per cent. Crude carbolic acid should not be employed in the tannery,
since the insoluble oily particles stain the hide, and render it unsusceptible of
tanning. Suitable carbolic acid should be of a pale yellow colour when fresh
(though it will darken on exposure to air and light), and it should be wholly
soluble in a sufficient quantity of water. Its specific gravity should be 1·050 to
1·065. For methods of chemical examination, see L.I.L.B., p. 40. A saturated
solution of carbolic acid sterilises hide completely against most putrefactive
organisms, but has a sort of tanning effect, adhering obstinately to the fibre so
that it cannot be removed by washing; and hides which have been cured with it
cannot be unhaired by sweating, though they may be limed in the usual
manner, if somewhat more slowly. Care should be taken in mixing with water
or liquor, as undissolved drops will produce the same effects as those of the
crude acid. Hides are occasionally stained, as has just been described, by salt
which has been denaturised with common sorts of carbolic acid. Eitner
recommends the use of a solution of carbolic acid in an equal weight of crude
glycerine, which readily dissolves in water, and seems to prevent any injurious
effect on the hide.
An aqueous solution containing 1 per cent. of carbolic acid is sufficient for
mere sterilising of hides, but if it be desired to preserve them for a long period,
stronger solutions (up to 4 per cent.) may be employed.[9]
[9] Gerber, 1889, p. 98.
Quantities so small as 1 part per 1000 control the fermentation of liquors,
and prevent the formation of moulds on the surface, economising tannin, and
preserving vegetable acids already present, but at the same time lessening their
production by fermentation, and therefore sometimes leading to difficulties in
the early stages of tanning. Carbolic acid is not, strictly speaking, an acid, but
rather of the nature of an alcohol, although it forms weak combinations with
bases. It is a powerful narcotic poison, and if dropped on the skin in a
concentrated form it produces severe burns; these are best treated with oil,
while in cases of poisoning, oil and chalk must be administered internally, but
if the quantity of carbolic acid taken has been large, are not likely to be
effective. From its cheapness and efficiency, carbolic acid is likely to be
increasingly used, although for special uses some of the newer antiseptics have
great advantages.
Eudermin is a tar-oil manufactured by Speyer and Grund, of Frankfort-on-
Main, which is intended as an antiseptic addition to stuffing greases to prevent
Page 48
mould and spueing. It is recommended for the purpose by Eitner[10] and can be
used in proportions such as 10 per cent. of the grease. Creasotes and cresols
can be dissolved in oils and stuffing greases, and act as antiseptics, though less
powerfully than in aqueous solution. Rosin oils and turpentine have also
antiseptic properties.
[10] Gerber, 1893, p. 41.
Creasote, “heavy coal oil,” or “dead oil,” is a complex mixture of
hydrocarbons, phenols and cresols, obtained by distillation of coal tar, heavier
than water, and almost insoluble in it. It is largely used as a preservative for
timber. Carbolineum is an oil of this class, boiling at over 300° C., and
intended for application to wood. One or more coats are applied to the dry
wood at a temperature of 80° C. The workman’s hands must be protected by
gloves, as the hot creasote raises painful blisters. Eitner[11] recommends its use
for preserving pits, posts and other woodwork in tanneries. Wood-creasote is a
somewhat similar product obtained from wood-tar.
[11] Gerber, 1889, p. 183.
The heavier cresols are so little soluble in water as to be valueless in their
ordinary form as antiseptics, but several preparations are made under the
names of “Creolin,” “Jeye’s fluid,” “Lysol,” “Izal,” “Soluble phenyl,” etc., in
which they are treated with additions of soap or alkalies, which cause them to
emulsify or dissolve in water, generally as milky liquids. These are powerful
germicides and have the advantage over phenol of being non-poisonous. 0·1 to
0·5 per cent. solution of creolin will sterilise hides after bating so that no
putrefaction takes place in the liquors. Mr. J. T. Wood specially recommends
creolin for the general purposes of the tannery, disinfecting pits and tubs, and
for checking the action of puers and drenches on goods which have gone a
little too far, by throwing them into a 0·2 per cent. solution.
Salicylic acid, orthohydroxybenzoic acid, C6H4OH(COOH), is now
artificially prepared from phenol. It is much less poisonous than the latter and
has no smell, which makes it valuable for certain purposes, but is too dear for
most technical applications. Many bacteria appear to become gradually
habituated to its action, and the same is true of phenol to a less degree.
Salicylic acid is closely related to protocatechuic and gallic acids, and, like
these, gives a blackish colour with iron salts. It is freely soluble in hot water,
but very sparingly in cold. The addition of 1-21⁄2 parts of sodium phosphate,
sulphate, or potassium nitrate to each part of salicylic acid greatly increases its
solubility. It seems much more powerful in preventing the development of
used in proportions such as 10 per cent. of the grease. Creasotes and cresols
can be dissolved in oils and stuffing greases, and act as antiseptics, though less
powerfully than in aqueous solution. Rosin oils and turpentine have also
antiseptic properties.
[10] Gerber, 1893, p. 41.
Creasote, “heavy coal oil,” or “dead oil,” is a complex mixture of
hydrocarbons, phenols and cresols, obtained by distillation of coal tar, heavier
than water, and almost insoluble in it. It is largely used as a preservative for
timber. Carbolineum is an oil of this class, boiling at over 300° C., and
intended for application to wood. One or more coats are applied to the dry
wood at a temperature of 80° C. The workman’s hands must be protected by
gloves, as the hot creasote raises painful blisters. Eitner[11] recommends its use
for preserving pits, posts and other woodwork in tanneries. Wood-creasote is a
somewhat similar product obtained from wood-tar.
[11] Gerber, 1889, p. 183.
The heavier cresols are so little soluble in water as to be valueless in their
ordinary form as antiseptics, but several preparations are made under the
names of “Creolin,” “Jeye’s fluid,” “Lysol,” “Izal,” “Soluble phenyl,” etc., in
which they are treated with additions of soap or alkalies, which cause them to
emulsify or dissolve in water, generally as milky liquids. These are powerful
germicides and have the advantage over phenol of being non-poisonous. 0·1 to
0·5 per cent. solution of creolin will sterilise hides after bating so that no
putrefaction takes place in the liquors. Mr. J. T. Wood specially recommends
creolin for the general purposes of the tannery, disinfecting pits and tubs, and
for checking the action of puers and drenches on goods which have gone a
little too far, by throwing them into a 0·2 per cent. solution.
Salicylic acid, orthohydroxybenzoic acid, C6H4OH(COOH), is now
artificially prepared from phenol. It is much less poisonous than the latter and
has no smell, which makes it valuable for certain purposes, but is too dear for
most technical applications. Many bacteria appear to become gradually
habituated to its action, and the same is true of phenol to a less degree.
Salicylic acid is closely related to protocatechuic and gallic acids, and, like
these, gives a blackish colour with iron salts. It is freely soluble in hot water,
but very sparingly in cold. The addition of 1-21⁄2 parts of sodium phosphate,
sulphate, or potassium nitrate to each part of salicylic acid greatly increases its
solubility. It seems much more powerful in preventing the development of
Page 49
bacteria than carbolic acid; a solution of 1 part of salicylic acid in 666 of water
is said to be equal in this respect to 1 part of carbolic in 200.
Benzoic acid, C6H5COOH, though not much employed, except in medicine,
is a still more powerful disinfectant, and has the advantage of being non-
poisonous to human beings.
“Cresotinic acid,” which is derived from the cresols as salicylic acid is
derived from phenol, is more soluble than salicylic acid. It is not very
poisonous, and a powerful disinfectant. In a crude form it has been introduced
by Hauff, of Feuerbach, for bating or removing lime from hides. This it does
very well, though without the softening action of a true bate. It has a tendency
to produce a pinkish stain, and in some degree a sort of tanning of the fibre. Its
price, moreover, is rather high for extensive technical use. (See also p. 162.)
“Anticalcium” is a more recent preparation introduced as a bate by the same
firm.[12] It is a solution of mixed sulphonic acids derived from cresols, and has
considerable disinfectant powers. It removes lime very effectively, but from its
acid character somewhat swells the skin. It is used very successfully as a
drench for thin skins (p. 163).
[12] Gerber, 1895, p. 133.
“C.T.” (coal-tar) bate is a grey crystalline pasty mass, with a tarry smell, and
is chemically very similar to anticalcium if not identical with it.
Naphthalene sulphonic acid has strong antiseptic properties. Its use in bating
has been patented by Burns and Cross. (See p. 163.)
Naphthols, C10H7(OH).—These bodies, which have the same relation to
naphthalene as the phenols to benzene, are powerful antiseptics; and
naphthalene itself appears to have antiseptic power, and is occasionally used
for denaturising salt. There are two naphthols, varying in the position of the
OH group in the molecule, and denominated α and β, of which α naphthol is
the more powerful antiseptic and the less poisonous, though β, being cheaper,
is the common commercial article. It is said that quantities so small as 0·1-0·4
grams of α naphthol per liter are sufficient to prevent the development of
microbes, while of β naphthol about ten times that quantity is required.
Naphthols are not very expensive, but their value is diminished by the fact
that they are insoluble in water. They are soluble in alkaline solutions, but their
compounds with bases are of much lower antiseptic value, and the same is true
of their alcoholic solutions; when an alcoholic solution is added to water the
naphthol is precipitated, but if an addition of soap or camphor be made to the
alcoholic solution, the naphthol remains in a very finely divided condition, if
not dissolved.
is said to be equal in this respect to 1 part of carbolic in 200.
Benzoic acid, C6H5COOH, though not much employed, except in medicine,
is a still more powerful disinfectant, and has the advantage of being non-
poisonous to human beings.
“Cresotinic acid,” which is derived from the cresols as salicylic acid is
derived from phenol, is more soluble than salicylic acid. It is not very
poisonous, and a powerful disinfectant. In a crude form it has been introduced
by Hauff, of Feuerbach, for bating or removing lime from hides. This it does
very well, though without the softening action of a true bate. It has a tendency
to produce a pinkish stain, and in some degree a sort of tanning of the fibre. Its
price, moreover, is rather high for extensive technical use. (See also p. 162.)
“Anticalcium” is a more recent preparation introduced as a bate by the same
firm.[12] It is a solution of mixed sulphonic acids derived from cresols, and has
considerable disinfectant powers. It removes lime very effectively, but from its
acid character somewhat swells the skin. It is used very successfully as a
drench for thin skins (p. 163).
[12] Gerber, 1895, p. 133.
“C.T.” (coal-tar) bate is a grey crystalline pasty mass, with a tarry smell, and
is chemically very similar to anticalcium if not identical with it.
Naphthalene sulphonic acid has strong antiseptic properties. Its use in bating
has been patented by Burns and Cross. (See p. 163.)
Naphthols, C10H7(OH).—These bodies, which have the same relation to
naphthalene as the phenols to benzene, are powerful antiseptics; and
naphthalene itself appears to have antiseptic power, and is occasionally used
for denaturising salt. There are two naphthols, varying in the position of the
OH group in the molecule, and denominated α and β, of which α naphthol is
the more powerful antiseptic and the less poisonous, though β, being cheaper,
is the common commercial article. It is said that quantities so small as 0·1-0·4
grams of α naphthol per liter are sufficient to prevent the development of
microbes, while of β naphthol about ten times that quantity is required.
Naphthols are not very expensive, but their value is diminished by the fact
that they are insoluble in water. They are soluble in alkaline solutions, but their
compounds with bases are of much lower antiseptic value, and the same is true
of their alcoholic solutions; when an alcoholic solution is added to water the
naphthol is precipitated, but if an addition of soap or camphor be made to the
alcoholic solution, the naphthol remains in a very finely divided condition, if
not dissolved.
Page 50
Adopting Eitner’s suggestion with regard to oxynaphthoic acid (see below),
hides may no doubt be sterilised by treatment first with an alkaline naphthol
solution, and then with a very dilute acid to set the naphthol free.
“Hydronaphthol,” β tetra-hydro-naphthol, C10H12O, is obtained by the
reduction of β naphthol by sodium (Rideal). It seems to be an excellent
disinfectant.
Oxynaphthoic acid, α hydroxynaphthoic acid, C10H6(OH)COOH, which
bears the same relation to naphthol as salicylic acid does to phenol, is cheaper
than salicylic acid, and said to be a more powerful antiseptic. Its salts have no
antiseptic power. In its commercial form it is a reddish crystalline powder,
inodorous, but with a burning taste, and its dust causes violent sneezing. It is
scarcely soluble in water, and is said to undergo some change on keeping
which lessens its germicide power; it is readily soluble in alcohol, and the
solution produces a milky fluid on mixture with water. Such a solution
containing 15 grams of the acid in 4 liters of water, will sterilise a hide. Eitner
recommends[13] that it should be dissolved in dilute soda solution, and the
hides, after soaking in it, passed through water slightly acidified with
hydrochloric acid, as has been suggested in the case of naphthol; the method is
also applicable to creosotinic acid, the hides being permanently sterilised so
that they cannot be unhaired by sweating, though they will lime in the usual
manner.
[13] Gerber, 1888, p. 101; 1889, pp. 99 et seq. See also p. 163.
Carbon disulphide.—Moret has suggested an aqueous solution of this
compound as an antiseptic, and it seems to have considerable sterilising
powers, but from its inflammability, poisonous character, and unpleasant smell,
it is not likely to come largely into use.
Formaldehyde, COH2, has recently been introduced as an antiseptic in
aqueous solution containing 40 per cent. of formaldehyde together with a little
formic acid, under the names of “formalin,” “formol,” etc. It seems to have
great disinfectant powers, and may possibly be valuable in various processes of
leather manufacture as it becomes cheaper, but has a curious hardening tanning
effect on hide fibre and gelatinous matters, so that in very dilute solution it will
produce leather.[14] The vapour of formaldehyde, or of its condensation-
product paraform, may be employed to harden microscopic preparations. 1 part
of formaldehyde, and consequently 21⁄2 parts of “formalin” in 12,000 parts of
water, is said to sterilise, and this proportion would form a good disinfectant
solution. Even in considerably larger proportion than the above, it does not
appear to be poisonous, and thus possesses the bactericidal power of sublimate
hides may no doubt be sterilised by treatment first with an alkaline naphthol
solution, and then with a very dilute acid to set the naphthol free.
“Hydronaphthol,” β tetra-hydro-naphthol, C10H12O, is obtained by the
reduction of β naphthol by sodium (Rideal). It seems to be an excellent
disinfectant.
Oxynaphthoic acid, α hydroxynaphthoic acid, C10H6(OH)COOH, which
bears the same relation to naphthol as salicylic acid does to phenol, is cheaper
than salicylic acid, and said to be a more powerful antiseptic. Its salts have no
antiseptic power. In its commercial form it is a reddish crystalline powder,
inodorous, but with a burning taste, and its dust causes violent sneezing. It is
scarcely soluble in water, and is said to undergo some change on keeping
which lessens its germicide power; it is readily soluble in alcohol, and the
solution produces a milky fluid on mixture with water. Such a solution
containing 15 grams of the acid in 4 liters of water, will sterilise a hide. Eitner
recommends[13] that it should be dissolved in dilute soda solution, and the
hides, after soaking in it, passed through water slightly acidified with
hydrochloric acid, as has been suggested in the case of naphthol; the method is
also applicable to creosotinic acid, the hides being permanently sterilised so
that they cannot be unhaired by sweating, though they will lime in the usual
manner.
[13] Gerber, 1888, p. 101; 1889, pp. 99 et seq. See also p. 163.
Carbon disulphide.—Moret has suggested an aqueous solution of this
compound as an antiseptic, and it seems to have considerable sterilising
powers, but from its inflammability, poisonous character, and unpleasant smell,
it is not likely to come largely into use.
Formaldehyde, COH2, has recently been introduced as an antiseptic in
aqueous solution containing 40 per cent. of formaldehyde together with a little
formic acid, under the names of “formalin,” “formol,” etc. It seems to have
great disinfectant powers, and may possibly be valuable in various processes of
leather manufacture as it becomes cheaper, but has a curious hardening tanning
effect on hide fibre and gelatinous matters, so that in very dilute solution it will
produce leather.[14] The vapour of formaldehyde, or of its condensation-
product paraform, may be employed to harden microscopic preparations. 1 part
of formaldehyde, and consequently 21⁄2 parts of “formalin” in 12,000 parts of
water, is said to sterilise, and this proportion would form a good disinfectant
solution. Even in considerably larger proportion than the above, it does not
appear to be poisonous, and thus possesses the bactericidal power of sublimate
Page 51
without the latter’s poisonous properties. Formaldehyde has another advantage
over most, if not all other antiseptics, in that it may be used as well in the
gaseous as in the liquid state, and on that account it is largely employed in the
disinfection of rooms or of articles which would be spoiled if they were to be
wetted, as the gaseous formaldehyde, though thoroughly disinfecting them,
will not injure the colours of materials of the most delicate fabrics.
[14] Gerber, 1897, p. 67; ibid., 1899, pp. 101, 205, 218.
On account of its capability of rendering gelatinous matters hard and
insoluble in water, formaldehyde requires to be employed with great care, but
0·2-0·3 per cent. may be successfully used in admixture with egg-albumen in
the preparation of “seasoning” in the finishing of morocco leather. It is also
used commercially to produce different varieties of white leather for soldiers’
accoutrements and similar purposes (p. 380).
Triformol (tri-oxymethylene, “paraform”) is a product of the polymerisation
of formaldehyde, and is prepared by evaporating a solution of the latter to
dryness on the water-bath. It is said to be more powerful than formalin in its
antiseptic properties, but has not entered very largely into use as a disinfectant,
though considerable use is made of it to “fix” bacteria in gelatin for
bacteriological purposes.
Camphor and essential oils, as well as oil of turpentine, have considerable
antiseptic powers, and the cheaper essential oils such as those of winter-green,
black birch, sassafras and aniseed are frequently employed, especially in
America, in preserving pastes, finishes and seasonings, and at the same time
covering offensive odours. The odour of essential oils becomes much more
powerful as they are diluted, and very small quantities suffice for the purposes
mentioned. Birch-tar oil, such as is used to give the scent to Russian leather (p.
372), has considerable antiseptic effect.
over most, if not all other antiseptics, in that it may be used as well in the
gaseous as in the liquid state, and on that account it is largely employed in the
disinfection of rooms or of articles which would be spoiled if they were to be
wetted, as the gaseous formaldehyde, though thoroughly disinfecting them,
will not injure the colours of materials of the most delicate fabrics.
[14] Gerber, 1897, p. 67; ibid., 1899, pp. 101, 205, 218.
On account of its capability of rendering gelatinous matters hard and
insoluble in water, formaldehyde requires to be employed with great care, but
0·2-0·3 per cent. may be successfully used in admixture with egg-albumen in
the preparation of “seasoning” in the finishing of morocco leather. It is also
used commercially to produce different varieties of white leather for soldiers’
accoutrements and similar purposes (p. 380).
Triformol (tri-oxymethylene, “paraform”) is a product of the polymerisation
of formaldehyde, and is prepared by evaporating a solution of the latter to
dryness on the water-bath. It is said to be more powerful than formalin in its
antiseptic properties, but has not entered very largely into use as a disinfectant,
though considerable use is made of it to “fix” bacteria in gelatin for
bacteriological purposes.
Camphor and essential oils, as well as oil of turpentine, have considerable
antiseptic powers, and the cheaper essential oils such as those of winter-green,
black birch, sassafras and aniseed are frequently employed, especially in
America, in preserving pastes, finishes and seasonings, and at the same time
covering offensive odours. The odour of essential oils becomes much more
powerful as they are diluted, and very small quantities suffice for the purposes
mentioned. Birch-tar oil, such as is used to give the scent to Russian leather (p.
372), has considerable antiseptic effect.
Page 52
CHAPTER VI.
THE ORIGIN AND CURING OF HIDES AND SKINS.
A considerable proportion of the hides and skins used in leather manufacture
are those of animals killed by the butcher for food, and these are frequently
employed by the tanner without any preliminary curing. Domestic hides and
skins are now generally sold by auction in weekly markets in the principal
towns, after sorting and classification in weight and quality.[15] This is in many
respects an improvement on the old method of purchase direct from the
butcher, but it often leads to delay in delivery, and in hot weather hides suffer
from putrefaction. In most cases, the damage is not sufficient seriously to
affect the durability of the leather, but the delicate membrane of the “grain” is
injured, and the hide or skin unfitted for coloured leather, or any purpose
where small damages to appearance are important. Butchers are adverse to the
use of salt, because it withdraws water from the hide in the form of brine, and
so causes it to lose weight; but much injury would be saved by a light salting,
and all hides or skins on which the hair is “slipping” should be regarded as
damaged for fine leather manufacture.
[15] The weight of English market-hides as credited to the butcher is usually marked on the
edge of the butt near the tail, by cuts with a knife, the mode of numeration being
sufficiently explained by Fig. 6, in which cuts crossing the horizontal line each represent
20 lb., that above it 10 lb., while less amounts are expressed in Roman figures.
On the Continent weights are usually given in pounds of half a kilogramme (50 kilos = 110
lb. English). In Paris the marking is on the tail, and is also shown on Fig. 6.
Fig. 6.—Method of marking weight on hides; 97 lb.
THE ORIGIN AND CURING OF HIDES AND SKINS.
A considerable proportion of the hides and skins used in leather manufacture
are those of animals killed by the butcher for food, and these are frequently
employed by the tanner without any preliminary curing. Domestic hides and
skins are now generally sold by auction in weekly markets in the principal
towns, after sorting and classification in weight and quality.[15] This is in many
respects an improvement on the old method of purchase direct from the
butcher, but it often leads to delay in delivery, and in hot weather hides suffer
from putrefaction. In most cases, the damage is not sufficient seriously to
affect the durability of the leather, but the delicate membrane of the “grain” is
injured, and the hide or skin unfitted for coloured leather, or any purpose
where small damages to appearance are important. Butchers are adverse to the
use of salt, because it withdraws water from the hide in the form of brine, and
so causes it to lose weight; but much injury would be saved by a light salting,
and all hides or skins on which the hair is “slipping” should be regarded as
damaged for fine leather manufacture.
[15] The weight of English market-hides as credited to the butcher is usually marked on the
edge of the butt near the tail, by cuts with a knife, the mode of numeration being
sufficiently explained by Fig. 6, in which cuts crossing the horizontal line each represent
20 lb., that above it 10 lb., while less amounts are expressed in Roman figures.
On the Continent weights are usually given in pounds of half a kilogramme (50 kilos = 110
lb. English). In Paris the marking is on the tail, and is also shown on Fig. 6.
Fig. 6.—Method of marking weight on hides; 97 lb.
Page 53
Sheep-skins are not usually bought direct by the tanner, but by the
fellmonger, who removes the wool; and as this is usually of much greater value
than the skin, the latter is frequently handled very carelessly, and its quality
sacrificed for the sake of real or fancied improvement to the wool. In very
many cases the skin is “sweated” or “staled” by hanging in a warm and moist
chamber, heavily charged with ammonia derived from the putrefaction of the
skin, until the wool is sufficiently loosened to be “pulled.” If this treatment is
conducted with extreme care the skin may escape serious injury, but in most
cases the grain is weakened, and the foundation is laid of damage, which
makes itself felt throughout the tanning process. For the purposes of the tanner,
a much better way is to lime the skins by painting with thick limewash on the
flesh-side, and after folding the skins down the back, flesh-side in, to prevent
as much as possible the access of the lime to the wool, to place them in a pit,
and cover them with water, till the wool is loosened by the penetration of the
lime through the skin. A still more satisfactory method, and one which is in
general use in the American stockyards, and to some extent also in Europe, is
to wash the skins in water to free them from blood and dirt, and then, laying
them in a wet condition, flesh side up, to paint them with a solution containing
about 25 per cent. of sulphide of sodium, thickened with lime. The skins, as
they are painted, are doubled down the back, flesh-side in, and laid on a floor,
overlapping each other like tiles on a roof, for some hours, or overnight, till the
wool is sufficiently loosened to pull, after which the pelts are limed and treated
in the ordinary way. As a general rule the English fellmonger keeps his skins in
lime till they are sold to the tanner, and as in small yards some time is taken to
accumulate a parcel, the earlier skins may suffer great injury from overliming.
Even sweet fresh limes dissolve the cementing substance of the fibre, and
increase the naturally loose texture of the sheep-skin, but the injury is much
more considerable when old and stale limes, charged with ammonia and
bacterial products, are employed, as is frequently the case. In the American
stockyards the skins are generally limed only for the necessary time to act
upon the grease, and to swell and differentiate the fibres, and are then at once
puered, drenched and preserved by “pickling.” For details of “pickling” see p.
89. It is very probable that the Pullman process of liming (p. 137) would
answer well for fellmongered skins, as goods will keep for a considerable
length of time uninjured after treatment with calcium chloride.
Where hides or skins cannot be used at once in the fresh state, there is
probably no better method of preserving them than the use of salt. Although
salt is not fatal to bacteria, it so slows bacterial growth, partly by its direct
antiseptic effect on many organisms, and partly by withdrawing water from the
fellmonger, who removes the wool; and as this is usually of much greater value
than the skin, the latter is frequently handled very carelessly, and its quality
sacrificed for the sake of real or fancied improvement to the wool. In very
many cases the skin is “sweated” or “staled” by hanging in a warm and moist
chamber, heavily charged with ammonia derived from the putrefaction of the
skin, until the wool is sufficiently loosened to be “pulled.” If this treatment is
conducted with extreme care the skin may escape serious injury, but in most
cases the grain is weakened, and the foundation is laid of damage, which
makes itself felt throughout the tanning process. For the purposes of the tanner,
a much better way is to lime the skins by painting with thick limewash on the
flesh-side, and after folding the skins down the back, flesh-side in, to prevent
as much as possible the access of the lime to the wool, to place them in a pit,
and cover them with water, till the wool is loosened by the penetration of the
lime through the skin. A still more satisfactory method, and one which is in
general use in the American stockyards, and to some extent also in Europe, is
to wash the skins in water to free them from blood and dirt, and then, laying
them in a wet condition, flesh side up, to paint them with a solution containing
about 25 per cent. of sulphide of sodium, thickened with lime. The skins, as
they are painted, are doubled down the back, flesh-side in, and laid on a floor,
overlapping each other like tiles on a roof, for some hours, or overnight, till the
wool is sufficiently loosened to pull, after which the pelts are limed and treated
in the ordinary way. As a general rule the English fellmonger keeps his skins in
lime till they are sold to the tanner, and as in small yards some time is taken to
accumulate a parcel, the earlier skins may suffer great injury from overliming.
Even sweet fresh limes dissolve the cementing substance of the fibre, and
increase the naturally loose texture of the sheep-skin, but the injury is much
more considerable when old and stale limes, charged with ammonia and
bacterial products, are employed, as is frequently the case. In the American
stockyards the skins are generally limed only for the necessary time to act
upon the grease, and to swell and differentiate the fibres, and are then at once
puered, drenched and preserved by “pickling.” For details of “pickling” see p.
89. It is very probable that the Pullman process of liming (p. 137) would
answer well for fellmongered skins, as goods will keep for a considerable
length of time uninjured after treatment with calcium chloride.
Where hides or skins cannot be used at once in the fresh state, there is
probably no better method of preserving them than the use of salt. Although
salt is not fatal to bacteria, it so slows bacterial growth, partly by its direct
antiseptic effect on many organisms, and partly by withdrawing water from the
Page 54
skin, that well-salted skins can be kept in good condition for almost an
unlimited time. Where it is only required to preserve goods for a week or two,
a moderate sprinkling on the flesh side is efficient, but if they are to be
preserved for any length of time, more thorough treatment is necessary. It is
said that however carefully hides are salted they deteriorate if kept in this
condition above twelve months.
The method of salting employed in the Chicago stockyards for “packer”
hides may be taken as a good type of a thorough salting. The hides are first
trimmed from useless “switches,” and any large portions of adhering fat are
removed. The curing takes place in large and cool cellars, with concrete floors.
The detail is well given in the following extract from the ‘Shoe and Leather
Reporter’:—
“Great care is taken to make the sides of a pack higher than the middle, so
that the brine which is made by the juices of the hide coming in contact with
the salt will be retained. The brine can only escape by percolation and hence
the fibre of the hides is thoroughly cured. The floor of a hide cellar is usually
of concrete, and a pack is from 15 to 20 feet long and as wide as the space
between the posts which support the floor above. The sides of a pack are built
first to a height of from 4 to 6 inches; the cross layers are then put on,
generally three on each side, two being inside and one having the butts drawn
out to the edge. In a pack 20 feet long, the side layers will contain about 25
medium-sized hides each, and a cross-layer 12 or 14. To begin a pack a truck-
load of hides is run along to the front of the place selected, one spreader grasps
the butt and his partner the head of a hide, and together they carry it to what is
to be the rear of the bed. The hide is then dropped, so that the folded back is
parallel to and from 15 to 20 inches from the inside line of the posts, the head a
trifle closer than the butt. The front man takes the dewlap and front shank in
his left hand, and extends his right along the belly of the hide as far as is
necessary to raise the edge, the rear man holding the flank with one hand and
the hind shank with the other. They keep their legs well out of the way of the
salt thrower, who with a single throw covers the whole hide, being particular
that enough salt strikes against the edges held by the men to make a
pronounced ridge when they are lapped down. A little salt is thrown on the hair
surface and the butt folded over about a foot. The folded edge is then drawn
out even with the outer line of the pack. More hides are placed the same way
until the corner is high enough. After this, each hide is put further forward to
make a level surface from rear to front, the heads at the front corner being
folded back as the butts were at the starting place. The other side is built the
same way, and then the cross layers are put on alternately until the pack is
unlimited time. Where it is only required to preserve goods for a week or two,
a moderate sprinkling on the flesh side is efficient, but if they are to be
preserved for any length of time, more thorough treatment is necessary. It is
said that however carefully hides are salted they deteriorate if kept in this
condition above twelve months.
The method of salting employed in the Chicago stockyards for “packer”
hides may be taken as a good type of a thorough salting. The hides are first
trimmed from useless “switches,” and any large portions of adhering fat are
removed. The curing takes place in large and cool cellars, with concrete floors.
The detail is well given in the following extract from the ‘Shoe and Leather
Reporter’:—
“Great care is taken to make the sides of a pack higher than the middle, so
that the brine which is made by the juices of the hide coming in contact with
the salt will be retained. The brine can only escape by percolation and hence
the fibre of the hides is thoroughly cured. The floor of a hide cellar is usually
of concrete, and a pack is from 15 to 20 feet long and as wide as the space
between the posts which support the floor above. The sides of a pack are built
first to a height of from 4 to 6 inches; the cross layers are then put on,
generally three on each side, two being inside and one having the butts drawn
out to the edge. In a pack 20 feet long, the side layers will contain about 25
medium-sized hides each, and a cross-layer 12 or 14. To begin a pack a truck-
load of hides is run along to the front of the place selected, one spreader grasps
the butt and his partner the head of a hide, and together they carry it to what is
to be the rear of the bed. The hide is then dropped, so that the folded back is
parallel to and from 15 to 20 inches from the inside line of the posts, the head a
trifle closer than the butt. The front man takes the dewlap and front shank in
his left hand, and extends his right along the belly of the hide as far as is
necessary to raise the edge, the rear man holding the flank with one hand and
the hind shank with the other. They keep their legs well out of the way of the
salt thrower, who with a single throw covers the whole hide, being particular
that enough salt strikes against the edges held by the men to make a
pronounced ridge when they are lapped down. A little salt is thrown on the hair
surface and the butt folded over about a foot. The folded edge is then drawn
out even with the outer line of the pack. More hides are placed the same way
until the corner is high enough. After this, each hide is put further forward to
make a level surface from rear to front, the heads at the front corner being
folded back as the butts were at the starting place. The other side is built the
same way, and then the cross layers are put on alternately until the pack is
Page 55
level, when sides are again built as before. In putting on the first hides of the
cross layers, they are thrown over the edge, to lap back again when the salt is
thrown on; the layer is then continued on to the front. The spreader who holds
the butt does the guiding in every case. He drops the butt down at exactly the
proper place, takes the upper flank and shank in each hand, sets one foot on the
lower shank to keep it firm, and throws the one in his hands from him with
considerable force. The man at the head watches his partner, keeps the folded
hide taut, and drops it at the same time as the latter. He takes the fore-shank at
the knee in the one hand and the upper head-piece in the other, and setting his
foot on the lower side, throws the upper side forward simultaneously with the
rear man. Two expert spreaders, accustomed to working together, spread a hide
at a single throw, but some little straightening has to be done by hand before
the hide is ready for the salt. A gang composed of two spreaders, one salt
thrower and a salt trucker put down forty hides an hour. When gangs are
doubled, two men do all the spreading; the other two place the hides where
they can be got at conveniently. A double gang put down eighty hides an hour.
The salt trucker brings the salt to the pack in box-trucks open at one end to
permit the entrance of a shovel. The salt thrower keeps the edges and corners
of the pack full of salt. He must see that every part of the flesh-side is well
covered. Each hide takes two scoop shovelfuls of ground rock or coarse white
salt, mixed with an equal quantity of old or second salt. The salt thrower
throws the shovel forward and to one side and back again with a peculiar
swinging jerk, causing the salt to fall regularly over the entire surface of the
hide. The ease and rapidity with which a gang operates depends greatly upon
the efficiency of the salt thrower. When the pack gets too high to be
comfortable for the men, it is brought to a dead level and covered over with
clean salt. It then presents a very neat and workmanlike appearance. Spreaders
and salt throwers receive 20 cents an hour, and truckers get 171⁄2 cents. When
the temperature is kept at an even average, two weeks is ample time to cure the
hides.
“In ‘taking up,’ two men strip the hides from the pack. As they were put
down from the rear to the front, they are taken up in the reverse direction. No
matter how much loose salt is lying on the top, the man knows exactly where
to place his hand on a shank; as the hides are moved forward, the loose salt is
thrown off toward the front. One man takes away the salt as it accumulates and
trucks it to the salt bins, where it is mixed with new, to be used again. A ‘horse’
made of a network of scantling about 31⁄2 feet wide by 6 feet long, and standing
21⁄2 feet from the floor, is placed in front of the pack, on this the hides, flesh
side down, are shaken to remove the salt that is clinging to them. This process
cross layers, they are thrown over the edge, to lap back again when the salt is
thrown on; the layer is then continued on to the front. The spreader who holds
the butt does the guiding in every case. He drops the butt down at exactly the
proper place, takes the upper flank and shank in each hand, sets one foot on the
lower shank to keep it firm, and throws the one in his hands from him with
considerable force. The man at the head watches his partner, keeps the folded
hide taut, and drops it at the same time as the latter. He takes the fore-shank at
the knee in the one hand and the upper head-piece in the other, and setting his
foot on the lower side, throws the upper side forward simultaneously with the
rear man. Two expert spreaders, accustomed to working together, spread a hide
at a single throw, but some little straightening has to be done by hand before
the hide is ready for the salt. A gang composed of two spreaders, one salt
thrower and a salt trucker put down forty hides an hour. When gangs are
doubled, two men do all the spreading; the other two place the hides where
they can be got at conveniently. A double gang put down eighty hides an hour.
The salt trucker brings the salt to the pack in box-trucks open at one end to
permit the entrance of a shovel. The salt thrower keeps the edges and corners
of the pack full of salt. He must see that every part of the flesh-side is well
covered. Each hide takes two scoop shovelfuls of ground rock or coarse white
salt, mixed with an equal quantity of old or second salt. The salt thrower
throws the shovel forward and to one side and back again with a peculiar
swinging jerk, causing the salt to fall regularly over the entire surface of the
hide. The ease and rapidity with which a gang operates depends greatly upon
the efficiency of the salt thrower. When the pack gets too high to be
comfortable for the men, it is brought to a dead level and covered over with
clean salt. It then presents a very neat and workmanlike appearance. Spreaders
and salt throwers receive 20 cents an hour, and truckers get 171⁄2 cents. When
the temperature is kept at an even average, two weeks is ample time to cure the
hides.
“In ‘taking up,’ two men strip the hides from the pack. As they were put
down from the rear to the front, they are taken up in the reverse direction. No
matter how much loose salt is lying on the top, the man knows exactly where
to place his hand on a shank; as the hides are moved forward, the loose salt is
thrown off toward the front. One man takes away the salt as it accumulates and
trucks it to the salt bins, where it is mixed with new, to be used again. A ‘horse’
made of a network of scantling about 31⁄2 feet wide by 6 feet long, and standing
21⁄2 feet from the floor, is placed in front of the pack, on this the hides, flesh
side down, are shaken to remove the salt that is clinging to them. This process
Page 56
requires four men, one at each corner. The hide is brought down heavily on the
horse twice, and then spread on the floor flesh side up for examination by the
inspectors, of which there are two, one representing the house and the other the
buyer of the hides. They sweep off any salt that may be left, and examine for
cuts, sores, brands, manure and grubs. They also see that the hide is properly
weighed and classified. If the contract calls for a special trim it is now done.
Two men then roll the hide, beginning by lapping over the shanks, head and
neck. Then the sides are folded over and lapped again, leaving the roll 15 to 18
inches wide. The ends are thrown inward, slightly overlapping each other; a
final fold is then given, and the hide is ready to be tied. Rope the size of
clothesline is used for tying, and is cut into lengths of about seven feet. It takes
three men to tie for a gang such as we have described. After tying, the neat
bundles are weighed and loaded on the cars for shipment. A small tare is
allowed the buyer. Ordinary workmen in hide cellars get 171⁄2 cents an hour,
and inspectors 25 cents an hour.”
About 25 per cent. of salt on the green weight of the hide is required for
thorough curing. Rock salt merely crushed is frequently employed, but this is
very liable to contain iron in the form of oxide and chloride, which causes the
peculiar marbled markings known as “salt-stains.” It is therefore much better
to use a white crystallised salt, though it is possible even in this case that stains
may arise from the iron present in the blood. Some salt-stains appear also to be
due to the action of pigment-bacteria, and not to contain iron. A reddening of
the flesh side is often noticed in hides which have been kept in salt long or
under unsatisfactory conditions, and is very frequent in wet-salted South
American hides. Such hides are said never to produce so firm a leather as those
which are sound.
Hides are not unfrequently cured by steeping in salt brine, instead of
strewing with dry salt. This method is principally resorted to in order to give
fictitious weight. Brined hides do not plump well in tanning, the leather is not
so good in quality as from those salted with dry salt, and the cure is much less
efficient.
Many hides are not only salted but also dried in order to preserve them. Not
much detail has been published with regard to the methods used, which no
doubt vary much in different places, but probably in some cases the hides are
salted in pile and in others by brining, and then hung up to dry. The principal
object of this drying is to economise weight and cost of transport, but it makes
the hides much more difficult to wash and soften for tanning, and probably the
crystallisation of the salt has a weakening effect on the fibre. Hides cured in
this way are styled “dry salted.”
horse twice, and then spread on the floor flesh side up for examination by the
inspectors, of which there are two, one representing the house and the other the
buyer of the hides. They sweep off any salt that may be left, and examine for
cuts, sores, brands, manure and grubs. They also see that the hide is properly
weighed and classified. If the contract calls for a special trim it is now done.
Two men then roll the hide, beginning by lapping over the shanks, head and
neck. Then the sides are folded over and lapped again, leaving the roll 15 to 18
inches wide. The ends are thrown inward, slightly overlapping each other; a
final fold is then given, and the hide is ready to be tied. Rope the size of
clothesline is used for tying, and is cut into lengths of about seven feet. It takes
three men to tie for a gang such as we have described. After tying, the neat
bundles are weighed and loaded on the cars for shipment. A small tare is
allowed the buyer. Ordinary workmen in hide cellars get 171⁄2 cents an hour,
and inspectors 25 cents an hour.”
About 25 per cent. of salt on the green weight of the hide is required for
thorough curing. Rock salt merely crushed is frequently employed, but this is
very liable to contain iron in the form of oxide and chloride, which causes the
peculiar marbled markings known as “salt-stains.” It is therefore much better
to use a white crystallised salt, though it is possible even in this case that stains
may arise from the iron present in the blood. Some salt-stains appear also to be
due to the action of pigment-bacteria, and not to contain iron. A reddening of
the flesh side is often noticed in hides which have been kept in salt long or
under unsatisfactory conditions, and is very frequent in wet-salted South
American hides. Such hides are said never to produce so firm a leather as those
which are sound.
Hides are not unfrequently cured by steeping in salt brine, instead of
strewing with dry salt. This method is principally resorted to in order to give
fictitious weight. Brined hides do not plump well in tanning, the leather is not
so good in quality as from those salted with dry salt, and the cure is much less
efficient.
Many hides are not only salted but also dried in order to preserve them. Not
much detail has been published with regard to the methods used, which no
doubt vary much in different places, but probably in some cases the hides are
salted in pile and in others by brining, and then hung up to dry. The principal
object of this drying is to economise weight and cost of transport, but it makes
the hides much more difficult to wash and soften for tanning, and probably the
crystallisation of the salt has a weakening effect on the fibre. Hides cured in
this way are styled “dry salted.”
Page 57
A large number of the hides of the small native cattle of India are imported
into this country in a dry-salted condition. The following particulars of their
cure are taken from a paper by the Author and Mr. W. Towse.[16]
[16] Journ. Soc. Ch. Ind., 1895, p. 1025.
Dry-salted, or, as they are commonly called “plaster cures,” such as those of
Dacca and Mehapore, are thickly coated with a white material, which in the
first instance is merely the insoluble portion of a saline earth used in the cure;
though in many cases it is applied in larger quantities than necessary, with the
simple object of giving weight. The salting is thus described by Mr. W. G.
Evans, who some years since had considerable experience as a tanner at
Cawnpore:—
“The salt used by the natives is a salt-earth; and is so called by them. It is
found extensively in the districts of Cawnpore, Agra, Delhi, Lucknow, Patna,
etc., and has no doubt something to do with the localisation of the hide-curing
and kindred industries in these places. The mode of procedure used is pretty
much as follows:—the salt-earth is mixed into a very thin paste, and this is
lightly brushed on to the flesh side one day, and the hide allowed to remain
over night under cover. Next day, for best hides, the same solution is again
spread on the flesh side of the outstretched hide and rubbed into it with a
porous brick, and then for legitimate salting, the hide is allowed to dry under
cover. If for export, the saltings may be three or four, and the hides are treated
out in the open, subject to the intense heat of the sun; which accounts for the
number of hides which go back in the soaks in England and elsewhere.”
“We had a clause in our agreement with hide-factors, that any hides which
did not come down to natural suppleness in two days in clean water were to be
returned. Of arsenic curing I know nothing, and it is not so much in vogue as
formerly. There is quite a trade in Cawnpore, Lucknow, Allahabad, etc., in
treating old and inferior hides with new for export, and great efforts are made
by native holders to get their stocks down before the rains commence, as they
say, and rightly I think, that hides are not worth so much after the rains by 30
per cent. The peculiar latent moisture of the rains affects them very
detrimentally.”
Under certain circumstances this mode of cure gives rise to extensive iron-
staining of the skins, and analyses of the material scraped off Dacca and
Mehapore kips were undertaken with a view to elucidating the causes of this
injury. The following are the results of the analyses referred to, which were
made upon the residue after the rather considerable quantity of fibrous organic
into this country in a dry-salted condition. The following particulars of their
cure are taken from a paper by the Author and Mr. W. Towse.[16]
[16] Journ. Soc. Ch. Ind., 1895, p. 1025.
Dry-salted, or, as they are commonly called “plaster cures,” such as those of
Dacca and Mehapore, are thickly coated with a white material, which in the
first instance is merely the insoluble portion of a saline earth used in the cure;
though in many cases it is applied in larger quantities than necessary, with the
simple object of giving weight. The salting is thus described by Mr. W. G.
Evans, who some years since had considerable experience as a tanner at
Cawnpore:—
“The salt used by the natives is a salt-earth; and is so called by them. It is
found extensively in the districts of Cawnpore, Agra, Delhi, Lucknow, Patna,
etc., and has no doubt something to do with the localisation of the hide-curing
and kindred industries in these places. The mode of procedure used is pretty
much as follows:—the salt-earth is mixed into a very thin paste, and this is
lightly brushed on to the flesh side one day, and the hide allowed to remain
over night under cover. Next day, for best hides, the same solution is again
spread on the flesh side of the outstretched hide and rubbed into it with a
porous brick, and then for legitimate salting, the hide is allowed to dry under
cover. If for export, the saltings may be three or four, and the hides are treated
out in the open, subject to the intense heat of the sun; which accounts for the
number of hides which go back in the soaks in England and elsewhere.”
“We had a clause in our agreement with hide-factors, that any hides which
did not come down to natural suppleness in two days in clean water were to be
returned. Of arsenic curing I know nothing, and it is not so much in vogue as
formerly. There is quite a trade in Cawnpore, Lucknow, Allahabad, etc., in
treating old and inferior hides with new for export, and great efforts are made
by native holders to get their stocks down before the rains commence, as they
say, and rightly I think, that hides are not worth so much after the rains by 30
per cent. The peculiar latent moisture of the rains affects them very
detrimentally.”
Under certain circumstances this mode of cure gives rise to extensive iron-
staining of the skins, and analyses of the material scraped off Dacca and
Mehapore kips were undertaken with a view to elucidating the causes of this
injury. The following are the results of the analyses referred to, which were
made upon the residue after the rather considerable quantity of fibrous organic
Page 58
matter, which had been scraped off with the cure, had been destroyed by
ignition, together no doubt with traces of ammoniacal salts:—
— Dacca. Mehapore.
Entire Cure. Entire Cure.
Sand and silica 20·55 27·38
Fe2O3 2·77 1·86
Al2O3 2·48 2·74
Mn3O4 0·60 0·40
CaO 2·60 3·70
MgO 3·38 3·69
Na2O 28·97 26·80
SO3 38·90 33·75
Cl 0·22 0·18
H3PO4 and CO2 Traces Traces
100·47 100·50
The soluble salts of the Dacca cure were also analysed separately with the
following result:—
CaO 0·70
MgO 0·60
Na2O 29·00
SO3 37·90
Cl ·22
Insoluble 32·12
100·54
It thus consisted exclusively of sulphates, with the exception of a trace of
chloride. The cures, after ignition, were both neutral to phenolphthalein, but
before ignition the Dacca was distinctly alkaline, in consequence probably of
the presence of ammonium salts, and both showed considerably larger traces of
carbonates before than after.
The most striking feature of these analyses is the absence of more than the
smallest traces of chlorides. The cures are thus practically free from common
salt, and owe their antiseptic power to the sodium sulphate which they contain,
and which indeed forms their principal constituent. Nitrates appear to be
entirely absent. Sodium sulphate sometimes forms large crystals in pits used
for soaking these kips.
The iron-staining of hides which has been mentioned appears to result only
when the hides after cure are exposed for a lengthened period to a moist
atmosphere, in which the carbonic acid present probably also plays its part, the
iron passing into solution as hydric carbonate.
ignition, together no doubt with traces of ammoniacal salts:—
— Dacca. Mehapore.
Entire Cure. Entire Cure.
Sand and silica 20·55 27·38
Fe2O3 2·77 1·86
Al2O3 2·48 2·74
Mn3O4 0·60 0·40
CaO 2·60 3·70
MgO 3·38 3·69
Na2O 28·97 26·80
SO3 38·90 33·75
Cl 0·22 0·18
H3PO4 and CO2 Traces Traces
100·47 100·50
The soluble salts of the Dacca cure were also analysed separately with the
following result:—
CaO 0·70
MgO 0·60
Na2O 29·00
SO3 37·90
Cl ·22
Insoluble 32·12
100·54
It thus consisted exclusively of sulphates, with the exception of a trace of
chloride. The cures, after ignition, were both neutral to phenolphthalein, but
before ignition the Dacca was distinctly alkaline, in consequence probably of
the presence of ammonium salts, and both showed considerably larger traces of
carbonates before than after.
The most striking feature of these analyses is the absence of more than the
smallest traces of chlorides. The cures are thus practically free from common
salt, and owe their antiseptic power to the sodium sulphate which they contain,
and which indeed forms their principal constituent. Nitrates appear to be
entirely absent. Sodium sulphate sometimes forms large crystals in pits used
for soaking these kips.
The iron-staining of hides which has been mentioned appears to result only
when the hides after cure are exposed for a lengthened period to a moist
atmosphere, in which the carbonic acid present probably also plays its part, the
iron passing into solution as hydric carbonate.
Page 59
The analyses show a striking resemblance to those of the soda deposits of
Wyoming, given by Dr. Attfield,[17] except that their percentage of sodium
carbonate is smaller, which is quite intelligible in the light of Mr. Brunner’s
abstract on the ‘Probable origin of natural deposits of sodium carbonate,’[18]
which supports the view that the sodium carbonate is derived from sodium
sulphate by the reducing and carbonating action of low organisms.
[17] Journ. Soc. Ch. Ind., 1895, p. 4.
[18] Ibid., 1893, p. 116.
It may be noted here that the preservative properties of sodium sulphate are
well known, and the anhydrous sulphate has been recommended as a substitute
for common salt (see p. 23).
Drying is a very common method of preserving hides as well as other
putrescible matters. It has no effect in killing bacteria, but putrefaction can
only go on in presence of a considerable amount of moisture. As applied to
hides, it is, to the tanner, one of the least satisfactory modes of cure, involving
very considerable difficulties in bringing hides back to the moist and swollen
condition which is necessary at the outset of his operations, but it is the only
practical method in districts far from the coast and with primitive modes of
transit, both on account of the cost of salt, and the lessened weight of the dried
hide. Great differences are found in the ease with which dried hides soften,
according to the way in which the drying has been accomplished, the difficulty
being greater the higher the temperature which has been used (see p. 111). The
best mode of drying is to hang in the shade in a good draught of cool air, with
the flesh side out. Hides or skins dried in a tropical sun are not only difficult to
soften, but are liable to damaged portions, which either refuse to soften, or
blister and go to pieces in liming, owing to the structure of the hide being
destroyed by heat, the outer surface drying first and forming an impervious
layer which hinders evaporation from the inside, so that the moist interior
becomes melted, while the outside appears quite sound. Such injuries are often
only to be discovered by soaking and liming. Very similar damage may occur
from putrefaction of the interior after the outside has become dry, and to get
good results, the drying must be gradual, but rapid, especially in hot climates.
South American hides are mostly dried in the sun, suspended by head and tail
from stakes, with the hair side out.
The risk of injury by putrefaction during drying is diminished by the use of
antiseptics. Solutions of arsenic have been frequently used for this purpose,
and many of the dried Indian kips are of what are known as “arsenic cures,”
although the writer has never been able to detect arsenic in any which he has
Wyoming, given by Dr. Attfield,[17] except that their percentage of sodium
carbonate is smaller, which is quite intelligible in the light of Mr. Brunner’s
abstract on the ‘Probable origin of natural deposits of sodium carbonate,’[18]
which supports the view that the sodium carbonate is derived from sodium
sulphate by the reducing and carbonating action of low organisms.
[17] Journ. Soc. Ch. Ind., 1895, p. 4.
[18] Ibid., 1893, p. 116.
It may be noted here that the preservative properties of sodium sulphate are
well known, and the anhydrous sulphate has been recommended as a substitute
for common salt (see p. 23).
Drying is a very common method of preserving hides as well as other
putrescible matters. It has no effect in killing bacteria, but putrefaction can
only go on in presence of a considerable amount of moisture. As applied to
hides, it is, to the tanner, one of the least satisfactory modes of cure, involving
very considerable difficulties in bringing hides back to the moist and swollen
condition which is necessary at the outset of his operations, but it is the only
practical method in districts far from the coast and with primitive modes of
transit, both on account of the cost of salt, and the lessened weight of the dried
hide. Great differences are found in the ease with which dried hides soften,
according to the way in which the drying has been accomplished, the difficulty
being greater the higher the temperature which has been used (see p. 111). The
best mode of drying is to hang in the shade in a good draught of cool air, with
the flesh side out. Hides or skins dried in a tropical sun are not only difficult to
soften, but are liable to damaged portions, which either refuse to soften, or
blister and go to pieces in liming, owing to the structure of the hide being
destroyed by heat, the outer surface drying first and forming an impervious
layer which hinders evaporation from the inside, so that the moist interior
becomes melted, while the outside appears quite sound. Such injuries are often
only to be discovered by soaking and liming. Very similar damage may occur
from putrefaction of the interior after the outside has become dry, and to get
good results, the drying must be gradual, but rapid, especially in hot climates.
South American hides are mostly dried in the sun, suspended by head and tail
from stakes, with the hair side out.
The risk of injury by putrefaction during drying is diminished by the use of
antiseptics. Solutions of arsenic have been frequently used for this purpose,
and many of the dried Indian kips are of what are known as “arsenic cures,”
although the writer has never been able to detect arsenic in any which he has
Page 60
examined, and its use seems by no means general. The arsenious acid is
usually dissolved in soda solutions. Unless used pretty freely it has little
antiseptic effect, but is useful in preventing the attacks of insects, which are
often very destructive. The larva of a small beetle, Dermestes vulpinus,
frequently devours the whole tissue of patches of the hide, leaving only the
epidermis.
It may be well here to say a few words about the injuries and defects to
which hides and skins are liable, although some of them are not strictly due to
the cure. The most serious, and yet preventable injury is that due to butchers’
cuts. As the value of the hide bears only a small proportion to that of the meat,
many butchers do their work extremely carelessly, and this is encouraged by
the loose classification of “damaged hides” in some markets. There is also an
idea that the appearance of the meat is improved by a thin layer of the white
skin-tissue being left on it, and for this reason as well as mere carelessness,
butchers frequently score the flanks of the hide with shallow cuts which greatly
diminish its value. The “packer hides” of the United States, and the products of
the large saladeros or slaughtering (“salting”) establishments of South
America, such as Liebig’s, show what can be done by skilled work in this
respect. In the United States, much of the flaying is done by means of a
wooden cleaver, instead of a sharp knife. Another method to some extent in
use, and which may be recommended for calf and sheep skins, is to inflate the
carcase before skinning, with air from a compressing syringe, which tears the
connecting tissue between the skin and the body, and renders flaying much
easier.
Brands are a great source of damage to hides, but where cattle roam at large
on unfenced plains, as on the prairies of Texas and the Pampas of South
America, it seems indispensable for the recognition of ownership; no other
mode of marking being sufficiently permanent and conspicuous. It is
unfortunate, that as the animals crowd together, and cannot be closely
approached, it is necessary that the brands should not only be large, but placed
on the most valuable part of the hide. Generally on the Pampas an effort is
made to keep them on one side only, so that in South American hides it is
possible to select clear and branded sides. In the United States much land is
now fenced with barbed wire, which while it obviates the necessity of
branding, introduces another evil in the form of “barbed wire scratches,” which
are frequently troublesome in “packer hides.”
usually dissolved in soda solutions. Unless used pretty freely it has little
antiseptic effect, but is useful in preventing the attacks of insects, which are
often very destructive. The larva of a small beetle, Dermestes vulpinus,
frequently devours the whole tissue of patches of the hide, leaving only the
epidermis.
It may be well here to say a few words about the injuries and defects to
which hides and skins are liable, although some of them are not strictly due to
the cure. The most serious, and yet preventable injury is that due to butchers’
cuts. As the value of the hide bears only a small proportion to that of the meat,
many butchers do their work extremely carelessly, and this is encouraged by
the loose classification of “damaged hides” in some markets. There is also an
idea that the appearance of the meat is improved by a thin layer of the white
skin-tissue being left on it, and for this reason as well as mere carelessness,
butchers frequently score the flanks of the hide with shallow cuts which greatly
diminish its value. The “packer hides” of the United States, and the products of
the large saladeros or slaughtering (“salting”) establishments of South
America, such as Liebig’s, show what can be done by skilled work in this
respect. In the United States, much of the flaying is done by means of a
wooden cleaver, instead of a sharp knife. Another method to some extent in
use, and which may be recommended for calf and sheep skins, is to inflate the
carcase before skinning, with air from a compressing syringe, which tears the
connecting tissue between the skin and the body, and renders flaying much
easier.
Brands are a great source of damage to hides, but where cattle roam at large
on unfenced plains, as on the prairies of Texas and the Pampas of South
America, it seems indispensable for the recognition of ownership; no other
mode of marking being sufficiently permanent and conspicuous. It is
unfortunate, that as the animals crowd together, and cannot be closely
approached, it is necessary that the brands should not only be large, but placed
on the most valuable part of the hide. Generally on the Pampas an effort is
made to keep them on one side only, so that in South American hides it is
possible to select clear and branded sides. In the United States much land is
now fenced with barbed wire, which while it obviates the necessity of
branding, introduces another evil in the form of “barbed wire scratches,” which
are frequently troublesome in “packer hides.”
Page 61
Fig. 7.—Hypoderma bovis. 1, egg; 2, maggot; 4, chrysalis case; 6, fly, magnified (Brauer); 3, 5,
chrysalis and fly, natural size (B. Clark).
In countries where cattle are used for
draught purposes, goadmarks are a
frequent source of injury, and some of
the large cattle-ticks do considerable
damage to the hides of Spain and South
America. From the tanners’ point of
view, however, the most injurious
insects are the “bot-flies” or “warble-
Fig. 8.—Sac of warble, showing growth of flies” (Hypoderma bovis and allied
epidermis round aperture. species, Fig. 7). There is still some
controversy as to how the eggs of these
insects are deposited. In the horse-bot fly it is known that the eggs, first
deposited on the skin, are licked off and swallowed by the animal, and develop
in the stomach, where they pass their larval and pupal life hanging on to its
interior coats, and only drop off and are passed out with the dung before their
final change to the complete fly. Fortified by this, and by some direct
observation, some American naturalists are of opinion that the American
species at least, hatches in the stomach, and as a minute larva wanders through
all the intervening tissues till it reaches the skin, where it undergoes its further
chrysalis and fly, natural size (B. Clark).
In countries where cattle are used for
draught purposes, goadmarks are a
frequent source of injury, and some of
the large cattle-ticks do considerable
damage to the hides of Spain and South
America. From the tanners’ point of
view, however, the most injurious
insects are the “bot-flies” or “warble-
Fig. 8.—Sac of warble, showing growth of flies” (Hypoderma bovis and allied
epidermis round aperture. species, Fig. 7). There is still some
controversy as to how the eggs of these
insects are deposited. In the horse-bot fly it is known that the eggs, first
deposited on the skin, are licked off and swallowed by the animal, and develop
in the stomach, where they pass their larval and pupal life hanging on to its
interior coats, and only drop off and are passed out with the dung before their
final change to the complete fly. Fortified by this, and by some direct
observation, some American naturalists are of opinion that the American
species at least, hatches in the stomach, and as a minute larva wanders through
all the intervening tissues till it reaches the skin, where it undergoes its further
Page 62
development. The late Miss Ormerod, who has made a careful study of the
English species,[19] states that the egg hatches on the hair, and that the larva
simply eats its way below the skin, leaving a minute red puncture which it
subsequently enlarges to obtain air for its spiracles, which are in the tail. As it
grows it continues to irritate the lower part of the cavity with hooked
mandibles, and lives on the pus and matter so produced. It grows to a length of
fully 3⁄4 inch, and the cavity, Fig. 8, situated between the skin and the
subcutaneous tissue is often as large as half a walnut. It remains in the sac not
only during its larval, but its pupal stage, which do not differ much in
appearance, and falls out on the ground before complete development. In small
numbers, the warble seems to do little injury to the general health of the
animal, but cases have been known where animals have actually died of the
inflammation produced. Some idea of the extent of the plague may be realised
from the statement that an Indian kip in the possession of the writer has not
less than 680 warble holes, and that almost equal numbers have been counted
in English hides. Preventive measures are the sheltering of the cattle during the
summer months when the fly is most prevalent; the application of mixtures of
oil or grease with tar-oil and sulphur to the hair, to prevent egg-laying; and the
destruction of the larva in its early stages, in autumn and winter by smearing
the breathing aperture with grease, or better, with mercurial ointment. When
this is done sufficiently early, the hole heals up without permanent injury, but
when it is allowed to remain open during the period of growth, its sides
become partially coated by the growth of epidermis, and this permanently
prevents their proper union by skin-tissue. It is believed that if the larvæ were
systematically destroyed in a district, they would soon become extinct, as they
are not supposed to travel far.
English species,[19] states that the egg hatches on the hair, and that the larva
simply eats its way below the skin, leaving a minute red puncture which it
subsequently enlarges to obtain air for its spiracles, which are in the tail. As it
grows it continues to irritate the lower part of the cavity with hooked
mandibles, and lives on the pus and matter so produced. It grows to a length of
fully 3⁄4 inch, and the cavity, Fig. 8, situated between the skin and the
subcutaneous tissue is often as large as half a walnut. It remains in the sac not
only during its larval, but its pupal stage, which do not differ much in
appearance, and falls out on the ground before complete development. In small
numbers, the warble seems to do little injury to the general health of the
animal, but cases have been known where animals have actually died of the
inflammation produced. Some idea of the extent of the plague may be realised
from the statement that an Indian kip in the possession of the writer has not
less than 680 warble holes, and that almost equal numbers have been counted
in English hides. Preventive measures are the sheltering of the cattle during the
summer months when the fly is most prevalent; the application of mixtures of
oil or grease with tar-oil and sulphur to the hair, to prevent egg-laying; and the
destruction of the larva in its early stages, in autumn and winter by smearing
the breathing aperture with grease, or better, with mercurial ointment. When
this is done sufficiently early, the hole heals up without permanent injury, but
when it is allowed to remain open during the period of growth, its sides
become partially coated by the growth of epidermis, and this permanently
prevents their proper union by skin-tissue. It is believed that if the larvæ were
systematically destroyed in a district, they would soon become extinct, as they
are not supposed to travel far.
Page 63
[19] ‘Some Observations on the Œstridæ,’ E. A. Ormerod, Simpkin and Marshall, London,
1884, price 4d.
A very troublesome injury to the skins of lambs and sheep is the disease
known as “cockle,” in which the skin becomes thickly dotted with spots of
thickened tissue, which bear some fanciful resemblance in form to a
cockleshell. The affection is prevalent during the spring while the wool is
thick, and disappears almost immediately on shearing, but little is known of its
causes or mode of prevention.
Climate and breed have a considerable effect on the quality of hides and
skins. As a rule the less highly bred races, and those which are most exposed to
the extremes of weather, have the thickest hides, and in most cases highly bred
animals have had their meat-producing, or in the case of sheep, their wool-
bearing qualities developed at the expense of the characteristics most valued
by the tanner.
1884, price 4d.
A very troublesome injury to the skins of lambs and sheep is the disease
known as “cockle,” in which the skin becomes thickly dotted with spots of
thickened tissue, which bear some fanciful resemblance in form to a
cockleshell. The affection is prevalent during the spring while the wool is
thick, and disappears almost immediately on shearing, but little is known of its
causes or mode of prevention.
Climate and breed have a considerable effect on the quality of hides and
skins. As a rule the less highly bred races, and those which are most exposed to
the extremes of weather, have the thickest hides, and in most cases highly bred
animals have had their meat-producing, or in the case of sheep, their wool-
bearing qualities developed at the expense of the characteristics most valued
by the tanner.
Page 64
CHAPTER VII.
STRUCTURE AND GROWTH OF SKIN.
Although, at first sight, the skins of different animals appear to have little in
common, a closer examination shows that all the Mammalia possess skins
which have the same general structure, and thus an anatomical description of
the skin of an ox applies almost equally to that of a sheep, goat, or calf, though
on account of the difference in texture and thickness the practical uses of these
various materials may differ widely. The skins of lizards, alligators, fishes and
serpents differ from those of the higher animals, chiefly in having considerable
modifications in the epidermis, so that it becomes harder and forms “scales,”
and the arrangement of the fibres presents considerable difference. In many
fish-skins for instance, the fibres are in successive layers, at right angles to
each other and diagonal to the skin, but not interlaced.
In its natural condition, the skin is not merely a covering for the animal, but
at the same time an organ of sense and of secretion, and hence its structure is
somewhat complicated. It consists of two principal layers, the epidermis
(epithelium, cuticle) and the corium (derma, cutis or true skin). These are
totally distinct, not only in structure and functions, but in their origin. In the
egg of a bird and the ovum of a higher animal, the living germ consists of a
single cell, which, as soon as fertilised, begins to multiply by repeated division.
The mass of cells thus formed early differentiates into three distinct layers,
from the upper of which the epithelium arises, while the true skin, together
with the bones and cartilages, is derived from the middle one.
This distinction of origin corresponds with a wide difference of both
anatomical and chemical characteristics. A diagrammatic section of calf-skin is
shown in Fig. 9, and a more correct representation of its actual appearance is
given in Plate I. (Frontispiece). The epidermis is very thin as compared with
the true skin which it covers, and is entirely removed preparatory to tanning; it
nevertheless possesses important functions. It is shown in Fig. 10 at a and b,
more highly magnified. Its inner mucous layer b, the rete malpighi, which rests
upon the true skin c, is soft, and composed of living nucleated cells, which
multiply by division and form cell-walls of keratin. These are elongated in the
deeper layers, and gradually become flattened as they approach the surface,
where they dry up, and form the horny layer a. This last is being constantly
STRUCTURE AND GROWTH OF SKIN.
Although, at first sight, the skins of different animals appear to have little in
common, a closer examination shows that all the Mammalia possess skins
which have the same general structure, and thus an anatomical description of
the skin of an ox applies almost equally to that of a sheep, goat, or calf, though
on account of the difference in texture and thickness the practical uses of these
various materials may differ widely. The skins of lizards, alligators, fishes and
serpents differ from those of the higher animals, chiefly in having considerable
modifications in the epidermis, so that it becomes harder and forms “scales,”
and the arrangement of the fibres presents considerable difference. In many
fish-skins for instance, the fibres are in successive layers, at right angles to
each other and diagonal to the skin, but not interlaced.
In its natural condition, the skin is not merely a covering for the animal, but
at the same time an organ of sense and of secretion, and hence its structure is
somewhat complicated. It consists of two principal layers, the epidermis
(epithelium, cuticle) and the corium (derma, cutis or true skin). These are
totally distinct, not only in structure and functions, but in their origin. In the
egg of a bird and the ovum of a higher animal, the living germ consists of a
single cell, which, as soon as fertilised, begins to multiply by repeated division.
The mass of cells thus formed early differentiates into three distinct layers,
from the upper of which the epithelium arises, while the true skin, together
with the bones and cartilages, is derived from the middle one.
This distinction of origin corresponds with a wide difference of both
anatomical and chemical characteristics. A diagrammatic section of calf-skin is
shown in Fig. 9, and a more correct representation of its actual appearance is
given in Plate I. (Frontispiece). The epidermis is very thin as compared with
the true skin which it covers, and is entirely removed preparatory to tanning; it
nevertheless possesses important functions. It is shown in Fig. 10 at a and b,
more highly magnified. Its inner mucous layer b, the rete malpighi, which rests
upon the true skin c, is soft, and composed of living nucleated cells, which
multiply by division and form cell-walls of keratin. These are elongated in the
deeper layers, and gradually become flattened as they approach the surface,
where they dry up, and form the horny layer a. This last is being constantly
Page 65
worn away, thrown off as dead scales of skin, and as constantly renewed from
below, by the multiplication of the cells. It is from the epithelial layer that the
hair, as well as the sweat and fat-glands, are developed.
Fig. 9.—Vertical section of calf-skin, magnified about 50 diameters. a, epidermis; b,
grain or papillary layer; c, fibrous layer of skin; d, hairs; e, fat-glands; f, sweat-
glands; g, opening of ducts of sweat-glands; h, hair-muscles.
Each hair is surrounded by a sheath which is continuous with the epidermis,
and into which the young hair usually grows as the old one falls out. The hair
itself is covered with a layer of overlapping scales, like the slates on a roof, but
of irregular form. These give it a serrated outline at the sides, and when
strongly developed as in wool and some furs, confer the property of felting.
below, by the multiplication of the cells. It is from the epithelial layer that the
hair, as well as the sweat and fat-glands, are developed.
Fig. 9.—Vertical section of calf-skin, magnified about 50 diameters. a, epidermis; b,
grain or papillary layer; c, fibrous layer of skin; d, hairs; e, fat-glands; f, sweat-
glands; g, opening of ducts of sweat-glands; h, hair-muscles.
Each hair is surrounded by a sheath which is continuous with the epidermis,
and into which the young hair usually grows as the old one falls out. The hair
itself is covered with a layer of overlapping scales, like the slates on a roof, but
of irregular form. These give it a serrated outline at the sides, and when
strongly developed as in wool and some furs, confer the property of felting.
Page 66
Within these scales, which are called the “hair cuticle,” is a fibrous substance
which forms the body of the hair; and sometimes but not always, there is also a
central and cellular pith, which under the microscope frequently appears black
and opaque, from the optical effect of imprisoned air. On boiling or long
soaking in water, alcohol, or turpentine, the air-spaces become saturated with
the liquid, and then appear transparent.
Fig. 10.—Epidermis layer.
The fibrous part of the hair is made up of long spindle-shaped cells, and
contains the pigment which gives the hair its colour. The hair of the deer
differs from that of most other animals in being almost wholly formed of
polygonal cells, which, in white hairs, are usually filled with air. In dark hairs,
both the hair and sheath are strongly pigmented, but the hair is much the most
so, and hence the bulb has usually a distinct dark form. The dark-haired
portions of a hide from which the hair has been removed by liming still remain
coloured by the pigmented cells of the hair-sheaths, which can only be
completely removed by “bating and scudding.”
which forms the body of the hair; and sometimes but not always, there is also a
central and cellular pith, which under the microscope frequently appears black
and opaque, from the optical effect of imprisoned air. On boiling or long
soaking in water, alcohol, or turpentine, the air-spaces become saturated with
the liquid, and then appear transparent.
Fig. 10.—Epidermis layer.
The fibrous part of the hair is made up of long spindle-shaped cells, and
contains the pigment which gives the hair its colour. The hair of the deer
differs from that of most other animals in being almost wholly formed of
polygonal cells, which, in white hairs, are usually filled with air. In dark hairs,
both the hair and sheath are strongly pigmented, but the hair is much the most
so, and hence the bulb has usually a distinct dark form. The dark-haired
portions of a hide from which the hair has been removed by liming still remain
coloured by the pigmented cells of the hair-sheaths, which can only be
completely removed by “bating and scudding.”
Page 67
Fig. 11.—a, sebaceous gland; b, hair; c, erector
muscle. Mag. 200.
Near the opening of the hair-sheath to the surface of the skin the ducts of the
sebaceous or fat-glands pass into the sheath and secrete a sort of oil to lubricate
the hair. The glands themselves are formed of large nucleated cells arranged
somewhat like a bunch of grapes; the upper and more central ones being highly
charged with fatty matter. Their appearance is shown in Fig. 11. The base of
the hair is a bulb, enclosing the hair papilla h (Fig. 12), which is a projecting
knob of the true skin and which by means of the blood-vessels contained in it
supplies nourishment to the hair. The hair-bulb is composed of round soft cells,
which multiply rapidly, and pressing upwards through the hair-sheath, become
hardened, thus increasing the length of the hair.
The cells outside the bulb, shown at f in Fig. 12, pass upwards as they grow,
and form a coating around the hair, known as the “inner root-sheath.”
In embryonic development, a small knob of cells forms on the under side of
the epidermis, over a knot of capillary blood-vessels in the corium, and
enlarges and sinks deeper into the latter, while the root-bulb of the young hair
is formed within it, surrounding the capillaries from which it derives
nourishment, and which form the hair-papilla, Fig. 13. In the renewal of hair in
the adult animal the process is very similar. The bulb of the old hair withers,
and the hair falls out, and in the meantime a thickening takes place in the
epidermal coating of the bottom of the sheath, and the young hair is formed
below, and usually to one side of the old one, growing into the sheath, and
taking the place of the old hair. This is one cause of the difficulty of removing
muscle. Mag. 200.
Near the opening of the hair-sheath to the surface of the skin the ducts of the
sebaceous or fat-glands pass into the sheath and secrete a sort of oil to lubricate
the hair. The glands themselves are formed of large nucleated cells arranged
somewhat like a bunch of grapes; the upper and more central ones being highly
charged with fatty matter. Their appearance is shown in Fig. 11. The base of
the hair is a bulb, enclosing the hair papilla h (Fig. 12), which is a projecting
knob of the true skin and which by means of the blood-vessels contained in it
supplies nourishment to the hair. The hair-bulb is composed of round soft cells,
which multiply rapidly, and pressing upwards through the hair-sheath, become
hardened, thus increasing the length of the hair.
The cells outside the bulb, shown at f in Fig. 12, pass upwards as they grow,
and form a coating around the hair, known as the “inner root-sheath.”
In embryonic development, a small knob of cells forms on the under side of
the epidermis, over a knot of capillary blood-vessels in the corium, and
enlarges and sinks deeper into the latter, while the root-bulb of the young hair
is formed within it, surrounding the capillaries from which it derives
nourishment, and which form the hair-papilla, Fig. 13. In the renewal of hair in
the adult animal the process is very similar. The bulb of the old hair withers,
and the hair falls out, and in the meantime a thickening takes place in the
epidermal coating of the bottom of the sheath, and the young hair is formed
below, and usually to one side of the old one, growing into the sheath, and
taking the place of the old hair. This is one cause of the difficulty of removing
Page 68
ground-hairs in the process of unhairing, since they
are not only short, but deeper seated than the old
ones.
The process of development of the sudoriferous
or sweat-glands is very similar to that of the hairs.
They consist of more or less convoluted tubes with
walls formed of longitudinal fibres of connective
tissue of the corium, lined with a single layer of
large nucleated cells, which secrete the perspiration.
The ducts, which are exceedingly narrow, and with
walls of nucleated cells like those of the outer hair-
sheaths, sometimes open directly through the
epidermis, but more frequently into the orifice of a
hair-sheath, just at the surface of the skin. Each hair
is provided with a slanting muscle called the
arrector or erector pili (see Fig. 11), which is
contracted by cold or fear, and causes the hair to
“bristle,” or stand on end; by forcing up the attached
skin, it produces the effect known as “goose-skin.”
The muscle, which is of the unstriped or involuntary
kind, passes from near the hair-bulb to the
epidermis, and just under the sebaceous glands,
which it compresses when it contracts.
Beside the hair, and hair-sheaths, and the Fig. 12.—a, hair; b, hair
cuticle; c, inner root-sheath;
sebaceous and sudoriferous glands, the epidermis d, outer root-sheath; e,
layer produces other structures of a horny character, dermic coat of hair-sheath;
including horns, hoofs, claws and finger-nails; f, origin of inner sheath; g,
bulb; h, hair-papilla.
which both chemically and anatomically are
analogous to exaggerated hairs, such as the quills of the porcupine.
The whole of the epidermis, together with the hairs, is separated from the
corium by an exceedingly fine membrane, called the hyaline or glassy layer.
This forms the very thin buff-coloured “grain-” surface of tanned leather,
which is evidently of different structure from the rest of the corium, since, if it
gets scraped off before tanning, the exposed portion of the underlying skin
remains nearly white, instead of colouring. The whole of the hair-sheath is
enclosed in a coating of elastic and connective-tissue fibres, which are supplied
with nerves and blood-vessels, and form part of the corium.
are not only short, but deeper seated than the old
ones.
The process of development of the sudoriferous
or sweat-glands is very similar to that of the hairs.
They consist of more or less convoluted tubes with
walls formed of longitudinal fibres of connective
tissue of the corium, lined with a single layer of
large nucleated cells, which secrete the perspiration.
The ducts, which are exceedingly narrow, and with
walls of nucleated cells like those of the outer hair-
sheaths, sometimes open directly through the
epidermis, but more frequently into the orifice of a
hair-sheath, just at the surface of the skin. Each hair
is provided with a slanting muscle called the
arrector or erector pili (see Fig. 11), which is
contracted by cold or fear, and causes the hair to
“bristle,” or stand on end; by forcing up the attached
skin, it produces the effect known as “goose-skin.”
The muscle, which is of the unstriped or involuntary
kind, passes from near the hair-bulb to the
epidermis, and just under the sebaceous glands,
which it compresses when it contracts.
Beside the hair, and hair-sheaths, and the Fig. 12.—a, hair; b, hair
cuticle; c, inner root-sheath;
sebaceous and sudoriferous glands, the epidermis d, outer root-sheath; e,
layer produces other structures of a horny character, dermic coat of hair-sheath;
including horns, hoofs, claws and finger-nails; f, origin of inner sheath; g,
bulb; h, hair-papilla.
which both chemically and anatomically are
analogous to exaggerated hairs, such as the quills of the porcupine.
The whole of the epidermis, together with the hairs, is separated from the
corium by an exceedingly fine membrane, called the hyaline or glassy layer.
This forms the very thin buff-coloured “grain-” surface of tanned leather,
which is evidently of different structure from the rest of the corium, since, if it
gets scraped off before tanning, the exposed portion of the underlying skin
remains nearly white, instead of colouring. The whole of the hair-sheath is
enclosed in a coating of elastic and connective-tissue fibres, which are supplied
with nerves and blood-vessels, and form part of the corium.
Page 69
Fig. 13.—Development of young hair.
Fig. 14.—Connective-tissue fibres. (Ranvier.)
The structure of the corium or true skin is quite different from that of the
epidermis which has just been described, as it is principally composed of
interlacing bundles of white fibres, of the kind known as “connective tissue”
(see Fig. 14); these are composed of fibrils of extreme fineness, cemented
together by a substance somewhat more soluble than the fibres themselves.
Fig. 14.—Connective-tissue fibres. (Ranvier.)
The structure of the corium or true skin is quite different from that of the
epidermis which has just been described, as it is principally composed of
interlacing bundles of white fibres, of the kind known as “connective tissue”
(see Fig. 14); these are composed of fibrils of extreme fineness, cemented
together by a substance somewhat more soluble than the fibres themselves.
Page 70
The fibres are not themselves living cells, but are apparently produced by
narrow spindle-shaped cells lying against them. The felted fibre-bundles are
more loosely interwoven in the middle portion of the skin, but become
compacter again near the flesh. In the case of sheep-skins this is especially
marked, the middle part being full of fat-cells and very loose. Any ill treatment
of the pelt during the wet-work is liable to still further loosen this middle layer
so that grain and flesh may sometimes be torn apart. The flesh-splits of sheep-
skins must have this loose fatty layer frized off before chamoising, and
American “waxed fleshes” from ox-hides are levelled by splitting away this
portion, and finished on the flesh. The outermost layer, just beneath the
epidermis, is exceedingly close and compact, the fibre-bundles that run into it
being separated into their elementary fibrils, which are so interlaced that they
can scarcely be recognised. This is the pars papillaris, and forms the lighter-
coloured layer, called (together with its very fine outer coating) the “grain” of
leather. It is in this part that the fat-glands are embedded, while the hair-roots
and sweat-glands pass through it into the looser tissue beneath. It receives its
name from the small projections or papillæ, with which its outer surface is
studded, and which form the characteristic grain of the various kinds of skin.
[20] (See Fig. 9 and Plate I.)
[20] It will be noted that the word “grain” is used by the tanner in at least three different
senses, which are productive of much confusion. The extremely thin hyaline layer forms a
natural glaze to the skin, and might well be spoken of as such; the form and arrangement
of the papillæ and hair-pores might be called the “pattern” of the grain, leaving the use of
the word “grain” itself restricted to the pars papillaris.
narrow spindle-shaped cells lying against them. The felted fibre-bundles are
more loosely interwoven in the middle portion of the skin, but become
compacter again near the flesh. In the case of sheep-skins this is especially
marked, the middle part being full of fat-cells and very loose. Any ill treatment
of the pelt during the wet-work is liable to still further loosen this middle layer
so that grain and flesh may sometimes be torn apart. The flesh-splits of sheep-
skins must have this loose fatty layer frized off before chamoising, and
American “waxed fleshes” from ox-hides are levelled by splitting away this
portion, and finished on the flesh. The outermost layer, just beneath the
epidermis, is exceedingly close and compact, the fibre-bundles that run into it
being separated into their elementary fibrils, which are so interlaced that they
can scarcely be recognised. This is the pars papillaris, and forms the lighter-
coloured layer, called (together with its very fine outer coating) the “grain” of
leather. It is in this part that the fat-glands are embedded, while the hair-roots
and sweat-glands pass through it into the looser tissue beneath. It receives its
name from the small projections or papillæ, with which its outer surface is
studded, and which form the characteristic grain of the various kinds of skin.
[20] (See Fig. 9 and Plate I.)
[20] It will be noted that the word “grain” is used by the tanner in at least three different
senses, which are productive of much confusion. The extremely thin hyaline layer forms a
natural glaze to the skin, and might well be spoken of as such; the form and arrangement
of the papillæ and hair-pores might be called the “pattern” of the grain, leaving the use of
the word “grain” itself restricted to the pars papillaris.
Page 71
Fig. 15.—Fat-cells in connective tissue. a, fat-globule; p,
protoplasm; n, nucleus; m, cell-wall. (Ranvier.)
The study of the structure of the grain, and especially of the arrangement of
the hair-pores is very important, as it is usually the readiest means of
identifying the kind of skin of which a leather is made, which in finished skins
with artificially printed grain is often very difficult. (Plate II.) The examination
is facilitated by wetting and stretching the skin, and by the use of a good lens,
or a low power of the microscope.[21]
[21] Under the microscope, the skin is of course lighted from above by direct light from a
window, or by that of a lamp concentrated by a “bullseye” condenser. The reversal of the
image in the microscope often causes a pseudoscopic effect very puzzling to the beginner,
prominences appearing as hollows, and vice versa till the real direction of the lighting is
considered.
protoplasm; n, nucleus; m, cell-wall. (Ranvier.)
The study of the structure of the grain, and especially of the arrangement of
the hair-pores is very important, as it is usually the readiest means of
identifying the kind of skin of which a leather is made, which in finished skins
with artificially printed grain is often very difficult. (Plate II.) The examination
is facilitated by wetting and stretching the skin, and by the use of a good lens,
or a low power of the microscope.[21]
[21] Under the microscope, the skin is of course lighted from above by direct light from a
window, or by that of a lamp concentrated by a “bullseye” condenser. The reversal of the
image in the microscope often causes a pseudoscopic effect very puzzling to the beginner,
prominences appearing as hollows, and vice versa till the real direction of the lighting is
considered.
Page 72
PLATE II.
Photo-micrographs of Grain of various Skins (A. Seymour-Jones).
1. Cow-hide; 2. Calf-skin; 3. East India Goat; 4. Pig-skin; 5. East India Sheep; 6. Welsh Sheep.
[Face p. 52.
Photo-micrographs of Grain of various Skins (A. Seymour-Jones).
1. Cow-hide; 2. Calf-skin; 3. East India Goat; 4. Pig-skin; 5. East India Sheep; 6. Welsh Sheep.
[Face p. 52.
Page 73
As stated above, the surface of skin which is next
to the flesh is firmer than that in the centre, and as
the fibres run nearly parallel with the surface it has
a more or less membranous character. The skin is
united to the body of the animal by a network of
connective tissue (panniculus adiposus), which is
frequently full of fat-cells and is then called adipose
tissue. This constitutes the whitish layer which is
removed, together with portions of actual flesh, in
the operation of “fleshing.” If a minute portion of
adipose tissue be examined microscopically, it will
appear to consist of a mere mass of fat-globules
entangled in connective tissue. If, however, it be
stained with carmine or logwood it may be at once
observed that each globule is contained in a cell, of
which the nucleated protoplasm, by which the fat
was secreted, is pressed closely against the wall
(Fig. 15). Similar cells are contained in considerable
quantities throughout the hide, and especially in the
Fig. 16.—Striped, or voluntary
loose tissue of the central part; hence in leather
muscular fibre. (Ranvier.) manufacture it is impossible to expel or wash out
the fat until the cells have been broken down by
“liming” or in some other way.
Many animals (ox, horse, etc.) possess a thin layer of voluntary muscle (red
flesh) spread over the inner side of the skin, and used for twitching to drive off
flies. In rough fleshing this is sometimes left on and may be a cause of dark
flesh in sole leather. Even in the finished leather its striped structure may be
detected microscopically (Fig. 16).
Besides the connective-tissue fibres, the skin contains a small proportion of
fine yellow “elastic” fibres. If a thin section of hide be soaked for a few
minutes in a mixture of equal parts of water, glycerine, and strong acetic acid,
and then examined under the microscope, the white connective-tissue fibres
become swollen and transparent, and the yellow “elastic” fibres may be seen,
as they are scarcely affected by the acid. The hair-bulbs and sweat- and fat-
glands are also rendered distinctly visible by this treatment. On the other hand,
the white gelatinous fibres are most easily seen by examining the section in a
strong solution of common salt, or in one of ammonium sulphate; or by
staining with some aniline dyes such as safranine. Sections are most readily cut
to the flesh is firmer than that in the centre, and as
the fibres run nearly parallel with the surface it has
a more or less membranous character. The skin is
united to the body of the animal by a network of
connective tissue (panniculus adiposus), which is
frequently full of fat-cells and is then called adipose
tissue. This constitutes the whitish layer which is
removed, together with portions of actual flesh, in
the operation of “fleshing.” If a minute portion of
adipose tissue be examined microscopically, it will
appear to consist of a mere mass of fat-globules
entangled in connective tissue. If, however, it be
stained with carmine or logwood it may be at once
observed that each globule is contained in a cell, of
which the nucleated protoplasm, by which the fat
was secreted, is pressed closely against the wall
(Fig. 15). Similar cells are contained in considerable
quantities throughout the hide, and especially in the
Fig. 16.—Striped, or voluntary
loose tissue of the central part; hence in leather
muscular fibre. (Ranvier.) manufacture it is impossible to expel or wash out
the fat until the cells have been broken down by
“liming” or in some other way.
Many animals (ox, horse, etc.) possess a thin layer of voluntary muscle (red
flesh) spread over the inner side of the skin, and used for twitching to drive off
flies. In rough fleshing this is sometimes left on and may be a cause of dark
flesh in sole leather. Even in the finished leather its striped structure may be
detected microscopically (Fig. 16).
Besides the connective-tissue fibres, the skin contains a small proportion of
fine yellow “elastic” fibres. If a thin section of hide be soaked for a few
minutes in a mixture of equal parts of water, glycerine, and strong acetic acid,
and then examined under the microscope, the white connective-tissue fibres
become swollen and transparent, and the yellow “elastic” fibres may be seen,
as they are scarcely affected by the acid. The hair-bulbs and sweat- and fat-
glands are also rendered distinctly visible by this treatment. On the other hand,
the white gelatinous fibres are most easily seen by examining the section in a
strong solution of common salt, or in one of ammonium sulphate; or by
staining with some aniline dyes such as safranine. Sections are most readily cut
Page 74
for these purposes by the use of the freezing microtome, or after previous
hardening in alcohol. For further details see L.I.L.B., p. 254.
Ordinarily in the production of leather only the corium, or true skin is used,
and in order to obtain it in a suitable condition for the various tanning
processes, the hair or wool, together with the epithelium, must be completely
removed without damaging the skin itself; and especial care must be taken that
the grain, or portion next to the epidermis, does not suffer any injury during the
treatment. All the methods employed depend upon the fact that the epidermis
cells, especially the soft growing ones next to the corium, and those of the
epidermis layer which surround the hair-roots, are more easily destroyed than
the corium itself owing to their different chemical character. The “unhairing”
process consists essentially in breaking down these cells by chemical or
putrefactive agents, and removing the hair together with the rest of the
epidermis by mechanical means. Of the various substances which may be used
for this purpose, lime is one of the most convenient, as its solubility in water is
so slight, that a solution of such a strength as to injure the hide cannot be easily
made. Caustic alkalies, on the other hand, are much more soluble, and unless
care be taken to use only the proper quantity, a dangerously strong solution
may be made with consequent damage to the skin. The addition of small
amounts of sulphides to the lime-solution accelerates the unhairing owing to
their special solvent action on the epidermis-structures, and also in the case of
alkaline sulphides, by the caustic alkali which is produced by their reaction
with the lime. Even if used alone, strong solutions of alkaline sulphides rapidly
destroy both hair and epidermis, converting them into a mass which may be
swept off the skin like wet pulp, and yet they have practically no injurious
action on the true skin.
In the “sweating” process the epidermic cells are broken down by
putrefactive organisms and their products, so that the hair becomes loose and
may then be either rubbed or scraped off. Ammonia, which is produced during
the putrefaction, has also an important solvent action, and its presence
doubtless tends to quicken the processes both of unhairing and of destruction.
To obtain useful knowledge of the structure of any particular skin, it is not
necessary to have a very elaborate or expensive microscope, and it is quite
possible to obtain useful information merely by the use of a good pocket lens,
as for instance, in the examination of various forms of “grain,” and the
embossing of one skin to imitate another.
For further details of the manipulation and selection of the microscope, the
reader must consult L.I.L.B., pp. 234 et seq.
hardening in alcohol. For further details see L.I.L.B., p. 254.
Ordinarily in the production of leather only the corium, or true skin is used,
and in order to obtain it in a suitable condition for the various tanning
processes, the hair or wool, together with the epithelium, must be completely
removed without damaging the skin itself; and especial care must be taken that
the grain, or portion next to the epidermis, does not suffer any injury during the
treatment. All the methods employed depend upon the fact that the epidermis
cells, especially the soft growing ones next to the corium, and those of the
epidermis layer which surround the hair-roots, are more easily destroyed than
the corium itself owing to their different chemical character. The “unhairing”
process consists essentially in breaking down these cells by chemical or
putrefactive agents, and removing the hair together with the rest of the
epidermis by mechanical means. Of the various substances which may be used
for this purpose, lime is one of the most convenient, as its solubility in water is
so slight, that a solution of such a strength as to injure the hide cannot be easily
made. Caustic alkalies, on the other hand, are much more soluble, and unless
care be taken to use only the proper quantity, a dangerously strong solution
may be made with consequent damage to the skin. The addition of small
amounts of sulphides to the lime-solution accelerates the unhairing owing to
their special solvent action on the epidermis-structures, and also in the case of
alkaline sulphides, by the caustic alkali which is produced by their reaction
with the lime. Even if used alone, strong solutions of alkaline sulphides rapidly
destroy both hair and epidermis, converting them into a mass which may be
swept off the skin like wet pulp, and yet they have practically no injurious
action on the true skin.
In the “sweating” process the epidermic cells are broken down by
putrefactive organisms and their products, so that the hair becomes loose and
may then be either rubbed or scraped off. Ammonia, which is produced during
the putrefaction, has also an important solvent action, and its presence
doubtless tends to quicken the processes both of unhairing and of destruction.
To obtain useful knowledge of the structure of any particular skin, it is not
necessary to have a very elaborate or expensive microscope, and it is quite
possible to obtain useful information merely by the use of a good pocket lens,
as for instance, in the examination of various forms of “grain,” and the
embossing of one skin to imitate another.
For further details of the manipulation and selection of the microscope, the
reader must consult L.I.L.B., pp. 234 et seq.
Page 75
Page 76
CHAPTER VIII.
THE CHEMICAL CONSTITUENTS OF SKIN.
The chemistry of the various constituents of skin is still very imperfectly
understood, but Beilstein, in his great handbook of organic chemistry, places
gelatin, albumens and keratins in the “aromatic” series, and implies therefore
that they contain the “benzene” ring. It is at least certain that all are very
complex.
The epidermis structures belong to the class of keratins, which are closely
related to coagulated albumin; while the white fibres of the corium (or true
skin) are either identical with gelatin, or only differ from it in their molecular
condition or degree of hydration. This gelatinous tissue constitutes the bulk of
the corium, but it also contains albumen as a constituent of the lymph and
blood which supply its nourishment, keratins in the epithelial structures of the
blood and lymph vessels, and “yellow fibres,” which are perhaps allied to the
keratins, but which cannot well be isolated for analysis.
The white connective tissue of the corium is converted into gelatin (glutin)
by boiling with water. Owing to the impossibility of obtaining unaltered hide-
fibre free from the other constituents, and still more to that of deciding to what
point it should be dried to remove uncombined water, it is impossible to prove
by analysis whether its composition is identical with that of glutin; but as the
white fibre constitutes by far the largest part of the corium, and the other
constituents do not differ largely from it in their percentage composition, an
analysis of carefully purified corium is practically identical with that of the
actual fibre. The following analyses of hide and gelatin are therefore of
interest.
The analyses of Von Schroeder and Paessler[22] are of special importance as
being the average of a large number of separate determinations. Their nitrogen
determinations are by Kjeldahl’s method. Small amounts of ash and traces of
sulphur are neglected, and probably included in the O, which is obtained by
difference.
[22] Ding. Polyt. Journ., 1893, cclxxxvii. pp. 258, 283, 300.
Analyses of Purified Corium.
Analyst. Material. C H N O S
THE CHEMICAL CONSTITUENTS OF SKIN.
The chemistry of the various constituents of skin is still very imperfectly
understood, but Beilstein, in his great handbook of organic chemistry, places
gelatin, albumens and keratins in the “aromatic” series, and implies therefore
that they contain the “benzene” ring. It is at least certain that all are very
complex.
The epidermis structures belong to the class of keratins, which are closely
related to coagulated albumin; while the white fibres of the corium (or true
skin) are either identical with gelatin, or only differ from it in their molecular
condition or degree of hydration. This gelatinous tissue constitutes the bulk of
the corium, but it also contains albumen as a constituent of the lymph and
blood which supply its nourishment, keratins in the epithelial structures of the
blood and lymph vessels, and “yellow fibres,” which are perhaps allied to the
keratins, but which cannot well be isolated for analysis.
The white connective tissue of the corium is converted into gelatin (glutin)
by boiling with water. Owing to the impossibility of obtaining unaltered hide-
fibre free from the other constituents, and still more to that of deciding to what
point it should be dried to remove uncombined water, it is impossible to prove
by analysis whether its composition is identical with that of glutin; but as the
white fibre constitutes by far the largest part of the corium, and the other
constituents do not differ largely from it in their percentage composition, an
analysis of carefully purified corium is practically identical with that of the
actual fibre. The following analyses of hide and gelatin are therefore of
interest.
The analyses of Von Schroeder and Paessler[22] are of special importance as
being the average of a large number of separate determinations. Their nitrogen
determinations are by Kjeldahl’s method. Small amounts of ash and traces of
sulphur are neglected, and probably included in the O, which is obtained by
difference.
[22] Ding. Polyt. Journ., 1893, cclxxxvii. pp. 258, 283, 300.
Analyses of Purified Corium.
Analyst. Material. C H N O S
Page 77
Stohmann and Langbein .. 49·9 5·8 18·0 26·0 0·3
Müntz Ox-hide 51·8 6·7 18·3 23·2 ..
Von Schroeder and Paessler Ox, calf, horse, camel, pig, rhinoceros 50·2 6·4 17·8 25·4 ..
„ Goat and deer 50·3 6·4 17·4 25·9 ..
„ Sheep and dog 50·2 6·5 17·0 26·3 ..
„ Cat 51·1 6·5 17·1 25·3 ..
Analyses of Gelatin (free from Ash).
Analyst. C H N O
Von Schroeder and Paessler 51·2 6·5 18·1 24·2
Mulder 50·1 6·6 18·3 25·0
Fremy 50·0 6·5 17·5 26·0
Schützenberger 50·0 6·7 18·3 25·0
Chittenden and Solly[23] 49·4 6·8 18·0 25·1
[23] Contained also 0·7 sulphur. Journ. Physiol., xii. p. 23.
It will be noted that the above analyses of skin differ more widely among
themselves than their average does from that of the gelatin analyses, though on
the whole the nitrogen is somewhat higher in the latter. The molecular weight
of gelatin must be very high,[24] and any empirical formula founded on
ultimate analysis therefore quite hypothetical. Bleunard,[25] Schützenberger
and Bourgois,[26] and Hofmeister agree on the formula C76H124N24O29, which
leads to the following percentage composition:—
per cent.
C76 = 912 = 49·7
H124 = 124 = 6·8
N24 = 336 = 18·3
O29 = 464 = 25·2
1836 100·0
[24] Paal (Berichte D. Ch. Ges., xxv. (1892) pp. 1202-36, and Ch. Soc. Abst., 1892, pp. 895-
7) calculates a molecular weight of about 900 from physical (freezing, boiling point)
methods.
[25] Annales de Chimie [5] xxvi. p. 18.
[26] Compt. Rend., lxxxii. pp. 262-4.
The addition of a molecule of water would make a difference in the
percentage composition indicated by these formulæ which would be less than
their probable experimental error, and the change may therefore be one of
hydration.
Gelatin certainly contains both carboxyl and amido-groups, and is capable
of combining with both acids and alkalies (see p. 84).
Müntz Ox-hide 51·8 6·7 18·3 23·2 ..
Von Schroeder and Paessler Ox, calf, horse, camel, pig, rhinoceros 50·2 6·4 17·8 25·4 ..
„ Goat and deer 50·3 6·4 17·4 25·9 ..
„ Sheep and dog 50·2 6·5 17·0 26·3 ..
„ Cat 51·1 6·5 17·1 25·3 ..
Analyses of Gelatin (free from Ash).
Analyst. C H N O
Von Schroeder and Paessler 51·2 6·5 18·1 24·2
Mulder 50·1 6·6 18·3 25·0
Fremy 50·0 6·5 17·5 26·0
Schützenberger 50·0 6·7 18·3 25·0
Chittenden and Solly[23] 49·4 6·8 18·0 25·1
[23] Contained also 0·7 sulphur. Journ. Physiol., xii. p. 23.
It will be noted that the above analyses of skin differ more widely among
themselves than their average does from that of the gelatin analyses, though on
the whole the nitrogen is somewhat higher in the latter. The molecular weight
of gelatin must be very high,[24] and any empirical formula founded on
ultimate analysis therefore quite hypothetical. Bleunard,[25] Schützenberger
and Bourgois,[26] and Hofmeister agree on the formula C76H124N24O29, which
leads to the following percentage composition:—
per cent.
C76 = 912 = 49·7
H124 = 124 = 6·8
N24 = 336 = 18·3
O29 = 464 = 25·2
1836 100·0
[24] Paal (Berichte D. Ch. Ges., xxv. (1892) pp. 1202-36, and Ch. Soc. Abst., 1892, pp. 895-
7) calculates a molecular weight of about 900 from physical (freezing, boiling point)
methods.
[25] Annales de Chimie [5] xxvi. p. 18.
[26] Compt. Rend., lxxxii. pp. 262-4.
The addition of a molecule of water would make a difference in the
percentage composition indicated by these formulæ which would be less than
their probable experimental error, and the change may therefore be one of
hydration.
Gelatin certainly contains both carboxyl and amido-groups, and is capable
of combining with both acids and alkalies (see p. 84).
Page 78
Reimer[27] obtained what he supposed to be pure unaltered fibre-substance
by digestion of purified hide with 1⁄2 per cent. acetic acid for many days and
subsequent neutralisation. His analysis showed C = 48·45 per cent., H = 6·66
per cent., N = 18·45 per cent., O = 26·44 per cent., thus deviating considerably
from direct analysis of unaltered skin. It is obvious that little weight can be
placed on this result, Reimer’s precipitate being probably a mere
decomposition product.
[27] Ding. Polyt., ccv. p. 164.
Hofmeister[28] notes that on heating gelatin it loses water and forms an
anhydride which he considers identical with collagen or hide-fibre. When
gelatin is dried at a temperature of 130° C. it becomes incapable of solution in
water, even at boiling temperature, and can only be dissolved by heating under
pressure. It is certain that collagen (hide-fibre, ossein) is less easily soluble in
hot water than ordinary gelatin.
[28] Bied. Centr., 1880, p. 772.
So far as our present knowledge goes, we may regard hide-fibre as merely
an organised and perhaps dehydrated gelatin.
Gelatin or glutin (not to be confounded with the gluten of cereals), when
pure and dry is a colourless, transparent solid of horny toughness and of sp. gr.
1·3. It begins to melt about 140° C., at the same time undergoing
decomposition. It is insoluble in hydrocarbons, in ether, or in strong alcohol. In
cold water it swells to a transparent jelly, absorbing several times its weight of
water, but does not dissolve. In hot water it is soluble, but a solution containing
even 1 per cent. of good gelatin sets to a weak jelly on cooling. Gelatin jellies
melt at temperatures which vary considerably with the quality or freedom from
degradation products, but which within pretty wide limits (5-10 per cent.) are
little affected by the concentration. A 10 per cent. solution of best hard gelatin
melts about 38° C., while low glue may fail to set at 15° C. A useful technical
test for the setting power of gelatin, based on this fact, consists in placing an
angular fragment of the jelly in a small tube attached to a thermometer, and
stirring in a beaker of water, which is slowly heated till the jelly melts, when
the temperature is noted. The exact point is perhaps more easily seen if the
tube is drawn to a conical point. The jelly may also be allowed to set in
capillary tubes open at the bottom, and the moment noted when water rises into
the tube. The temperature of fusion is raised by the addition of formaldehyde,
salts of chromium, alumina and ferric salts, which produce a tanning effect,
and in a less degree by sulphates, tartrates, acetates, some other salts, and
diminished by iodides, bromides, chlorides and nitrates.[29] Solutions of gelatin
by digestion of purified hide with 1⁄2 per cent. acetic acid for many days and
subsequent neutralisation. His analysis showed C = 48·45 per cent., H = 6·66
per cent., N = 18·45 per cent., O = 26·44 per cent., thus deviating considerably
from direct analysis of unaltered skin. It is obvious that little weight can be
placed on this result, Reimer’s precipitate being probably a mere
decomposition product.
[27] Ding. Polyt., ccv. p. 164.
Hofmeister[28] notes that on heating gelatin it loses water and forms an
anhydride which he considers identical with collagen or hide-fibre. When
gelatin is dried at a temperature of 130° C. it becomes incapable of solution in
water, even at boiling temperature, and can only be dissolved by heating under
pressure. It is certain that collagen (hide-fibre, ossein) is less easily soluble in
hot water than ordinary gelatin.
[28] Bied. Centr., 1880, p. 772.
So far as our present knowledge goes, we may regard hide-fibre as merely
an organised and perhaps dehydrated gelatin.
Gelatin or glutin (not to be confounded with the gluten of cereals), when
pure and dry is a colourless, transparent solid of horny toughness and of sp. gr.
1·3. It begins to melt about 140° C., at the same time undergoing
decomposition. It is insoluble in hydrocarbons, in ether, or in strong alcohol. In
cold water it swells to a transparent jelly, absorbing several times its weight of
water, but does not dissolve. In hot water it is soluble, but a solution containing
even 1 per cent. of good gelatin sets to a weak jelly on cooling. Gelatin jellies
melt at temperatures which vary considerably with the quality or freedom from
degradation products, but which within pretty wide limits (5-10 per cent.) are
little affected by the concentration. A 10 per cent. solution of best hard gelatin
melts about 38° C., while low glue may fail to set at 15° C. A useful technical
test for the setting power of gelatin, based on this fact, consists in placing an
angular fragment of the jelly in a small tube attached to a thermometer, and
stirring in a beaker of water, which is slowly heated till the jelly melts, when
the temperature is noted. The exact point is perhaps more easily seen if the
tube is drawn to a conical point. The jelly may also be allowed to set in
capillary tubes open at the bottom, and the moment noted when water rises into
the tube. The temperature of fusion is raised by the addition of formaldehyde,
salts of chromium, alumina and ferric salts, which produce a tanning effect,
and in a less degree by sulphates, tartrates, acetates, some other salts, and
diminished by iodides, bromides, chlorides and nitrates.[29] Solutions of gelatin
Page 79
too weak or too warm to gelatinise possess considerable viscosity. Gelatin may
therefore be estimated, in the absence of other viscous matters, by the
viscosimeter, an instrument which measures the time taken by a liquid in
flowing through a capillary tube.[30] The firmness of a jelly, which is often
important for commercial purposes, is frequently measured by Lipowitz’s
method, in which a slightly convex disc, conveniently of exactly 1 cm.
diameter, and cemented to the bottom of a thistle-head funnel tube, is loaded
gradually with mercury till it sinks in the jelly. The jelly (5 or 10 per cent.)
should be allowed to set some hours before the test is made.
[29] See Pascheles, ‘Versuche über Quellung,’ Archiv für ges. Path., Bd. 71.
[30] See Prollius, Ding. Polyt. Journ., ccxlix. p. 425, who employs a 1 per cent. solution;
also Stützer, Zeit. Ann. Ch., xxxi. pp. 501-15.
Solutions of gelatin from skin and bone are powerfully lævorotatory to
polarised light. At 30° C. (A)D = -130°, but temperature and the reaction of the
solution have much influence on the value found.
Gelatin is precipitated from aqueous solution by the addition of strong
alcohol and concentrated solutions of ammonium sulphate and some other
salts. Many other colloid bodies such as dextrin and gums behave similarly. In
the absence of these substances, precipitation by alcohol may be utilised for
the technical analysis of gelatins and glues, printers’ roller compositions and
gelatin confectionery. 25 c.c. of the gelatinous solution, which is preferably of
about 10 per cent., is placed in a small beaker tared together with a glass
stirring rod, and thrice its volume of absolute alcohol added. On stirring, the
gelatin sets firmly on the rod and sides of the beaker, and may be washed with
dilute alcohol or even with cold water, dried and weighed. A very pure French
gelatin gave 98·6 per cent., while a common bone-glue only yielded about 60
per cent. precipitate. Absolute alcohol withdraws water from gelatin-jelly,
leaving a horny mass. Gelatin may also be precipitated completely by
saturating its solution with sodium chloride, and then acidifying slightly with
sulphuric or hydrochloric acid; and masses of jelly become hardened in
acidified salt solution as in alcohol, though a neutral solution has little effect.
The cause of this is difficult of explanation, but its bearing on the pickling of
sheep-skins (p. 89) and the production of white leather (p. 186) is obvious.
Decompositions.—When aqueous solutions of gelatin are heated under
pressure, or in presence of glycerin and other bodies which raise the boiling-
point, or more slowly at lower temperatures, they gradually lose the power of
gelatinising on cooling, the gelatin being converted into modifications soluble
in cold water, but still capable of being precipitated by tannin. Hofmeister[31]
states that the gelatin takes up 3 molecules water and is split up into
therefore be estimated, in the absence of other viscous matters, by the
viscosimeter, an instrument which measures the time taken by a liquid in
flowing through a capillary tube.[30] The firmness of a jelly, which is often
important for commercial purposes, is frequently measured by Lipowitz’s
method, in which a slightly convex disc, conveniently of exactly 1 cm.
diameter, and cemented to the bottom of a thistle-head funnel tube, is loaded
gradually with mercury till it sinks in the jelly. The jelly (5 or 10 per cent.)
should be allowed to set some hours before the test is made.
[29] See Pascheles, ‘Versuche über Quellung,’ Archiv für ges. Path., Bd. 71.
[30] See Prollius, Ding. Polyt. Journ., ccxlix. p. 425, who employs a 1 per cent. solution;
also Stützer, Zeit. Ann. Ch., xxxi. pp. 501-15.
Solutions of gelatin from skin and bone are powerfully lævorotatory to
polarised light. At 30° C. (A)D = -130°, but temperature and the reaction of the
solution have much influence on the value found.
Gelatin is precipitated from aqueous solution by the addition of strong
alcohol and concentrated solutions of ammonium sulphate and some other
salts. Many other colloid bodies such as dextrin and gums behave similarly. In
the absence of these substances, precipitation by alcohol may be utilised for
the technical analysis of gelatins and glues, printers’ roller compositions and
gelatin confectionery. 25 c.c. of the gelatinous solution, which is preferably of
about 10 per cent., is placed in a small beaker tared together with a glass
stirring rod, and thrice its volume of absolute alcohol added. On stirring, the
gelatin sets firmly on the rod and sides of the beaker, and may be washed with
dilute alcohol or even with cold water, dried and weighed. A very pure French
gelatin gave 98·6 per cent., while a common bone-glue only yielded about 60
per cent. precipitate. Absolute alcohol withdraws water from gelatin-jelly,
leaving a horny mass. Gelatin may also be precipitated completely by
saturating its solution with sodium chloride, and then acidifying slightly with
sulphuric or hydrochloric acid; and masses of jelly become hardened in
acidified salt solution as in alcohol, though a neutral solution has little effect.
The cause of this is difficult of explanation, but its bearing on the pickling of
sheep-skins (p. 89) and the production of white leather (p. 186) is obvious.
Decompositions.—When aqueous solutions of gelatin are heated under
pressure, or in presence of glycerin and other bodies which raise the boiling-
point, or more slowly at lower temperatures, they gradually lose the power of
gelatinising on cooling, the gelatin being converted into modifications soluble
in cold water, but still capable of being precipitated by tannin. Hofmeister[31]
states that the gelatin takes up 3 molecules water and is split up into
Page 80
hemicollin, soluble in alcohol and not precipitated by platinic chloride
solution; and semiglutin, insoluble in alcohol and precipitated by platinic
chloride solution. Both are precipitated by mercuric chloride. Dry gelatin is
soluble in glycerin at high temperatures, but probably suffers a similar change.
Hence high temperatures and long-continued heating must be avoided in
gelatin manufacture; and in making printers’ roller compositions, which are
mixtures of gelatin and glycerin, the gelatin must be swollen with water and
melted at a low temperature with the glycerin.
[31] Bied. Centr., 1880, p. 772, and Ch. Soc. Abs., 1881, p. 294.
Gelatin is also converted into soluble forms (peptones), perhaps identical
with the above, by the action of heat in presence of dilute acids and alkalies.
These, like gelatin, are precipitated by tannin and by metaphosphoric acid.[32]
Heated for longer periods or to higher temperatures with aqueous solutions of
the caustic alkalies, baryta, or lime, gelatin is gradually broken down into
simpler and simpler products, ending in nitrogen or ammonia, water and
carbonic acid. Among the intermediate products may be mentioned various
acids of the amido-acetic series, as amido-acetic (glycocine, glycocoll), amido-
propionic (alanine), and amido-caproic (leucine); and of the amido-succinic
series (amido-succinic = aspartic acid).[33]
[32] Lorenz, Pflüger’s Arch., xlvii. pp. 189-95; Journ. Chem. Soc., 1891, A. p. 477.
[33] Compare Schützenberger, Comptes Rend., cii. pp. 1296-9; Journ. Chem. Soc., 1886, A.
p. 818.
Treatment with acids produces very similar effects. The first products are
soluble peptones. Paal[34] on treating 100 parts of gelatin on the water-bath
with 160 parts water and 40 parts concentrated HCl till the product was soluble
in absolute alcohol, obtained, on purification, a white hygroscopic mass of
peptone salts containing 10-12 per cent. of hydrochloric acid.[35]
[34] Berichte, xxv. pp. 1202-36; Journ. Chem. Soc., 1892, A. p. 895.
[35] See also Buchner and Curtius, Ber., xix. pp. 850-9; Journ. Chem. Soc., 1886, A. p. 635.
The products of digestion of gelatin with gastric and pancreatic juice are
peptones which do not differ materially from gelatin in ultimate composition,
and the action is probably mainly hydrolytic.[36]
[36] Chittenden and Solly, Journ. Chem. Soc., 1891, A. p. 849.
The earlier products of putrefaction are very similar. Many bacteria have the
power of liquefying gelatin-jelly. This has been shown by Brunton and
McFadyen[37] to be due not to the direct action of the bacteria, but to a soluble
zymase secreted by them which peptonises the gelatin. Its action is favoured
solution; and semiglutin, insoluble in alcohol and precipitated by platinic
chloride solution. Both are precipitated by mercuric chloride. Dry gelatin is
soluble in glycerin at high temperatures, but probably suffers a similar change.
Hence high temperatures and long-continued heating must be avoided in
gelatin manufacture; and in making printers’ roller compositions, which are
mixtures of gelatin and glycerin, the gelatin must be swollen with water and
melted at a low temperature with the glycerin.
[31] Bied. Centr., 1880, p. 772, and Ch. Soc. Abs., 1881, p. 294.
Gelatin is also converted into soluble forms (peptones), perhaps identical
with the above, by the action of heat in presence of dilute acids and alkalies.
These, like gelatin, are precipitated by tannin and by metaphosphoric acid.[32]
Heated for longer periods or to higher temperatures with aqueous solutions of
the caustic alkalies, baryta, or lime, gelatin is gradually broken down into
simpler and simpler products, ending in nitrogen or ammonia, water and
carbonic acid. Among the intermediate products may be mentioned various
acids of the amido-acetic series, as amido-acetic (glycocine, glycocoll), amido-
propionic (alanine), and amido-caproic (leucine); and of the amido-succinic
series (amido-succinic = aspartic acid).[33]
[32] Lorenz, Pflüger’s Arch., xlvii. pp. 189-95; Journ. Chem. Soc., 1891, A. p. 477.
[33] Compare Schützenberger, Comptes Rend., cii. pp. 1296-9; Journ. Chem. Soc., 1886, A.
p. 818.
Treatment with acids produces very similar effects. The first products are
soluble peptones. Paal[34] on treating 100 parts of gelatin on the water-bath
with 160 parts water and 40 parts concentrated HCl till the product was soluble
in absolute alcohol, obtained, on purification, a white hygroscopic mass of
peptone salts containing 10-12 per cent. of hydrochloric acid.[35]
[34] Berichte, xxv. pp. 1202-36; Journ. Chem. Soc., 1892, A. p. 895.
[35] See also Buchner and Curtius, Ber., xix. pp. 850-9; Journ. Chem. Soc., 1886, A. p. 635.
The products of digestion of gelatin with gastric and pancreatic juice are
peptones which do not differ materially from gelatin in ultimate composition,
and the action is probably mainly hydrolytic.[36]
[36] Chittenden and Solly, Journ. Chem. Soc., 1891, A. p. 849.
The earlier products of putrefaction are very similar. Many bacteria have the
power of liquefying gelatin-jelly. This has been shown by Brunton and
McFadyen[37] to be due not to the direct action of the bacteria, but to a soluble
zymase secreted by them which peptonises the gelatin. Its action is favoured
Page 81
by an alkaline condition, and destroyed by a temperature of 100° C.[38] As
putrefaction progresses, the solution becomes very acid from the formation of
butyric acid, and later on ammonia and amido-acids are formed.
[37] R. S. Proc., xlvi. pp. 542-53.
[38] Compare pp. 17, 171; also Ch. Zeit., 1895, p. 1487.
Fahrion,[39] starting with the idea that albuminoids and gelatin were
condensation products of a lactone character (L.I.L.B. p. 185), and that they
might, like lactones, be depolymerised by saponification, digested these bodies
with alcoholic soda till they were dissolved, and on neutralising the solution
with hydrochloric acid, of which the excess was driven off by repeated
evaporation, and removing the sodium chloride by treatment with alcohol,
obtained in each case bodies of acid reaction, which from their composition he
supposed to be identical with Schützenberger’s proteic acid, C8H14N2O4, which
is soluble in water and alcohol, insoluble in ether and petroleum,
uncrystallisable, and forming uncrystallisable salts. Fahrion suggested that the
nitrogenous character which Eitner attributed to his “dégras-former” (p. 370)
was probably due to contamination by this body; and that its formation might
be utilised in the analysis of leather and other proteid bodies. These products
have since been further investigated by Prof. Paal and Dr. Schilling,[40] who
show that they contain hydrochloric acid, to which their acid reaction is due,
and that they are identical with the peptone salts previously obtained by Prof.
Paal (v. s.) by digestion of proteids with hydrochloric acid. The free peptones
are strongly basic.
[39] Ch. Zeit., 1895, p. 1000.
[40] Ch. Zeit., 1895, p. 1487.
By dry distillation of gelatin a mixture of pyrrol and pyridin bases are
produced. This is commercially obtained by the distillation of bones, and is
known as “bone oil,” or “Dippel’s animal oil.” Pyrrol, C4H5N, resembles
phloroglucol in giving a purple-red colour to fir wood moistened with
hydrochloric acid (p. 299).
Reactions of Gelatin.—Gelatin is precipitated by mercuric chloride, in this
respect resembling peptones, but not by potassium ferrocyanide, by which it is
distinguished from albuminoids, and it differs from albumin in not being
coagulated by heat. Solution of gelatin dissolves considerable quantities of
calcium phosphate; hence this is always present in bone-glues. Gelatin and
some of its decomposition products are precipitated by metaphosphoric acid.
[41] The precipitate contains about 7 per cent. P2O5, but gradually loses it on
washing. Various salts diminish the solubility of gelatin in hot water, and
putrefaction progresses, the solution becomes very acid from the formation of
butyric acid, and later on ammonia and amido-acids are formed.
[37] R. S. Proc., xlvi. pp. 542-53.
[38] Compare pp. 17, 171; also Ch. Zeit., 1895, p. 1487.
Fahrion,[39] starting with the idea that albuminoids and gelatin were
condensation products of a lactone character (L.I.L.B. p. 185), and that they
might, like lactones, be depolymerised by saponification, digested these bodies
with alcoholic soda till they were dissolved, and on neutralising the solution
with hydrochloric acid, of which the excess was driven off by repeated
evaporation, and removing the sodium chloride by treatment with alcohol,
obtained in each case bodies of acid reaction, which from their composition he
supposed to be identical with Schützenberger’s proteic acid, C8H14N2O4, which
is soluble in water and alcohol, insoluble in ether and petroleum,
uncrystallisable, and forming uncrystallisable salts. Fahrion suggested that the
nitrogenous character which Eitner attributed to his “dégras-former” (p. 370)
was probably due to contamination by this body; and that its formation might
be utilised in the analysis of leather and other proteid bodies. These products
have since been further investigated by Prof. Paal and Dr. Schilling,[40] who
show that they contain hydrochloric acid, to which their acid reaction is due,
and that they are identical with the peptone salts previously obtained by Prof.
Paal (v. s.) by digestion of proteids with hydrochloric acid. The free peptones
are strongly basic.
[39] Ch. Zeit., 1895, p. 1000.
[40] Ch. Zeit., 1895, p. 1487.
By dry distillation of gelatin a mixture of pyrrol and pyridin bases are
produced. This is commercially obtained by the distillation of bones, and is
known as “bone oil,” or “Dippel’s animal oil.” Pyrrol, C4H5N, resembles
phloroglucol in giving a purple-red colour to fir wood moistened with
hydrochloric acid (p. 299).
Reactions of Gelatin.—Gelatin is precipitated by mercuric chloride, in this
respect resembling peptones, but not by potassium ferrocyanide, by which it is
distinguished from albuminoids, and it differs from albumin in not being
coagulated by heat. Solution of gelatin dissolves considerable quantities of
calcium phosphate; hence this is always present in bone-glues. Gelatin and
some of its decomposition products are precipitated by metaphosphoric acid.
[41] The precipitate contains about 7 per cent. P2O5, but gradually loses it on
washing. Various salts diminish the solubility of gelatin in hot water, and
Page 82
especially those of the alum type. Chrome alum and basic chrome salts are
especially powerful, rendering it practically insoluble. The addition of about 3
per cent. ammonium or potassium dichromate causes glue or gelatin to become
insoluble by the action of light with the formation of basic salts of chromium,
and has been utilised in photography and as a waterproof cement. Other
colloids besides gelatin are similarly affected.
[41] Lorenz, Pflüger’s Archiv, xlvii. pp. 189-195.
Gelatin is precipitated by all tannins, even from very dilute solutions; one
containing only 0·2 grm. per liter is rendered distinctly turbid by gallotannic
acid or infusion of gall-nuts; but some other tannins give a less sensitive
reaction. The precipitate is soluble to a considerable extent in excess of gelatin,
so that in using the latter as a test for traces of tannin care must be taken to add
a very small quantity only. The addition of a little alum renders the reaction
more delicate. Whether the precipitate is a definite chemical compound has
been disputed, as its composition varies according to whether gelatin or tannin
is in excess. Böttinger[42] states that the precipitate produced by adding gelatin
to excess of gallotannic acid contains 10·7 per cent. of nitrogen, indicating the
presence of 66 per cent. of gelatin on the assumption that gelatin contains 16·5
per cent. N (see p. 57). Digested with water at 130° C., the precipitate is
decomposed, yielding a solution which precipitates tannin, and probably
indicating the formation of a more acid compound. Gelatin with excess of oak-
bark tannin gives a precipitate containing 9·5 per cent. of nitrogen,
corresponding to 57·5 per cent. of gelatin. Treated with water at 150° C., this
precipitate yielded three products: one soluble in cold water, another in hot
only and one insoluble. On addition of a solution of formaldehyde (formalin)
to one of gelatin no visible action takes place in the cold, unless the solution of
gelatin be very concentrated and alkaline, but on heating, the gelatin is
rendered insoluble owing to the formation of a compound with the
formaldehyde. From the very small amount of formalin which is required to
produce formo-gelatin it is very doubtful if this is a definite compound.
[42] Liebig’s Ann. der Ch., ccxliv. pp. 227-32.
Weiske[43] states that bone-gelatin, carefully freed from all mineral matter, is
not precipitated by tannin till a trace of a salt (e. g. sodium chloride) is added.
So far as is known, bone-gelatin is identical with that of skin.
[43] Bied. Centr., 1883, p. 673.
Chondrin is the gelatinous body produced by the digestion of cartilage with
water at 120° C. for three hours. In most of its physical properties it is identical
especially powerful, rendering it practically insoluble. The addition of about 3
per cent. ammonium or potassium dichromate causes glue or gelatin to become
insoluble by the action of light with the formation of basic salts of chromium,
and has been utilised in photography and as a waterproof cement. Other
colloids besides gelatin are similarly affected.
[41] Lorenz, Pflüger’s Archiv, xlvii. pp. 189-195.
Gelatin is precipitated by all tannins, even from very dilute solutions; one
containing only 0·2 grm. per liter is rendered distinctly turbid by gallotannic
acid or infusion of gall-nuts; but some other tannins give a less sensitive
reaction. The precipitate is soluble to a considerable extent in excess of gelatin,
so that in using the latter as a test for traces of tannin care must be taken to add
a very small quantity only. The addition of a little alum renders the reaction
more delicate. Whether the precipitate is a definite chemical compound has
been disputed, as its composition varies according to whether gelatin or tannin
is in excess. Böttinger[42] states that the precipitate produced by adding gelatin
to excess of gallotannic acid contains 10·7 per cent. of nitrogen, indicating the
presence of 66 per cent. of gelatin on the assumption that gelatin contains 16·5
per cent. N (see p. 57). Digested with water at 130° C., the precipitate is
decomposed, yielding a solution which precipitates tannin, and probably
indicating the formation of a more acid compound. Gelatin with excess of oak-
bark tannin gives a precipitate containing 9·5 per cent. of nitrogen,
corresponding to 57·5 per cent. of gelatin. Treated with water at 150° C., this
precipitate yielded three products: one soluble in cold water, another in hot
only and one insoluble. On addition of a solution of formaldehyde (formalin)
to one of gelatin no visible action takes place in the cold, unless the solution of
gelatin be very concentrated and alkaline, but on heating, the gelatin is
rendered insoluble owing to the formation of a compound with the
formaldehyde. From the very small amount of formalin which is required to
produce formo-gelatin it is very doubtful if this is a definite compound.
[42] Liebig’s Ann. der Ch., ccxliv. pp. 227-32.
Weiske[43] states that bone-gelatin, carefully freed from all mineral matter, is
not precipitated by tannin till a trace of a salt (e. g. sodium chloride) is added.
So far as is known, bone-gelatin is identical with that of skin.
[43] Bied. Centr., 1883, p. 673.
Chondrin is the gelatinous body produced by the digestion of cartilage with
water at 120° C. for three hours. In most of its physical properties it is identical
Page 83
with gelatin, but differs from the latter in being precipitated from its solution in
water by acetic acid, lead acetate, alum, and the mineral acids when the latter
are not present in excess. Chondrin also differs from gelatin in producing a
substance capable of easily reducing cupric oxide when it is boiled for some
time with dilute mineral acids. It is extremely probable that chondrin is merely
an impure gelatine.[44]
[44] Cp. Petri, Berichte, xii. p. 267; Mörner, Skand. Archiv f. Physiol., i. pp. 210-243; and
Journ. Chem. Soc., 1889, A. p. 736 and Zeit. Physiol. Chem., 1895, xx. pp. 357-364; and
Journ. Chem. Soc., 1895, A. i. p. 254. See also Richter, Org. Chem., i. p. 559.
Coriin.—Rollet[45] has shown that when hide and other forms of connective
tissue are soaked in lime- or baryta-water, the fibres become split up into finer
fibrils, and as the action proceeds, these again separate into still finer ones, till
the ultimate fibrils are so fine as to be only distinguished under a powerful
microscope. At the same time, the alkaline solution dissolves the substance
which cemented the fibres together, and this may be recovered by neutralising
the solution with acetic acid, when the substance is thrown down as a
flocculent precipitate. This was considered by Rollet to be an albuminoid
substance; but Reimer[46] has shown that it is much more closely allied to the
gelatinous fibres, and, indeed, is probably produced from them by the action of
the alkaline solution. Reimer used limed calf-skin for his experiments, and
subjected it to prolonged cleansing with distilled water, so that all soluble parts
must have been pretty thoroughly removed beforehand. He then digested it in
closed glasses with lime-water for 7-8 days, and precipitated the clear solution
with dilute acetic acid. He found that the same portion of hide might be used
again and again, without becoming exhausted, which strongly supports the
supposition that the substance is merely a product of a partial decomposition of
the hide-fibre, and indeed that there is no distinct “cementing substance,” but
merely a difference in the hydration or physical condition of the fibre
substance which causes it to split more readily in certain directions. The
dissolved substance, which he called “coriin,” was purified by repeated
solution in lime-water and reprecipitation by acetic acid. It was readily soluble
in alkaline solutions but not in dilute acids, though in some cases it became so
swollen and finely divided as to appear almost as if dissolved. It was, however,
very soluble in common salt solution of about 10 per cent., from which it was
precipitated both by the addition of much water and by saturating the solution
with salt. Reimer found that a 10 per cent. salt solution was equally effective
with lime-water in extracting coriin from the hide, and that it was partially
precipitated on the addition of acid, and completely so on saturating the
acidified solution with salt. Other salts of the alkalies and alkaline earths acted
water by acetic acid, lead acetate, alum, and the mineral acids when the latter
are not present in excess. Chondrin also differs from gelatin in producing a
substance capable of easily reducing cupric oxide when it is boiled for some
time with dilute mineral acids. It is extremely probable that chondrin is merely
an impure gelatine.[44]
[44] Cp. Petri, Berichte, xii. p. 267; Mörner, Skand. Archiv f. Physiol., i. pp. 210-243; and
Journ. Chem. Soc., 1889, A. p. 736 and Zeit. Physiol. Chem., 1895, xx. pp. 357-364; and
Journ. Chem. Soc., 1895, A. i. p. 254. See also Richter, Org. Chem., i. p. 559.
Coriin.—Rollet[45] has shown that when hide and other forms of connective
tissue are soaked in lime- or baryta-water, the fibres become split up into finer
fibrils, and as the action proceeds, these again separate into still finer ones, till
the ultimate fibrils are so fine as to be only distinguished under a powerful
microscope. At the same time, the alkaline solution dissolves the substance
which cemented the fibres together, and this may be recovered by neutralising
the solution with acetic acid, when the substance is thrown down as a
flocculent precipitate. This was considered by Rollet to be an albuminoid
substance; but Reimer[46] has shown that it is much more closely allied to the
gelatinous fibres, and, indeed, is probably produced from them by the action of
the alkaline solution. Reimer used limed calf-skin for his experiments, and
subjected it to prolonged cleansing with distilled water, so that all soluble parts
must have been pretty thoroughly removed beforehand. He then digested it in
closed glasses with lime-water for 7-8 days, and precipitated the clear solution
with dilute acetic acid. He found that the same portion of hide might be used
again and again, without becoming exhausted, which strongly supports the
supposition that the substance is merely a product of a partial decomposition of
the hide-fibre, and indeed that there is no distinct “cementing substance,” but
merely a difference in the hydration or physical condition of the fibre
substance which causes it to split more readily in certain directions. The
dissolved substance, which he called “coriin,” was purified by repeated
solution in lime-water and reprecipitation by acetic acid. It was readily soluble
in alkaline solutions but not in dilute acids, though in some cases it became so
swollen and finely divided as to appear almost as if dissolved. It was, however,
very soluble in common salt solution of about 10 per cent., from which it was
precipitated both by the addition of much water and by saturating the solution
with salt. Reimer found that a 10 per cent. salt solution was equally effective
with lime-water in extracting coriin from the hide, and that it was partially
precipitated on the addition of acid, and completely so on saturating the
acidified solution with salt. Other salts of the alkalies and alkaline earths acted
Page 84
in a similar manner, so that Reimer was at first deceived when experimenting
with baryta-water, because, being more concentrated than lime-water, the
coriin remained dissolved in the barium salt formed on neutralising with acid,
and it was necessary to dilute before a precipitate could be obtained. The
slightly acid solution of coriin gave no precipitate either in the cold or on
boiling with potassium ferrocyanide, being thus distinguished from
albuminoids. The neutral or alkaline solution showed no precipitate with iron
or mercuric chloride, copper sulphate, or with neutral lead acetate; but with
basic lead acetate, basic iron sulphate, or an excess of tannin a precipitate was
produced. Reimer’s analysis showed: Carbon, 45·91; hydrogen, 6·57; nitrogen,
17·82; oxygen, 29·60; and he gives a formula showing its relation to the
original fibre, which does not seem supported by sufficient evidence. In all
probability coriin is merely an impure degradation-product of hide-fibre or
gelatin.
[45] Sitz. Wiener Akad., xxxix. p. 305.
[46] Ding. Polyt. Journ., ccv. p. 153.
Hide Albumin.—The fresh hide contains a portion of actual albumin, viz.
that of the blood-serum and of the lymph, which is not only contained in the
abundant blood-vessels, but saturates the fibrous connective tissue, of which it
forms the nourishment. This albumin is mostly removed from the skin by the
liming and working on the beam, which is preparatory to tanning. Probably for
sole-leather, the albumin itself would be rather advantageous if left in the hide,
as it combines with tannin, and would assist in giving firmness and weight to
the leather. It is, however, for reasons which will be seen hereafter, absolutely
necessary to get rid of any lime which may be in combination with it. The
blood must also be thoroughly cleansed from the hide before tanning, as its
colouring matter contains iron, which, by combination with the tannin,
produces a bad colour.
The albumins form a class of closely allied bodies of which white of egg
may be taken as a type. They are also related to the casein of milk, to fibrin,
and more distantly to gelatin. A good deal of information on the class may be
found in Watt’s Dict. of Chem., 2nd ed., article ‘Proteids,’ and Beilstein’s
article ‘Albuminaten,’ and in Allen’s ‘Commercial Organic Analysis,’ vol. iv.
The most characteristic property of albumins is that of coagulation by heat.
The temperature at which this takes place differs somewhat in different
members of the group, egg and serum albumin coagulating at 72-73° C. Dry
albumins become insoluble if heated to 110° C. for some time. Traces of acid
tend slightly to lower, and traces of alkali to raise the temperature of
with baryta-water, because, being more concentrated than lime-water, the
coriin remained dissolved in the barium salt formed on neutralising with acid,
and it was necessary to dilute before a precipitate could be obtained. The
slightly acid solution of coriin gave no precipitate either in the cold or on
boiling with potassium ferrocyanide, being thus distinguished from
albuminoids. The neutral or alkaline solution showed no precipitate with iron
or mercuric chloride, copper sulphate, or with neutral lead acetate; but with
basic lead acetate, basic iron sulphate, or an excess of tannin a precipitate was
produced. Reimer’s analysis showed: Carbon, 45·91; hydrogen, 6·57; nitrogen,
17·82; oxygen, 29·60; and he gives a formula showing its relation to the
original fibre, which does not seem supported by sufficient evidence. In all
probability coriin is merely an impure degradation-product of hide-fibre or
gelatin.
[45] Sitz. Wiener Akad., xxxix. p. 305.
[46] Ding. Polyt. Journ., ccv. p. 153.
Hide Albumin.—The fresh hide contains a portion of actual albumin, viz.
that of the blood-serum and of the lymph, which is not only contained in the
abundant blood-vessels, but saturates the fibrous connective tissue, of which it
forms the nourishment. This albumin is mostly removed from the skin by the
liming and working on the beam, which is preparatory to tanning. Probably for
sole-leather, the albumin itself would be rather advantageous if left in the hide,
as it combines with tannin, and would assist in giving firmness and weight to
the leather. It is, however, for reasons which will be seen hereafter, absolutely
necessary to get rid of any lime which may be in combination with it. The
blood must also be thoroughly cleansed from the hide before tanning, as its
colouring matter contains iron, which, by combination with the tannin,
produces a bad colour.
The albumins form a class of closely allied bodies of which white of egg
may be taken as a type. They are also related to the casein of milk, to fibrin,
and more distantly to gelatin. A good deal of information on the class may be
found in Watt’s Dict. of Chem., 2nd ed., article ‘Proteids,’ and Beilstein’s
article ‘Albuminaten,’ and in Allen’s ‘Commercial Organic Analysis,’ vol. iv.
The most characteristic property of albumins is that of coagulation by heat.
The temperature at which this takes place differs somewhat in different
members of the group, egg and serum albumin coagulating at 72-73° C. Dry
albumins become insoluble if heated to 110° C. for some time. Traces of acid
tend slightly to lower, and traces of alkali to raise the temperature of
Page 85
coagulation. Sodium chloride and some other neutral salts favour coagulation.
Solutions of albumin become opalescent at a temperature slightly below that at
which flakes form.
Albumins are also coagulated by alcohol and by strong mineral acids.
Coagulated albumin is only soluble in strong acids and alkalies by aid of heat,
and strongly resembles keratin (pp. 56, 68).
Solutions of albumin are lævorotatory to polarised light.
“Acid” and “Alkali” Albumins are formed by the action, in the cold, of dilute
acids (such as acetic, hydrochloric) and alkalies on albumin solution. They are
uncoagulable by heat, and are precipitated by careful neutralisation, but are
soluble in excess of either acid or alkali, or alkaline carbonates. They are
thrown out of solution by saturation with sodium chloride or magnesium
sulphate. It is doubtful whether albumins combine with either acids or bases,
and it is probable that the “acid” or “alkali” albumins are identical with the
parapeptones formed in the first stage of peptic digestion.
On putrefaction, or on more severe treatment with acids and alkalies,
albumins break down in a way similar to gelatin, and yield almost identical
products (see p. 57); amido-acids of the acetic series, and tyrosin (para-oxy-α-
amido-phenyl-propionic acid) and aspartic (amido-succinic) acid, being the
most important.
Treatment with alcoholic soda (see p. 62) yields peptones similar to those of
gelatin.[47]
[47] Paal, Ch. Zeit., 1895, p. 1487.
Heated for some days with dilute nitric acid (1 : 2) all proteids, including
albumins, gelatin and keratins, yield yellow flocks of “xantho-proteic acid,” a
substance of somewhat indefinite composition, soluble in ammonia and in
fixed caustic alkalies with production of an orange-red or brownish-red colour.
Millon’s reagent gives an intense red coloration when heated with albumins,
keratins, or gelatin. The reagent is made by dissolving 2·5 grm. of mercury in
20 c.c. of concentrated nitric acid, adding 50 c.c. of water, allowing to settle
and then decanting the clear liquid.
Albumins, previously purified by boiling with alcohol and washing with
ether, when dissolved in concentrated hydrochloric acid (sp. gr. 1·196) by aid
of heat, give a violet-blue coloration, but the reaction is often somewhat
indefinite. Gelatin, chondrin and keratins do not give this reaction.
Treated with a trace of cupric sulphate and excess of caustic potash solution,
albumins give a violet, and gelatin and peptones a pink solution (biuret
reaction).
Solutions of albumin become opalescent at a temperature slightly below that at
which flakes form.
Albumins are also coagulated by alcohol and by strong mineral acids.
Coagulated albumin is only soluble in strong acids and alkalies by aid of heat,
and strongly resembles keratin (pp. 56, 68).
Solutions of albumin are lævorotatory to polarised light.
“Acid” and “Alkali” Albumins are formed by the action, in the cold, of dilute
acids (such as acetic, hydrochloric) and alkalies on albumin solution. They are
uncoagulable by heat, and are precipitated by careful neutralisation, but are
soluble in excess of either acid or alkali, or alkaline carbonates. They are
thrown out of solution by saturation with sodium chloride or magnesium
sulphate. It is doubtful whether albumins combine with either acids or bases,
and it is probable that the “acid” or “alkali” albumins are identical with the
parapeptones formed in the first stage of peptic digestion.
On putrefaction, or on more severe treatment with acids and alkalies,
albumins break down in a way similar to gelatin, and yield almost identical
products (see p. 57); amido-acids of the acetic series, and tyrosin (para-oxy-α-
amido-phenyl-propionic acid) and aspartic (amido-succinic) acid, being the
most important.
Treatment with alcoholic soda (see p. 62) yields peptones similar to those of
gelatin.[47]
[47] Paal, Ch. Zeit., 1895, p. 1487.
Heated for some days with dilute nitric acid (1 : 2) all proteids, including
albumins, gelatin and keratins, yield yellow flocks of “xantho-proteic acid,” a
substance of somewhat indefinite composition, soluble in ammonia and in
fixed caustic alkalies with production of an orange-red or brownish-red colour.
Millon’s reagent gives an intense red coloration when heated with albumins,
keratins, or gelatin. The reagent is made by dissolving 2·5 grm. of mercury in
20 c.c. of concentrated nitric acid, adding 50 c.c. of water, allowing to settle
and then decanting the clear liquid.
Albumins, previously purified by boiling with alcohol and washing with
ether, when dissolved in concentrated hydrochloric acid (sp. gr. 1·196) by aid
of heat, give a violet-blue coloration, but the reaction is often somewhat
indefinite. Gelatin, chondrin and keratins do not give this reaction.
Treated with a trace of cupric sulphate and excess of caustic potash solution,
albumins give a violet, and gelatin and peptones a pink solution (biuret
reaction).
Page 86
Dissolved in glacial acetic acid and treated with concentrated sulphuric acid,
albumins and peptones give a violet and feebly fluorescent solution. A
somewhat similar reaction is obtained if sugar solution be substituted for acetic
acid.
A solution of albumin rendered strongly acid with acetic acid is precipitated
by potassium ferrocyanide, salt, sodium sulphate, lead acetate, mercuric
chloride, tannin and picric and tungstic acids.
Egg-Albumin is contained in the whites of eggs in membranes which are
broken up by beating with water and can then be removed by filtration. When
fresh its reaction is slightly alkaline, and it is lævorotatory.
According to Lehmann, white of egg contains 87 per cent. of water, and 13
per cent. of solid matter, the latter being almost entirely composed of egg-
albumin. This latter coagulates and becomes insoluble in water on heating to
60° C.
Vitellin (the albumin or globulin[48] of the yolk) is insoluble in water, and is
obtained as a white granular residue on extracting undried egg-yolk with large
quantities of ether. It closely resembles myosin, the chief globulin of muscle,
but differs from other globulins in being soluble in a saturated solution of
common salt. A neutral solution of vitellin in very dilute brine coagulates at
70-75° C.
[48] Globulin is an albumin soluble in dilute salt solutions, but insoluble in water.
Yolks of eggs, preserved by the addition of salt, borax, or formalin, are used
for dressing skins in the process of “tawing” (see p. 191). For the analysis of
such yolks, see L.I.L.B., p. 159. Their most important constituent for the
leather-dresser is egg-oil of which they contain about 30 per cent.
Casein, the principal proteid of milk, may be mentioned here in connection
with the albumins to which it is closely related, since, though in no way
connected with the animal skin, since it is used to some extent as a “seasoning”
or glaze for leather, for which it is well adapted, and it is now to a considerable
extent a waste product of butter manufacture. It differs from albumins in being
very incompletely if at all coagulated by boiling, but separates at once in curdy
flakes on the addition of acids (hydrochloric, acetic, butyric), and by the action
of rennet. The curd is easily soluble in small quantities of dilute alkalies, lime-
water, and salts of alkaline reaction, such as sodium carbonate and borax. If no
more than the necessary quantity of alkali is employed for solution, the
compound has an acid reaction to phenolphthalein, and like the original milk,
is curdled by rennet and dilute acids. Casein may also be dissolved by
digestion with diluted mineral or organic acids.
albumins and peptones give a violet and feebly fluorescent solution. A
somewhat similar reaction is obtained if sugar solution be substituted for acetic
acid.
A solution of albumin rendered strongly acid with acetic acid is precipitated
by potassium ferrocyanide, salt, sodium sulphate, lead acetate, mercuric
chloride, tannin and picric and tungstic acids.
Egg-Albumin is contained in the whites of eggs in membranes which are
broken up by beating with water and can then be removed by filtration. When
fresh its reaction is slightly alkaline, and it is lævorotatory.
According to Lehmann, white of egg contains 87 per cent. of water, and 13
per cent. of solid matter, the latter being almost entirely composed of egg-
albumin. This latter coagulates and becomes insoluble in water on heating to
60° C.
Vitellin (the albumin or globulin[48] of the yolk) is insoluble in water, and is
obtained as a white granular residue on extracting undried egg-yolk with large
quantities of ether. It closely resembles myosin, the chief globulin of muscle,
but differs from other globulins in being soluble in a saturated solution of
common salt. A neutral solution of vitellin in very dilute brine coagulates at
70-75° C.
[48] Globulin is an albumin soluble in dilute salt solutions, but insoluble in water.
Yolks of eggs, preserved by the addition of salt, borax, or formalin, are used
for dressing skins in the process of “tawing” (see p. 191). For the analysis of
such yolks, see L.I.L.B., p. 159. Their most important constituent for the
leather-dresser is egg-oil of which they contain about 30 per cent.
Casein, the principal proteid of milk, may be mentioned here in connection
with the albumins to which it is closely related, since, though in no way
connected with the animal skin, since it is used to some extent as a “seasoning”
or glaze for leather, for which it is well adapted, and it is now to a considerable
extent a waste product of butter manufacture. It differs from albumins in being
very incompletely if at all coagulated by boiling, but separates at once in curdy
flakes on the addition of acids (hydrochloric, acetic, butyric), and by the action
of rennet. The curd is easily soluble in small quantities of dilute alkalies, lime-
water, and salts of alkaline reaction, such as sodium carbonate and borax. If no
more than the necessary quantity of alkali is employed for solution, the
compound has an acid reaction to phenolphthalein, and like the original milk,
is curdled by rennet and dilute acids. Casein may also be dissolved by
digestion with diluted mineral or organic acids.
Page 87
Hair, Epidermis and Glands.—These are all derived from the epithelial
layer, and hence, as might be inferred, have much in common in their chemical
constitution. They are all classed by chemists under one name, “keratin,” or
horny tissue, and their ultimate analysis shows that in elementary composition
they closely resemble the albumins. It is evident, however, that the horny
tissues are a class rather than a single compound.
The keratins are gradually loosened by prolonged soaking in water, and, by
continued boiling in a Papin’s digester at 160° C., evolve sulphuretted
hydrogen, at the same time dissolving to a turbid solution which does not
gelatinise on cooling. Keratin is dissolved by caustic alkalies; the epidermis
and the softer horny tissues are easily attacked, while hair and horn require
strong solutions and the aid of heat to effect complete solution. The caustic
alkaline earths act in the same manner as dilute alkaline solutions; hence lime
easily attacks the epidermis, and loosens the hair, but does not readily destroy
the latter. Alkaline sulphides, on the other hand, seem to attack the harder
tissues with at least the same facility as the soft ones, the hair being often
completely disintegrated, while the epidermis is still almost intact; hence their
applicability to unhairing by destruction of the hair. Keratins give the
xanthoproteic reaction with nitric acid, and a red coloration with Millon’s
reagent, and also resemble albumin, in the fact that they are precipitated from
their solution in sulphuric acid by potassium ferrocyanide. By fusion with
potash, or prolonged boiling with dilute sulphuric acid, keratin is decomposed,
yielding leucin, tyrosin, ammonia, etc. The precipitate produced by the
addition of acids to alkaline solution of keratin (hair, horns, etc.), mixed with
oil and barium sulphate, has been employed by Dr. Putz as a filling material for
leather, for which purpose it acts in the same way as the egg-yolks and flour
used in kid-leather manufacture. Eitner attempted to use it for the same
purpose with bark-tanned leather, but without much success. Putz has also
proposed to precipitate the material after first working its solution into the
pores of the leather.
Elastic Fibres.—The elastic or yellow fibres of the hide are of a very stable
character. They are not completely dissolved even by prolonged boiling, and
acetic acid and hot solutions of caustic alkalies scarcely attack them. They do
not appear to combine with tannin, and are very little changed in the tanning
process. They are present in hide and skin to the extent of less than one per
cent.
Analytical Methods.—The reactions distinguishing the principal skin
constituents are summarised in the following table:—
layer, and hence, as might be inferred, have much in common in their chemical
constitution. They are all classed by chemists under one name, “keratin,” or
horny tissue, and their ultimate analysis shows that in elementary composition
they closely resemble the albumins. It is evident, however, that the horny
tissues are a class rather than a single compound.
The keratins are gradually loosened by prolonged soaking in water, and, by
continued boiling in a Papin’s digester at 160° C., evolve sulphuretted
hydrogen, at the same time dissolving to a turbid solution which does not
gelatinise on cooling. Keratin is dissolved by caustic alkalies; the epidermis
and the softer horny tissues are easily attacked, while hair and horn require
strong solutions and the aid of heat to effect complete solution. The caustic
alkaline earths act in the same manner as dilute alkaline solutions; hence lime
easily attacks the epidermis, and loosens the hair, but does not readily destroy
the latter. Alkaline sulphides, on the other hand, seem to attack the harder
tissues with at least the same facility as the soft ones, the hair being often
completely disintegrated, while the epidermis is still almost intact; hence their
applicability to unhairing by destruction of the hair. Keratins give the
xanthoproteic reaction with nitric acid, and a red coloration with Millon’s
reagent, and also resemble albumin, in the fact that they are precipitated from
their solution in sulphuric acid by potassium ferrocyanide. By fusion with
potash, or prolonged boiling with dilute sulphuric acid, keratin is decomposed,
yielding leucin, tyrosin, ammonia, etc. The precipitate produced by the
addition of acids to alkaline solution of keratin (hair, horns, etc.), mixed with
oil and barium sulphate, has been employed by Dr. Putz as a filling material for
leather, for which purpose it acts in the same way as the egg-yolks and flour
used in kid-leather manufacture. Eitner attempted to use it for the same
purpose with bark-tanned leather, but without much success. Putz has also
proposed to precipitate the material after first working its solution into the
pores of the leather.
Elastic Fibres.—The elastic or yellow fibres of the hide are of a very stable
character. They are not completely dissolved even by prolonged boiling, and
acetic acid and hot solutions of caustic alkalies scarcely attack them. They do
not appear to combine with tannin, and are very little changed in the tanning
process. They are present in hide and skin to the extent of less than one per
cent.
Analytical Methods.—The reactions distinguishing the principal skin
constituents are summarised in the following table:—
Page 88
Reagent. Gelatin. Albumins. Keratins.
Cold water Swells only Soluble Insoluble.
Heated in water Soluble Coagulate at 72° Soluble only at
to 75° C. temp. over
100° C.
Acetic acid and potassium ferrocyanide to No precipitate Precipitate Precipitate
aqueous solution
Millon’s reagent No reaction Red coloration Red coloration.
Hot concentrated hydrochloric acid No coloration Violet blue No coloration.
There is no simple method for the quantitative separation of the different
constituents of skin. It is, therefore, customary to simply determine the amount
of nitrogen which any particular portion of the material may contain, and, as
gelatinous fibre, which constitutes by far the greater portion of the true skin,
contains 17·8 per cent. of nitrogen, to base the estimation of the amount of skin
present upon this figure (see p. 57).
The most convenient process for the determination of the nitrogen is that
devised by Kjeldahl, which is most easily carried out as follows:—
A known weight of the substance which contains about 0·1 gram of nitrogen
(0·5 gram of skin, or a corresponding quantity of liquor) is placed in a flask of
Jena glass, capable of holding 500-700 c.c. together with 15 c.c. of
concentrated sulphuric acid. The contents of the flask are then boiled over a
small Bunsen flame for 15 minutes, or more, until all the water has been driven
off and the material is quite disintegrated; and are then allowed to cool below
100°. 10 grams of dry powdered potassium persulphate is now added, and the
boiling continued till the liquid has become colourless. The operation of
boiling should be conducted in a good draught, or in the open air. Before the
substance has begun to char it is advisable to place a small funnel in the neck
of the flask to prevent, as far as possible, spirting and loss of sulphuric acid.
Cold water Swells only Soluble Insoluble.
Heated in water Soluble Coagulate at 72° Soluble only at
to 75° C. temp. over
100° C.
Acetic acid and potassium ferrocyanide to No precipitate Precipitate Precipitate
aqueous solution
Millon’s reagent No reaction Red coloration Red coloration.
Hot concentrated hydrochloric acid No coloration Violet blue No coloration.
There is no simple method for the quantitative separation of the different
constituents of skin. It is, therefore, customary to simply determine the amount
of nitrogen which any particular portion of the material may contain, and, as
gelatinous fibre, which constitutes by far the greater portion of the true skin,
contains 17·8 per cent. of nitrogen, to base the estimation of the amount of skin
present upon this figure (see p. 57).
The most convenient process for the determination of the nitrogen is that
devised by Kjeldahl, which is most easily carried out as follows:—
A known weight of the substance which contains about 0·1 gram of nitrogen
(0·5 gram of skin, or a corresponding quantity of liquor) is placed in a flask of
Jena glass, capable of holding 500-700 c.c. together with 15 c.c. of
concentrated sulphuric acid. The contents of the flask are then boiled over a
small Bunsen flame for 15 minutes, or more, until all the water has been driven
off and the material is quite disintegrated; and are then allowed to cool below
100°. 10 grams of dry powdered potassium persulphate is now added, and the
boiling continued till the liquid has become colourless. The operation of
boiling should be conducted in a good draught, or in the open air. Before the
substance has begun to char it is advisable to place a small funnel in the neck
of the flask to prevent, as far as possible, spirting and loss of sulphuric acid.
Page 89
Fig. 18.—Kjeldahl Apparatus.
The colourless liquid is allowed to cool thoroughly, and the flask is then
fitted with a tapped funnel and tube, as shown in Fig. 18. This tube must not be
less than 4 mm. in diameter, and with the end in the flask cut diagonally to
facilitate drops of liquid falling back again into the flask. It rises obliquely for
a height of 12 to 15 inches, is then bent over as shown in the figure and
connected by a rubber tube[49] to a 100 c.c. pipette, or similarly shaped tube,
the other end of which dips just below the surface of a volume of exactly 50
c.c. of “normal” hydrochloric acid contained in a second flask. About 50 c.c. of
distilled water is introduced into the flask containing the treated sample, and
after this 100 c.c. of a solution of 50 grams of caustic soda in 100 c.c. of water
is carefully and slowly run into the flask by means of the tapped funnel with
which it is provided. The contents of the flask are now boiled for about half an
hour,[50] the normal acid in the receiving flask being kept cool by immersing
the latter in cold water. The liquid in this second flask is then titrated with
The colourless liquid is allowed to cool thoroughly, and the flask is then
fitted with a tapped funnel and tube, as shown in Fig. 18. This tube must not be
less than 4 mm. in diameter, and with the end in the flask cut diagonally to
facilitate drops of liquid falling back again into the flask. It rises obliquely for
a height of 12 to 15 inches, is then bent over as shown in the figure and
connected by a rubber tube[49] to a 100 c.c. pipette, or similarly shaped tube,
the other end of which dips just below the surface of a volume of exactly 50
c.c. of “normal” hydrochloric acid contained in a second flask. About 50 c.c. of
distilled water is introduced into the flask containing the treated sample, and
after this 100 c.c. of a solution of 50 grams of caustic soda in 100 c.c. of water
is carefully and slowly run into the flask by means of the tapped funnel with
which it is provided. The contents of the flask are now boiled for about half an
hour,[50] the normal acid in the receiving flask being kept cool by immersing
the latter in cold water. The liquid in this second flask is then titrated with
Page 90
normal sodium carbonate, using methyl orange as indicator. The difference in
c.c. between 50 c.c., the volume of acid used, and the quantity of normal
sodium carbonate required to neutralise it, when multiplied by 0·014
represents the amount of nitrogen (in grams) in the weight of the substance
used for the determination; or if multiplied by 0·0786 shows the weight of
hide-fibre in the same quantity of material. Some chemists add copper
sulphate, or a drop of mercury before boiling up the substance with the strong
sulphuric acid, but the use of such substances introduces complications in the
process without, in the case of gelatinous matter, securing more accurate
results. It is absolutely necessary that the acids and alkali used should be free
from ammonia, and a blank experiment should be made using pure sugar
which contains no nitrogen, and a correction applied if necessary for the
ammonia they contain.[51]
[49] The ends of the glass tubes should fit closely together, so as to expose the rubber as
little as possible to the action of ammoniacal vapour.
[50] “Bumping” is often very troublesome at this stage, and may be prevented by passing a
current of steam from another flask, or ammonia-free air through a tube with a capillary
opening into the boiling liquid; fragments of pure zinc, of platinum, or broken tobacco-
pipe are much less efficient. It is an additional safeguard against the escape of ammonia
to fix a small absorption-tube containing fragments of glass to the absorption-flask. The
normal acid is run through this tube into the flask, so as to wet the broken glass, and is
finally rinsed into the absorption flask before titrating its contents.
[51] Cp. Procter and Turnbull, Jour. Soc. Chem. Ind., 1900, p. 130; also Nihoul,
Composition des Cuirs Belges, p. 14 (Bourse aux Cuirs de Liège, Sept. 1901), who
advocates the use of potassium permanganate in the oxidation; and Law (Jour. Soc. Ch.
Ind., 1902, p. 847).
In place of using 10 grm. of potassium persulphate as described, 10 grm. of ordinary
potassium sulphate may be used, and potassium persulphate added in small quantities
towards the end of the operation till a perfectly colourless solution is obtained.
c.c. between 50 c.c., the volume of acid used, and the quantity of normal
sodium carbonate required to neutralise it, when multiplied by 0·014
represents the amount of nitrogen (in grams) in the weight of the substance
used for the determination; or if multiplied by 0·0786 shows the weight of
hide-fibre in the same quantity of material. Some chemists add copper
sulphate, or a drop of mercury before boiling up the substance with the strong
sulphuric acid, but the use of such substances introduces complications in the
process without, in the case of gelatinous matter, securing more accurate
results. It is absolutely necessary that the acids and alkali used should be free
from ammonia, and a blank experiment should be made using pure sugar
which contains no nitrogen, and a correction applied if necessary for the
ammonia they contain.[51]
[49] The ends of the glass tubes should fit closely together, so as to expose the rubber as
little as possible to the action of ammoniacal vapour.
[50] “Bumping” is often very troublesome at this stage, and may be prevented by passing a
current of steam from another flask, or ammonia-free air through a tube with a capillary
opening into the boiling liquid; fragments of pure zinc, of platinum, or broken tobacco-
pipe are much less efficient. It is an additional safeguard against the escape of ammonia
to fix a small absorption-tube containing fragments of glass to the absorption-flask. The
normal acid is run through this tube into the flask, so as to wet the broken glass, and is
finally rinsed into the absorption flask before titrating its contents.
[51] Cp. Procter and Turnbull, Jour. Soc. Chem. Ind., 1900, p. 130; also Nihoul,
Composition des Cuirs Belges, p. 14 (Bourse aux Cuirs de Liège, Sept. 1901), who
advocates the use of potassium permanganate in the oxidation; and Law (Jour. Soc. Ch.
Ind., 1902, p. 847).
In place of using 10 grm. of potassium persulphate as described, 10 grm. of ordinary
potassium sulphate may be used, and potassium persulphate added in small quantities
towards the end of the operation till a perfectly colourless solution is obtained.
Page 91
CHAPTER IX.
THE PHYSICAL CHEMISTRY OF THE HIDE-FIBRE.
The nature of the changes which take place in the conversion of raw hide
into leather, and the causes of swelling and “falling” in the various stages of
the wet-work and tannage are among the most difficult problems with which
we have to deal, and no intelligible explanation can be given without taking
into account facts which are among the most recent discoveries of physical
chemistry; and of which even yet our knowledge is by no means complete.
We know from our study of the structure of hide, that it consists in its
natural state of gelatinous fibres which are soft and swollen with water, and
easy putrescible. When these are dried, they contract and adhere to each other,
forming a hard and almost homogeneous mass, resembling in degree, a sheet
of glue or gelatine. After the tanning process, the fibres are changed in
character, though not in form; they no longer absorb water so freely, and in
drying they do not adhere together, but remain detached and capable of
independent movement. The leather is therefore porous, flexible, and opaque
on account of the scattering of light from the surfaces of the fibres, although
the individual fibres are translucent. At the same time, chemical changes have
taken place which render the fibres incapable of ordinary putrefaction. Our
first necessity, therefore, in the conversion of skin into leather is to dry the
fibres without allowing them to adhere. This is accomplished in the most
primitive mode of leather dressing, by mechanically working fatty substances
into the skin as it slowly dries, so as to coat and isolate the fibres, which are
loosened by kneading and stretching; while at the same time the fat forms a
waterproof coating which prevents them from again absorbing the water which
is necessary to putrefaction. Similar results may be produced by causing
chemical changes in the fibres themselves, which render them insoluble in
water, and consequently non-adhesive; and a sort of leather may even be made
by merely replacing the water between the fibres with strong alcohol, in which
they are insoluble, and which absorbs and withdraws the water from them,
allowing them to shrink and harden, while preventing their adhesion. The merit
of having first clearly seen and expressed these cardinal principles in leather
production belongs to the now venerable Professor Knapp, who published in
1858 a short paper (Natur und Wesen der Gerberei und des Leders) which is a
THE PHYSICAL CHEMISTRY OF THE HIDE-FIBRE.
The nature of the changes which take place in the conversion of raw hide
into leather, and the causes of swelling and “falling” in the various stages of
the wet-work and tannage are among the most difficult problems with which
we have to deal, and no intelligible explanation can be given without taking
into account facts which are among the most recent discoveries of physical
chemistry; and of which even yet our knowledge is by no means complete.
We know from our study of the structure of hide, that it consists in its
natural state of gelatinous fibres which are soft and swollen with water, and
easy putrescible. When these are dried, they contract and adhere to each other,
forming a hard and almost homogeneous mass, resembling in degree, a sheet
of glue or gelatine. After the tanning process, the fibres are changed in
character, though not in form; they no longer absorb water so freely, and in
drying they do not adhere together, but remain detached and capable of
independent movement. The leather is therefore porous, flexible, and opaque
on account of the scattering of light from the surfaces of the fibres, although
the individual fibres are translucent. At the same time, chemical changes have
taken place which render the fibres incapable of ordinary putrefaction. Our
first necessity, therefore, in the conversion of skin into leather is to dry the
fibres without allowing them to adhere. This is accomplished in the most
primitive mode of leather dressing, by mechanically working fatty substances
into the skin as it slowly dries, so as to coat and isolate the fibres, which are
loosened by kneading and stretching; while at the same time the fat forms a
waterproof coating which prevents them from again absorbing the water which
is necessary to putrefaction. Similar results may be produced by causing
chemical changes in the fibres themselves, which render them insoluble in
water, and consequently non-adhesive; and a sort of leather may even be made
by merely replacing the water between the fibres with strong alcohol, in which
they are insoluble, and which absorbs and withdraws the water from them,
allowing them to shrink and harden, while preventing their adhesion. The merit
of having first clearly seen and expressed these cardinal principles in leather
production belongs to the now venerable Professor Knapp, who published in
1858 a short paper (Natur und Wesen der Gerberei und des Leders) which is a
Page 92
model of clear explanation and practical experiment. Knapp, however, deals
mainly with the changes in the condition of the fibre which are necessary to
convert it into leather, and not with their physical causes; and before we can
explain the means by which these changes are brought about, we must be
acquainted with certain facts and theories about solutions which have become
much clearer since he wrote.
The particles (molecules) of all substances are drawn together by attractive
forces somewhat of the same character as the attraction of gravitation which
holds together the solar system, and which is the cause of weight. It is indeed
even possible that these forces are identical. Like gravitation, these molecular
attractions increase rapidly in intensity as the distance of the attracting bodies
diminishes, so that in solids and liquids, where the molecules are near together,
they are immensely powerful, while in gases and vapours they are barely
perceptible. These attractions are opposed by the motion of heat, which takes
the same part in molecular physics which the energy of planetary motion does
in the solar system. In solids, the attractive forces hold the molecules rigidly in
position, the motion of heat being limited to short vibrations round a fixed
point, the effects of which are visible in the expansion caused by rising
temperature. If the temperature is increased, most substances become liquid, a
condition in which the particles can roll round each other, but are still held
together by their mutual attractions, as the sun holds the earth from flying off
into space. If the temperature goes on rising, the orbits of the molecules
become greater, the liquid expands, and finally molecules fly off at a tangent
out of reach of the attractions of the mass of liquid, and are only diverted from
their course by colliding with solids or with other flying molecules, from
which they rebound. This constitutes the state of vapour or gas.
The molecules usually consist of groups of atoms. Thus in the vapour of
water, each molecule contains one atom of oxygen combined with two of
hydrogen, and it is only at immense temperatures that this inner grouping is
broken up. Naturally, the more complicated and heavier the molecular group,
the more easily it is broken up by outside causes into simpler groupings, and
molecules may exist in liquids or solids, which break up before they reach the
gaseous form. Of such substances the chemist says that they “cannot be
volatilised without decomposition.” In very rare instances does the gaseous
molecule consist of a single atom; even those of the most perfect gases, such as
hydrogen, oxygen and nitrogen consist of pairs which are not broken up at any
known temperature. The pressure of a gas, and its tendency to expand is due
simply to the motion and impact of its flying molecules, and it may be noted
that at the same temperature and pressure equal volumes of all gases have the
mainly with the changes in the condition of the fibre which are necessary to
convert it into leather, and not with their physical causes; and before we can
explain the means by which these changes are brought about, we must be
acquainted with certain facts and theories about solutions which have become
much clearer since he wrote.
The particles (molecules) of all substances are drawn together by attractive
forces somewhat of the same character as the attraction of gravitation which
holds together the solar system, and which is the cause of weight. It is indeed
even possible that these forces are identical. Like gravitation, these molecular
attractions increase rapidly in intensity as the distance of the attracting bodies
diminishes, so that in solids and liquids, where the molecules are near together,
they are immensely powerful, while in gases and vapours they are barely
perceptible. These attractions are opposed by the motion of heat, which takes
the same part in molecular physics which the energy of planetary motion does
in the solar system. In solids, the attractive forces hold the molecules rigidly in
position, the motion of heat being limited to short vibrations round a fixed
point, the effects of which are visible in the expansion caused by rising
temperature. If the temperature is increased, most substances become liquid, a
condition in which the particles can roll round each other, but are still held
together by their mutual attractions, as the sun holds the earth from flying off
into space. If the temperature goes on rising, the orbits of the molecules
become greater, the liquid expands, and finally molecules fly off at a tangent
out of reach of the attractions of the mass of liquid, and are only diverted from
their course by colliding with solids or with other flying molecules, from
which they rebound. This constitutes the state of vapour or gas.
The molecules usually consist of groups of atoms. Thus in the vapour of
water, each molecule contains one atom of oxygen combined with two of
hydrogen, and it is only at immense temperatures that this inner grouping is
broken up. Naturally, the more complicated and heavier the molecular group,
the more easily it is broken up by outside causes into simpler groupings, and
molecules may exist in liquids or solids, which break up before they reach the
gaseous form. Of such substances the chemist says that they “cannot be
volatilised without decomposition.” In very rare instances does the gaseous
molecule consist of a single atom; even those of the most perfect gases, such as
hydrogen, oxygen and nitrogen consist of pairs which are not broken up at any
known temperature. The pressure of a gas, and its tendency to expand is due
simply to the motion and impact of its flying molecules, and it may be noted
that at the same temperature and pressure equal volumes of all gases have the
Page 93
same number of molecules, the lighter molecules making up for their want of
weight by their greater velocity. The average velocity of a molecule of oxygen
(O2) at freezing point is 461 meters per second or about that of a rifle-bullet. It
must not be taken however, that in any given solid, liquid, or gas, all the
molecules at any temperature move at a uniform velocity, but that each
individual molecule may vary from moment to moment from rest up to a very
high speed, while the temperature of the mass only represents the average.
Thus it happens that in all liquids, and even in solids, a certain proportion of
the molecules at any temperature will have a speed sufficient to enable them to
leave the surface, and take the form of vapour, while a certain proportion will
fall back and be caught and retained. Thus every liquid, and theoretically every
solid, has a “vapour-pressure,” rising with the temperature, and depending on it
only, and at the boiling temperature of the liquid equal to that of the
atmosphere, or about 15 lb. per square inch, and therefore able to form bubbles
in the interior of the liquid. If a little of a liquid is confined in a flask, the flask
will become filled with its vapour, and so long as any of the liquid is present,
the pressure of the vapour will depend only on the temperature and not at all
on the respective quantities of liquid or vapour. Neither will it be affected by
the pressure of other vapours or gases present in the flask, the total pressure in
which will be the sum of the “partial” pressures of all the gases and vapours
present.[52]
[52] Cp. p. 421.
The behaviour of gases and vapours has been described in some detail
because it possesses very close analogy to that of substances in solution. The
molecules of liquids are held together by attractions which are very powerful
over the short distances which separate them, amounting in most cases to many
tons per square centimeter of sectional area, but the range over which they act
is very small. In the interior of the liquid the attractions on one side of a
molecule are of course exactly balanced by those on the opposite side, so that
it is free to move within the liquid without hindrance, but at the surface a very
small part of the force due to the attractions of the surface-layer is unbalanced
and acts as a sort of elastic skin holding the liquid together, and is called
“surface-tension.” Familiar examples of this are found in the force which
supports a drop on the end of a tube, the possibility of laying a slightly oily
needle on the surface of water without sinking, and the ability of some flies to
walk on water as if it were covered with a sheet of india-rubber. Many liquids
will mix or dissolve in each other in any proportions, e.g. water and alcohol;
the attraction of the alcohol for the water-molecule being as great or greater
weight by their greater velocity. The average velocity of a molecule of oxygen
(O2) at freezing point is 461 meters per second or about that of a rifle-bullet. It
must not be taken however, that in any given solid, liquid, or gas, all the
molecules at any temperature move at a uniform velocity, but that each
individual molecule may vary from moment to moment from rest up to a very
high speed, while the temperature of the mass only represents the average.
Thus it happens that in all liquids, and even in solids, a certain proportion of
the molecules at any temperature will have a speed sufficient to enable them to
leave the surface, and take the form of vapour, while a certain proportion will
fall back and be caught and retained. Thus every liquid, and theoretically every
solid, has a “vapour-pressure,” rising with the temperature, and depending on it
only, and at the boiling temperature of the liquid equal to that of the
atmosphere, or about 15 lb. per square inch, and therefore able to form bubbles
in the interior of the liquid. If a little of a liquid is confined in a flask, the flask
will become filled with its vapour, and so long as any of the liquid is present,
the pressure of the vapour will depend only on the temperature and not at all
on the respective quantities of liquid or vapour. Neither will it be affected by
the pressure of other vapours or gases present in the flask, the total pressure in
which will be the sum of the “partial” pressures of all the gases and vapours
present.[52]
[52] Cp. p. 421.
The behaviour of gases and vapours has been described in some detail
because it possesses very close analogy to that of substances in solution. The
molecules of liquids are held together by attractions which are very powerful
over the short distances which separate them, amounting in most cases to many
tons per square centimeter of sectional area, but the range over which they act
is very small. In the interior of the liquid the attractions on one side of a
molecule are of course exactly balanced by those on the opposite side, so that
it is free to move within the liquid without hindrance, but at the surface a very
small part of the force due to the attractions of the surface-layer is unbalanced
and acts as a sort of elastic skin holding the liquid together, and is called
“surface-tension.” Familiar examples of this are found in the force which
supports a drop on the end of a tube, the possibility of laying a slightly oily
needle on the surface of water without sinking, and the ability of some flies to
walk on water as if it were covered with a sheet of india-rubber. Many liquids
will mix or dissolve in each other in any proportions, e.g. water and alcohol;
the attraction of the alcohol for the water-molecule being as great or greater
Page 94
than that of alcohol for alcohol, or water for water. In other cases, such as
water and oil, or water and petroleum spirit, practically no mixture takes place,
their mutual attraction being small; and each retains a considerable surface-
tension at the points of contact, though less than that of the free surfaces, since
each exerts an attraction on the other. There are also many intermediate cases,
such as water with chloroform, carbolic acid, or ether, in which each solvent
dissolves a portion of the other, but the two solutions do not mix, but form
separate layers. In these cases an equilibrium is attained, in which there is just
as much tendency for either of the liquids to pass into as out of the other layer.
In this there is an extraordinary resemblance to what has been said of vapour-
pressures; and the tendency to pass into solution is often called solution-
pressure; and it may be noted that when equilibrium has been reached, not only
is the solution-pressure, but the vapour-pressure of each constituent equal in
both solutions. Like vapour-pressures, the solution-pressures usually increase
with rise of temperature, more of each constituent passing into the other, till at
last the composition of the two layers becomes identical, their surface-tensions
disappear, and complete mixture takes place. With phenol (carbolic acid) and
water this takes place at about 70° C.
Most of what has been said of the mutual solution of liquids is also true of
the solution of solids, but the latter may be divided into two very distinct
classes, colloids and crystalloids (which, however, shade off into each other).
The colloid or gluey bodies are mostly miscible in any proportion with liquids
in which they dissolve, and there is no such thing as a definite point of
saturation. There are however some which form jellies which have great
analogy to the partially miscible liquids; there is a mutual solubility, a portion
of the solid dissolving to a liquid solution, while the remainder of the liquid
dissolves in the solid, increasing its volume, but still retaining the
characteristics of the solid state. As the temperature is raised, this mutual
solubility generally increases, till at a given point the jelly melts, and complete
solution takes place, as in the case of partially miscible liquids. These
phenomena are of prime importance in the theory of tanning, but their further
consideration must be deferred till a few words have been said about the
crystalloids. These are characterised by regular crystalline form, indicating that
the attractive forces of their molecules are exerted in definite directions, giving
them a tendency to attach themselves together in definite geometrical
arrangements. They dissolve in themselves no part of the solvent, but are
dissolved by it till an equilibrium is reached in which the tendency of further
particles of the solid to pass into the solvent is balanced by that of those
already dissolved to attach themselves to the remaining solid, or “crystallise
water and oil, or water and petroleum spirit, practically no mixture takes place,
their mutual attraction being small; and each retains a considerable surface-
tension at the points of contact, though less than that of the free surfaces, since
each exerts an attraction on the other. There are also many intermediate cases,
such as water with chloroform, carbolic acid, or ether, in which each solvent
dissolves a portion of the other, but the two solutions do not mix, but form
separate layers. In these cases an equilibrium is attained, in which there is just
as much tendency for either of the liquids to pass into as out of the other layer.
In this there is an extraordinary resemblance to what has been said of vapour-
pressures; and the tendency to pass into solution is often called solution-
pressure; and it may be noted that when equilibrium has been reached, not only
is the solution-pressure, but the vapour-pressure of each constituent equal in
both solutions. Like vapour-pressures, the solution-pressures usually increase
with rise of temperature, more of each constituent passing into the other, till at
last the composition of the two layers becomes identical, their surface-tensions
disappear, and complete mixture takes place. With phenol (carbolic acid) and
water this takes place at about 70° C.
Most of what has been said of the mutual solution of liquids is also true of
the solution of solids, but the latter may be divided into two very distinct
classes, colloids and crystalloids (which, however, shade off into each other).
The colloid or gluey bodies are mostly miscible in any proportion with liquids
in which they dissolve, and there is no such thing as a definite point of
saturation. There are however some which form jellies which have great
analogy to the partially miscible liquids; there is a mutual solubility, a portion
of the solid dissolving to a liquid solution, while the remainder of the liquid
dissolves in the solid, increasing its volume, but still retaining the
characteristics of the solid state. As the temperature is raised, this mutual
solubility generally increases, till at a given point the jelly melts, and complete
solution takes place, as in the case of partially miscible liquids. These
phenomena are of prime importance in the theory of tanning, but their further
consideration must be deferred till a few words have been said about the
crystalloids. These are characterised by regular crystalline form, indicating that
the attractive forces of their molecules are exerted in definite directions, giving
them a tendency to attach themselves together in definite geometrical
arrangements. They dissolve in themselves no part of the solvent, but are
dissolved by it till an equilibrium is reached in which the tendency of further
particles of the solid to pass into the solvent is balanced by that of those
already dissolved to attach themselves to the remaining solid, or “crystallise
Page 95
out.” Such a solution is “saturated” with respect to the solid residue, but the
word has no meaning unless solid crystals are present, and where a body has,
as sometimes happens, more than one crystalline form, a solution may be
saturated with regard to one of them, and more or less than saturated with
regard to another. In “supersaturated” solutions, crystallisation is at once
started by the addition of a “seed” crystal of the proper form.
If a crystalloid substance, such, for instance, as copper sulphate, be placed in
a solvent (e. g. water), the dissolved salt will gradually spread itself through
the whole body of the solvent, though in the complete absence of currents in
the liquid, the motion is extremely slow, and years may be taken for the
diffusion to rise through a few feet. In many cases salts diffuse through
aqueous jellies at the same speed as they would through still water. Colloid
substances on the other hand have little or no power of diffusion and mostly
cannot pass through jellies at all. This is the reason why tannage with mineral
salts is so much more rapid than with vegetable tannins which are of colloidal
character, and diffuse through the gelatinous fibres of the hide with extreme
slowness.
All dissolved crystalloids do not pass through gelatinous membranes with
equal ease, and substances are known, mostly gelatinous precipitates, which do
not permit the diffusion of dissolved salts, though they allow water to pass
freely. Thin layers of such precipitates form what are called “semipermeable
membranes.” The existence of such membranes affords us the possibility of
direct measurement of the tendency to diffusion, or as it is generally called the
“osmotic”[53] pressure of dissolved bodies. Thus a porous earthenware battery-
cell may be immersed in a solution of copper sulphate, and filled with one of
potassium ferrocyanide. In this way its pores will be filled with a gelatinous
precipitate of copper ferrocyanide, which is pervious to water, but impervious
to most dissolved substances. If now the cell be filled with a dilute solution of
some crystalloid, say sugar, and its top closed by a perforated cork fitted with a
vertical tube, and the cell be plunged in water, the latter will pass into the cell,
and the dilute solution will rise in the tube to a height of many feet above the
water outside. By substituting a mercury pressure gauge for the vertical tube,
exact measures of the pressure in the cell can be made, which is the osmotic
pressure of the dissolved substance. At first sight it is paradoxical that the
water should flow into the solution, apparently against a heavy pressure, but
the explanation is simple. Mention has already been made of the enormous
internal pressures of liquids produced by the attractions of their molecules. In
the solution a portion of this is borne by the dissolved substance, and the water
flows in from the outside till an internal mechanical pressure is produced,
word has no meaning unless solid crystals are present, and where a body has,
as sometimes happens, more than one crystalline form, a solution may be
saturated with regard to one of them, and more or less than saturated with
regard to another. In “supersaturated” solutions, crystallisation is at once
started by the addition of a “seed” crystal of the proper form.
If a crystalloid substance, such, for instance, as copper sulphate, be placed in
a solvent (e. g. water), the dissolved salt will gradually spread itself through
the whole body of the solvent, though in the complete absence of currents in
the liquid, the motion is extremely slow, and years may be taken for the
diffusion to rise through a few feet. In many cases salts diffuse through
aqueous jellies at the same speed as they would through still water. Colloid
substances on the other hand have little or no power of diffusion and mostly
cannot pass through jellies at all. This is the reason why tannage with mineral
salts is so much more rapid than with vegetable tannins which are of colloidal
character, and diffuse through the gelatinous fibres of the hide with extreme
slowness.
All dissolved crystalloids do not pass through gelatinous membranes with
equal ease, and substances are known, mostly gelatinous precipitates, which do
not permit the diffusion of dissolved salts, though they allow water to pass
freely. Thin layers of such precipitates form what are called “semipermeable
membranes.” The existence of such membranes affords us the possibility of
direct measurement of the tendency to diffusion, or as it is generally called the
“osmotic”[53] pressure of dissolved bodies. Thus a porous earthenware battery-
cell may be immersed in a solution of copper sulphate, and filled with one of
potassium ferrocyanide. In this way its pores will be filled with a gelatinous
precipitate of copper ferrocyanide, which is pervious to water, but impervious
to most dissolved substances. If now the cell be filled with a dilute solution of
some crystalloid, say sugar, and its top closed by a perforated cork fitted with a
vertical tube, and the cell be plunged in water, the latter will pass into the cell,
and the dilute solution will rise in the tube to a height of many feet above the
water outside. By substituting a mercury pressure gauge for the vertical tube,
exact measures of the pressure in the cell can be made, which is the osmotic
pressure of the dissolved substance. At first sight it is paradoxical that the
water should flow into the solution, apparently against a heavy pressure, but
the explanation is simple. Mention has already been made of the enormous
internal pressures of liquids produced by the attractions of their molecules. In
the solution a portion of this is borne by the dissolved substance, and the water
flows in from the outside till an internal mechanical pressure is produced,
Page 96
equal in amount to the osmotic pressure of the dissolved substance. The
resemblance of the phenomena of solution to those of vapour-pressure has
already been mentioned, and it is found to be even quantitative, since the
measured osmotic pressures are exactly equal in amount to those which the
dissolved body would produce if it were in the state of vapour at the same
temperature and occupying the same volume as the solution. It acts, in fact,
precisely as the “partial pressure” of a vapour. There are several indirect ways
of measuring the osmotic pressure of dissolved bodies, as for instance, from
the lowering of the freezing point, or the raising of the boiling point of the
solution as compared to those of the pure solvent, all of which confirm the
direct measurements, and show that in a given volume at the same temperature,
the same number of molecules will produce the same osmotic pressure
whatever their nature, or conversely, that at the same osmotic pressure and
temperature equal volumes of any solution must contain the same number of
molecules. The use of these facts in determining molecular weight is obvious.
[53] Solution-pressure and osmotic pressure are really two names for the same force; the
former being employed to signify the tendency of a solid to dissolve, and the latter the
pressure produced by the dissolved body which tends to prevent further solution. Thus, in
a saturated solution in contact with its solid, the two pressures are always equal, but
exerted in opposite directions.
A curious apparent deviation from this law is however noticed in solutions
of salts, acids, and alkalies, and indeed of electrolytes generally; thus a dilute
solution of sodium chloride produces an osmotic pressure nearly double that
corresponding to the number of molecules of NaCl present; and in fact behaves
as if it were a solution of Na and Cl existing separately. Such a solution
conducts a current of electricity very readily, while at the same time the
chlorine is carried to the positive, and the sodium to the negative pole, where
they separate as Na2 and Cl2 (the Na decomposing the water present and
forming NaOH). In fact, the modern theory of electrolysis asserts that these
dissociated atoms are not separated from each other by electricity, but that they
exist already separated in the solution of the electrolyte, and merely act as
carriers for the electricity, and that the work done by the latter is not that of
breaking up the salt-molecule, but of giving its dissociated atoms fresh charges
of electricity which enable them to combine as new molecules, and escape
from the electrolyte. Complex salts do not always break up into single atoms,
thus calcium sulphate dissociates into Ca and SO4, hydrogen sulphate
(sulphuric acid) into 2H and SO4, and so on. These dissociated atoms and
atom-groups are called “ions,” and may be monovalent, divalent, and so on;
the divalent ion carrying double the electrical quantity or charge of the
resemblance of the phenomena of solution to those of vapour-pressure has
already been mentioned, and it is found to be even quantitative, since the
measured osmotic pressures are exactly equal in amount to those which the
dissolved body would produce if it were in the state of vapour at the same
temperature and occupying the same volume as the solution. It acts, in fact,
precisely as the “partial pressure” of a vapour. There are several indirect ways
of measuring the osmotic pressure of dissolved bodies, as for instance, from
the lowering of the freezing point, or the raising of the boiling point of the
solution as compared to those of the pure solvent, all of which confirm the
direct measurements, and show that in a given volume at the same temperature,
the same number of molecules will produce the same osmotic pressure
whatever their nature, or conversely, that at the same osmotic pressure and
temperature equal volumes of any solution must contain the same number of
molecules. The use of these facts in determining molecular weight is obvious.
[53] Solution-pressure and osmotic pressure are really two names for the same force; the
former being employed to signify the tendency of a solid to dissolve, and the latter the
pressure produced by the dissolved body which tends to prevent further solution. Thus, in
a saturated solution in contact with its solid, the two pressures are always equal, but
exerted in opposite directions.
A curious apparent deviation from this law is however noticed in solutions
of salts, acids, and alkalies, and indeed of electrolytes generally; thus a dilute
solution of sodium chloride produces an osmotic pressure nearly double that
corresponding to the number of molecules of NaCl present; and in fact behaves
as if it were a solution of Na and Cl existing separately. Such a solution
conducts a current of electricity very readily, while at the same time the
chlorine is carried to the positive, and the sodium to the negative pole, where
they separate as Na2 and Cl2 (the Na decomposing the water present and
forming NaOH). In fact, the modern theory of electrolysis asserts that these
dissociated atoms are not separated from each other by electricity, but that they
exist already separated in the solution of the electrolyte, and merely act as
carriers for the electricity, and that the work done by the latter is not that of
breaking up the salt-molecule, but of giving its dissociated atoms fresh charges
of electricity which enable them to combine as new molecules, and escape
from the electrolyte. Complex salts do not always break up into single atoms,
thus calcium sulphate dissociates into Ca and SO4, hydrogen sulphate
(sulphuric acid) into 2H and SO4, and so on. These dissociated atoms and
atom-groups are called “ions,” and may be monovalent, divalent, and so on;
the divalent ion carrying double the electrical quantity or charge of the
Page 97
monovalent. Without discussing the ultimate nature of electricity itself, the
matter is most easily pictured by assuming that the molecule of the undissolved
salt is made up of an ion with a + charge (“kation,” e.g. Na), and an ion with a
- charge (“anion,” e.g. Cl), by the electrical attraction of which charges they
are held together. In the solution these attractions are balanced by those of
other ions, so that they can wander freely within the liquid, but in order to take
the molecular form of free elements and escape, say as Na2 and Cl2, the pair of
kations must go to the - pole and give up one + charge, and at the same time a
pair of anions must go to the + pole and receive a + charge. Thus the Na and all
other kations separate at the - pole, and the Cl and all other anions at the +
pole.
From what has been said, it will be obvious that free ions can only exist in
solution, and can neither evaporate, nor separate as solids; but that in the liquid
they act much like other dissolved molecules, exerting their own osmotic
pressure independently of each other or of the dissolved salt, but with the
limitation that a solution must always contain at the same time equal numbers
of + and - ions. As a solution is diluted, more ions are liberated; as it is
concentrated, more recombine to form undissociated salt. This will be made
clearer by an example. In a saturated solution of sodium chloride with solid
salt present, we have dissolved salt at the solution-pressure of the crystallised
salt, and Na and Cl ions at the dissociation-pressure of the saturated salt
solution, and neither affect the others. If we now add hydrochloric acid, it has
no effect directly on the solubility of the salt, but as HCl dissociates largely
into H and Cl, it increases the pressure of the Cl ions, and so compels the salt
to recombine till the Cl pressure is reduced to its normal amount. This
increases the concentration of the undissociated salt-solution, and thus salt is
precipitated or crystallises out till the solution is no longer super-saturated with
respect to the salt-crystals.
Most chemical reactions, and especially those between acids and bases, are
really reactions of the ions. Thus NaOH in dilute solution is mostly ionised
into Na and OH, while HCl is similarly ionised into H and Cl. On the other
hand, water ionises only very slightly. Hence, on mixture, the H and OH
combine and form water, with evolution of heat, while no actual combination
occurs between the Na and Cl, so long as they remain in dilute solution. For
this reason, the heat of neutralisation of all strong acids and bases is the same,
independent of their nature, since strong acids, bases and salts are almost
completely ionised. The rapidity of action, and consequently what we call the
“strength” or “avidity” of an acid or base depends on the number of its free
ions in solution; very weak acids and bases are very little ionised, though their
matter is most easily pictured by assuming that the molecule of the undissolved
salt is made up of an ion with a + charge (“kation,” e.g. Na), and an ion with a
- charge (“anion,” e.g. Cl), by the electrical attraction of which charges they
are held together. In the solution these attractions are balanced by those of
other ions, so that they can wander freely within the liquid, but in order to take
the molecular form of free elements and escape, say as Na2 and Cl2, the pair of
kations must go to the - pole and give up one + charge, and at the same time a
pair of anions must go to the + pole and receive a + charge. Thus the Na and all
other kations separate at the - pole, and the Cl and all other anions at the +
pole.
From what has been said, it will be obvious that free ions can only exist in
solution, and can neither evaporate, nor separate as solids; but that in the liquid
they act much like other dissolved molecules, exerting their own osmotic
pressure independently of each other or of the dissolved salt, but with the
limitation that a solution must always contain at the same time equal numbers
of + and - ions. As a solution is diluted, more ions are liberated; as it is
concentrated, more recombine to form undissociated salt. This will be made
clearer by an example. In a saturated solution of sodium chloride with solid
salt present, we have dissolved salt at the solution-pressure of the crystallised
salt, and Na and Cl ions at the dissociation-pressure of the saturated salt
solution, and neither affect the others. If we now add hydrochloric acid, it has
no effect directly on the solubility of the salt, but as HCl dissociates largely
into H and Cl, it increases the pressure of the Cl ions, and so compels the salt
to recombine till the Cl pressure is reduced to its normal amount. This
increases the concentration of the undissociated salt-solution, and thus salt is
precipitated or crystallises out till the solution is no longer super-saturated with
respect to the salt-crystals.
Most chemical reactions, and especially those between acids and bases, are
really reactions of the ions. Thus NaOH in dilute solution is mostly ionised
into Na and OH, while HCl is similarly ionised into H and Cl. On the other
hand, water ionises only very slightly. Hence, on mixture, the H and OH
combine and form water, with evolution of heat, while no actual combination
occurs between the Na and Cl, so long as they remain in dilute solution. For
this reason, the heat of neutralisation of all strong acids and bases is the same,
independent of their nature, since strong acids, bases and salts are almost
completely ionised. The rapidity of action, and consequently what we call the
“strength” or “avidity” of an acid or base depends on the number of its free
ions in solution; very weak acids and bases are very little ionised, though their
Page 98
salts ionise almost completely in dilute solution. On this depends the
explanation of a fact of great practical importance. Hydrochloric acid, a strong
acid, is almost completely ionised in solution; acetic, a weak one, very little;
while sodium acetate and sodium chloride as salts are both almost completely
ionised. If we add hydrochloric acid to a solution of sodium acetate, we shall
have sodium-ions, acet-ions, chlorine-ions and hydrogen-ions in the solution.
As the pressure of the acet-ions and the hydrogen-ions will be greater than the
dissociation-pressure of acetic acid, they will combine to form it, till the
pressure is equalised, and we shall have in the solution, free acetic acid slightly
ionised, the sodium- and chlorine-ions of sodium chloride, and the sodium-
and acet-ions of any excess of sodium acetate left. If the hydrochloric acid
were just sufficient to combine with the whole of the sodium, we should have
an equilibrium containing much (ionised) sodium chloride and little sodium
acetate, together with much free acetic acid, and little hydrochloric. Thus the
“strong” acid would displace the weak one.
Taking another example, we add sodium acetate to a solution of acetic acid.
As the ionisation-pressure of the acetic acid is much less than that of sodium
acetate, and both have a common acet-ion, the ionisation of the acetic acid will
diminish, and more undissociated acetic acid will form, till by its concentration
the two pressures are equalised. The total quantity of free acetic acid will be
unchanged, but a less proportion of it will be ionised, and it will act like a
weaker acid. This reduction of the activity of a weak acid by the addition of its
neutral salt is often made use of by chemists. Instances in tanning practice are
the use of excess of potassium dichromate with chromic acid in the chrome
tanning process, the effect of neutral salts in “mellowing” the action of tanning
liquors, and the use of salt in “pickling.”
Let us now try to apply these facts to the physics of tanning, taking first the
simplest cases, where electrolytic dissociation does not take place. We may
consider the wet hide as made up of a mass of fibres of gelatine-jelly, with
interspaces which are filled with water. In fact, for many purposes of
experiment we may substitute for hide, mere sheets of swollen gelatine, so as
to avoid the complications introduced by the water or solution mechanically
retained between the fibres.
If we place a sheet of dry gelatine in water, it swells, absorbing perhaps
seven or eight times its weight of water, but does not appreciably dissolve. A
condition of equilibrium is reached when the attraction of the water-molecules
for the gelatine is equal to the sum of the cohesive attraction of the gelatine for
itself and the internal attraction of the water outside. An increase of the
cohesion of the gelatine would tend to make it contract and expel part of the
explanation of a fact of great practical importance. Hydrochloric acid, a strong
acid, is almost completely ionised in solution; acetic, a weak one, very little;
while sodium acetate and sodium chloride as salts are both almost completely
ionised. If we add hydrochloric acid to a solution of sodium acetate, we shall
have sodium-ions, acet-ions, chlorine-ions and hydrogen-ions in the solution.
As the pressure of the acet-ions and the hydrogen-ions will be greater than the
dissociation-pressure of acetic acid, they will combine to form it, till the
pressure is equalised, and we shall have in the solution, free acetic acid slightly
ionised, the sodium- and chlorine-ions of sodium chloride, and the sodium-
and acet-ions of any excess of sodium acetate left. If the hydrochloric acid
were just sufficient to combine with the whole of the sodium, we should have
an equilibrium containing much (ionised) sodium chloride and little sodium
acetate, together with much free acetic acid, and little hydrochloric. Thus the
“strong” acid would displace the weak one.
Taking another example, we add sodium acetate to a solution of acetic acid.
As the ionisation-pressure of the acetic acid is much less than that of sodium
acetate, and both have a common acet-ion, the ionisation of the acetic acid will
diminish, and more undissociated acetic acid will form, till by its concentration
the two pressures are equalised. The total quantity of free acetic acid will be
unchanged, but a less proportion of it will be ionised, and it will act like a
weaker acid. This reduction of the activity of a weak acid by the addition of its
neutral salt is often made use of by chemists. Instances in tanning practice are
the use of excess of potassium dichromate with chromic acid in the chrome
tanning process, the effect of neutral salts in “mellowing” the action of tanning
liquors, and the use of salt in “pickling.”
Let us now try to apply these facts to the physics of tanning, taking first the
simplest cases, where electrolytic dissociation does not take place. We may
consider the wet hide as made up of a mass of fibres of gelatine-jelly, with
interspaces which are filled with water. In fact, for many purposes of
experiment we may substitute for hide, mere sheets of swollen gelatine, so as
to avoid the complications introduced by the water or solution mechanically
retained between the fibres.
If we place a sheet of dry gelatine in water, it swells, absorbing perhaps
seven or eight times its weight of water, but does not appreciably dissolve. A
condition of equilibrium is reached when the attraction of the water-molecules
for the gelatine is equal to the sum of the cohesive attraction of the gelatine for
itself and the internal attraction of the water outside. An increase of the
cohesion of the gelatine would tend to make it contract and expel part of the
Page 99
water, and this contraction would tend further to increase both the cohesion of
the gelatine, and its attraction on the diminished number of water molecules it
contained, and clearly these causes would act in opposing directions. The
equilibrium is therefore a very unstable one, and slight causes might be
expected to produce great changes in the degree of swelling, which is indeed
the case. If we increase the temperature we diminish the cohesion of the
gelatine, till at a point it becomes less than its attraction for the water, and the
jelly suddenly loses its solid condition and dissolves.
The absorption of water by colloids (including gelatine) is accompanied by
contraction of volume (compression) of the water absorbed, and by evolution
of heat, and, as has been pointed out by Koerner,[54] it is opposed (and swelling
decreased) by increase of temperature. Solution, on the other hand, absorbs
heat, and is therefore favoured by rise of temperature.
[54] Beiträge zur wissenschaftlichen Grundlage der Gerberei, Freiberg, 1899.
If we place the swollen jelly in alcohol, it parts with water and contracts.
The gelatine and alcohol are not mutually soluble, the sum of the attraction of
water for alcohol, and the cohesive attraction of the gelatine is greater than the
attraction of the latter for water, and as the alcohol cannot pass into the
gelatine, the water passes out, and the jelly contracts. The greater the
concentration of the alcohol, the more completely is the jelly dehydrated, and
in strong alcohol it may become quite hard and solid. If we like to express the
same facts in language more familiar to the modern chemist, but perhaps less
clear to the non-chemical reader, we may say that the alcohol exerts an osmotic
pressure outside the gelatine, but little or none inside it, and therefore the water
is squeezed out. It would be equally true to say that the water passes out of the
jelly till its osmotic pressure is equal in both the jelly and the alcohol. The jelly
is a true “solid solution” of water in gelatine, and in a solution we may regard
either of the two constituents as the solvent. Exact parallels may be found in
the distribution of a third substance between two immiscible solvents (see p.
76), say alcohol between water and ether.
The osmotic pressure of water into alcohol may be demonstrated in a very
simple way, taking advantage of the fact that a film of jelly is permeable for
water but not for alcohol. If the experiment described on p. 78 be made by
placing alcohol in a cell previously washed out with a gelatine solution, and
the cell be placed in water, the water will pass into the cell, and the alcoholic
solution will rise many feet in the vertical tube. The insolubility of gelatine in
alcohol may be made use of for its estimation. If three times its volume of
absolute alcohol be added to a solution containing gelatine, the latter will
the gelatine, and its attraction on the diminished number of water molecules it
contained, and clearly these causes would act in opposing directions. The
equilibrium is therefore a very unstable one, and slight causes might be
expected to produce great changes in the degree of swelling, which is indeed
the case. If we increase the temperature we diminish the cohesion of the
gelatine, till at a point it becomes less than its attraction for the water, and the
jelly suddenly loses its solid condition and dissolves.
The absorption of water by colloids (including gelatine) is accompanied by
contraction of volume (compression) of the water absorbed, and by evolution
of heat, and, as has been pointed out by Koerner,[54] it is opposed (and swelling
decreased) by increase of temperature. Solution, on the other hand, absorbs
heat, and is therefore favoured by rise of temperature.
[54] Beiträge zur wissenschaftlichen Grundlage der Gerberei, Freiberg, 1899.
If we place the swollen jelly in alcohol, it parts with water and contracts.
The gelatine and alcohol are not mutually soluble, the sum of the attraction of
water for alcohol, and the cohesive attraction of the gelatine is greater than the
attraction of the latter for water, and as the alcohol cannot pass into the
gelatine, the water passes out, and the jelly contracts. The greater the
concentration of the alcohol, the more completely is the jelly dehydrated, and
in strong alcohol it may become quite hard and solid. If we like to express the
same facts in language more familiar to the modern chemist, but perhaps less
clear to the non-chemical reader, we may say that the alcohol exerts an osmotic
pressure outside the gelatine, but little or none inside it, and therefore the water
is squeezed out. It would be equally true to say that the water passes out of the
jelly till its osmotic pressure is equal in both the jelly and the alcohol. The jelly
is a true “solid solution” of water in gelatine, and in a solution we may regard
either of the two constituents as the solvent. Exact parallels may be found in
the distribution of a third substance between two immiscible solvents (see p.
76), say alcohol between water and ether.
The osmotic pressure of water into alcohol may be demonstrated in a very
simple way, taking advantage of the fact that a film of jelly is permeable for
water but not for alcohol. If the experiment described on p. 78 be made by
placing alcohol in a cell previously washed out with a gelatine solution, and
the cell be placed in water, the water will pass into the cell, and the alcoholic
solution will rise many feet in the vertical tube. The insolubility of gelatine in
alcohol may be made use of for its estimation. If three times its volume of
absolute alcohol be added to a solution containing gelatine, the latter will
Page 100
separate as a solid mass on a stirring rod, or on the sides of the beaker, and
may be washed with further portions of alcohol. The method is useful in the
analysis of gelatine lozenges and “jelly squares,” roller compositions,
hectograph masses, and the like; and for the determination of true unaltered
gelatine in glues, and commercial gelatines (see page 60). Many other colloids
are however also precipitated by alcohol.
If hide be treated with alcohol, as in Knapp’s experiment (p. 74), the action
is precisely the same as has been described with gelatine-jelly. The water is
withdrawn, first from the spaces between the fibres, and then from the fibres
themselves, and the skin dries with the fibres isolated and non-adherent, and is
in fact converted into a sort of leather, which, however, returns to raw pelt on
soaking in water.
The action of solutions of sugars, glycerine, and the like is in principle
similar to that of alcohol, but more complex, since in general these bodies are
soluble not only in the water, but in the gelatine or hide-fibre, so that their
effect cannot be foretold, though usually it tends towards contraction rather
than swelling. In general terms the equilibrium is a balance of the attraction of
the water and the sugar for the gelatine, against the sum of their mutual
attraction in the solution outside and the resisting cohesive force of the
gelatine; and will depend not only on the nature of the substances, but on
temperature and concentration.
The action of acids, alkalies and salts on gelatinous fibre is yet more
complex, since not only electrolytic dissociation, but most probably actual
chemical combination comes into the question. The chemical constitution of
gelatine is as yet quite uncertain, but it is known that the molecule contains
both amido-groups capable of linking with acids, and carboxyls which will
combine with bases (see p. 58). Hence hide-fibre absorbs both acids and bases
with great avidity, so much so that the sulphuric acid of a decinormal solution
may be completely removed by hide, leaving only water without a trace of acid
recognisable by litmus. Alkalies are absorbed in a similar way, and in both
cases the gelatine or gelatinous fibre acquires a greatly increased power of
absorbing water, and consequently of swelling. Familiar cases of this are the
swelling of hide by acid, and by lime, and in neither case can the added
substance be removed in any reasonable time by mere washing with water.
Hence to free hides from lime or acids it is necessary to neutralise the alkali
with acids (see p. 153) or the acid with chalk or alkalies (p. 91). No accurate
determination has yet been made of the amount of acid or alkali with which
gelatine or hide-fibre will combine, since the matter is complicated by the
volume of acid or alkaline solution which is absorbed mechanically, and by the
may be washed with further portions of alcohol. The method is useful in the
analysis of gelatine lozenges and “jelly squares,” roller compositions,
hectograph masses, and the like; and for the determination of true unaltered
gelatine in glues, and commercial gelatines (see page 60). Many other colloids
are however also precipitated by alcohol.
If hide be treated with alcohol, as in Knapp’s experiment (p. 74), the action
is precisely the same as has been described with gelatine-jelly. The water is
withdrawn, first from the spaces between the fibres, and then from the fibres
themselves, and the skin dries with the fibres isolated and non-adherent, and is
in fact converted into a sort of leather, which, however, returns to raw pelt on
soaking in water.
The action of solutions of sugars, glycerine, and the like is in principle
similar to that of alcohol, but more complex, since in general these bodies are
soluble not only in the water, but in the gelatine or hide-fibre, so that their
effect cannot be foretold, though usually it tends towards contraction rather
than swelling. In general terms the equilibrium is a balance of the attraction of
the water and the sugar for the gelatine, against the sum of their mutual
attraction in the solution outside and the resisting cohesive force of the
gelatine; and will depend not only on the nature of the substances, but on
temperature and concentration.
The action of acids, alkalies and salts on gelatinous fibre is yet more
complex, since not only electrolytic dissociation, but most probably actual
chemical combination comes into the question. The chemical constitution of
gelatine is as yet quite uncertain, but it is known that the molecule contains
both amido-groups capable of linking with acids, and carboxyls which will
combine with bases (see p. 58). Hence hide-fibre absorbs both acids and bases
with great avidity, so much so that the sulphuric acid of a decinormal solution
may be completely removed by hide, leaving only water without a trace of acid
recognisable by litmus. Alkalies are absorbed in a similar way, and in both
cases the gelatine or gelatinous fibre acquires a greatly increased power of
absorbing water, and consequently of swelling. Familiar cases of this are the
swelling of hide by acid, and by lime, and in neither case can the added
substance be removed in any reasonable time by mere washing with water.
Hence to free hides from lime or acids it is necessary to neutralise the alkali
with acids (see p. 153) or the acid with chalk or alkalies (p. 91). No accurate
determination has yet been made of the amount of acid or alkali with which
gelatine or hide-fibre will combine, since the matter is complicated by the
volume of acid or alkaline solution which is absorbed mechanically, and by the
Page 101
tendency of the compound to partially decompose on washing with water.
Experiments made by the author lead to the conclusion that 1 grm. of air-dried
gelatine will combine with about 0·025 grm. of actual hydrochloric acid (HCl)
when placed in a very dilute solution of the latter, and this compound will
absorb 40 or 45 grm. of water while still retaining the jelly state. The
maximum swelling, with both acids and alkalies, is obtained with dilute
solutions; and with the stronger acids, the outside solution must be almost
neutral when equilibrium is attained, increasing quantities of acid diminishing
the amount of water absorbed. The same statement is true of the strong
alkalies. Thus in both cases, where swelling is desired, the object is defeated
by the use of too strong solutions, and the quantity of acid or alkali should be
rigidly adjusted to the weight of pelt, and not to the volume of solution.
As regards a physical explanation of the effect of acid and alkaline solutions
upon gelatine, anything which can yet be said must be regarded rather as
speculation than as actual scientific knowledge. It must also be admitted that
while the view that actual chemical combination takes place between the
gelatine and acids (or alkalies) seems much the most probable, difficulties arise
from the fact that different acids apparently do not always combine in
proportion to their equivalents, though it is probable that these will prove only
apparent anomalies when more accurate means are known of determining how
much acid is really combined, and how much merely mechanically absorbed.
Leaving out of account for the moment the question of swelling, a few
words must be said about a property of these acid- (and alkali-) gelatine
compounds, a knowledge of which is essential to understanding the swelling
process. If a mass of acid-gelatine be suspended in pure water, a certain portion
of it will be decomposed into neutral gelatine and free acid, and the latter will
diffuse into the water. Thus acid-gelatine can only exist in presence of a certain
amount of free acid. This dissociation by water is a common property of all
salts, and necessarily follows from what has been said of ionisation; but it is
only where the combining affinity of the constituents is weak, that it becomes
practically perceptible. Water to a very small extent ionises to H and OH. If we
imagine a salt dissolved in it, such as NaCl, which ionises almost completely
to Na and Cl, we see that a certain proportion of NaOH and HCl must be
formed by combination with the water-ions. In the case named the quantity is
absolutely negligible, since both sodium hydrate and hydrochloric acid are
almost completely ionised themselves, but if either the acid or the base is weak
(that is little ionised), the process of combination must go on till the acid or
basic solution is strong enough to have an ionisation-pressure equal to that of
the salt. As this acid or base is no longer in an ionised condition, it may be
Experiments made by the author lead to the conclusion that 1 grm. of air-dried
gelatine will combine with about 0·025 grm. of actual hydrochloric acid (HCl)
when placed in a very dilute solution of the latter, and this compound will
absorb 40 or 45 grm. of water while still retaining the jelly state. The
maximum swelling, with both acids and alkalies, is obtained with dilute
solutions; and with the stronger acids, the outside solution must be almost
neutral when equilibrium is attained, increasing quantities of acid diminishing
the amount of water absorbed. The same statement is true of the strong
alkalies. Thus in both cases, where swelling is desired, the object is defeated
by the use of too strong solutions, and the quantity of acid or alkali should be
rigidly adjusted to the weight of pelt, and not to the volume of solution.
As regards a physical explanation of the effect of acid and alkaline solutions
upon gelatine, anything which can yet be said must be regarded rather as
speculation than as actual scientific knowledge. It must also be admitted that
while the view that actual chemical combination takes place between the
gelatine and acids (or alkalies) seems much the most probable, difficulties arise
from the fact that different acids apparently do not always combine in
proportion to their equivalents, though it is probable that these will prove only
apparent anomalies when more accurate means are known of determining how
much acid is really combined, and how much merely mechanically absorbed.
Leaving out of account for the moment the question of swelling, a few
words must be said about a property of these acid- (and alkali-) gelatine
compounds, a knowledge of which is essential to understanding the swelling
process. If a mass of acid-gelatine be suspended in pure water, a certain portion
of it will be decomposed into neutral gelatine and free acid, and the latter will
diffuse into the water. Thus acid-gelatine can only exist in presence of a certain
amount of free acid. This dissociation by water is a common property of all
salts, and necessarily follows from what has been said of ionisation; but it is
only where the combining affinity of the constituents is weak, that it becomes
practically perceptible. Water to a very small extent ionises to H and OH. If we
imagine a salt dissolved in it, such as NaCl, which ionises almost completely
to Na and Cl, we see that a certain proportion of NaOH and HCl must be
formed by combination with the water-ions. In the case named the quantity is
absolutely negligible, since both sodium hydrate and hydrochloric acid are
almost completely ionised themselves, but if either the acid or the base is weak
(that is little ionised), the process of combination must go on till the acid or
basic solution is strong enough to have an ionisation-pressure equal to that of
the salt. As this acid or base is no longer in an ionised condition, it may be
Page 102
removed from the solution by volatilisation or diffusion. For instance, if a
solution of ferric chloride be confined in a tray of parchment paper, through
which it has little power of diffusion, and this tray floated upon water which is
frequently changed, the dissociated acid will diffuse through the membrane
into the water, and in this way the whole of it may be ultimately removed,
leaving nothing but a colloid solution of hydrated ferric oxide in the tray.
Actions of this sort, in which the gelatinous fibre of the hide plays the same
part as the parchment-paper membrane, have an important share in many of the
phenomena of tanning.[55] Thus, in the case of hide swollen with acid, the acid
compound with the fibre is somewhat dissociated, and if the hide be hung in
water which is constantly changed, the acid diffuses into it, and the whole may
be ultimately, though slowly removed. A similar effect is produced in the
familiar operation of removing acid from pelt or chromed leathers by paddling
with “whitening” (calcium carbonate). The latter is insoluble in water, and
therefore cannot penetrate into the hide, but as it instantly combines with any
acid which diffuses out, the acid-gelatine compound is rapidly decomposed,
since it is only permanent in a solution containing enough free acid to have an
ionisation-pressure equal to that of the compound. Similar statements are true
of the alkali-gelatine and lime-gelatine compounds.
[55] Probably chrome, aluminium and iron salts are decomposed in this way in mineral
tanning, and thus fixed in the hide as insoluble basic salts. Cp. pp. 186, 215.
It will be easier to follow the results of what has been said if we take a
concrete case which has been carefully investigated by the author and others;
that of the action of hydrochloric acid solutions on gelatine. If a weighed sheet
of gelatine be placed in a very dilute solution of the acid, it swells much more
considerably than it does in water, a maximum swelling being attained with a
concentration of the outer solution of 0·1 to 0·2 grm. of HCl per litre. The
swollen jelly has then a volume of about 45 c.c. per gram of the air-dried
gelatine, and a concentration equal to about 0·75 grm. of HCl per litre of
swollen jelly, or at least about five times that of the outer solution. As the
concentration of the latter is increased, the concentration in the jelly also
increases, but in a much smaller ratio, while the volume of the jelly diminishes,
till, with a concentration of 5 grm. of HCl per litre in the outer solution, the
volume of the jelly is only about 18·5 c.c., and its concentration not quite 6
grm. per litre. These facts cannot be accounted for by any theory of simple
solution of the HCl in the jelly, since the law of such solutions is that the
concentration in each maintains a constant ratio, unless chemical change takes
place. It is possible that they might be explained by adsorption (surface
solution of ferric chloride be confined in a tray of parchment paper, through
which it has little power of diffusion, and this tray floated upon water which is
frequently changed, the dissociated acid will diffuse through the membrane
into the water, and in this way the whole of it may be ultimately removed,
leaving nothing but a colloid solution of hydrated ferric oxide in the tray.
Actions of this sort, in which the gelatinous fibre of the hide plays the same
part as the parchment-paper membrane, have an important share in many of the
phenomena of tanning.[55] Thus, in the case of hide swollen with acid, the acid
compound with the fibre is somewhat dissociated, and if the hide be hung in
water which is constantly changed, the acid diffuses into it, and the whole may
be ultimately, though slowly removed. A similar effect is produced in the
familiar operation of removing acid from pelt or chromed leathers by paddling
with “whitening” (calcium carbonate). The latter is insoluble in water, and
therefore cannot penetrate into the hide, but as it instantly combines with any
acid which diffuses out, the acid-gelatine compound is rapidly decomposed,
since it is only permanent in a solution containing enough free acid to have an
ionisation-pressure equal to that of the compound. Similar statements are true
of the alkali-gelatine and lime-gelatine compounds.
[55] Probably chrome, aluminium and iron salts are decomposed in this way in mineral
tanning, and thus fixed in the hide as insoluble basic salts. Cp. pp. 186, 215.
It will be easier to follow the results of what has been said if we take a
concrete case which has been carefully investigated by the author and others;
that of the action of hydrochloric acid solutions on gelatine. If a weighed sheet
of gelatine be placed in a very dilute solution of the acid, it swells much more
considerably than it does in water, a maximum swelling being attained with a
concentration of the outer solution of 0·1 to 0·2 grm. of HCl per litre. The
swollen jelly has then a volume of about 45 c.c. per gram of the air-dried
gelatine, and a concentration equal to about 0·75 grm. of HCl per litre of
swollen jelly, or at least about five times that of the outer solution. As the
concentration of the latter is increased, the concentration in the jelly also
increases, but in a much smaller ratio, while the volume of the jelly diminishes,
till, with a concentration of 5 grm. of HCl per litre in the outer solution, the
volume of the jelly is only about 18·5 c.c., and its concentration not quite 6
grm. per litre. These facts cannot be accounted for by any theory of simple
solution of the HCl in the jelly, since the law of such solutions is that the
concentration in each maintains a constant ratio, unless chemical change takes
place. It is possible that they might be explained by adsorption (surface
Page 103
attraction), but as it is known that gelatine contains both amido-groups capable
of combining with acids, and carboxyl-groups which can combine with bases,
it is much more likely that actual chemical combination takes place, and that
the apparent irregularities in the amount of acid fixed are due to partial
hydrolysis of the compound.[56]
[56] Cp., however, Walker and Appleyard on the ‘Absorption of Acids by Silk,’ Chem. Soc.
Trans. 1896, p. 1334.
The following may be suggested as a working hypothesis. As both water and
hydrochloric acid can pass freely in and out of the jelly, it must be in osmotic
equilibrium with the outer solution in every respect, and neither the un-ionised
hydrochloric acid of the solution, nor the small amount which may be formed
by hydrolysis of the gelatine compound can have any effect on the swelling. So
long as the outer solution is very dilute, by far the greater part of the acid
present is absorbed and fixed by the gelatine, and almost the whole of the outer
acid will be ionised, as well as a portion of that in combination with the
gelatine. In the latter case, however, the ions will be unable to pass out of the
jelly, and will therefore cause an internal osmotic pressure, and the gelatine
will swell till the Cl-ions are in osmotic equilibrium with those of the outer
solution. At the same time, this internal pressure of Cl-ions will oppose the
entry of the Cl-ions (and therefore also of their associated H-ions) from the
outer solution, and the acid solution absorbed mechanically will be somewhat
less concentrated than that outside. As the concentration of the outer solution is
increased, the pressure of the outer Cl-ions will repress the ionisation of the
gelatine-chloride, and at the same time its tendency to hydrolyse. Thus the acid
actually combined with the gelatine should somewhat increase, but the
swelling should diminish, as is actually the case.[57] It is impossible to carry
the concentration of the hydrochloric acid much above 5 grm. per liter without
causing solution of the gelatine, but the addition of common salt to the outer
solution should equally increase the pressure of its Cl-ions, and cause further
diminution of swelling, the Na-ions in this case increasing the outside pressure
in the same way as the hydrogen ions. In fact the addition of salt in sufficient
quantity will reduce the swelling till the gelatine becomes quite solid, and
retains only about its own weight of water, while at the same time the
apparently combined acid largely increases. This cannot be attributed to any
direct dehydrating action of the salt, since concentrated sodium chloride
solutions have no dehydrating, but rather a swelling effect on gelatine in the
absence of acid, and the concentration of the salt in the outer solution and in
the jelly proves precisely the same within the limits of experimental error.
of combining with acids, and carboxyl-groups which can combine with bases,
it is much more likely that actual chemical combination takes place, and that
the apparent irregularities in the amount of acid fixed are due to partial
hydrolysis of the compound.[56]
[56] Cp., however, Walker and Appleyard on the ‘Absorption of Acids by Silk,’ Chem. Soc.
Trans. 1896, p. 1334.
The following may be suggested as a working hypothesis. As both water and
hydrochloric acid can pass freely in and out of the jelly, it must be in osmotic
equilibrium with the outer solution in every respect, and neither the un-ionised
hydrochloric acid of the solution, nor the small amount which may be formed
by hydrolysis of the gelatine compound can have any effect on the swelling. So
long as the outer solution is very dilute, by far the greater part of the acid
present is absorbed and fixed by the gelatine, and almost the whole of the outer
acid will be ionised, as well as a portion of that in combination with the
gelatine. In the latter case, however, the ions will be unable to pass out of the
jelly, and will therefore cause an internal osmotic pressure, and the gelatine
will swell till the Cl-ions are in osmotic equilibrium with those of the outer
solution. At the same time, this internal pressure of Cl-ions will oppose the
entry of the Cl-ions (and therefore also of their associated H-ions) from the
outer solution, and the acid solution absorbed mechanically will be somewhat
less concentrated than that outside. As the concentration of the outer solution is
increased, the pressure of the outer Cl-ions will repress the ionisation of the
gelatine-chloride, and at the same time its tendency to hydrolyse. Thus the acid
actually combined with the gelatine should somewhat increase, but the
swelling should diminish, as is actually the case.[57] It is impossible to carry
the concentration of the hydrochloric acid much above 5 grm. per liter without
causing solution of the gelatine, but the addition of common salt to the outer
solution should equally increase the pressure of its Cl-ions, and cause further
diminution of swelling, the Na-ions in this case increasing the outside pressure
in the same way as the hydrogen ions. In fact the addition of salt in sufficient
quantity will reduce the swelling till the gelatine becomes quite solid, and
retains only about its own weight of water, while at the same time the
apparently combined acid largely increases. This cannot be attributed to any
direct dehydrating action of the salt, since concentrated sodium chloride
solutions have no dehydrating, but rather a swelling effect on gelatine in the
absence of acid, and the concentration of the salt in the outer solution and in
the jelly proves precisely the same within the limits of experimental error.
Page 104
Several other facts may be noted, tending to support the explanation which has
been given. The tendency to swell gelatine is common to all acids of
appreciable strength, and in all cases where the concentration of the acid could
be increased to a moderate extent without causing solution of the jelly, the
effect of a maximum swelling, diminishing as the concentration of the acid
increased, has been observed. Other salts also produce similar effects to
sodium chloride; thus the swelling caused by sulphuric acid is repressed by
sodium sulphate. Sodium chloride seems to diminish the swelling caused by all
acids, but in presence of large excess of sodium chloride, most of the acid in
combination with the gelatine will probably be hydrochloric, whatever the acid
used to originally produce the swelling. A curious fact observed by the author,
is that absolute alcohol, which so effectually dehydrates neutral gelatine, is
almost powerless to remove either water or acid from gelatine swollen by
hydrochloric acid. HCl is freely soluble even in absolute alcohol, but H- and
Cl-ions can only exist in it to a very small extent, so that we may conclude that
the acid which causes the swelling and retains the water of the jelly exists
either in actual combination with the gelatine, or in an ionised condition.
[57] The acid retained by the gelatine, as measured by deducting from the total contained in
the jelly, a quantity equivalent to the volume of solution absorbed, at first rises rapidly to
a maximum, then slightly diminishes and remains practically constant. On the theory
suggested, it is evident, however, that the absorbed solution must be more dilute than that
outside, and the actual combined acid greater than that shown by the above calculation.
The “combined” acid, as determined by indicators, shows slight but continuous increase.
It is acid to phenolphthalein, but neutral to methyl orange.
Solutions of caustic alkalies are in most respects analogous in their swelling
action to those of strong acids. A portion of the alkali is in some way fixed by
the gelatine, while another portion is simply absorbed as solution. A maximum
swelling effect is also noticed with dilute solutions, which is diminished as the
concentration increases. Swelling by alkalies is not diminished by chlorides so
far as has been observed, and especially it may be noted that the swelling
produced by caustic soda is not diminished by sodium chloride. On the theory
which has been suggested there is no reason why alkaline swelling should be
reduced by chlorides, since the swelling agent has no Cl-ion, but it is
somewhat singular that the sodium salt, having a common Na-ion should
produce no repression of the swelling by caustic soda. In the present state of
our knowledge no definite explanation can be given, but it is quite possible that
the swelling in this case is not produced by the sodium-ion but by some more
complex one, or even by the hydroxyl-ion, like most of the characteristic
reactions of alkalies. Apparently the gelatin-alkali compound is still strongly
been given. The tendency to swell gelatine is common to all acids of
appreciable strength, and in all cases where the concentration of the acid could
be increased to a moderate extent without causing solution of the jelly, the
effect of a maximum swelling, diminishing as the concentration of the acid
increased, has been observed. Other salts also produce similar effects to
sodium chloride; thus the swelling caused by sulphuric acid is repressed by
sodium sulphate. Sodium chloride seems to diminish the swelling caused by all
acids, but in presence of large excess of sodium chloride, most of the acid in
combination with the gelatine will probably be hydrochloric, whatever the acid
used to originally produce the swelling. A curious fact observed by the author,
is that absolute alcohol, which so effectually dehydrates neutral gelatine, is
almost powerless to remove either water or acid from gelatine swollen by
hydrochloric acid. HCl is freely soluble even in absolute alcohol, but H- and
Cl-ions can only exist in it to a very small extent, so that we may conclude that
the acid which causes the swelling and retains the water of the jelly exists
either in actual combination with the gelatine, or in an ionised condition.
[57] The acid retained by the gelatine, as measured by deducting from the total contained in
the jelly, a quantity equivalent to the volume of solution absorbed, at first rises rapidly to
a maximum, then slightly diminishes and remains practically constant. On the theory
suggested, it is evident, however, that the absorbed solution must be more dilute than that
outside, and the actual combined acid greater than that shown by the above calculation.
The “combined” acid, as determined by indicators, shows slight but continuous increase.
It is acid to phenolphthalein, but neutral to methyl orange.
Solutions of caustic alkalies are in most respects analogous in their swelling
action to those of strong acids. A portion of the alkali is in some way fixed by
the gelatine, while another portion is simply absorbed as solution. A maximum
swelling effect is also noticed with dilute solutions, which is diminished as the
concentration increases. Swelling by alkalies is not diminished by chlorides so
far as has been observed, and especially it may be noted that the swelling
produced by caustic soda is not diminished by sodium chloride. On the theory
which has been suggested there is no reason why alkaline swelling should be
reduced by chlorides, since the swelling agent has no Cl-ion, but it is
somewhat singular that the sodium salt, having a common Na-ion should
produce no repression of the swelling by caustic soda. In the present state of
our knowledge no definite explanation can be given, but it is quite possible that
the swelling in this case is not produced by the sodium-ion but by some more
complex one, or even by the hydroxyl-ion, like most of the characteristic
reactions of alkalies. Apparently the gelatin-alkali compound is still strongly
Page 105
alkaline, affecting phenolphthalein indicator like uncombined alkali—an effect
which is known to be due to the presence of free HO-ions.
The effect of acids and alkalies has been studied by Procter and others on
actual pelt as well as on gelatine, and has been found to be qualitatively, if not
quantitatively quite similar to that on gelatine, though from the acid retained
mechanically in the interfibrous spaces, exact quantitative determination is
more difficult. The amount of swelling produced is not proportional to the
strength of the acid, some weak and little ionised acids such as lactic producing
larger swelling than stronger acids such as hydrochloric and sulphuric, of
which the ionic pressure in the external solution is greater. Dilute solutions
generally produce greater swelling than more concentrated, so that where
swelling is required without destructive effect on the fibre, dilute solutions of
such weak acids are to be preferred, and the presence of neutral salts is to be
avoided. On the other hand, where it is desired to remove lime, or to bring the
pelt into an acid condition without swelling, the addition of neutral salts, and
especially of chlorides is advantageous. A very important application of this
principle is the “pickling” of sheep-skins, and especially of sheep-grains, in
order to preserve them for export. The principle of this operation is that the
skins are first swollen slightly with sulphuric acid, and the swelling is then
reduced by salt, either added, or used in a subsequent bath. In practice, salt is
now generally also added to the first bath to moderate the swelling. A suitable
strength for the “rising solution” is about 80 grm. common salt, and 7·5 grm.
sulphuric acid per litre. 100 c.c. of this solution will therefore require about 15
c.c. of N⁄1 alkali to neutralise it, and it should be tested after each lot of skins,
and maintained at the same strength by suitable additions of acid. The acid
absorbed by the skins is mainly hydrochloric, sodium sulphate accumulating in
the bath. The salt is not absorbed by the skins in the same way as the acid, but
will be continually diluted by the water they bring in, and occasional additions
of salt must therefore be made, the density being maintained at about 65° Bkr.
(1·065 sp. gr.) After paddling or being stirred in this bath for about 1⁄2 or 3⁄4
hour the skins are transferred to saturated brine, and stirred in it till fully fallen
in thickness, the density of the liquid being maintained by excess of salt. They
may be allowed to remain some hours in the saturated brine with advantage.
Within moderate limits, the strength of the rising liquor is not of great
importance, since the skins will only absorb a certain amount of acid
(increasing with the concentration of salt). In the second or falling liquor the
large excess of salt forces all the acid present into the skins, none diffusing into
the bath. Skins may be effectively pickled with very much smaller quantities of
acid than those prescribed above, or ordinarily used, and are much easier to tan
which is known to be due to the presence of free HO-ions.
The effect of acids and alkalies has been studied by Procter and others on
actual pelt as well as on gelatine, and has been found to be qualitatively, if not
quantitatively quite similar to that on gelatine, though from the acid retained
mechanically in the interfibrous spaces, exact quantitative determination is
more difficult. The amount of swelling produced is not proportional to the
strength of the acid, some weak and little ionised acids such as lactic producing
larger swelling than stronger acids such as hydrochloric and sulphuric, of
which the ionic pressure in the external solution is greater. Dilute solutions
generally produce greater swelling than more concentrated, so that where
swelling is required without destructive effect on the fibre, dilute solutions of
such weak acids are to be preferred, and the presence of neutral salts is to be
avoided. On the other hand, where it is desired to remove lime, or to bring the
pelt into an acid condition without swelling, the addition of neutral salts, and
especially of chlorides is advantageous. A very important application of this
principle is the “pickling” of sheep-skins, and especially of sheep-grains, in
order to preserve them for export. The principle of this operation is that the
skins are first swollen slightly with sulphuric acid, and the swelling is then
reduced by salt, either added, or used in a subsequent bath. In practice, salt is
now generally also added to the first bath to moderate the swelling. A suitable
strength for the “rising solution” is about 80 grm. common salt, and 7·5 grm.
sulphuric acid per litre. 100 c.c. of this solution will therefore require about 15
c.c. of N⁄1 alkali to neutralise it, and it should be tested after each lot of skins,
and maintained at the same strength by suitable additions of acid. The acid
absorbed by the skins is mainly hydrochloric, sodium sulphate accumulating in
the bath. The salt is not absorbed by the skins in the same way as the acid, but
will be continually diluted by the water they bring in, and occasional additions
of salt must therefore be made, the density being maintained at about 65° Bkr.
(1·065 sp. gr.) After paddling or being stirred in this bath for about 1⁄2 or 3⁄4
hour the skins are transferred to saturated brine, and stirred in it till fully fallen
in thickness, the density of the liquid being maintained by excess of salt. They
may be allowed to remain some hours in the saturated brine with advantage.
Within moderate limits, the strength of the rising liquor is not of great
importance, since the skins will only absorb a certain amount of acid
(increasing with the concentration of salt). In the second or falling liquor the
large excess of salt forces all the acid present into the skins, none diffusing into
the bath. Skins may be effectively pickled with very much smaller quantities of
acid than those prescribed above, or ordinarily used, and are much easier to tan
Page 106
satisfactorily; but it is said that they are more liable to suffer from mildew.
Pickling may also be done by placing the skins in a concentrated brine-bath,
and adding a calculated quantity of acid, not exceeding 0·1 grm.-molecule of
sulphuric acid per kilo. of dry hide substance, but the method is not
economical in practice from the dilution of the bath produced by the water
brought in by the skins and the necessity of constant large additions of salt.
Pickled skins must not be brought in contact with water, which by diluting
the brine they contain, allows the excess of acid to act upon and destroy the
fibre. Even drops of water, accidentally sprinkled on the skins produce this
effect, and it is said that it spreads to parts which have not been wet. For
similar reasons, it is necessary in tanning pickled skins, at least to begin the
process in liquors to which salt has been added, the quantity required being
dependent on the amount of acid used in pickling the skins, and where this is
reduced to a minimum, it is even possible to tan without further addition of salt
than that contained in the skins.[58] The pickling process converts the skins into
a species of white leather, and skins tanned in salted liquors after pickling, or
by addition of both acid and salt to sumach liquors give good colour, and tough
leather with a much diminished consumption of sumach. The permanency of
such leather is somewhat doubtful, but the writer was unable to detect free
sulphuric acid in a sample which he examined, and it may be that when no acid
is added to the later liquors, that derived from the pickling is expelled by the
tannin; but this is very doubtful.
[58] Instead of using salted liquors, the skins maybe “depickled” by a bath of whitening and
water, borax, or some other mildly alkaline solution before tanning.
The facts which have been discussed in the preceding pages offer a
sufficient explanation of the causes which operate in those deliming processes
which depend on the simple neutralisation of the alkaline matters present in the
hide, and of the swelling by means of acid which forms a step in the
manufacture of many sorts of sole-leather, but they by no means fully elucidate
the causes of the much more complete depletion of the pelt brought about by
the bacterial products of bates and puers. It has been pointed out (p. 82) that
gelatine and hide-fibre in a neutral condition are swollen by water, but that the
equilibrium so reached is an unstable one, easily influenced by slight causes.
Among these, as has been pointed out by Koerner,[59] the surface-tension
between the water and the swollen fibre holds a place; and surface-tensions of
this sort are greatly influenced by many substances of the class to which
bacterial ferments belong. Many salts also alter the water-absorption of
gelatinous fibres, sometimes causing swelling, and sometimes contraction,
Pickling may also be done by placing the skins in a concentrated brine-bath,
and adding a calculated quantity of acid, not exceeding 0·1 grm.-molecule of
sulphuric acid per kilo. of dry hide substance, but the method is not
economical in practice from the dilution of the bath produced by the water
brought in by the skins and the necessity of constant large additions of salt.
Pickled skins must not be brought in contact with water, which by diluting
the brine they contain, allows the excess of acid to act upon and destroy the
fibre. Even drops of water, accidentally sprinkled on the skins produce this
effect, and it is said that it spreads to parts which have not been wet. For
similar reasons, it is necessary in tanning pickled skins, at least to begin the
process in liquors to which salt has been added, the quantity required being
dependent on the amount of acid used in pickling the skins, and where this is
reduced to a minimum, it is even possible to tan without further addition of salt
than that contained in the skins.[58] The pickling process converts the skins into
a species of white leather, and skins tanned in salted liquors after pickling, or
by addition of both acid and salt to sumach liquors give good colour, and tough
leather with a much diminished consumption of sumach. The permanency of
such leather is somewhat doubtful, but the writer was unable to detect free
sulphuric acid in a sample which he examined, and it may be that when no acid
is added to the later liquors, that derived from the pickling is expelled by the
tannin; but this is very doubtful.
[58] Instead of using salted liquors, the skins maybe “depickled” by a bath of whitening and
water, borax, or some other mildly alkaline solution before tanning.
The facts which have been discussed in the preceding pages offer a
sufficient explanation of the causes which operate in those deliming processes
which depend on the simple neutralisation of the alkaline matters present in the
hide, and of the swelling by means of acid which forms a step in the
manufacture of many sorts of sole-leather, but they by no means fully elucidate
the causes of the much more complete depletion of the pelt brought about by
the bacterial products of bates and puers. It has been pointed out (p. 82) that
gelatine and hide-fibre in a neutral condition are swollen by water, but that the
equilibrium so reached is an unstable one, easily influenced by slight causes.
Among these, as has been pointed out by Koerner,[59] the surface-tension
between the water and the swollen fibre holds a place; and surface-tensions of
this sort are greatly influenced by many substances of the class to which
bacterial ferments belong. Many salts also alter the water-absorption of
gelatinous fibres, sometimes causing swelling, and sometimes contraction,
Page 107
according to temperature, concentration, and the nature of the salt. Though
most salts do not seem to be absorbed by hide-fibre, it is possible, as suggested
by Koerner (loc. cit.), that in some instances the base may combine with the
acid-groups, and the acid of the salt with the basic groups of the gelatine-
molecule, while other cases are known in which salts are actually dissociated,
and their acid fixed by the affinities of the hide-fibre. An interesting case of
this sort was recently proved by Paessler and Appelius,[60] who showed that
sulphuric acid was absorbed from a solution of hydric sodic sulphate, and the
neutral sulphate left in the solution. Similar reactions undoubtedly occur with
some salts of strong acids and weak bases, but this point must be more fully
discussed in connection with the theory of mineral tannages.
[59] Beiträge zur wissenschaftlichen Grundlage der Gerberei, Jahresberichte der deutschen
Gerberschule zu Freiberg, 1898-9 and 1899-1900.
[60] Wissenschaftliche Beilage des Ledermarkt, 1901, ii. p. 106.
most salts do not seem to be absorbed by hide-fibre, it is possible, as suggested
by Koerner (loc. cit.), that in some instances the base may combine with the
acid-groups, and the acid of the salt with the basic groups of the gelatine-
molecule, while other cases are known in which salts are actually dissociated,
and their acid fixed by the affinities of the hide-fibre. An interesting case of
this sort was recently proved by Paessler and Appelius,[60] who showed that
sulphuric acid was absorbed from a solution of hydric sodic sulphate, and the
neutral sulphate left in the solution. Similar reactions undoubtedly occur with
some salts of strong acids and weak bases, but this point must be more fully
discussed in connection with the theory of mineral tannages.
[59] Beiträge zur wissenschaftlichen Grundlage der Gerberei, Jahresberichte der deutschen
Gerberschule zu Freiberg, 1898-9 and 1899-1900.
[60] Wissenschaftliche Beilage des Ledermarkt, 1901, ii. p. 106.
Page 108
CHAPTER X.
WATER AS USED IN THE TANNERY.
Of all the materials employed in tanning, none is of more indispensable
importance than water, and its quality has undoubtedly great influence on
tanning, though it is constantly blamed for faults and troubles which are really
due to the mistakes of the tanner.
Water is chiefly used in tanneries for soaking and washing hides and skins,
for making the limes, the bates, and the tanning liquors, for steam boilers, and
in dyeing. For all these purposes it should be as free as possible from
impurities, but since water is the most universal solvent in Nature, it is never
found pure, but always contains mineral matter derived from the rocks and soil
through which it has flowed, as well as organic impurities from decaying
animal and vegetable matter. Associated with the latter are usually living
organisms of putrefaction (bacteria) which may affect the quality of the water
for tanning even more seriously than the mineral impurities. The purest natural
waters are those which have flowed only over hard sandstones and volcanic
rocks. Water sufficiently pure for laboratory use can only be obtained by
distillation. The steam-water from heating pipes usually contains large
quantities of dissolved iron, and often also volatile organic matters from the
oil, etc., which finds its way into the boiler. It may sometimes be made fit for
use by boiling (which precipitates the ferrous carbonate present), and
subsequent settling or filtration. The use of steam-water containing iron is a
frequent source of stains and discolorations in the tannery which more than
counterbalances the advantage of its softness.
The “hardness” of natural waters is mostly due to the salts of lime and
magnesia which they contain, which precipitate soap in the form of insoluble
stearates and oleates, which are useless for washing. It is commonly estimated
by determining the amount of a standard alcoholic soap solution which must be
added in order to produce a permanent froth on shaking. Theoretically about 12
parts of soap (sodium stearate or oleate) are destroyed by 1 part of calcium
carbonate or an equivalent quantity of other lime salts, with formation of
insoluble lime soaps (calcium stearate or oleate). Really, the reaction is much
more complicated, owing to the dissociation of the soap into free alkali and
acid-salts on solution in water. Teed[61] estimates that 1⁄3 to 1⁄2 more is required
WATER AS USED IN THE TANNERY.
Of all the materials employed in tanning, none is of more indispensable
importance than water, and its quality has undoubtedly great influence on
tanning, though it is constantly blamed for faults and troubles which are really
due to the mistakes of the tanner.
Water is chiefly used in tanneries for soaking and washing hides and skins,
for making the limes, the bates, and the tanning liquors, for steam boilers, and
in dyeing. For all these purposes it should be as free as possible from
impurities, but since water is the most universal solvent in Nature, it is never
found pure, but always contains mineral matter derived from the rocks and soil
through which it has flowed, as well as organic impurities from decaying
animal and vegetable matter. Associated with the latter are usually living
organisms of putrefaction (bacteria) which may affect the quality of the water
for tanning even more seriously than the mineral impurities. The purest natural
waters are those which have flowed only over hard sandstones and volcanic
rocks. Water sufficiently pure for laboratory use can only be obtained by
distillation. The steam-water from heating pipes usually contains large
quantities of dissolved iron, and often also volatile organic matters from the
oil, etc., which finds its way into the boiler. It may sometimes be made fit for
use by boiling (which precipitates the ferrous carbonate present), and
subsequent settling or filtration. The use of steam-water containing iron is a
frequent source of stains and discolorations in the tannery which more than
counterbalances the advantage of its softness.
The “hardness” of natural waters is mostly due to the salts of lime and
magnesia which they contain, which precipitate soap in the form of insoluble
stearates and oleates, which are useless for washing. It is commonly estimated
by determining the amount of a standard alcoholic soap solution which must be
added in order to produce a permanent froth on shaking. Theoretically about 12
parts of soap (sodium stearate or oleate) are destroyed by 1 part of calcium
carbonate or an equivalent quantity of other lime salts, with formation of
insoluble lime soaps (calcium stearate or oleate). Really, the reaction is much
more complicated, owing to the dissociation of the soap into free alkali and
acid-salts on solution in water. Teed[61] estimates that 1⁄3 to 1⁄2 more is required
Page 109
than the theoretical quantity, and more in hot water than cold. This uncertainty
is partially overcome by testing the soap solution against a known solution of
calcium chloride. The presence of magnesia also complicates the test and leads
to discrepant results.
[61] Journ. Soc. Chem. Ind., 1889, p. 256. Cp. also Allen, ibid. 1888, p. 795.
The methods of determining hardness originated by Hehner (see L.I.L.B., p.
19) are simpler and more accurate than the soap-test, and are to be preferred,
except for direct determination of the suitability of a water for scouring with
soap. “Degrees” of hardness in England are calculated as parts of CaCO3 per
100,000, or sometimes grains per gallon (70,000 grains).
Hardness is of two kinds, “temporary” and “permanent”; the former being
removed by boiling, while the latter is not so removed.
Temporary hardness consists of the carbonates of alkaline earths held in
solution by an excess of carbonic acid. Lime combines with 1 molecule of
carbon dioxide to form the ordinary normal carbonate (chalk), which is
practically insoluble in water. When, however, excess of carbonic acid is
present, hydric calcic carbonate (bicarbonate) which is fairly soluble is
produced. This is easily demonstrated by passing carbon dioxide into
somewhat diluted lime-water, which at first becomes turbid from precipitated
chalk, but soon clears by formation of soluble hydric carbonate. If the solution
be now boiled, the hydric carbonate is decomposed, and the excess of carbonic
acid is driven off as CO2, and the chalk again precipitated. The reactions are
represented by the following equations:—
Ca(OH)2 + CO2 = CaCO3 + OH2. (1)
CaCO3
CaCO3 + CO2 + OH2 = - (2)
H2CO3
Magnesia forms soluble double carbonates in a similar manner, but on
continued boiling gradually loses the whole of its carbonic acid, and is
precipitated as magnesium hydrate, Mg(OH)2.
One of the most important reactions in connection with temporary hardness
is that caused by the addition of calcium hydrate (slaked lime), which forms
the basis of Clark’s softening process. When an equivalent amount of lime is
added to a solution of hydric calcic carbonate, it displaces the water of the
“half-bound” carbonic acid, forming a second molecule of calcium carbonate,
which is precipitated together with that originally present, as is represented in
the following equation:—
is partially overcome by testing the soap solution against a known solution of
calcium chloride. The presence of magnesia also complicates the test and leads
to discrepant results.
[61] Journ. Soc. Chem. Ind., 1889, p. 256. Cp. also Allen, ibid. 1888, p. 795.
The methods of determining hardness originated by Hehner (see L.I.L.B., p.
19) are simpler and more accurate than the soap-test, and are to be preferred,
except for direct determination of the suitability of a water for scouring with
soap. “Degrees” of hardness in England are calculated as parts of CaCO3 per
100,000, or sometimes grains per gallon (70,000 grains).
Hardness is of two kinds, “temporary” and “permanent”; the former being
removed by boiling, while the latter is not so removed.
Temporary hardness consists of the carbonates of alkaline earths held in
solution by an excess of carbonic acid. Lime combines with 1 molecule of
carbon dioxide to form the ordinary normal carbonate (chalk), which is
practically insoluble in water. When, however, excess of carbonic acid is
present, hydric calcic carbonate (bicarbonate) which is fairly soluble is
produced. This is easily demonstrated by passing carbon dioxide into
somewhat diluted lime-water, which at first becomes turbid from precipitated
chalk, but soon clears by formation of soluble hydric carbonate. If the solution
be now boiled, the hydric carbonate is decomposed, and the excess of carbonic
acid is driven off as CO2, and the chalk again precipitated. The reactions are
represented by the following equations:—
Ca(OH)2 + CO2 = CaCO3 + OH2. (1)
CaCO3
CaCO3 + CO2 + OH2 = - (2)
H2CO3
Magnesia forms soluble double carbonates in a similar manner, but on
continued boiling gradually loses the whole of its carbonic acid, and is
precipitated as magnesium hydrate, Mg(OH)2.
One of the most important reactions in connection with temporary hardness
is that caused by the addition of calcium hydrate (slaked lime), which forms
the basis of Clark’s softening process. When an equivalent amount of lime is
added to a solution of hydric calcic carbonate, it displaces the water of the
“half-bound” carbonic acid, forming a second molecule of calcium carbonate,
which is precipitated together with that originally present, as is represented in
the following equation:—
Page 110
CaCO3
H2CO3 -+ Ca(OH)2 = 2CaCO3 + 2OH2. (3)
Hydric magnesium carbonate is also precipitated by lime, but the reaction is
somewhat different, the magnesia being removed as hydrate as follows:—
MgCO3
- H2CO3
+ 2Ca(OH)2 = 2CaCO3 + 2OH2 + Mg(OH)2. (4)
It will be noted that 2 equivalents of lime are required to precipitate 1 of
magnesia. Two molecules of sodium hydrate (NaOH) or potassium hydrate
(KOH) may be substituted for 1 of Ca(OH)2 with similar results, and in some
cases it is practically advantageous to use the former, as the sodium carbonate
formed in precipitating the temporary hardness reacts again on the permanent,
throwing down the lime and magnesia as carbonates. (See p. 101.)
Fig. 19.—Plan of Archbutt and Deeley’s Apparatus.
Larger plan (110 kB)
The use of lime for softening temporary hard waters was originally proposed
by Thomas Henry, F.R.S., of Manchester, but was first applied as a practical
process by Clark, who, after adding the requisite quantity of lime to the water
H2CO3 -+ Ca(OH)2 = 2CaCO3 + 2OH2. (3)
Hydric magnesium carbonate is also precipitated by lime, but the reaction is
somewhat different, the magnesia being removed as hydrate as follows:—
MgCO3
- H2CO3
+ 2Ca(OH)2 = 2CaCO3 + 2OH2 + Mg(OH)2. (4)
It will be noted that 2 equivalents of lime are required to precipitate 1 of
magnesia. Two molecules of sodium hydrate (NaOH) or potassium hydrate
(KOH) may be substituted for 1 of Ca(OH)2 with similar results, and in some
cases it is practically advantageous to use the former, as the sodium carbonate
formed in precipitating the temporary hardness reacts again on the permanent,
throwing down the lime and magnesia as carbonates. (See p. 101.)
Fig. 19.—Plan of Archbutt and Deeley’s Apparatus.
Larger plan (110 kB)
The use of lime for softening temporary hard waters was originally proposed
by Thomas Henry, F.R.S., of Manchester, but was first applied as a practical
process by Clark, who, after adding the requisite quantity of lime to the water
Page 111
in a mixing vat, allowed it to stand in a large tank to clear by subsidence, the
precipitated carbonate of lime taking from 6 to 12 hours to settle. The process
in its original form is a perfectly satisfactory one, except for the capacious
settling tanks which are required, which in some cases are inconvenient and
expensive. Messrs. Archbutt and Deeley[62] have patented a modification of the
Clark process, by which the time of subsidence is much shortened, and
according to which the precipitated carbonate of lime of previous operations is
allowed to remain in the tank, and the fresh charge of water and lime is mixed
up with it by means of steam-injectors, which blow in a current of air through
perforated pipes at the bottom of the tank, and at the same time very slightly
warm the water. The action goes on much more rapidly at a slightly raised
temperature than in the cold; and rather curiously, the stirred up precipitate,
instead of increasing the time of clearing, settles rapidly and carries down with
it that formed in the new operation. It is particularly suitable for treating waters
containing magnesia, from which a compound of lime and magnesia is apt to
be precipitated in a colloid form which chokes filter-cloths and will not readily
settle. After softening, the water is usually “carbonated” by passing the gases
produced by burning coke into the floating exit-pipe through which it falls, in
order to retain any remaining traces of carbonates of lime and magnesia in a
soluble form, and prevent their subsequent precipitation in the pipes. The
apparatus is made by Messrs. Mather and Platt, of Manchester, and its
arrangement is shown in Figs. 19 and 20.
[62] Journ. Soc. Chem. Ind., 1891, p. 511.
precipitated carbonate of lime taking from 6 to 12 hours to settle. The process
in its original form is a perfectly satisfactory one, except for the capacious
settling tanks which are required, which in some cases are inconvenient and
expensive. Messrs. Archbutt and Deeley[62] have patented a modification of the
Clark process, by which the time of subsidence is much shortened, and
according to which the precipitated carbonate of lime of previous operations is
allowed to remain in the tank, and the fresh charge of water and lime is mixed
up with it by means of steam-injectors, which blow in a current of air through
perforated pipes at the bottom of the tank, and at the same time very slightly
warm the water. The action goes on much more rapidly at a slightly raised
temperature than in the cold; and rather curiously, the stirred up precipitate,
instead of increasing the time of clearing, settles rapidly and carries down with
it that formed in the new operation. It is particularly suitable for treating waters
containing magnesia, from which a compound of lime and magnesia is apt to
be precipitated in a colloid form which chokes filter-cloths and will not readily
settle. After softening, the water is usually “carbonated” by passing the gases
produced by burning coke into the floating exit-pipe through which it falls, in
order to retain any remaining traces of carbonates of lime and magnesia in a
soluble form, and prevent their subsequent precipitation in the pipes. The
apparatus is made by Messrs. Mather and Platt, of Manchester, and its
arrangement is shown in Figs. 19 and 20.
[62] Journ. Soc. Chem. Ind., 1891, p. 511.
Page 112
Fig. 20.
Larger section (115 kB)
Several modifications of the Clark process have been introduced, in which
the precipitation is carried on continuously instead of intermittently. The most
important of these is the Porter-Clark, in which one portion of the water to be
softened flows through an agitator containing excess of lime, with which it
forms saturated lime-water, which is passed slowly up a cylinder where it
deposits the excess of suspended lime. The clear lime-water so produced is
mixed with a fresh portion of the water to be softened in a second cylinder also
provided with an agitator, the proportion of the two liquids being regulated by
cocks. The carbonate of lime is at once precipitated, and is removed by passage
through a filter press. This process is in successful operation on a considerable
scale at Messrs. Hodgsons’ tannery at Beverley.
Several other forms of filter have also been employed with success, and also
methods in which the treated water traverses tanks with sloping partitions on
which the carbonate of lime is deposited. The latter plan was originally
Larger section (115 kB)
Several modifications of the Clark process have been introduced, in which
the precipitation is carried on continuously instead of intermittently. The most
important of these is the Porter-Clark, in which one portion of the water to be
softened flows through an agitator containing excess of lime, with which it
forms saturated lime-water, which is passed slowly up a cylinder where it
deposits the excess of suspended lime. The clear lime-water so produced is
mixed with a fresh portion of the water to be softened in a second cylinder also
provided with an agitator, the proportion of the two liquids being regulated by
cocks. The carbonate of lime is at once precipitated, and is removed by passage
through a filter press. This process is in successful operation on a considerable
scale at Messrs. Hodgsons’ tannery at Beverley.
Several other forms of filter have also been employed with success, and also
methods in which the treated water traverses tanks with sloping partitions on
which the carbonate of lime is deposited. The latter plan was originally
Page 113
patented in France by Gaillet-Huet, and has been introduced into England by
Stanhope.
So far as is yet known, from the tanner’s point of view, it is hardly necessary
to make any distinction between lime and magnesia, either or both of which
may be considered simply as “hardness.” A hard water probably softens dried
hides more slowly than a purer water, though it is possible that the observed
difference in the time required may be due in many cases to the lower
temperature of wells from which hard water is generally derived. In the actual
“limes” the hardness of the water can have no appreciable influence, though if
sodium sulphide be used alone for unhairing, a certain waste occurs from
temporary hardness which may render it advisable to add a little lime. It is in
washing the hides free from lime that the influence of hard water is first
distinctly felt. If limy goods, after unhairing, are placed in a water with much
temporary hardness, the same action occurs as in Clark’s water-softening
process, and chalk is deposited in the surface of the hides, making them harsh
and apt to “frize” or roughen the grain in “scudding.” The common, but not
wholly satisfactory expedient is to add a little lime, or better, a few pailfuls of
lime liquor to the water before putting in the hides. The best plan is to use a
properly softened water. Permanent hardness is not injurious in this way.
Unfortunately it is not the grain alone which is injured by the use of hard
water for washing the hides, but on coming into the liquors the precipitated
bases combine with the acids and tannins, forming compounds which oxidise
and darken when exposed to the air, and which are the commonest causes of
stains and markings on all descriptions of leather. Even when goods are
drenched or bated before tanning the injury is not prevented, since the weak
organic acids which are capable of removing the lime (as such) from the hide
have little effect on the precipitated carbonate, which can only be dissolved by
the use of stronger acids. It must be noted that the same injurious effect on
limed goods is produced by free carbonic acid, which may be present even in
soft waters.
When temporarily hard waters are employed for leaching tanning materials,
the carbonic acid is displaced by the tannins, which form compounds similar to
those just mentioned, which are incapable of tanning, and darken and discolour
when exposed to the air. Though the amount of lime present in a liter of even
the hardest water is very small, yet in the aggregate of thousands of gallons
used weekly in a good-sized yard it amounts to something very considerable,
and as the molecular weight of tannins is very high, the quantity destroyed is
many times that of the lime present. This loss can be prevented (a) by the
addition of sufficient mineral acid to convert the temporary into permanent
Stanhope.
So far as is yet known, from the tanner’s point of view, it is hardly necessary
to make any distinction between lime and magnesia, either or both of which
may be considered simply as “hardness.” A hard water probably softens dried
hides more slowly than a purer water, though it is possible that the observed
difference in the time required may be due in many cases to the lower
temperature of wells from which hard water is generally derived. In the actual
“limes” the hardness of the water can have no appreciable influence, though if
sodium sulphide be used alone for unhairing, a certain waste occurs from
temporary hardness which may render it advisable to add a little lime. It is in
washing the hides free from lime that the influence of hard water is first
distinctly felt. If limy goods, after unhairing, are placed in a water with much
temporary hardness, the same action occurs as in Clark’s water-softening
process, and chalk is deposited in the surface of the hides, making them harsh
and apt to “frize” or roughen the grain in “scudding.” The common, but not
wholly satisfactory expedient is to add a little lime, or better, a few pailfuls of
lime liquor to the water before putting in the hides. The best plan is to use a
properly softened water. Permanent hardness is not injurious in this way.
Unfortunately it is not the grain alone which is injured by the use of hard
water for washing the hides, but on coming into the liquors the precipitated
bases combine with the acids and tannins, forming compounds which oxidise
and darken when exposed to the air, and which are the commonest causes of
stains and markings on all descriptions of leather. Even when goods are
drenched or bated before tanning the injury is not prevented, since the weak
organic acids which are capable of removing the lime (as such) from the hide
have little effect on the precipitated carbonate, which can only be dissolved by
the use of stronger acids. It must be noted that the same injurious effect on
limed goods is produced by free carbonic acid, which may be present even in
soft waters.
When temporarily hard waters are employed for leaching tanning materials,
the carbonic acid is displaced by the tannins, which form compounds similar to
those just mentioned, which are incapable of tanning, and darken and discolour
when exposed to the air. Though the amount of lime present in a liter of even
the hardest water is very small, yet in the aggregate of thousands of gallons
used weekly in a good-sized yard it amounts to something very considerable,
and as the molecular weight of tannins is very high, the quantity destroyed is
many times that of the lime present. This loss can be prevented (a) by the
addition of sufficient mineral acid to convert the temporary into permanent
Page 114
hardness, (b) by the use of oxalic acid, which precipitates the whole of the lime
as oxalate, or, (c) best of all, by softening the water by suitable treatment
before use. Each part of temporary hardness reckoned as CaCO3 (L.I.L.B., p.
19), requires 1·26 parts of crystallised oxalic acid or 0·98 parts of H2SO4, or
say one part of ordinary oil of vitriol of sp. gr. 1·840 per 100,000 parts of
water.
As the lime and magnesia of temporarily-hard water is thrown down by
boiling, it is deposited in steam boilers as a soft precipitate, much of which can
be blown out by suitable sludging; but if oils or fats obtain access to the boiler,
a soft, bulky, adherent deposit is formed, keeping the water from the plates,
which may become red hot, and lead to collapse or explosion. This effect is not
produced by mineral oils, which, on the contrary, tend to prevent adherence of
scale to the plates, and as suitable mineral oils are not only cheaper, but much
less injurious to the working parts of steam engines than animal or vegetable
oils or tallow, they should always be used in preference for cylinder purposes.
Water which is temporarily hard owing to calcium and magnesium
carbonates, is unsuitable for dyeing, as the carbonates react with basic dyes,
precipitating the colour-base, and so rendering a part of the dye useless.
Further, as this precipitate is deposited on the skins it causes uneven dyeing
and gives rise to spots and streaks. In dyeing with basic dyes, therefore, it is
advisable to add sufficient acetic acid to the water before use to exactly
neutralise the carbonates present. Of course this treatment is quite unnecessary
when acid dyes are employed, as acid is usually added with the dye, and with
dyewoods the presence of a little calcium salt is advantageous.
As each “degree” of total hardness represents a soap-destroying power of at
least 2 oz. of soap per 100 gallons of water, allowance must be made in making
up “fat-liquors” with soap and oil for the loss of soap due to its precipitation by
the mineral matter in the water. The sticky lime-soaps are apt to adhere to the
leather and interfere with glazing; so that it is much better to employ a soft
water.
Permanent hardness of water is generally caused by sulphates of lime and
magnesia, and more rarely by chlorides and nitrates. As none of these can be
precipitated by lime, permanent hardness cannot be removed by Clark’s
process, nor can it produce the injurious effect on limed hides which have been
attributed to temporary hardness. Neither can the lime and magnesia present
combine with the tannins if used for leaching, since they are already fixed by
stronger acids, and at most can only act injuriously by slightly lessening the
solubility of the tannins. Even this effect cannot be regarded as proved, though
it deserves further investigation.[63] Permanent hardness is therefore of little
as oxalate, or, (c) best of all, by softening the water by suitable treatment
before use. Each part of temporary hardness reckoned as CaCO3 (L.I.L.B., p.
19), requires 1·26 parts of crystallised oxalic acid or 0·98 parts of H2SO4, or
say one part of ordinary oil of vitriol of sp. gr. 1·840 per 100,000 parts of
water.
As the lime and magnesia of temporarily-hard water is thrown down by
boiling, it is deposited in steam boilers as a soft precipitate, much of which can
be blown out by suitable sludging; but if oils or fats obtain access to the boiler,
a soft, bulky, adherent deposit is formed, keeping the water from the plates,
which may become red hot, and lead to collapse or explosion. This effect is not
produced by mineral oils, which, on the contrary, tend to prevent adherence of
scale to the plates, and as suitable mineral oils are not only cheaper, but much
less injurious to the working parts of steam engines than animal or vegetable
oils or tallow, they should always be used in preference for cylinder purposes.
Water which is temporarily hard owing to calcium and magnesium
carbonates, is unsuitable for dyeing, as the carbonates react with basic dyes,
precipitating the colour-base, and so rendering a part of the dye useless.
Further, as this precipitate is deposited on the skins it causes uneven dyeing
and gives rise to spots and streaks. In dyeing with basic dyes, therefore, it is
advisable to add sufficient acetic acid to the water before use to exactly
neutralise the carbonates present. Of course this treatment is quite unnecessary
when acid dyes are employed, as acid is usually added with the dye, and with
dyewoods the presence of a little calcium salt is advantageous.
As each “degree” of total hardness represents a soap-destroying power of at
least 2 oz. of soap per 100 gallons of water, allowance must be made in making
up “fat-liquors” with soap and oil for the loss of soap due to its precipitation by
the mineral matter in the water. The sticky lime-soaps are apt to adhere to the
leather and interfere with glazing; so that it is much better to employ a soft
water.
Permanent hardness of water is generally caused by sulphates of lime and
magnesia, and more rarely by chlorides and nitrates. As none of these can be
precipitated by lime, permanent hardness cannot be removed by Clark’s
process, nor can it produce the injurious effect on limed hides which have been
attributed to temporary hardness. Neither can the lime and magnesia present
combine with the tannins if used for leaching, since they are already fixed by
stronger acids, and at most can only act injuriously by slightly lessening the
solubility of the tannins. Even this effect cannot be regarded as proved, though
it deserves further investigation.[63] Permanent hardness is therefore of little
Page 115
moment as regards the ordinary uses of the tannery, though it has considerable
influence in some of the processes of dyeing, and acts very injuriously where
soap is used for scouring, as in the washing of sheep-skins for wool mats, since
each part of lime reckoned as carbonate destroys at least twelve parts of pure
soap (sodium stearate or oleate), producing a sticky and insoluble lime-soap
which adheres to the fibre. In sole-leather tanning, permanent hardness is
sometimes advantageous, especially if it be due to calcium and magnesium
sulphates, and Vignon recommended that sulphuric acid should be added to the
water before use in quantity sufficient to exactly neutralise the carbonates
which cause temporary hardness, as magnesium and calcium sulphates are not
injurious, but tend to plump the hides. It must be remembered, however, that
the carbonic acid liberated may still have prejudicial effects on limed hides.
influence in some of the processes of dyeing, and acts very injuriously where
soap is used for scouring, as in the washing of sheep-skins for wool mats, since
each part of lime reckoned as carbonate destroys at least twelve parts of pure
soap (sodium stearate or oleate), producing a sticky and insoluble lime-soap
which adheres to the fibre. In sole-leather tanning, permanent hardness is
sometimes advantageous, especially if it be due to calcium and magnesium
sulphates, and Vignon recommended that sulphuric acid should be added to the
water before use in quantity sufficient to exactly neutralise the carbonates
which cause temporary hardness, as magnesium and calcium sulphates are not
injurious, but tend to plump the hides. It must be remembered, however, that
the carbonic acid liberated may still have prejudicial effects on limed hides.
Page 116
[63] Recent investigations by Nihoul (‘Influence de la nature de l’eau sur l’extraction des
matières tannantes,’ Bulletin de la Bourse aux Cuirs de Liège, Sept. 1901) on the
tanning waters of Belgium seem to show that permanent hardness is more injurious in
the extraction of tannin than has generally been supposed.
Permanent hardness is most objectionable in waters employed for boiler-
feeding, and calcium sulphate is especially so, as it becomes nearly
insoluble in water at 150° C. or 55 lb. steam-pressure, and is deposited on
the plates as a hard crystalline scale which has to be chipped off with a
hammer. Where many boilers have to be worked with a hard water, it is
much the most satisfactory to soften the water with caustic soda, or with
lime and soda together before it comes into the boiler, but in cases where
the plant required would be too costly, boiler-compositions are sometimes
used with good effect, though considerable caution is advisable, since some
of them affect the plates injuriously. The active constituent of many boiler-
compositions is soda-ash or sodium carbonate, which acts by double
decomposition with the calcium sulphate, forming sodium sulphate, and
precipitating calcium carbonate as a sediment which is easily washed out.
Most tanning materials, and even spent tan liquors, will prevent or lessen
incrustation if mixed with the feed water, but sometimes corrode the plates
if used too freely. This danger is lessened if they are used in conjunction
with soda. Heavy mineral oils, either introduced in small quantity with the
feed water, or painted on the sides of the boiler when cleaned, are useful in
preventing the formation of a coherent scale.
The removal of permanent hardness from water is easily effected in most
of the forms of apparatus employed for the softening of water by lime, by
using a calculated quantity of sodium carbonate in addition. The reaction is
represented in the case of calcium sulphate by the following equation—
CaSO4 + Na2CO3 = CaCO3 + Na2SO4.
The conversion of magnesium sulphate into carbonate may be similarly
effected, but as the latter is somewhat soluble, an additional equivalent of
lime must be used to precipitate it as hydrate. Magnesium salts, from their
solubility, do not cause scale on boilers (though the chloride is apt to
produce corrosion), but they are equally destructive of soap with the
calcium salts. Caustic soda will remove temporary hardness, and after
becoming converted into carbonate will further react on any permanent
hardness present; and its use is therefore sometimes convenient in small
matières tannantes,’ Bulletin de la Bourse aux Cuirs de Liège, Sept. 1901) on the
tanning waters of Belgium seem to show that permanent hardness is more injurious in
the extraction of tannin than has generally been supposed.
Permanent hardness is most objectionable in waters employed for boiler-
feeding, and calcium sulphate is especially so, as it becomes nearly
insoluble in water at 150° C. or 55 lb. steam-pressure, and is deposited on
the plates as a hard crystalline scale which has to be chipped off with a
hammer. Where many boilers have to be worked with a hard water, it is
much the most satisfactory to soften the water with caustic soda, or with
lime and soda together before it comes into the boiler, but in cases where
the plant required would be too costly, boiler-compositions are sometimes
used with good effect, though considerable caution is advisable, since some
of them affect the plates injuriously. The active constituent of many boiler-
compositions is soda-ash or sodium carbonate, which acts by double
decomposition with the calcium sulphate, forming sodium sulphate, and
precipitating calcium carbonate as a sediment which is easily washed out.
Most tanning materials, and even spent tan liquors, will prevent or lessen
incrustation if mixed with the feed water, but sometimes corrode the plates
if used too freely. This danger is lessened if they are used in conjunction
with soda. Heavy mineral oils, either introduced in small quantity with the
feed water, or painted on the sides of the boiler when cleaned, are useful in
preventing the formation of a coherent scale.
The removal of permanent hardness from water is easily effected in most
of the forms of apparatus employed for the softening of water by lime, by
using a calculated quantity of sodium carbonate in addition. The reaction is
represented in the case of calcium sulphate by the following equation—
CaSO4 + Na2CO3 = CaCO3 + Na2SO4.
The conversion of magnesium sulphate into carbonate may be similarly
effected, but as the latter is somewhat soluble, an additional equivalent of
lime must be used to precipitate it as hydrate. Magnesium salts, from their
solubility, do not cause scale on boilers (though the chloride is apt to
produce corrosion), but they are equally destructive of soap with the
calcium salts. Caustic soda will remove temporary hardness, and after
becoming converted into carbonate will further react on any permanent
hardness present; and its use is therefore sometimes convenient in small
Page 117
softening plants, but it is not more effective, and considerably more costly
than a suitable mixture of lime and sodium carbonate. Even with these,
Archbutt states that the cost of softening permanent hardness is about ten
times as great as that of removing temporary hardness with lime only.[64]
[64] Proceedings of Inst. of Mech. Engineers, 1898, pp. 404-54, in which much valuable
information on water-softening is given.
As regards the influence of other impurities, our knowledge is far from
complete, but the following are the most important matters likely to be
present.
Mud under any circumstances is objectionable. It frequently contains
organic slime and organisms which encourage the putrefaction of hides
placed in it to wash or soften. It also almost invariably contains iron as one
of its constituents, and hence stains leather and gives dark coloured liquors.
It is not easily removed by filtration, as large filter-beds are expensive and
difficult to keep in order, and much space is required to clear water by
subsidence. Some mechanical filter which can be easily cleaned, and used
under pressure, offers the best chance of success. The Pulsometer Company
make one consisting of sponge tightly packed below a perforated piston. To
cleanse the filter a stream of water is passed the reverse way, and the piston
raised and worked up and down, either by hand or power, so as to loosen
and knead the sponge. Filter-presses, in which cloths, or in some cases sand,
are used as the filtering medium, are also well adapted for the purpose. If a
water be softened by Clark’s or other process the precipitated chalk carries
down the mud with it, together with most of the organisms.
Iron is always an objectionable impurity in the tannery, though it is less
injurious to the quality than the appearance of the leather produced, and
indeed German sole-leather tanners frequently put old iron in the handlers
to darken the colour of the leather, and apparently, if not really, to quicken
the tannage. It must not be present in waters used for dyeing. Iron oxide is
frequently present as a mud merely, and in this case can be removed by
filtration. It is rarely in solution in any other form than that of acid
carbonate, since sulphate or chloride could not exist in presence of
bicarbonate of lime. In this form, iron is precipitated at once by boiling or
on the addition of lime, like the temporary hardness due to other bases, in
the form of ferric hydrate, and more slowly by oxidation on exposure to the
air. The mud produced by softening waters which contain iron must be
completely removed by filtration, or subsidence, before the water is used
than a suitable mixture of lime and sodium carbonate. Even with these,
Archbutt states that the cost of softening permanent hardness is about ten
times as great as that of removing temporary hardness with lime only.[64]
[64] Proceedings of Inst. of Mech. Engineers, 1898, pp. 404-54, in which much valuable
information on water-softening is given.
As regards the influence of other impurities, our knowledge is far from
complete, but the following are the most important matters likely to be
present.
Mud under any circumstances is objectionable. It frequently contains
organic slime and organisms which encourage the putrefaction of hides
placed in it to wash or soften. It also almost invariably contains iron as one
of its constituents, and hence stains leather and gives dark coloured liquors.
It is not easily removed by filtration, as large filter-beds are expensive and
difficult to keep in order, and much space is required to clear water by
subsidence. Some mechanical filter which can be easily cleaned, and used
under pressure, offers the best chance of success. The Pulsometer Company
make one consisting of sponge tightly packed below a perforated piston. To
cleanse the filter a stream of water is passed the reverse way, and the piston
raised and worked up and down, either by hand or power, so as to loosen
and knead the sponge. Filter-presses, in which cloths, or in some cases sand,
are used as the filtering medium, are also well adapted for the purpose. If a
water be softened by Clark’s or other process the precipitated chalk carries
down the mud with it, together with most of the organisms.
Iron is always an objectionable impurity in the tannery, though it is less
injurious to the quality than the appearance of the leather produced, and
indeed German sole-leather tanners frequently put old iron in the handlers
to darken the colour of the leather, and apparently, if not really, to quicken
the tannage. It must not be present in waters used for dyeing. Iron oxide is
frequently present as a mud merely, and in this case can be removed by
filtration. It is rarely in solution in any other form than that of acid
carbonate, since sulphate or chloride could not exist in presence of
bicarbonate of lime. In this form, iron is precipitated at once by boiling or
on the addition of lime, like the temporary hardness due to other bases, in
the form of ferric hydrate, and more slowly by oxidation on exposure to the
air. The mud produced by softening waters which contain iron must be
completely removed by filtration, or subsidence, before the water is used
Page 118
for leaching, or the iron will redissolve in the acids of the liquors. Iron is
not perceptibly injurious in the limes, but in the bates and wash-pits
sometimes causes stains, which are scarcely visible till blackened by the
tanning liquors. In presence of sulphur (from sulphide of sodium or the
decomposition of sulphates by the sulphur-bacteria nearly always present in
bates and soaks), the stains become bluish or greenish black, and a black
deposit is frequently produced on the sides of the pit, in which the threads
of sulphur-bacteria (Thiothrix) can often be recognised by the microscope.
As ferric salts not only combine with the tannins, but are themselves
tanning agents (see p. 198), they are rapidly absorbed by leather, and iron is
always present in leather ash. (For detection and estimation see L.I.L.B., p.
218.)
Alumina, except as clay, is rarely present in waters, and probably
harmless in any water likely to be used in tanning.
Soda is sometimes present in considerable amount, as sulphate, chloride,
or carbonate. The sulphate is probably inoperative. The chloride, if present
in material quantities, prevents plumping, and may be the cause of thin and
soft leather, and in large amounts will greatly impede the proper exhaustion
of many tanning materials. Sodium carbonate is sometimes present in
considerable quantities, as in some of the waters of the Leeds district. It
may coexist with temporary hardness, and produces similar injurious
effects. Waters in which it is present cannot have any real permanent
hardness. It may be neutralised by the very cautious addition of an acid; or
by admixture of a permanent-hard water. It tends to increased plumping in
the limes, but neutralises the free acids of the tan-liquors which are
necessary in sole-leather tanning.
Copper, lead, and other metallic bases are not likely to be present in any
waters used for tanning in quantities sufficient to be injurious.
Sulphuric acid rarely occurs free in water, and then only in such traces as
would be harmless for tanning, though possibly injurious to steam boilers.
As sulphates it is most common. Alkaline sulphates are not known to have
any deleterious action. The sulphates of lime and magnesia are the principal
cause of permanent hardness, q.v. Iron sulphate is sometimes found in
colliery waters.
Nitrates and nitrites in water are usually the result of “previous” sewage
contamination, and are only important as an indication of the possible
presence of the putrefactive ferments, and are of little moment in waters
not perceptibly injurious in the limes, but in the bates and wash-pits
sometimes causes stains, which are scarcely visible till blackened by the
tanning liquors. In presence of sulphur (from sulphide of sodium or the
decomposition of sulphates by the sulphur-bacteria nearly always present in
bates and soaks), the stains become bluish or greenish black, and a black
deposit is frequently produced on the sides of the pit, in which the threads
of sulphur-bacteria (Thiothrix) can often be recognised by the microscope.
As ferric salts not only combine with the tannins, but are themselves
tanning agents (see p. 198), they are rapidly absorbed by leather, and iron is
always present in leather ash. (For detection and estimation see L.I.L.B., p.
218.)
Alumina, except as clay, is rarely present in waters, and probably
harmless in any water likely to be used in tanning.
Soda is sometimes present in considerable amount, as sulphate, chloride,
or carbonate. The sulphate is probably inoperative. The chloride, if present
in material quantities, prevents plumping, and may be the cause of thin and
soft leather, and in large amounts will greatly impede the proper exhaustion
of many tanning materials. Sodium carbonate is sometimes present in
considerable quantities, as in some of the waters of the Leeds district. It
may coexist with temporary hardness, and produces similar injurious
effects. Waters in which it is present cannot have any real permanent
hardness. It may be neutralised by the very cautious addition of an acid; or
by admixture of a permanent-hard water. It tends to increased plumping in
the limes, but neutralises the free acids of the tan-liquors which are
necessary in sole-leather tanning.
Copper, lead, and other metallic bases are not likely to be present in any
waters used for tanning in quantities sufficient to be injurious.
Sulphuric acid rarely occurs free in water, and then only in such traces as
would be harmless for tanning, though possibly injurious to steam boilers.
As sulphates it is most common. Alkaline sulphates are not known to have
any deleterious action. The sulphates of lime and magnesia are the principal
cause of permanent hardness, q.v. Iron sulphate is sometimes found in
colliery waters.
Nitrates and nitrites in water are usually the result of “previous” sewage
contamination, and are only important as an indication of the possible
presence of the putrefactive ferments, and are of little moment in waters
Page 119
only used for manufacturing purposes, while they seem to be even useful in
promoting the “working” of bran drenches, by supplying the nitrogen
required by the ferment.
Chlorine is seldom or never present in water in the free state, but only in
the form of chlorides, most frequently of sodium chloride (common salt),
the effect of which has been referred to above, and also at p. 88. The action
of other chlorides is probably similar as regards the swelling of hide.
Magnesium chloride is very objectionable as a constituent of boiler-waters,
as it liberates hydrochloric acid at high temperatures, and corrodes the
plates at the surface of the water. This injury can be prevented by addition
of soda.
Carbonic acid has been referred to under temporary hardness. Its
presence in the free state is a matter of some importance to the tanner (see
p. 99).
Silicic acid in a soluble form is present in some waters in considerable
quantity. Such waters are said to harden leather, but of this the writer has no
personal experience.
Few accurate researches have been made on the effect of the impurities
of water on tanning,[65] and though, from what has already been said, it will
be seen that they are not without effect it is probable that in many cases the
water is blamed for troubles which are simply the result of mismanagement,
and credited with virtues which are really due to careful and skilful
manufacture.
[65] See Nihoul, ‘Influence de l’eau sur l’extraction des matières tannantes,’ Bulletin de
la Bourse aux Cuirs de Liège, Sept. 1901.
The hardness of water, and the dissolved carbonic acid which it contains,
are, together with its temperature, the principal factors which determine
whether a hide will plump or fall in it. Almost the only accurate
investigation of this point has been made by W. Eitner.[66] He placed pieces
of hide, unhaired by sweating, and quite flat and fallen, in water for four
days at a temperature of 46° F. (8° C.), with the following results:—
1. In distilled water Scarcely at all plumped.
2. „ water saturated with CO2 Well plumped.
3. „ „ with lime bicarbonate, 20° German scale of hardness Tolerably plump.
4. „ „ „ magnesia bicarbonate, 20° do. „ „
5. „ „ „ lime sulphate 20° do. Well plumped.
6. „ „ „ magnesia sulphate, 20° do Best plumped.
promoting the “working” of bran drenches, by supplying the nitrogen
required by the ferment.
Chlorine is seldom or never present in water in the free state, but only in
the form of chlorides, most frequently of sodium chloride (common salt),
the effect of which has been referred to above, and also at p. 88. The action
of other chlorides is probably similar as regards the swelling of hide.
Magnesium chloride is very objectionable as a constituent of boiler-waters,
as it liberates hydrochloric acid at high temperatures, and corrodes the
plates at the surface of the water. This injury can be prevented by addition
of soda.
Carbonic acid has been referred to under temporary hardness. Its
presence in the free state is a matter of some importance to the tanner (see
p. 99).
Silicic acid in a soluble form is present in some waters in considerable
quantity. Such waters are said to harden leather, but of this the writer has no
personal experience.
Few accurate researches have been made on the effect of the impurities
of water on tanning,[65] and though, from what has already been said, it will
be seen that they are not without effect it is probable that in many cases the
water is blamed for troubles which are simply the result of mismanagement,
and credited with virtues which are really due to careful and skilful
manufacture.
[65] See Nihoul, ‘Influence de l’eau sur l’extraction des matières tannantes,’ Bulletin de
la Bourse aux Cuirs de Liège, Sept. 1901.
The hardness of water, and the dissolved carbonic acid which it contains,
are, together with its temperature, the principal factors which determine
whether a hide will plump or fall in it. Almost the only accurate
investigation of this point has been made by W. Eitner.[66] He placed pieces
of hide, unhaired by sweating, and quite flat and fallen, in water for four
days at a temperature of 46° F. (8° C.), with the following results:—
1. In distilled water Scarcely at all plumped.
2. „ water saturated with CO2 Well plumped.
3. „ „ with lime bicarbonate, 20° German scale of hardness Tolerably plump.
4. „ „ „ magnesia bicarbonate, 20° do. „ „
5. „ „ „ lime sulphate 20° do. Well plumped.
6. „ „ „ magnesia sulphate, 20° do Best plumped.
Page 120
7. „ „ „ magnesium chloride, 20° do. Not at all plumped.
8. „ „ „ common salt, 20° do. „ „
(1 German degree of hardness corresponds to 1 of CaO in 100,000.)
[66] Gerber, iii. (1877) p. 183.
The peculiarities which were shown by the hide pieces on removal from
the water were maintained throughout the tanning, which was conducted in
imitation of the German method, the hide being swollen and coloured
through in weak birch-bark liquors, made with distilled water and acidified
in each case with equal quantities of lactic acid, and finally laid away, till
tanned, in a mixture of oak bark and valonia. No. 6, from magnesium
sulphate, was the best; then No. 2; No. 3 was less good, but all the pieces
from 1 to 6 were firm, close and of good substance and texture, No. 1
having swelled well in the sour liquor. On the other hand, 7 and 8 scarcely
swelled in liquor, but remained flat throughout, and were looser, thinner and
of finer fibre. From this experiment it is clear that while sulphates and
carbonates exert a favourable influence on plumping, chlorides do the
reverse, as they themselves not only do not plump, but they place the hides
in an unfavourable condition for the plumping action of acids in the liquors.
These experiments are quite borne out by the writer’s experience in
practice. The water at the Lowlights Tannery, which in dry weather was
mostly obtained from beds of what was originally sea-sand, and which
consequently contained a very abnormal proportion of chlorides (up to 68
pts. NaCl per 100,000), required special and very careful management to
make thick leather, notwithstanding the fact that it contained a considerable
quantity of calcium and magnesium sulphates. These facts also indicate the
importance of the thorough removal of salt from hides intended for sole-
leather. Plumping is not a desirable thing in leather intended for dressing
purposes, and it is possible that the use of a small percentage of salt in the
liquors or wash waters might in some cases enable bating to be dispensed
with. Like a bate, salt would dissolve a small proportion of hide substance
(see p. 65). There is no practicable means of removing chlorides from
water, but Eitner suggests the addition of a small quantity of sulphuric acid
to water containing much temporary hardness (bicarbonates), in order to
convert it into permanent hardness (sulphates), which, as stated above,
plumps better. The amount required may be calculated from an acidimetric
determination of temporary hardness (see L.I.L.B., p. 19). A simple but not
very accurate guide, is to add enough acid to purple, but not to redden
8. „ „ „ common salt, 20° do. „ „
(1 German degree of hardness corresponds to 1 of CaO in 100,000.)
[66] Gerber, iii. (1877) p. 183.
The peculiarities which were shown by the hide pieces on removal from
the water were maintained throughout the tanning, which was conducted in
imitation of the German method, the hide being swollen and coloured
through in weak birch-bark liquors, made with distilled water and acidified
in each case with equal quantities of lactic acid, and finally laid away, till
tanned, in a mixture of oak bark and valonia. No. 6, from magnesium
sulphate, was the best; then No. 2; No. 3 was less good, but all the pieces
from 1 to 6 were firm, close and of good substance and texture, No. 1
having swelled well in the sour liquor. On the other hand, 7 and 8 scarcely
swelled in liquor, but remained flat throughout, and were looser, thinner and
of finer fibre. From this experiment it is clear that while sulphates and
carbonates exert a favourable influence on plumping, chlorides do the
reverse, as they themselves not only do not plump, but they place the hides
in an unfavourable condition for the plumping action of acids in the liquors.
These experiments are quite borne out by the writer’s experience in
practice. The water at the Lowlights Tannery, which in dry weather was
mostly obtained from beds of what was originally sea-sand, and which
consequently contained a very abnormal proportion of chlorides (up to 68
pts. NaCl per 100,000), required special and very careful management to
make thick leather, notwithstanding the fact that it contained a considerable
quantity of calcium and magnesium sulphates. These facts also indicate the
importance of the thorough removal of salt from hides intended for sole-
leather. Plumping is not a desirable thing in leather intended for dressing
purposes, and it is possible that the use of a small percentage of salt in the
liquors or wash waters might in some cases enable bating to be dispensed
with. Like a bate, salt would dissolve a small proportion of hide substance
(see p. 65). There is no practicable means of removing chlorides from
water, but Eitner suggests the addition of a small quantity of sulphuric acid
to water containing much temporary hardness (bicarbonates), in order to
convert it into permanent hardness (sulphates), which, as stated above,
plumps better. The amount required may be calculated from an acidimetric
determination of temporary hardness (see L.I.L.B., p. 19). A simple but not
very accurate guide, is to add enough acid to purple, but not to redden
Page 121
litmus paper even after moving the latter about in the water for some
minutes. In practice the acid must of course be very thoroughly mixed with
the water by stirring and plunging. It must be borne in mind that Eitner’s
experiment was on sweated hides, and that with limed hide, which is kept
plump by the dissolved lime retained in the hide, different results as regards
carbonic acid and bicarbonates would be obtained. Both these would
convert the lime in the hide into chalk, which is insoluble and inert, and the
hide would fall, at any rate when the lime was completely carbonated, while
hides would remain plumpest in waters most free from substances capable
of neutralising lime. From this we may conclude, what may be a priori
expected, that the purer the water, the plumper limed hides remain in it. In
soft but peaty waters, hides fall rapidly, from the neutralisation of the lime
by the weak organic acids of the peat. Such waters are dangerous for
domestic use from their solvent action on lead, but this danger can be
entirely removed by storing the water in limestone reservoirs, or allowing it
to flow slowly through a limestone culvert before use. In some towns in the
north of England a small quantity of lime is added so as to neutralise the
water as it leaves the reservoir and before it enters the mains.
Wherever the conditions of putrefaction or decaying organic matter are
present, as in a bate, hides fall rapidly, and in extreme cases even the
presence of the stronger acids will not maintain plumpness. Eitner mentions
the case of a stream at Vissoko in Bosnia, which was in special repute
among the tanners from its power of pulling down hides rapidly, and which
took its rise in a common on which the pigs of the town were pastured. The
causes of this action are no doubt due to the products of putrefaction, but
are somewhat obscure. Bacteria present in water are a frequent source of
injury in the soaks, and probably in other stages of the tanning process.
Rain water and the water of streams in mountain districts of hard igneous
rock are generally nearly free from mineral constituents. This is the case
with the Glasgow water from Loch Katrine, and the Thirlmere water which
supplies Manchester. Such water, if cold enough, and free from mud and
organic impurity, is the best for almost every purpose in the tannery. Most
river-water contains material quantities of mineral matter, though it is
usually softer than that of springs or wells.
For further details as to the chemical examination of water, and the
methods of determining the amounts of its different constituents, see
L.I.L.B., pp. 18 et seq.
minutes. In practice the acid must of course be very thoroughly mixed with
the water by stirring and plunging. It must be borne in mind that Eitner’s
experiment was on sweated hides, and that with limed hide, which is kept
plump by the dissolved lime retained in the hide, different results as regards
carbonic acid and bicarbonates would be obtained. Both these would
convert the lime in the hide into chalk, which is insoluble and inert, and the
hide would fall, at any rate when the lime was completely carbonated, while
hides would remain plumpest in waters most free from substances capable
of neutralising lime. From this we may conclude, what may be a priori
expected, that the purer the water, the plumper limed hides remain in it. In
soft but peaty waters, hides fall rapidly, from the neutralisation of the lime
by the weak organic acids of the peat. Such waters are dangerous for
domestic use from their solvent action on lead, but this danger can be
entirely removed by storing the water in limestone reservoirs, or allowing it
to flow slowly through a limestone culvert before use. In some towns in the
north of England a small quantity of lime is added so as to neutralise the
water as it leaves the reservoir and before it enters the mains.
Wherever the conditions of putrefaction or decaying organic matter are
present, as in a bate, hides fall rapidly, and in extreme cases even the
presence of the stronger acids will not maintain plumpness. Eitner mentions
the case of a stream at Vissoko in Bosnia, which was in special repute
among the tanners from its power of pulling down hides rapidly, and which
took its rise in a common on which the pigs of the town were pastured. The
causes of this action are no doubt due to the products of putrefaction, but
are somewhat obscure. Bacteria present in water are a frequent source of
injury in the soaks, and probably in other stages of the tanning process.
Rain water and the water of streams in mountain districts of hard igneous
rock are generally nearly free from mineral constituents. This is the case
with the Glasgow water from Loch Katrine, and the Thirlmere water which
supplies Manchester. Such water, if cold enough, and free from mud and
organic impurity, is the best for almost every purpose in the tannery. Most
river-water contains material quantities of mineral matter, though it is
usually softer than that of springs or wells.
For further details as to the chemical examination of water, and the
methods of determining the amounts of its different constituents, see
L.I.L.B., pp. 18 et seq.
Page 122
Page 123
CHAPTER XI.
SOAKING AND SOFTENING OF HIDES AND SKINS.
As has been explained in the last chapter, hides and skins come into the
hands of the tanner either uncured (“green”), as they are taken off the
animal, preserved with salt or some other antiseptic, dried, or “drysalted” in
which both methods are combined. His object in each case is to remove
blood and dirt, and to restore the hide to its soft and natural condition; but
the treatment required varies much with the state of the hides.
Fresh hides merely require cleansing from blood and dirt. This is
necessary because the blood causes bad colour, and both blood, lymph and
adhering dung are sources of putrefaction, which ultimately attacks the
grain and fibrous structure of the hide. Hence washed hides keep better than
unwashed. Cold water is most desirable, as checking putrefaction. If the
water is much over 10° C., or if it is charged with organic matter and
ferment-germs; or if, as is too generally the case, the hides are in a partially
putrid state when received, the time of soaking must be reduced as much as
possible, and it may be necessary to sterilise the water with carbolic acid or
creolin (pp. 26, 28). In such cases the use of a wash-wheel, or tumbler, is
very desirable, rapidly cleansing the hides and removing adhering dung,
which interferes with the liming, and is a serious cause of damaged grain.
The American pattern of wash-wheel shown in Fig. 21 is very suitable for
the purpose. In no case is it desirable to allow green hides to lie for more
than a few hours in water; and unwise treatment at this time is the cause of
many troubles, which are only detected at later stages, and which are very
difficult to trace to their source. “Weak grain,” in which the hyaline layer
(p. 50) is destroyed, and which tans a whitish colour; “pricking,” or
perforation of the grain with small pinholes, which may go on to “pitting”
with larger holes, and a general weakening of fibre, with softening and
needless loss of weight, are among these results. An instructive instance
may be quoted. A large tanner found that his curried leather was affected
with small spots and rings of darker colour, which rendered it quite unfit for
staining, and which reappeared even when the leather was buffed. When
SOAKING AND SOFTENING OF HIDES AND SKINS.
As has been explained in the last chapter, hides and skins come into the
hands of the tanner either uncured (“green”), as they are taken off the
animal, preserved with salt or some other antiseptic, dried, or “drysalted” in
which both methods are combined. His object in each case is to remove
blood and dirt, and to restore the hide to its soft and natural condition; but
the treatment required varies much with the state of the hides.
Fresh hides merely require cleansing from blood and dirt. This is
necessary because the blood causes bad colour, and both blood, lymph and
adhering dung are sources of putrefaction, which ultimately attacks the
grain and fibrous structure of the hide. Hence washed hides keep better than
unwashed. Cold water is most desirable, as checking putrefaction. If the
water is much over 10° C., or if it is charged with organic matter and
ferment-germs; or if, as is too generally the case, the hides are in a partially
putrid state when received, the time of soaking must be reduced as much as
possible, and it may be necessary to sterilise the water with carbolic acid or
creolin (pp. 26, 28). In such cases the use of a wash-wheel, or tumbler, is
very desirable, rapidly cleansing the hides and removing adhering dung,
which interferes with the liming, and is a serious cause of damaged grain.
The American pattern of wash-wheel shown in Fig. 21 is very suitable for
the purpose. In no case is it desirable to allow green hides to lie for more
than a few hours in water; and unwise treatment at this time is the cause of
many troubles, which are only detected at later stages, and which are very
difficult to trace to their source. “Weak grain,” in which the hyaline layer
(p. 50) is destroyed, and which tans a whitish colour; “pricking,” or
perforation of the grain with small pinholes, which may go on to “pitting”
with larger holes, and a general weakening of fibre, with softening and
needless loss of weight, are among these results. An instructive instance
may be quoted. A large tanner found that his curried leather was affected
with small spots and rings of darker colour, which rendered it quite unfit for
staining, and which reappeared even when the leather was buffed. When
Page 124
finished as black grain, these spots had a tendency to “spue,” or rise as little
pimples of resinous matter. Before the leather was stuffed no defect was
noticeable to the eye, but either then, or on stripping the grease by a solvent,
they could be seen under the microscope as lighter patches of open and
porous grain which absorbed more than their share of fat. During the
tanning process they could hardly be detected, but in the first colouring they
appeared for a few hours as blackish specks almost exactly like those
caused by particles of iron or iron-rust. By careful observation they were
traced back to the limes; specimens of the limed hide were submitted to
Director Eitner, who identified the defect as “Stippen,” caused by a species
of bacteria, which cannot subsist in limes, and which therefore must have
been in the soaks. These, which had been somewhat neglected from
pressure of work, were cleaned out and sterilised with creolin solution, and
the mischief ceased. It is worth noting that the tanner dated the beginning of
the trouble from the soaking of some “Spanish” horse-hides, which may
have introduced the infection. Several very similar cases have come under
the writer’s notice.
It is not absolutely necessary to soak fresh hides or skins at all before
liming, and where the water is scarce or unfavourable, or the skins tainted
or “slipping” hair, it is best to pass straight into a weak lime. In this case the
limes must be worked in shifts (see p. 131) and the whole of the oldest
liquor run away and the hides rapidly changed into a fresh lime, or the limes
will become so charged with organic matter and bacteria that the hides will
cease to plump, and may even putrefy.
Salted hides and skins require more soaking and more thorough washing
than fresh ones, as it is not only necessary to remove the salt, but to soften
and plump the fibre which has been dehydrated and contracted by salting. If
goods with salt in them are taken into limes, they will not plump properly,
[67] and creases and wrinkles (drawn grain) are formed which no after-
treatment will remove. This is especially important in sole leather. In
deciding on a method, we must bear in mind that salt is easily soluble, and
diffuses rapidly into water or weaker solutions, and that weak salt solutions
tend to prevent the plumping of the fibre, while those of about 10 per cent.
have considerable power of dissolving the cementing matter of the fibres (p.
65) and so lessening weight and firmness. It may also be noted that though
salt is not a true disinfectant (p. 22), salted hides are much less prone to
pimples of resinous matter. Before the leather was stuffed no defect was
noticeable to the eye, but either then, or on stripping the grease by a solvent,
they could be seen under the microscope as lighter patches of open and
porous grain which absorbed more than their share of fat. During the
tanning process they could hardly be detected, but in the first colouring they
appeared for a few hours as blackish specks almost exactly like those
caused by particles of iron or iron-rust. By careful observation they were
traced back to the limes; specimens of the limed hide were submitted to
Director Eitner, who identified the defect as “Stippen,” caused by a species
of bacteria, which cannot subsist in limes, and which therefore must have
been in the soaks. These, which had been somewhat neglected from
pressure of work, were cleaned out and sterilised with creolin solution, and
the mischief ceased. It is worth noting that the tanner dated the beginning of
the trouble from the soaking of some “Spanish” horse-hides, which may
have introduced the infection. Several very similar cases have come under
the writer’s notice.
It is not absolutely necessary to soak fresh hides or skins at all before
liming, and where the water is scarce or unfavourable, or the skins tainted
or “slipping” hair, it is best to pass straight into a weak lime. In this case the
limes must be worked in shifts (see p. 131) and the whole of the oldest
liquor run away and the hides rapidly changed into a fresh lime, or the limes
will become so charged with organic matter and bacteria that the hides will
cease to plump, and may even putrefy.
Salted hides and skins require more soaking and more thorough washing
than fresh ones, as it is not only necessary to remove the salt, but to soften
and plump the fibre which has been dehydrated and contracted by salting. If
goods with salt in them are taken into limes, they will not plump properly,
[67] and creases and wrinkles (drawn grain) are formed which no after-
treatment will remove. This is especially important in sole leather. In
deciding on a method, we must bear in mind that salt is easily soluble, and
diffuses rapidly into water or weaker solutions, and that weak salt solutions
tend to prevent the plumping of the fibre, while those of about 10 per cent.
have considerable power of dissolving the cementing matter of the fibres (p.
65) and so lessening weight and firmness. It may also be noted that though
salt is not a true disinfectant (p. 22), salted hides are much less prone to
Page 125
putrefaction than fresh ones, and therefore a longer soaking may be safely
given.
[67] Experiments mentioned on p. 89 throw some doubt on the power of salt to prevent
plumping in the limes, though the opinion in the text is generally held by tanners.
These conditions point to the desirability of free exposure to water,
attained by suspending, handling frequently, or tumbling, and repeated
changes to remove the salt. The degree of removal of salt is easily
determined by the estimation of Cl in the last wash-water (L.I.L.B., p. 18).
American tanners universally soak wet-salted hides three or four days with
as many changes of water, and frequently finish by a few minutes in a
wash-wheel. Any washing tumbler may be used; but the cheap and simple
construction of the American wash-wheel will be easily understood from
Fig. 21. The sides are open, so that hides can be put in or removed between
the spokes. The rim of the wheel is generally perforated, for the escape of
water which is supplied by a pipe passing through the axis; and the wheel is
often driven by a chain or rope round its circumference. No severe
mechanical treatment, such as “stocking,” is necessary or desirable for
green or salted hides.
Dry and dry-salted hides require much longer soaking than wet-salted,
the amount naturally depending on the thickness of the hide and the
character of drying. Even thin skins when strongly dried require
considerable time to soften and swell the fibres, although they soon become
wet-through and flexible. Many different methods of soaking have been
employed. Sometimes hides are suspended in running water; sometimes
laid in soaks which may be either renewed, or allowed to putrefy;
sometimes in water to which salt, borax or carbolic acid has been added, to
prevent putrefaction; and more recently weak solutions of caustic soda,
sulphide of sodium or sulphurous acid have been used with much success.
given.
[67] Experiments mentioned on p. 89 throw some doubt on the power of salt to prevent
plumping in the limes, though the opinion in the text is generally held by tanners.
These conditions point to the desirability of free exposure to water,
attained by suspending, handling frequently, or tumbling, and repeated
changes to remove the salt. The degree of removal of salt is easily
determined by the estimation of Cl in the last wash-water (L.I.L.B., p. 18).
American tanners universally soak wet-salted hides three or four days with
as many changes of water, and frequently finish by a few minutes in a
wash-wheel. Any washing tumbler may be used; but the cheap and simple
construction of the American wash-wheel will be easily understood from
Fig. 21. The sides are open, so that hides can be put in or removed between
the spokes. The rim of the wheel is generally perforated, for the escape of
water which is supplied by a pipe passing through the axis; and the wheel is
often driven by a chain or rope round its circumference. No severe
mechanical treatment, such as “stocking,” is necessary or desirable for
green or salted hides.
Dry and dry-salted hides require much longer soaking than wet-salted,
the amount naturally depending on the thickness of the hide and the
character of drying. Even thin skins when strongly dried require
considerable time to soften and swell the fibres, although they soon become
wet-through and flexible. Many different methods of soaking have been
employed. Sometimes hides are suspended in running water; sometimes
laid in soaks which may be either renewed, or allowed to putrefy;
sometimes in water to which salt, borax or carbolic acid has been added, to
prevent putrefaction; and more recently weak solutions of caustic soda,
sulphide of sodium or sulphurous acid have been used with much success.
Page 126
Fig. 21.—American Wash-wheel.
The first of these methods, were it desirable, is rarely possible in these
days of River Pollution Acts; of the others, it is difficult to say which is
better, since the treatment desirable varies with the hardness of the hide and
the temperature at which it has been dried. The great object is to thoroughly
soften the hide without allowing putrefaction to injure it. As dried hides are
often damaged already from this cause, either before drying, or from
becoming moist and heated on shipboard, it is frequently no easy matter to
accomplish this. The fresh hide, as has been seen, contains considerable
portions of albumin, and if the hide is dried at a high temperature, this may
become wholly or partially coagulated and insoluble. The gelatinous fibre
and the coriin (if indeed the latter exists ready formed in the fresh hide) do
not coagulate by heat, but also become less readily soluble. Gelatin dried at
130° C. can only be redissolved by acids, or water at 120° C. Eitner[68]
experimented with pieces of green calf-skin of equal thickness, which were
dried at different temperatures, with results given in the following table:—
The first of these methods, were it desirable, is rarely possible in these
days of River Pollution Acts; of the others, it is difficult to say which is
better, since the treatment desirable varies with the hardness of the hide and
the temperature at which it has been dried. The great object is to thoroughly
soften the hide without allowing putrefaction to injure it. As dried hides are
often damaged already from this cause, either before drying, or from
becoming moist and heated on shipboard, it is frequently no easy matter to
accomplish this. The fresh hide, as has been seen, contains considerable
portions of albumin, and if the hide is dried at a high temperature, this may
become wholly or partially coagulated and insoluble. The gelatinous fibre
and the coriin (if indeed the latter exists ready formed in the fresh hide) do
not coagulate by heat, but also become less readily soluble. Gelatin dried at
130° C. can only be redissolved by acids, or water at 120° C. Eitner[68]
experimented with pieces of green calf-skin of equal thickness, which were
dried at different temperatures, with results given in the following table:—
Page 127
Sam- Tempe- Remarks. Time of Remarks. Coriin
ple. rature Softening Dissolved
of in Water. by Salt
Drying. Solution.
I. 15° C. In vacuo 24 hours Without 1·68 per cent.
- mechanical -
II. 22° C. In sun 2 days work 1·62 „
In drying Twice
III. 35° C. 5 „ 0·15 „
closet worked
Refused to soften
IV. 60° C. „ - sufficiently - traces
for tanning
[68] Gerber, 1880, p. 112.
Hence it is evident that, for hides dried at low temperatures, short
soaking in fresh and cold water is sufficient, and, except in warm weather,
there would be little danger of putrefaction. With harder drying, longer time
is required, and more vigorous measures may be necessary. A well-known
tanner recommended a brine of 30°-35° barkometer (sp. gr. 1·035, or about
5 per cent. of NaCl). This has a double action, not only preserving from
putrefaction, but dissolving a portion of the hide-substance in the form of
coriin, which is undoubtedly a loss to the tanner, though it is questionable if
there is any process which will soften overdried hides without loss of
weight; since even prolonged soaking in cold water at a temperature which
is too low to allow of putrefaction taking place will dissolve a serious
amount of hide-substance. Chlorides, however, do not seem well adapted
for the purpose in view, from their weak antiseptic power and tendency to
prevent swelling. To prevent this Jackson Schulz advised the use of water at
80° F. for soaking during the winter months. Water containing a small
quantity (0·1 per cent.) of carbolic acid has been recommended for the
purpose, and will prevent putrefaction, while it has no solvent power on the
hide, but, on the contrary, tends to coagulate and render insoluble
albuminous matters. Borax has been proposed for the same purpose, and, in
1 per cent. solution, certainly prevents putrefaction, and has considerable
softening power, but is far too costly. Other methods of chemical softening
are described on p. 115.
For some descriptions of hides, and notably for India kips, putrid soaks
were formerly much employed, the putrefactive action softening and
ple. rature Softening Dissolved
of in Water. by Salt
Drying. Solution.
I. 15° C. In vacuo 24 hours Without 1·68 per cent.
- mechanical -
II. 22° C. In sun 2 days work 1·62 „
In drying Twice
III. 35° C. 5 „ 0·15 „
closet worked
Refused to soften
IV. 60° C. „ - sufficiently - traces
for tanning
[68] Gerber, 1880, p. 112.
Hence it is evident that, for hides dried at low temperatures, short
soaking in fresh and cold water is sufficient, and, except in warm weather,
there would be little danger of putrefaction. With harder drying, longer time
is required, and more vigorous measures may be necessary. A well-known
tanner recommended a brine of 30°-35° barkometer (sp. gr. 1·035, or about
5 per cent. of NaCl). This has a double action, not only preserving from
putrefaction, but dissolving a portion of the hide-substance in the form of
coriin, which is undoubtedly a loss to the tanner, though it is questionable if
there is any process which will soften overdried hides without loss of
weight; since even prolonged soaking in cold water at a temperature which
is too low to allow of putrefaction taking place will dissolve a serious
amount of hide-substance. Chlorides, however, do not seem well adapted
for the purpose in view, from their weak antiseptic power and tendency to
prevent swelling. To prevent this Jackson Schulz advised the use of water at
80° F. for soaking during the winter months. Water containing a small
quantity (0·1 per cent.) of carbolic acid has been recommended for the
purpose, and will prevent putrefaction, while it has no solvent power on the
hide, but, on the contrary, tends to coagulate and render insoluble
albuminous matters. Borax has been proposed for the same purpose, and, in
1 per cent. solution, certainly prevents putrefaction, and has considerable
softening power, but is far too costly. Other methods of chemical softening
are described on p. 115.
For some descriptions of hides, and notably for India kips, putrid soaks
were formerly much employed, the putrefactive action softening and
Page 128
rendering soluble the hardened tissue. In India the native tanners soften
their hides in very few hours by plunging them in putrid pools, into which
every description of tannery refuse is allowed to run. Putrefactive
processes, however, are always dangerous, as the action, through changes of
temperature, or variation in the previous state of the liquor, is apt to be
irregular, and either to attack one portion of the hide before another, or to
proceed faster than was expected. Hides are also frequently more or less
damaged by putrefaction and heating during the process of cure, and these
damages are accentuated in a putrid soak. Hence hides in the soaks require
constant and careful watching, and the goods must be withdrawn as soon as
they are thoroughly softened, for the putrefaction is constantly destroying as
well as softening the hides. It is possible that putrefactive softening is less
injurious to kips, and such goods as are intended for upper-leather, than to
those for sole purposes, as it is generally considered necessary in the former
case that a good deal of the albumen and interfibrillary matter be removed,
and that the fibre be well divided into its constituent fibrils for the sake of
softness and pliability; and thus the putrid soak, if acting rightly,
accomplishes part of the work which would afterwards have to be done by
the lime and the bate, as the actual fibre of the hide seems less readily
putrescible than the softer cementing substance.
Putrefaction is caused, as we have seen, by a great variety of living
organisms, each of which has its own special products and modes of action.
It is quite possible that, if we knew what precise form of putrefaction was
most advantageous, we might by appropriate conditions be able to
encourage it, to the exclusion of others, and obtain better results than at
present. Putrid soaks (in the old sense) are, however, disused in the present
day by all enlightened tanners, as it is recognised that the risks outbalance
the advantages, and when drysalted hides are worked, the soluble salts of
the cure accumulate to an injurious extent. The modern method, where no
chemicals are used, is to give one fresh water at least to each pack of hides
or skins. Even in this case considerable putrefaction takes place where the
soaking occupies 7 to 14 days, as is the case with kips and hides, and it is
probable that the use of chemical and antiseptic methods of soaking will
ultimately be generally adopted, both on technical and sanitary grounds.
The use of dilute acids for softening has much to recommend it, their
power of causing the fibre to swell and absorb water being quite equal to
that of the alkalies, while few, if any, putrefactive bacteria can thrive in an
their hides in very few hours by plunging them in putrid pools, into which
every description of tannery refuse is allowed to run. Putrefactive
processes, however, are always dangerous, as the action, through changes of
temperature, or variation in the previous state of the liquor, is apt to be
irregular, and either to attack one portion of the hide before another, or to
proceed faster than was expected. Hides are also frequently more or less
damaged by putrefaction and heating during the process of cure, and these
damages are accentuated in a putrid soak. Hence hides in the soaks require
constant and careful watching, and the goods must be withdrawn as soon as
they are thoroughly softened, for the putrefaction is constantly destroying as
well as softening the hides. It is possible that putrefactive softening is less
injurious to kips, and such goods as are intended for upper-leather, than to
those for sole purposes, as it is generally considered necessary in the former
case that a good deal of the albumen and interfibrillary matter be removed,
and that the fibre be well divided into its constituent fibrils for the sake of
softness and pliability; and thus the putrid soak, if acting rightly,
accomplishes part of the work which would afterwards have to be done by
the lime and the bate, as the actual fibre of the hide seems less readily
putrescible than the softer cementing substance.
Putrefaction is caused, as we have seen, by a great variety of living
organisms, each of which has its own special products and modes of action.
It is quite possible that, if we knew what precise form of putrefaction was
most advantageous, we might by appropriate conditions be able to
encourage it, to the exclusion of others, and obtain better results than at
present. Putrid soaks (in the old sense) are, however, disused in the present
day by all enlightened tanners, as it is recognised that the risks outbalance
the advantages, and when drysalted hides are worked, the soluble salts of
the cure accumulate to an injurious extent. The modern method, where no
chemicals are used, is to give one fresh water at least to each pack of hides
or skins. Even in this case considerable putrefaction takes place where the
soaking occupies 7 to 14 days, as is the case with kips and hides, and it is
probable that the use of chemical and antiseptic methods of soaking will
ultimately be generally adopted, both on technical and sanitary grounds.
The use of dilute acids for softening has much to recommend it, their
power of causing the fibre to swell and absorb water being quite equal to
that of the alkalies, while few, if any, putrefactive bacteria can thrive in an
Page 129
acid liquid. Very dilute sulphuric acid has been used with success to
dissolve the alkaline “plaster” of East India kips (p. 39). It has considerable
disinfectant power (p. 23), but its action on the hide-fibre is undesirably
strong.
Sulphurous acid is much more suitable. Its use for this purpose was
patented by Maynard, along with a number of other possible uses, but the
patent has now lapsed, and he does not seem to have succeeded in
introducing it into practice. Experiments at the Yorkshire College, and also
at a tannery on a manufacturing scale, have shown that the method is
capable of excellent results. The hides are soaked for 24-48 hours in a
solution of sulphurous acid containing about 2 per cent. of SO2 (for
manufacture, compare p. 24; for testing, L.I.L.B., pp. 16, 37), and are then
transferred to water, where they swell freely to their full thickness. They
may be either limed at once, or first neutralised with dilute caustic soda,
ammonia, or sulphide of sodium, which, for dressing leather, is perhaps
desirable. No putrefaction takes place, even if they are retained for a
considerable time in water, and the acid has little or no solvent effect on the
hide-fibre, the strength of which is well preserved. The liming, however,
must either be conducted with the aid of sodium sulphide or in old limes,
since the sterile condition of the hides renders liming in fresh lime very
slow (cp. p. 137). For experimental purposes a 1⁄2 per cent. solution of
Boakes’ “metabisulphite of soda” may be used, to which 1⁄4 per cent. of
concentrated sulphuric acid previously diluted with water is gradually
added during the soaking, the hides being first withdrawn. For permanent
work it will be found much cheaper to manufacture the acid on the spot by
burning sulphur.
The use of solutions of caustic soda (1 part per 1000), or of sodium
sulphide (11⁄2-3 parts per 1000) as suggested by Eitner, seems at present
likely to supersede all other methods of softening from their simplicity and
safety. Twenty-four to forty-eight hours in either of these solutions, which
may if necessary be followed by a short soak in plain water, seem sufficient
to soften either kips or hides. Experiments at the Yorkshire College have
shown that solutions of this strength have little or no solvent action on the
hide-fibre, but promote its swelling in water so effectively that no
mechanical softening is needed (though a slight drumming is
advantageous), while putrefaction is almost entirely prevented, so that the
solution may be repeatedly used if kept up to its original strength, which is
dissolve the alkaline “plaster” of East India kips (p. 39). It has considerable
disinfectant power (p. 23), but its action on the hide-fibre is undesirably
strong.
Sulphurous acid is much more suitable. Its use for this purpose was
patented by Maynard, along with a number of other possible uses, but the
patent has now lapsed, and he does not seem to have succeeded in
introducing it into practice. Experiments at the Yorkshire College, and also
at a tannery on a manufacturing scale, have shown that the method is
capable of excellent results. The hides are soaked for 24-48 hours in a
solution of sulphurous acid containing about 2 per cent. of SO2 (for
manufacture, compare p. 24; for testing, L.I.L.B., pp. 16, 37), and are then
transferred to water, where they swell freely to their full thickness. They
may be either limed at once, or first neutralised with dilute caustic soda,
ammonia, or sulphide of sodium, which, for dressing leather, is perhaps
desirable. No putrefaction takes place, even if they are retained for a
considerable time in water, and the acid has little or no solvent effect on the
hide-fibre, the strength of which is well preserved. The liming, however,
must either be conducted with the aid of sodium sulphide or in old limes,
since the sterile condition of the hides renders liming in fresh lime very
slow (cp. p. 137). For experimental purposes a 1⁄2 per cent. solution of
Boakes’ “metabisulphite of soda” may be used, to which 1⁄4 per cent. of
concentrated sulphuric acid previously diluted with water is gradually
added during the soaking, the hides being first withdrawn. For permanent
work it will be found much cheaper to manufacture the acid on the spot by
burning sulphur.
The use of solutions of caustic soda (1 part per 1000), or of sodium
sulphide (11⁄2-3 parts per 1000) as suggested by Eitner, seems at present
likely to supersede all other methods of softening from their simplicity and
safety. Twenty-four to forty-eight hours in either of these solutions, which
may if necessary be followed by a short soak in plain water, seem sufficient
to soften either kips or hides. Experiments at the Yorkshire College have
shown that solutions of this strength have little or no solvent action on the
hide-fibre, but promote its swelling in water so effectively that no
mechanical softening is needed (though a slight drumming is
advantageous), while putrefaction is almost entirely prevented, so that the
solution may be repeatedly used if kept up to its original strength, which is
Page 130
easily determined with standard acid and phenolphthalein (see L.I.L.B., p.
17). Neither caustic soda nor sodium sulphide have any injurious effect on
liming, though it may prove somewhat slower than with the older methods,
where the epidermis was partially destroyed by the action of putrid
ferments. The dilute solutions used are not only less injurious to the hide
than those of greater strength, but they are also more effective in softening.
Eitner (Gerber, 1899, p. 584) states that when using a solution of caustic
soda of 1 part in 1000 strength, the time required to soften some hides was
only two days, as against three days for a sodium sulphide liquor, and four
days for pure water, and that with the soda solution only about 0·6 per cent
of the hide-substance of the skin was dissolved out, whilst when sodium
sulphide was used it was 0·7 per cent., and with pure water alone no less
than 1·9 per cent. was lost by solution.
The use of moderately warm water (40° C.) in a drum is quite successful
in rapidly softening sound hides after they have previously been soaked for
some days in cold water; but if they are tainted in the cure, it is very apt to
intensify the mischief. Hides which have partially putrefied internally, or
which have been exposed to a hot sun while the interior is still moist, are
very apt to appear sound while dry, but to blister or go to pieces from the
destruction of the fibres as soon as they are limed, and this in spite of even
the most careful treatment. For tainted hides, caustic soda is probably
preferable to sodium sulphide.
Many chemicals have been patented for softening hides. Sulphide of
arsenic is said to be in use, and if dissolved in caustic soda solution would
differ little in its effect from ordinary sulphide of sodium. Saltpetre has also
been employed, but its effect, if any, was probably merely antiseptic.
Ordinary sodium carbonate has been used, but is less effective than caustic
soda. Gas liquor and mixtures of this with tar and water were patented by
Barron, and probably the first would soften by virtue of its ammonia and
sulphides, while tar contains carbolic acid. Probably the most absurd
mixture of all was patented by Berry, which consisted of 1⁄2 bucket of slaked
lime, 1⁄2 bucket of wood-ashes, 12 lbs. of potash, 5 lbs. of oil of vitriol, and
4 lbs. of spirit of salt!
17). Neither caustic soda nor sodium sulphide have any injurious effect on
liming, though it may prove somewhat slower than with the older methods,
where the epidermis was partially destroyed by the action of putrid
ferments. The dilute solutions used are not only less injurious to the hide
than those of greater strength, but they are also more effective in softening.
Eitner (Gerber, 1899, p. 584) states that when using a solution of caustic
soda of 1 part in 1000 strength, the time required to soften some hides was
only two days, as against three days for a sodium sulphide liquor, and four
days for pure water, and that with the soda solution only about 0·6 per cent
of the hide-substance of the skin was dissolved out, whilst when sodium
sulphide was used it was 0·7 per cent., and with pure water alone no less
than 1·9 per cent. was lost by solution.
The use of moderately warm water (40° C.) in a drum is quite successful
in rapidly softening sound hides after they have previously been soaked for
some days in cold water; but if they are tainted in the cure, it is very apt to
intensify the mischief. Hides which have partially putrefied internally, or
which have been exposed to a hot sun while the interior is still moist, are
very apt to appear sound while dry, but to blister or go to pieces from the
destruction of the fibres as soon as they are limed, and this in spite of even
the most careful treatment. For tainted hides, caustic soda is probably
preferable to sodium sulphide.
Many chemicals have been patented for softening hides. Sulphide of
arsenic is said to be in use, and if dissolved in caustic soda solution would
differ little in its effect from ordinary sulphide of sodium. Saltpetre has also
been employed, but its effect, if any, was probably merely antiseptic.
Ordinary sodium carbonate has been used, but is less effective than caustic
soda. Gas liquor and mixtures of this with tar and water were patented by
Barron, and probably the first would soften by virtue of its ammonia and
sulphides, while tar contains carbolic acid. Probably the most absurd
mixture of all was patented by Berry, which consisted of 1⁄2 bucket of slaked
lime, 1⁄2 bucket of wood-ashes, 12 lbs. of potash, 5 lbs. of oil of vitriol, and
4 lbs. of spirit of salt!
Page 131
Fig. 22.—Faller Stocks.
Beside merely soaking the hides, it is sometimes necessary to work them
mechanically, to promote their softening; this was formerly accomplished
by “breaking over” the hides on the beam with a blunt knife. This process is
still in use for skins of many sorts, but for the heavier classes of leather is
now usually superseded or supplemented by the use of “stocks,” or drums.
The former consist of a wooden or metallic box, of peculiar shape, wherein
work two very heavy hammers, raised alternately by pins or cams on a
wheel, and let fall upon the hides, which they force up against the curved
end of the box with a sort of kneading action. The ordinary form of this
machine is shown in Fig. 22. A more modern form, which seems to possess
some advantages, is the American “double-shover,” or “hide-mill,” seen in
Fig. 23. “Crank stocks,” similar in form to the faller stocks, but driven by
cranks, are sometimes used for softening, but are better adapted to lighter
uses.
Beside merely soaking the hides, it is sometimes necessary to work them
mechanically, to promote their softening; this was formerly accomplished
by “breaking over” the hides on the beam with a blunt knife. This process is
still in use for skins of many sorts, but for the heavier classes of leather is
now usually superseded or supplemented by the use of “stocks,” or drums.
The former consist of a wooden or metallic box, of peculiar shape, wherein
work two very heavy hammers, raised alternately by pins or cams on a
wheel, and let fall upon the hides, which they force up against the curved
end of the box with a sort of kneading action. The ordinary form of this
machine is shown in Fig. 22. A more modern form, which seems to possess
some advantages, is the American “double-shover,” or “hide-mill,” seen in
Fig. 23. “Crank stocks,” similar in form to the faller stocks, but driven by
cranks, are sometimes used for softening, but are better adapted to lighter
uses.
Page 132
Fig. 23.—American Hide-Mill.
The number of hides which can be stocked at once naturally varies with
the size of both hides and stocks, but should be such that the hides work
regularly and steadily over and over. The whole number should not be put
in at once, but should be added one after another, as they get into regular
work. The duration of stocking is 10-30 min., according to the condition
and character of the hides. Hides should not be stocked until they are so far
softened that they can be doubled sharply, without breaking or straining the
fibre. After stocking, they must be soaked again for a short time, and then
be brought into an old lime. A small quantity of sodium sulphide added to
the soaks or in the stocks has been recommended as of great value in
softening obstinate hides, and probably with justice, from its well-known
softening action upon cellular and horny tissues.
Tumbler drums of various forms may also be used with good effect for
softening purposes, especially for skins, and are much less detrimental than
stocking, both as regards the weight and quality of the goods.
The number of hides which can be stocked at once naturally varies with
the size of both hides and stocks, but should be such that the hides work
regularly and steadily over and over. The whole number should not be put
in at once, but should be added one after another, as they get into regular
work. The duration of stocking is 10-30 min., according to the condition
and character of the hides. Hides should not be stocked until they are so far
softened that they can be doubled sharply, without breaking or straining the
fibre. After stocking, they must be soaked again for a short time, and then
be brought into an old lime. A small quantity of sodium sulphide added to
the soaks or in the stocks has been recommended as of great value in
softening obstinate hides, and probably with justice, from its well-known
softening action upon cellular and horny tissues.
Tumbler drums of various forms may also be used with good effect for
softening purposes, especially for skins, and are much less detrimental than
stocking, both as regards the weight and quality of the goods.
Page 133
For sole leather, and even for kips, the use of stocks has in recent years
been entirely discarded by many of the more advanced tanners. If
mechanical work is required at all, the drum is preferred, and is sometimes
employed after a few days’ liming, the goods being first merely softened in
fresh water. The use of caustic soda, sodium sulphide, or sulphurous acid
renders mechanical softening almost unnecessary.
Fig. 24.—Drum for Washing or Tanning.
The drums employed are in principle like a barrel-churn, and are large
cylindrical wooden chambers 6 to 12 feet in diameter, and fitted inside
either with shelves like the floats of a water-wheel, or with rounded pegs on
which the hides fall. The American wash-wheel figured on p. 111 is a
machine of this kind, and one of a more elaborate description is shown in
Fig. 24. Drums are not only used for softening, but for tanning, dyeing, and
many other purposes in leather manufacture. It is advantageous to be able to
reverse the direction of their rotation to prevent the rolling up of the hides.
been entirely discarded by many of the more advanced tanners. If
mechanical work is required at all, the drum is preferred, and is sometimes
employed after a few days’ liming, the goods being first merely softened in
fresh water. The use of caustic soda, sodium sulphide, or sulphurous acid
renders mechanical softening almost unnecessary.
Fig. 24.—Drum for Washing or Tanning.
The drums employed are in principle like a barrel-churn, and are large
cylindrical wooden chambers 6 to 12 feet in diameter, and fitted inside
either with shelves like the floats of a water-wheel, or with rounded pegs on
which the hides fall. The American wash-wheel figured on p. 111 is a
machine of this kind, and one of a more elaborate description is shown in
Fig. 24. Drums are not only used for softening, but for tanning, dyeing, and
many other purposes in leather manufacture. It is advantageous to be able to
reverse the direction of their rotation to prevent the rolling up of the hides.
Page 134
Page 135
CHAPTER XII.
DEPILATION.
After the softening and cleansing of the hide or skin is completed, and
before proceeding to tan it, it is usually necessary to remove the hair or
wool. The earliest method of accomplishing this was by means of incipient
putrefaction, which attacks in the first instance the soft mucous matter of
the epidermis, and thus loosens the hair without materially injuring the true
skin. This loosening of the hair often takes place accidentally in hides
which have been kept too long without salting, and is known as “slipping,”
and is apt to be accompanied by some degree of injury to the grain. The old
method of loosening the hair by putrefaction, or, as it is generally called,
“sweating,” was to lay the hides in piles, usually in some warm and damp
place. Occasionally a slight preliminary salting was given to prevent too
much putrefaction of the hide. The action in this case, however, was very
irregular, and it has been quite abandoned in all civilised countries.
Fig. 25.—Sweat-Pit.
The method which is now used is to hang the hides in a closed chamber,
generally called a “sweat-pit,” Fig. 25, but usually constructed above the
DEPILATION.
After the softening and cleansing of the hide or skin is completed, and
before proceeding to tan it, it is usually necessary to remove the hair or
wool. The earliest method of accomplishing this was by means of incipient
putrefaction, which attacks in the first instance the soft mucous matter of
the epidermis, and thus loosens the hair without materially injuring the true
skin. This loosening of the hair often takes place accidentally in hides
which have been kept too long without salting, and is known as “slipping,”
and is apt to be accompanied by some degree of injury to the grain. The old
method of loosening the hair by putrefaction, or, as it is generally called,
“sweating,” was to lay the hides in piles, usually in some warm and damp
place. Occasionally a slight preliminary salting was given to prevent too
much putrefaction of the hide. The action in this case, however, was very
irregular, and it has been quite abandoned in all civilised countries.
Fig. 25.—Sweat-Pit.
The method which is now used is to hang the hides in a closed chamber,
generally called a “sweat-pit,” Fig. 25, but usually constructed above the
Page 136
ground-level and protected from sudden changes of temperature by double
walls, or by mounds of earth. The hides are hung in the sweat-pit, in small
chambers each capable of holding 50 or 100 hides. The temperature is kept
at about 15° to 20° C., the air being warmed, if necessary, by the admission
of steam below a perforated floor, or cooled by a shower of water from
sprinklers, so arranged as not to play directly on the skins, and is thus
always kept saturated with moisture. Little if any ventilation is allowed, and
a large quantity of ammonia is given off from the decomposition of the
organic matter, and no doubt contributes to the solution of the epidermis
and the loosening of the hair, as the writer has found that ammoniacal
vapours alone very speedily produce this effect.
After 4-6 days of this treatment, the hair is sufficiently loosened to be
removed by working the skin over the beam with a blunt knife, or by means
of the stocks or hide-mill (see p. 116). Great care and watchfulness are
required to avoid injury to the grain by putrefaction.
The hide is in a slimy and completely flaccid and “fallen” condition, and
some trouble is occasioned by the hair being worked into the flesh by the
hide-mill, to obviate which, a slight liming is frequently given after the
sweating. Hides which have been unhaired in this way require to be swollen
by acid in the liquors in order to produce a satisfactory sole-leather, as the
sweating process does not swell or split up the fibres.
In some European tanneries a similar process, but at a higher
temperature, is employed, and it is also largely used for sheep-skins under
the name of “staling,” but in this case is sometimes conducted in a very
rude and primitive manner, and frequently with the result of considerable
injury to the pelt.
The great objection to the sweating process, however carefully
conducted, is the liability of putrefaction to attack the skin itself, causing
“weak grain.” Its most advantageous use is for sole leather, as, although the
solution of the hide-substance may not be very much less than in the case of
liming, the dissolved matter remains in the hide instead of being washed
out, and being fixed by the tannin, contributes to the solidity of the leather.
In England, lime is the agent almost universally employed for unhairing,
though every tanner admits its deficiencies and disadvantages. It is hard,
however, to recommend a substitute which is free from the same or greater
evils, and lime has one or two valuable qualities which will make it very
difficult to supersede. One of these is that, though it inevitably causes loss
walls, or by mounds of earth. The hides are hung in the sweat-pit, in small
chambers each capable of holding 50 or 100 hides. The temperature is kept
at about 15° to 20° C., the air being warmed, if necessary, by the admission
of steam below a perforated floor, or cooled by a shower of water from
sprinklers, so arranged as not to play directly on the skins, and is thus
always kept saturated with moisture. Little if any ventilation is allowed, and
a large quantity of ammonia is given off from the decomposition of the
organic matter, and no doubt contributes to the solution of the epidermis
and the loosening of the hair, as the writer has found that ammoniacal
vapours alone very speedily produce this effect.
After 4-6 days of this treatment, the hair is sufficiently loosened to be
removed by working the skin over the beam with a blunt knife, or by means
of the stocks or hide-mill (see p. 116). Great care and watchfulness are
required to avoid injury to the grain by putrefaction.
The hide is in a slimy and completely flaccid and “fallen” condition, and
some trouble is occasioned by the hair being worked into the flesh by the
hide-mill, to obviate which, a slight liming is frequently given after the
sweating. Hides which have been unhaired in this way require to be swollen
by acid in the liquors in order to produce a satisfactory sole-leather, as the
sweating process does not swell or split up the fibres.
In some European tanneries a similar process, but at a higher
temperature, is employed, and it is also largely used for sheep-skins under
the name of “staling,” but in this case is sometimes conducted in a very
rude and primitive manner, and frequently with the result of considerable
injury to the pelt.
The great objection to the sweating process, however carefully
conducted, is the liability of putrefaction to attack the skin itself, causing
“weak grain.” Its most advantageous use is for sole leather, as, although the
solution of the hide-substance may not be very much less than in the case of
liming, the dissolved matter remains in the hide instead of being washed
out, and being fixed by the tannin, contributes to the solidity of the leather.
In England, lime is the agent almost universally employed for unhairing,
though every tanner admits its deficiencies and disadvantages. It is hard,
however, to recommend a substitute which is free from the same or greater
evils, and lime has one or two valuable qualities which will make it very
difficult to supersede. One of these is that, though it inevitably causes loss
Page 137
of substance and weight, it is also impossible, with any reasonable care,
totally to destroy a pack of hides by its use; which is by no means the case
with some of its rivals. Another advantage is that, owing to the very limited
solubility of lime in water, it is of comparatively small consequence
whether much or little is used; and even if the hides are left in a few days
longer than necessary, the mischief, though certain, is only to be detected by
careful and accurate observation. With all other methods, exact time and
quantity are of primary importance, and it is not easy to get ordinary
workmen to pay the necessary attention to such details. Again, the qualities
of lime, its virtues and failings, have been matter of experience for
hundreds of years, and so far as such experience can teach, we know
exactly how to deal with it. A new method, on the other hand, brings new
and unlooked-for difficulties, and often requires changes in other parts of
the process, as well as in the mere unhairing, to make it successful. As our
knowledge of the chemical and physical changes involved becomes greater,
we may look to overcoming these obstacles more readily.
The universal source of lime is chalk or limestone, which consists of
calcium carbonate, and from which the carbon dioxide is driven off by
burning in a kiln. Many limestones, however, are far from being pure
calcium carbonate, but contain large proportions of magnesia, iron and
alumina, the latter perhaps originally deposited in the form of clay with the
sediment from which the stone was formed. Such clay limestones when
burnt yield natural cements, like oolite and other “hydraulic” limes, which
are capable of setting even under water. The presence of magnesia and clay
is injurious not only by diminishing the amount of lime present, but by
making the lime much more difficult to slake; and iron oxide, though quite
insoluble, may become mechanically fixed in the grain of the hide, and may
be the cause of subsequent stains. The burning of lime in the kiln is
probably not quite so simple an operation as the equations of the text-books
would suggest. By mere heating, the carbonate can, it is true, be
decomposed, but to do this completely a good white heat is required, which
is rarely attained in practical burning, and it is probable that at least a part
of the carbon dioxide present is reduced to carbon monoxide by the
combustible fuel-gases, and so separated from the lime, for which it has no
affinity. Carbon monoxide is the cause of the intensely poisonous character
of limekiln gases, the pure dioxide being irrespirable, but not strictly
poisonous.
totally to destroy a pack of hides by its use; which is by no means the case
with some of its rivals. Another advantage is that, owing to the very limited
solubility of lime in water, it is of comparatively small consequence
whether much or little is used; and even if the hides are left in a few days
longer than necessary, the mischief, though certain, is only to be detected by
careful and accurate observation. With all other methods, exact time and
quantity are of primary importance, and it is not easy to get ordinary
workmen to pay the necessary attention to such details. Again, the qualities
of lime, its virtues and failings, have been matter of experience for
hundreds of years, and so far as such experience can teach, we know
exactly how to deal with it. A new method, on the other hand, brings new
and unlooked-for difficulties, and often requires changes in other parts of
the process, as well as in the mere unhairing, to make it successful. As our
knowledge of the chemical and physical changes involved becomes greater,
we may look to overcoming these obstacles more readily.
The universal source of lime is chalk or limestone, which consists of
calcium carbonate, and from which the carbon dioxide is driven off by
burning in a kiln. Many limestones, however, are far from being pure
calcium carbonate, but contain large proportions of magnesia, iron and
alumina, the latter perhaps originally deposited in the form of clay with the
sediment from which the stone was formed. Such clay limestones when
burnt yield natural cements, like oolite and other “hydraulic” limes, which
are capable of setting even under water. The presence of magnesia and clay
is injurious not only by diminishing the amount of lime present, but by
making the lime much more difficult to slake; and iron oxide, though quite
insoluble, may become mechanically fixed in the grain of the hide, and may
be the cause of subsequent stains. The burning of lime in the kiln is
probably not quite so simple an operation as the equations of the text-books
would suggest. By mere heating, the carbonate can, it is true, be
decomposed, but to do this completely a good white heat is required, which
is rarely attained in practical burning, and it is probable that at least a part
of the carbon dioxide present is reduced to carbon monoxide by the
combustible fuel-gases, and so separated from the lime, for which it has no
affinity. Carbon monoxide is the cause of the intensely poisonous character
of limekiln gases, the pure dioxide being irrespirable, but not strictly
poisonous.
Page 138
Quicklime, CaO, on coming in contact with water, combines with it with
the evolution of considerable heat, becoming slaked or converted into
hydrate, Ca(OH)2. This change takes place rapidly and easily when the lime
is light and porous, such as is obtained by the burning of chalk or good
limestone at a low temperature; but if it has been too intensely heated or
“over-burnt,” or contains silicates or other salts which fuse at the
temperature of the kiln, a compact lime is formed which slakes with
difficulty and extreme slowness, thus being lost to the tanner, or leading to
the still more serious result of burning holes in the hides by the heat
produced by slaking in contact with them. It is stated by Le Chatelier[69]
that for dense limes 24-48 hours is frequently required for complete slaking
in the cold, while magnesia is still more obstinate, months being sometimes
necessary for the complete hydration of hard-burnt samples; and mixtures
of lime and magnesia are intermediate in their character. Slaking is greatly
assisted by heat, even heavily burnt magnesia being hydrated in about six
hours at 100° C. Slaking is also much more rapid in a dilute solution (2 per
cent.) of calcium or magnesium chloride. From these facts it is easy to
deduce the reason why a suitable quantity of water, neither too much nor
too little, is desirable for the rapid and effectual slaking of lime. If too little
is used, the lime is only partially slaked, and it is not easy for further
portions of water to gain access to the interior of the powdery mass. On the
other hand, if it is “drowned” by excess, the temperature is lowered, the
process goes on slowly, and the mass does not readily fall into powder, and
so fails to be utilised in the liming process. Of all methods of slaking lime,
the ordinary one of tipping it direct into the lime-pits is perhaps the most
irrational, leading to the formation of unslaked lumps which may burn the
hides, and which, together with stones and dirt, rapidly choke the pits with
useless matter. The best process is that adopted by builders and in many
Continental yards, in which a large quantity of lime is slaked in a shallow
tank by throwing on it sufficient water to thoroughly wet it, and after
allowing it to heat and fall for 24 hours, adding enough water to convert it
into a stiff paste. In this form it may be kept for months without material
deterioration. When required for use, a suitable quantity of the paste is dug
out, and well stirred with water in a tub or tank before running into the pit
when the stones and sand remain in the tank. In this way all nuisance from
dust is also avoided. If lime is stored unslaked, it gradually absorbs
moisture from the air, falling, and soon becoming dusty and difficult to
the evolution of considerable heat, becoming slaked or converted into
hydrate, Ca(OH)2. This change takes place rapidly and easily when the lime
is light and porous, such as is obtained by the burning of chalk or good
limestone at a low temperature; but if it has been too intensely heated or
“over-burnt,” or contains silicates or other salts which fuse at the
temperature of the kiln, a compact lime is formed which slakes with
difficulty and extreme slowness, thus being lost to the tanner, or leading to
the still more serious result of burning holes in the hides by the heat
produced by slaking in contact with them. It is stated by Le Chatelier[69]
that for dense limes 24-48 hours is frequently required for complete slaking
in the cold, while magnesia is still more obstinate, months being sometimes
necessary for the complete hydration of hard-burnt samples; and mixtures
of lime and magnesia are intermediate in their character. Slaking is greatly
assisted by heat, even heavily burnt magnesia being hydrated in about six
hours at 100° C. Slaking is also much more rapid in a dilute solution (2 per
cent.) of calcium or magnesium chloride. From these facts it is easy to
deduce the reason why a suitable quantity of water, neither too much nor
too little, is desirable for the rapid and effectual slaking of lime. If too little
is used, the lime is only partially slaked, and it is not easy for further
portions of water to gain access to the interior of the powdery mass. On the
other hand, if it is “drowned” by excess, the temperature is lowered, the
process goes on slowly, and the mass does not readily fall into powder, and
so fails to be utilised in the liming process. Of all methods of slaking lime,
the ordinary one of tipping it direct into the lime-pits is perhaps the most
irrational, leading to the formation of unslaked lumps which may burn the
hides, and which, together with stones and dirt, rapidly choke the pits with
useless matter. The best process is that adopted by builders and in many
Continental yards, in which a large quantity of lime is slaked in a shallow
tank by throwing on it sufficient water to thoroughly wet it, and after
allowing it to heat and fall for 24 hours, adding enough water to convert it
into a stiff paste. In this form it may be kept for months without material
deterioration. When required for use, a suitable quantity of the paste is dug
out, and well stirred with water in a tub or tank before running into the pit
when the stones and sand remain in the tank. In this way all nuisance from
dust is also avoided. If lime is stored unslaked, it gradually absorbs
moisture from the air, falling, and soon becoming dusty and difficult to
Page 139
slake completely, while the traces of carbon dioxide in the air gradually
convert it into useless carbonate.
[69] Bull. de la Soc. d’Encouragement, 1895, x. pp. 52-62; Journ. Soc. Chem. Ind., 1895,
p. 575.
The solubility of lime in water is very limited, and the figures determined
by different chemists do not agree very satisfactorily. The following table
gives the result of determinations made by Mr. A. Guthrie in the Author’s
laboratory, and is probably one of the most accurate[70]:—
100 c.c. of saturated lime water at 5° C. contain 0·1350 grm. of CaO.
„ „ 10° „ 0·1342 „
„ „ 15° „ 0·1320 „
„ „ 20° „ 0·1293 „
„ „ 25° „ 0·1254 „
„ „ 30° „ 0·1219 „
„ „ 35° „ 0·1161 „
„ „ 40° „ 0·1119 „
„ „ 50° „ 0·0981 „
„ „ 60° „ 0·0879 „
„ „ 70° „ 0·0781 „
„ „ 80° „ 0·0740 „
„ „ 90° „ 0·0696 „
„ „ 100° „ 0·0597 „
[70] Journ. Soc. Chem. Ind., 1901, p. 224.
It will be noticed that unlike that of most substances, the solubility of
lime in water diminishes as the temperature is raised. It is therefore
necessary in employing lime-water as a standard solution to take care that it
is saturated at a constant temperature. The results given in the above table
are those from pure marble lime. Where the ordinary impure limes from
limestone are employed, a somewhat stronger lime-water is often obtained.
This is difficult to explain, but possibly some double hydrate of lime and
magnesia is formed which is more soluble than either hydrate alone. The
results harmonise with the old belief of tanners that chalk-lime is milder in
its action on skin than that made from less pure limestones. The solubility
of any given lime is easily determined by adding it in excess to water in a
stoppered flask, and shaking frequently until a solution of constant strength
is obtained. A known volume of this solution (which must be clear and free
from undissolved lime) is then titrated with N⁄10 hydrochloric acid, using
phenolphthalein as the indicator.
convert it into useless carbonate.
[69] Bull. de la Soc. d’Encouragement, 1895, x. pp. 52-62; Journ. Soc. Chem. Ind., 1895,
p. 575.
The solubility of lime in water is very limited, and the figures determined
by different chemists do not agree very satisfactorily. The following table
gives the result of determinations made by Mr. A. Guthrie in the Author’s
laboratory, and is probably one of the most accurate[70]:—
100 c.c. of saturated lime water at 5° C. contain 0·1350 grm. of CaO.
„ „ 10° „ 0·1342 „
„ „ 15° „ 0·1320 „
„ „ 20° „ 0·1293 „
„ „ 25° „ 0·1254 „
„ „ 30° „ 0·1219 „
„ „ 35° „ 0·1161 „
„ „ 40° „ 0·1119 „
„ „ 50° „ 0·0981 „
„ „ 60° „ 0·0879 „
„ „ 70° „ 0·0781 „
„ „ 80° „ 0·0740 „
„ „ 90° „ 0·0696 „
„ „ 100° „ 0·0597 „
[70] Journ. Soc. Chem. Ind., 1901, p. 224.
It will be noticed that unlike that of most substances, the solubility of
lime in water diminishes as the temperature is raised. It is therefore
necessary in employing lime-water as a standard solution to take care that it
is saturated at a constant temperature. The results given in the above table
are those from pure marble lime. Where the ordinary impure limes from
limestone are employed, a somewhat stronger lime-water is often obtained.
This is difficult to explain, but possibly some double hydrate of lime and
magnesia is formed which is more soluble than either hydrate alone. The
results harmonise with the old belief of tanners that chalk-lime is milder in
its action on skin than that made from less pure limestones. The solubility
of any given lime is easily determined by adding it in excess to water in a
stoppered flask, and shaking frequently until a solution of constant strength
is obtained. A known volume of this solution (which must be clear and free
from undissolved lime) is then titrated with N⁄10 hydrochloric acid, using
phenolphthalein as the indicator.
Page 140
Saturated lime-water may be conveniently used as an alkaline standard
solution for many purposes, and if kept on excess of lime is always caustic,
and varies very little in strength at ordinary laboratory temperatures. The
solution is nearly 1⁄20 normal, but for accurate work its strength should be
exactly determined with N⁄10 acid. 1 liter of pure lime-water at 15° C. should
require 471·4 c.c. of N⁄10 acid for neutralisation.
Lime is much more soluble in sugar solutions than in water. Such
solutions have been used as standard solutions, and sugar has been added to
limes to increase the action on the hides.
The following is the analysis of a lime used in a Leeds tannery, which
was made by Mr. G. W. Flower, B.Sc., in the Leather Industries Laboratory
of the Yorkshire College[71]:—
Per cent.
SiO2 and insoluble matter 17·70
Fe2O3 6·42
CaO 49·86
CaCO3 14·21
CaSO4 3·01
CaCl2 0·33
MgO 2·09
Organic matter 0·80
Moisture by difference 5·58
100·00
[71] Journ. Soc. Chem. Ind., 1901, p. 224.
The sample only contained 31·02 per cent. of available lime, the
remainder being probably combined with the silica. It also contained an
appreciable quantity of iron oxide, which might lodge mechanically in the
pores of the skin and become dissolved in later processes, darkening the
colour of the leather. The lime was also under-burnt, judging from the
amount of carbonate it contained.
For comparison with this, the analysis of a good specimen of
carboniferous-limestone lime from Buxton may be given:—
Per cent.
CaO 91·95
MgO 1·30
CO2 and moisture 6·75
100·00
solution for many purposes, and if kept on excess of lime is always caustic,
and varies very little in strength at ordinary laboratory temperatures. The
solution is nearly 1⁄20 normal, but for accurate work its strength should be
exactly determined with N⁄10 acid. 1 liter of pure lime-water at 15° C. should
require 471·4 c.c. of N⁄10 acid for neutralisation.
Lime is much more soluble in sugar solutions than in water. Such
solutions have been used as standard solutions, and sugar has been added to
limes to increase the action on the hides.
The following is the analysis of a lime used in a Leeds tannery, which
was made by Mr. G. W. Flower, B.Sc., in the Leather Industries Laboratory
of the Yorkshire College[71]:—
Per cent.
SiO2 and insoluble matter 17·70
Fe2O3 6·42
CaO 49·86
CaCO3 14·21
CaSO4 3·01
CaCl2 0·33
MgO 2·09
Organic matter 0·80
Moisture by difference 5·58
100·00
[71] Journ. Soc. Chem. Ind., 1901, p. 224.
The sample only contained 31·02 per cent. of available lime, the
remainder being probably combined with the silica. It also contained an
appreciable quantity of iron oxide, which might lodge mechanically in the
pores of the skin and become dissolved in later processes, darkening the
colour of the leather. The lime was also under-burnt, judging from the
amount of carbonate it contained.
For comparison with this, the analysis of a good specimen of
carboniferous-limestone lime from Buxton may be given:—
Per cent.
CaO 91·95
MgO 1·30
CO2 and moisture 6·75
100·00
Page 141
Determination of “Available” Lime.—The practical value of lime for the
tanner is easily determined by drawing a sample by breaking off small
pieces from a number of lumps of the bulk, coarsely pulverising them in a
mortar, and then rapidly grinding a portion as fine as possible, and
transferring it at once to a stoppered bottle for weighing. A portion of this,
not exceeding 1 grm., is shaken into a stoppered liter flask, which is filled
up roughly to the mark with hot and well-boiled distilled water, and allowed
to stand for some hours with occasional shaking. When cold it is filled
exactly to the mark with cold distilled water, well shaken again and allowed
to settle, or rapidly filtered, and 25 or 50 c.c. of the clear liquid withdrawn
with a pipette and titrated with N⁄10 hydrochloric or sulphuric acid and
phenolphthalein. Each cubic centimeter of N⁄10 acid equals ·0028 grm. CaO.
It is generally a very mistaken economy to make use of an inferior lime for
tanning purposes, as any saving in cost is discounted by the larger quantity
required, the more frequent cleaning of the pits, and the danger of stains and
of burns from imperfect slaking.
The action of lime on the hide has already been spoken of to some extent.
It is throughout a solvent one. The hardened cells of the epidermis swell up
and soften, the mucous or growing layer and the hair-sheaths are loosened
and dissolved, so that, on scraping with a blunt knife, both come away more
or less completely with the hair (constituting “scud” or “scurf,” Ger. Gneist
or Grund). The hair itself is very slightly altered, except at its soft and
growing root-bulb, but the true skin is vigorously acted on. The fibres swell
and absorb water, so that the hides become plump and swollen, and, at the
same time, the “cement-substance” of the fibres is dissolved, and they
become split-up into finer fibrils: the fibrils themselves become first
swollen and transparent, and finally corroded, and even dissolved. A similar
swelling of the fibres is produced by both alkalies and acids, and is
probably due to weak combinations formed with the fibre-substance, which
have greater affinities for water than the unaltered hide.[72] This swelling is
useful to the tanner, since it renders the hide easier to “flesh” (i.e. to free
from the adhering flesh) on account of the greater firmness which it gives to
the true skin. It also assists the tanning, by splitting up the fibre into its
individual fibrils, and so exposing a greater surface to the action of the
liquors. This is advantageous in dressing-leather which is afterwards tanned
in sweet liquors, and which must have the cement-substance of the fibres
dissolved and removed for the sake of flexibility; and, in the case of sole-
tanner is easily determined by drawing a sample by breaking off small
pieces from a number of lumps of the bulk, coarsely pulverising them in a
mortar, and then rapidly grinding a portion as fine as possible, and
transferring it at once to a stoppered bottle for weighing. A portion of this,
not exceeding 1 grm., is shaken into a stoppered liter flask, which is filled
up roughly to the mark with hot and well-boiled distilled water, and allowed
to stand for some hours with occasional shaking. When cold it is filled
exactly to the mark with cold distilled water, well shaken again and allowed
to settle, or rapidly filtered, and 25 or 50 c.c. of the clear liquid withdrawn
with a pipette and titrated with N⁄10 hydrochloric or sulphuric acid and
phenolphthalein. Each cubic centimeter of N⁄10 acid equals ·0028 grm. CaO.
It is generally a very mistaken economy to make use of an inferior lime for
tanning purposes, as any saving in cost is discounted by the larger quantity
required, the more frequent cleaning of the pits, and the danger of stains and
of burns from imperfect slaking.
The action of lime on the hide has already been spoken of to some extent.
It is throughout a solvent one. The hardened cells of the epidermis swell up
and soften, the mucous or growing layer and the hair-sheaths are loosened
and dissolved, so that, on scraping with a blunt knife, both come away more
or less completely with the hair (constituting “scud” or “scurf,” Ger. Gneist
or Grund). The hair itself is very slightly altered, except at its soft and
growing root-bulb, but the true skin is vigorously acted on. The fibres swell
and absorb water, so that the hides become plump and swollen, and, at the
same time, the “cement-substance” of the fibres is dissolved, and they
become split-up into finer fibrils: the fibrils themselves become first
swollen and transparent, and finally corroded, and even dissolved. A similar
swelling of the fibres is produced by both alkalies and acids, and is
probably due to weak combinations formed with the fibre-substance, which
have greater affinities for water than the unaltered hide.[72] This swelling is
useful to the tanner, since it renders the hide easier to “flesh” (i.e. to free
from the adhering flesh) on account of the greater firmness which it gives to
the true skin. It also assists the tanning, by splitting up the fibre into its
individual fibrils, and so exposing a greater surface to the action of the
liquors. This is advantageous in dressing-leather which is afterwards tanned
in sweet liquors, and which must have the cement-substance of the fibres
dissolved and removed for the sake of flexibility; and, in the case of sole-
Page 142
leather, it is necessary for sake of weight and firmness that the hide be
plumped at some stage of the process; but it is probable that this effect is
produced with less loss of substance and solidity by suitable acidity of the
tanning-liquors. Another advantage of lime is that it acts on the fat of the
hide, converting it more or less completely into an insoluble soap,[73] and so
hindering its injurious effects on the after tanning process, and on the
finished leather. If strong acids whether mineral or organic are used later on,
this lime soap is decomposed, and the grease is again set free. In sweated or
very low-limed hides this grease is a formidable evil, causing darkening or
grease spots on the finished leather.
[72] Cp. p. 84.
[73] This has been questioned, but I have satisfied myself it is correct.
The customary method of liming is simply to lay the hides horizontally
one at once in milk of lime in large pits, taking care that each hide is
completely immersed before the next is put into the pit, so as to ensure a
sufficiency of liquor between them. Every day, or even twice a day, the
hides are drawn out (“hauled”), and the pit is well plunged up, to distribute
the undissolved lime through the liquor. The hides are then drawn in again
(“set”), care being taken that they are fully spread out. How much lime is
required is doubtful, but owing to its limited solubility, an excess, if well
slaked, is rather wasteful than injurious. Great differences exist in the
quantity of the lime used, the time given, and the method of working, not
only for various classes of leather, but for the same kinds in different yards.
Lime, as we have seen, is only soluble to the extent of about 1·25 grm. per
litre, or (as 1 cub. foot of water weighs about 1000 oz.) say 11⁄4 oz. per cub.
foot, or, in an ordinary lime-pit, not more than 1⁄4 lb. per hide. Only the lime
in solution acts on the hide, but it is necessary to provide a surplus of solid
lime which dissolves as that in the liquor is consumed or absorbed by the
hide; and this is especially the case where, as is generally customary, the
hides are laid flat in pits, so that no circulation of liquor is possible. Where
hides are suspended in lime-water, which is constantly circulated and kept
up to its full strength by agitation in another vessel with solid lime, they
unhair as quickly as with milk of lime, but the method seems, in the case of
lime, to present no special advantage over the ordinary one, if in the latter
the hides are hauled sufficiently often to keep the lime uniformly
distributed. The case is otherwise in dealing with more soluble depilatories.
Various patents have been taken for methods of liming by suspending in
plumped at some stage of the process; but it is probable that this effect is
produced with less loss of substance and solidity by suitable acidity of the
tanning-liquors. Another advantage of lime is that it acts on the fat of the
hide, converting it more or less completely into an insoluble soap,[73] and so
hindering its injurious effects on the after tanning process, and on the
finished leather. If strong acids whether mineral or organic are used later on,
this lime soap is decomposed, and the grease is again set free. In sweated or
very low-limed hides this grease is a formidable evil, causing darkening or
grease spots on the finished leather.
[72] Cp. p. 84.
[73] This has been questioned, but I have satisfied myself it is correct.
The customary method of liming is simply to lay the hides horizontally
one at once in milk of lime in large pits, taking care that each hide is
completely immersed before the next is put into the pit, so as to ensure a
sufficiency of liquor between them. Every day, or even twice a day, the
hides are drawn out (“hauled”), and the pit is well plunged up, to distribute
the undissolved lime through the liquor. The hides are then drawn in again
(“set”), care being taken that they are fully spread out. How much lime is
required is doubtful, but owing to its limited solubility, an excess, if well
slaked, is rather wasteful than injurious. Great differences exist in the
quantity of the lime used, the time given, and the method of working, not
only for various classes of leather, but for the same kinds in different yards.
Lime, as we have seen, is only soluble to the extent of about 1·25 grm. per
litre, or (as 1 cub. foot of water weighs about 1000 oz.) say 11⁄4 oz. per cub.
foot, or, in an ordinary lime-pit, not more than 1⁄4 lb. per hide. Only the lime
in solution acts on the hide, but it is necessary to provide a surplus of solid
lime which dissolves as that in the liquor is consumed or absorbed by the
hide; and this is especially the case where, as is generally customary, the
hides are laid flat in pits, so that no circulation of liquor is possible. Where
hides are suspended in lime-water, which is constantly circulated and kept
up to its full strength by agitation in another vessel with solid lime, they
unhair as quickly as with milk of lime, but the method seems, in the case of
lime, to present no special advantage over the ordinary one, if in the latter
the hides are hauled sufficiently often to keep the lime uniformly
distributed. The case is otherwise in dealing with more soluble depilatories.
Various patents have been taken for methods of liming by suspending in
Page 143
liquors, but the idea is now public property, and is largely used on the
Continent. It is necessary that the lime which settles to the bottom of the pit
should be agitated and kept in suspension, which may be effected either by
moving the hides on a frame as in “suspenders” (p. 221), or by agitators
acting on the principle of pumps, and raising the liquor and sludge from the
bottom. Such agitators have been patented in Germany, but had been in use
much earlier in the Author’s tanyard. An agitator on the principle of the
screw-propeller of a steamship, placed near the bottom of the pit, and
protected by a lattice, may also be usefully employed (Fig. 26). Skins are
frequently limed in paddles, or stirred up by blowing air into the pit. The
latter method is neither effective nor economical in power.
Continent. It is necessary that the lime which settles to the bottom of the pit
should be agitated and kept in suspension, which may be effected either by
moving the hides on a frame as in “suspenders” (p. 221), or by agitators
acting on the principle of pumps, and raising the liquor and sludge from the
bottom. Such agitators have been patented in Germany, but had been in use
much earlier in the Author’s tanyard. An agitator on the principle of the
screw-propeller of a steamship, placed near the bottom of the pit, and
protected by a lattice, may also be usefully employed (Fig. 26). Skins are
frequently limed in paddles, or stirred up by blowing air into the pit. The
latter method is neither effective nor economical in power.
Page 144
Fig. 26.—Suspension Lime-Pit.
As has been noted, the solubility of lime, and consequently the strength
of the lime-liquor, is diminished by rise of temperature, but its solvent
action on hide-substance is much increased. As a consequence, the
loosening of the hair proceeds much more rapidly in warm limes, but the
hides do not plump well, and become loose, hollow and inclined to “pipe”
in the grain, and to weigh out badly, and for sole leather the method is
therefore in every way disastrous. In the few cases among the lighter
leathers where a decided softening and loosening of the texture of the skin
is required, it is possible that useful advantage may be taken of this effect;
but it would be exceedingly difficult to regulate the temperature of an
ordinary lime-pit with accuracy, and better results could probably be
obtained with suspenders in which the liquor could be constantly circulated.
When limes are very cold, in spite of the greater strength of solution, the
action is very much checked, and where goods are frozen into pits in severe
weather, there is but little danger of overliming, although the usual time
may be much exceeded. It is generally best to work limes at about the
ordinary summer temperature, and this is better done in winter by warming
the limeyard than by any direct heating of the limes. If lime which has
cooled after slaking is used, the water with which limes are made may
safely be warmed in midwinter to a temperature not exceeding 20° C.
The quantity of lime used by different tanners, and for different sorts of
hides and skins, is very variable, not only according to the effect which it is
desired to produce, and the way in which it is used, but from the arbitrary
fancy of the user, since its limited solubility renders an excess
comparatively innocuous. For sole-leather, the amount recommended varies
from under 1 per cent. to 10 or 12 per cent. on the green weight of the hide;
but probably 2-3 per cent. is all that can be really utilised, the remainder
being wasted. In order, however, to utilise the whole of the lime, very
frequent handling or agitation is required to ensure its uniform distribution.
It must also be borne in mind that the strength of commercial limes varies
from above 80 down to 30 per cent. of available calcium oxide.
Von Schroeder has found that a strength of 6 grams of calcium oxide
(CaO) per liter was sufficient, but, in practice, much more is generally
added. It is also noteworthy that a perfectly fresh milk of lime must be
made much stronger than one which has been used. This is partially due to
As has been noted, the solubility of lime, and consequently the strength
of the lime-liquor, is diminished by rise of temperature, but its solvent
action on hide-substance is much increased. As a consequence, the
loosening of the hair proceeds much more rapidly in warm limes, but the
hides do not plump well, and become loose, hollow and inclined to “pipe”
in the grain, and to weigh out badly, and for sole leather the method is
therefore in every way disastrous. In the few cases among the lighter
leathers where a decided softening and loosening of the texture of the skin
is required, it is possible that useful advantage may be taken of this effect;
but it would be exceedingly difficult to regulate the temperature of an
ordinary lime-pit with accuracy, and better results could probably be
obtained with suspenders in which the liquor could be constantly circulated.
When limes are very cold, in spite of the greater strength of solution, the
action is very much checked, and where goods are frozen into pits in severe
weather, there is but little danger of overliming, although the usual time
may be much exceeded. It is generally best to work limes at about the
ordinary summer temperature, and this is better done in winter by warming
the limeyard than by any direct heating of the limes. If lime which has
cooled after slaking is used, the water with which limes are made may
safely be warmed in midwinter to a temperature not exceeding 20° C.
The quantity of lime used by different tanners, and for different sorts of
hides and skins, is very variable, not only according to the effect which it is
desired to produce, and the way in which it is used, but from the arbitrary
fancy of the user, since its limited solubility renders an excess
comparatively innocuous. For sole-leather, the amount recommended varies
from under 1 per cent. to 10 or 12 per cent. on the green weight of the hide;
but probably 2-3 per cent. is all that can be really utilised, the remainder
being wasted. In order, however, to utilise the whole of the lime, very
frequent handling or agitation is required to ensure its uniform distribution.
It must also be borne in mind that the strength of commercial limes varies
from above 80 down to 30 per cent. of available calcium oxide.
Von Schroeder has found that a strength of 6 grams of calcium oxide
(CaO) per liter was sufficient, but, in practice, much more is generally
added. It is also noteworthy that a perfectly fresh milk of lime must be
made much stronger than one which has been used. This is partially due to
Page 145
the fact that some bacterial action takes place in an old lime and that
ammonia is formed which assists unhairing, in addition to the effect of the
lime itself, and partially because the lime in old liquors remains in
suspension for a much longer time, and is thus more evenly distributed.
A method of liming, sometimes known as the “Buffalo method,” has
been largely adopted for sole-leather in America, and is now used in many
Continental yards. It consists in a very short liming and the subsequent use
of warm water. The limes are also often sharpened by the addition of a little
sodium sulphide or of some other sulphide. Thus, in one large yard in the
States, the hides for sole-leather (salted “packers”) are limed for 10 hours
only with 2 lb. lime and 21⁄2 oz. of sulphide of sodium per side, and after
lying overnight in water of a temperature of 35-45° C., are easily unhaired.
A Continental firm lime two days in weak fresh limes with a little tank-
waste, and then treat with water at 32° C. for 6-8 hours, when the hides are
unhaired and returned to the warm water for two hours before scudding. All
sorts of combinations between liming and hot water treatment can be
employed. The longer and stronger the liming, the lower temperature or
shorter time in the water will suffice. The method is much to be
recommended for firm sole-leather, but it does not saponify grease or swell
the fibres thoroughly, and usually vitriol is used for the latter purpose in a
later stage. The hide goes into the liquors practically free of lime, and the
loss of hide-substance is much less than in the ordinary method of liming.
A point of probably much greater importance than the quantity of lime
used is the length of time during which a lime is worked without change of
liquor. An old lime becomes charged with ammonia and other products of
the action of lime upon the skin, such as tyrosin, leucin (amidocaproic
acid), and some caproic acid, the disagreeable goaty odour of which is very
obvious on acidifying an old lime-liquor with sulphuric acid, by which
considerable quantities of partially altered gelatin are at the same time
precipitated (compare p. 64). Lime has considerable antiseptic power, and a
new lime is practically sterile, but very old limes, especially in hot weather,
often contain large numbers of active bacteria, which may be seen in the
microscope under a good 1⁄6-inch objective. Their presence is always an
indication that putrefaction is going forward, and if their number be very
excessive, the leather out of such limes will generally prove loose, hollow
and dull-grained, and in extreme cases hides may be totally destroyed.
Spherical concretions of calcium carbonate may also be seen under the
ammonia is formed which assists unhairing, in addition to the effect of the
lime itself, and partially because the lime in old liquors remains in
suspension for a much longer time, and is thus more evenly distributed.
A method of liming, sometimes known as the “Buffalo method,” has
been largely adopted for sole-leather in America, and is now used in many
Continental yards. It consists in a very short liming and the subsequent use
of warm water. The limes are also often sharpened by the addition of a little
sodium sulphide or of some other sulphide. Thus, in one large yard in the
States, the hides for sole-leather (salted “packers”) are limed for 10 hours
only with 2 lb. lime and 21⁄2 oz. of sulphide of sodium per side, and after
lying overnight in water of a temperature of 35-45° C., are easily unhaired.
A Continental firm lime two days in weak fresh limes with a little tank-
waste, and then treat with water at 32° C. for 6-8 hours, when the hides are
unhaired and returned to the warm water for two hours before scudding. All
sorts of combinations between liming and hot water treatment can be
employed. The longer and stronger the liming, the lower temperature or
shorter time in the water will suffice. The method is much to be
recommended for firm sole-leather, but it does not saponify grease or swell
the fibres thoroughly, and usually vitriol is used for the latter purpose in a
later stage. The hide goes into the liquors practically free of lime, and the
loss of hide-substance is much less than in the ordinary method of liming.
A point of probably much greater importance than the quantity of lime
used is the length of time during which a lime is worked without change of
liquor. An old lime becomes charged with ammonia and other products of
the action of lime upon the skin, such as tyrosin, leucin (amidocaproic
acid), and some caproic acid, the disagreeable goaty odour of which is very
obvious on acidifying an old lime-liquor with sulphuric acid, by which
considerable quantities of partially altered gelatin are at the same time
precipitated (compare p. 64). Lime has considerable antiseptic power, and a
new lime is practically sterile, but very old limes, especially in hot weather,
often contain large numbers of active bacteria, which may be seen in the
microscope under a good 1⁄6-inch objective. Their presence is always an
indication that putrefaction is going forward, and if their number be very
excessive, the leather out of such limes will generally prove loose, hollow
and dull-grained, and in extreme cases hides may be totally destroyed.
Spherical concretions of calcium carbonate may also be seen under the
Page 146
microscope, resembling on a smaller scale those found in Permian
limestone, and caused perhaps in both cases by crystallisation from a liquid
containing much organic matter. It is hardly probable that in many tanneries
the ammonia would pay for recovery from the lime-liquors, though it could
be easily done by steaming the old limes in suitable vessels, and condensing
the ammoniacal vapours in dilute sulphuric acid. Its quantity rarely exceeds
0·1 per cent. of NH3. For methods of estimation of ammonia, see L.I.L.B.,
p. 30.
Up to a certain point, it is found that old limes unhair much more readily,
and have a greater softening effect than new ones, which is often
advantageous for dressing goods; though for sole leather, where weight and
firmness are of primary importance, the use of stale limes must be kept
within the narrowest limits. In the finer leathers also, such as kid and
moroccos and coloured calf, where a sound and glossy grain is desired, the
effects mentioned are generally better obtained in other ways, such as by
the use of sulphides. On East India kips and other dried hides, which are
difficult to soften, and which have great power of resistance to the action of
lime, old limes are distinctly useful, but, even there, there are limits which
should not be passed. Probably no lime ought to be allowed to go for more
than three months at the outside limit without at least a partial change of
liquor, and the system of allowing all the limes in a yard to run for twelve
months, and then cleaning them all together, is almost the worst which can
be planned. A very much better way is to clean the limes in regular rotation,
using, if desired, a portion of the old liquor in making the new lime, so as to
avoid a too sudden transition. The old liquor is valuable, if at all, for the
ammonia and organic matter which it contains, as the amount of lime in
solution is not worth considering. The ammonia considerably increases the
solvent and unhairing power, while swelling the hide less than an equivalent
amount of lime. In some cases it may be desirable to add ammonia
artificially for this purpose. In this case it will be cheaper and more
convenient to add it in the form of ammonium sulphate than as liquid
ammonia. If it be desired to retain ammonia, the lime should be kept
covered. Very old limes containing excess of ammonia and lime, sometimes
in hot weather cause a transparent swelling of the goods, with destruction of
the fibrous texture.[74] The writer has observed a similar phenomenon in
very weak and old limes strengthened with sulphides, in which hide was left
experimentally for several weeks. The principal effect of the dissolved
limestone, and caused perhaps in both cases by crystallisation from a liquid
containing much organic matter. It is hardly probable that in many tanneries
the ammonia would pay for recovery from the lime-liquors, though it could
be easily done by steaming the old limes in suitable vessels, and condensing
the ammoniacal vapours in dilute sulphuric acid. Its quantity rarely exceeds
0·1 per cent. of NH3. For methods of estimation of ammonia, see L.I.L.B.,
p. 30.
Up to a certain point, it is found that old limes unhair much more readily,
and have a greater softening effect than new ones, which is often
advantageous for dressing goods; though for sole leather, where weight and
firmness are of primary importance, the use of stale limes must be kept
within the narrowest limits. In the finer leathers also, such as kid and
moroccos and coloured calf, where a sound and glossy grain is desired, the
effects mentioned are generally better obtained in other ways, such as by
the use of sulphides. On East India kips and other dried hides, which are
difficult to soften, and which have great power of resistance to the action of
lime, old limes are distinctly useful, but, even there, there are limits which
should not be passed. Probably no lime ought to be allowed to go for more
than three months at the outside limit without at least a partial change of
liquor, and the system of allowing all the limes in a yard to run for twelve
months, and then cleaning them all together, is almost the worst which can
be planned. A very much better way is to clean the limes in regular rotation,
using, if desired, a portion of the old liquor in making the new lime, so as to
avoid a too sudden transition. The old liquor is valuable, if at all, for the
ammonia and organic matter which it contains, as the amount of lime in
solution is not worth considering. The ammonia considerably increases the
solvent and unhairing power, while swelling the hide less than an equivalent
amount of lime. In some cases it may be desirable to add ammonia
artificially for this purpose. In this case it will be cheaper and more
convenient to add it in the form of ammonium sulphate than as liquid
ammonia. If it be desired to retain ammonia, the lime should be kept
covered. Very old limes containing excess of ammonia and lime, sometimes
in hot weather cause a transparent swelling of the goods, with destruction of
the fibrous texture.[74] The writer has observed a similar phenomenon in
very weak and old limes strengthened with sulphides, in which hide was left
experimentally for several weeks. The principal effect of the dissolved
Page 147
animal matter is to enable bacteria to thrive in it, which they will not do in a
fresh lime, but putrid limes probably also contain liquefying ferments
produced by the bacteria present (p. 17), and which dissolve hide. Eitner
has published researches on the amount of hide-substance dissolved by
limes,[75] in which he shows that the loss of substance in liming sufficiently
to unhair is materially greater in old limes than in fresh ones, although
during the first two days of liming the new limes are decidedly the most
active. As he remarks, this justifies the wisdom of the method, now largely
adopted, of working limes in shifts, and beginning the operation in old
limes and completing it in fresh ones. (See also p. 131.)
[74] Gerber, 1884, pp. 150, 184.
[75] Gerber, 1895, pp. 157-9, 169-72.
For details of the analytical methods employed, Eitner’s original paper
must be consulted, but the annexed table (see next page) summarises his
results. The letters heading the columns have the following meanings.
A. Hide substance precipitated by neutralisation of the lime with carbonic
acid.
B. A further precipitate obtained by slight acidification with hydrochloric
acid.
C. Soluble peptones precipitated by hypochlorous acid or mercuric
nitrate.
It is obvious that none of these figures represent the total dissolved
organic matter, and it is to be regretted that this was not determined. It is,
however, fairly safe to assume that the table correctly represents the relative
solubility in the different liquors. In each case 2 liters of liquor were used
for each kilo of green hide. When old liquors were employed, the hide-
substance they originally contained was determined, and deducted from the
final result.
Hide Description of Days Hide-substances in Loss
Used. Lime Liquor. Liming. Grams per Liter. per
cent.
on
A. B. C. Total. Dry
Pelt.
1 Oxhide Fresh lime 30 grm. per liter - 6[76] 1·068 0·324 2·370 3·762 2·35
2 „ Ditto 9 2·764 0·540 3·624 6·928 4·14
fresh lime, but putrid limes probably also contain liquefying ferments
produced by the bacteria present (p. 17), and which dissolve hide. Eitner
has published researches on the amount of hide-substance dissolved by
limes,[75] in which he shows that the loss of substance in liming sufficiently
to unhair is materially greater in old limes than in fresh ones, although
during the first two days of liming the new limes are decidedly the most
active. As he remarks, this justifies the wisdom of the method, now largely
adopted, of working limes in shifts, and beginning the operation in old
limes and completing it in fresh ones. (See also p. 131.)
[74] Gerber, 1884, pp. 150, 184.
[75] Gerber, 1895, pp. 157-9, 169-72.
For details of the analytical methods employed, Eitner’s original paper
must be consulted, but the annexed table (see next page) summarises his
results. The letters heading the columns have the following meanings.
A. Hide substance precipitated by neutralisation of the lime with carbonic
acid.
B. A further precipitate obtained by slight acidification with hydrochloric
acid.
C. Soluble peptones precipitated by hypochlorous acid or mercuric
nitrate.
It is obvious that none of these figures represent the total dissolved
organic matter, and it is to be regretted that this was not determined. It is,
however, fairly safe to assume that the table correctly represents the relative
solubility in the different liquors. In each case 2 liters of liquor were used
for each kilo of green hide. When old liquors were employed, the hide-
substance they originally contained was determined, and deducted from the
final result.
Hide Description of Days Hide-substances in Loss
Used. Lime Liquor. Liming. Grams per Liter. per
cent.
on
A. B. C. Total. Dry
Pelt.
1 Oxhide Fresh lime 30 grm. per liter - 6[76] 1·068 0·324 2·370 3·762 2·35
2 „ Ditto 9 2·764 0·540 3·624 6·928 4·14
Page 148
3 „ Fresh lime 30 grm., 1⁄2 grm.
- 5[76] 0·852 0·172 1·816 2·840 1·75
sulphide of sodium per liter
4 „ Ditto 8 1·240 0·514 3·846 5·600 3·36
5 „ 5 weeks old lime, through which
- 2 0·180 0·212 0·988 1·380 0·87
four packs had passed
6 „ Ditto 5[76] 0·868 1·318 3·356 5·542 3·46
7 „ 5 months old lime, with sodium
- 2 0·196 0·188 0·864 1·248 0·77
sulphide
8 „ Ditto 5[76] 0·928 1·198 3·004 5·130 3·06
9 Cowhide Fresh lime as above - 5[76] 1·982 0·413 4·501 6·896 4·30
10 „ Ditto 8 3·132 0·672 5·741 9·545 5·94
11 „ Fresh lime as above, and 1⁄2 grm.
- 5[76] 1·012 0·403 2·315 4·730 2·96
sodium sulphide per liter
12 „ Ditto 8 2·521 0·653 5·026 8·200 4·87
13 „ Old disused lime - 5 0·344 0·291 2·341 2·976 1·84
14 „ Ditto 8[76] 2·119 1·697 6·952 10·768 6·45
15 „ Used sulphide of sodium lime 4
- 5[76] .. 1·600 1·047 2·527 1·58
weeks old
16 „ Ditto 8 0·791 0·519 4·592 5·892 3·43
[76] Hides unhaired.
Taking into account the liming necessary for unhairing only, as shown in
the table, it will be noted that the percentage of loss is invariably greater in
old limes than in new ones, and less in limes sharpened with sulphide of
sodium than where lime alone is used. The only exception to this rule is in
No. 15, where a sulphide lime 4 weeks old shows the least loss of any in the
time required for unhairing; and indeed sulphide limes if kept strengthened
with the requisite addition of sulphide, seem to deteriorate very slowly, No.
- 5[76] 0·852 0·172 1·816 2·840 1·75
sulphide of sodium per liter
4 „ Ditto 8 1·240 0·514 3·846 5·600 3·36
5 „ 5 weeks old lime, through which
- 2 0·180 0·212 0·988 1·380 0·87
four packs had passed
6 „ Ditto 5[76] 0·868 1·318 3·356 5·542 3·46
7 „ 5 months old lime, with sodium
- 2 0·196 0·188 0·864 1·248 0·77
sulphide
8 „ Ditto 5[76] 0·928 1·198 3·004 5·130 3·06
9 Cowhide Fresh lime as above - 5[76] 1·982 0·413 4·501 6·896 4·30
10 „ Ditto 8 3·132 0·672 5·741 9·545 5·94
11 „ Fresh lime as above, and 1⁄2 grm.
- 5[76] 1·012 0·403 2·315 4·730 2·96
sodium sulphide per liter
12 „ Ditto 8 2·521 0·653 5·026 8·200 4·87
13 „ Old disused lime - 5 0·344 0·291 2·341 2·976 1·84
14 „ Ditto 8[76] 2·119 1·697 6·952 10·768 6·45
15 „ Used sulphide of sodium lime 4
- 5[76] .. 1·600 1·047 2·527 1·58
weeks old
16 „ Ditto 8 0·791 0·519 4·592 5·892 3·43
[76] Hides unhaired.
Taking into account the liming necessary for unhairing only, as shown in
the table, it will be noted that the percentage of loss is invariably greater in
old limes than in new ones, and less in limes sharpened with sulphide of
sodium than where lime alone is used. The only exception to this rule is in
No. 15, where a sulphide lime 4 weeks old shows the least loss of any in the
time required for unhairing; and indeed sulphide limes if kept strengthened
with the requisite addition of sulphide, seem to deteriorate very slowly, No.
Page 149
8, with a lime 5 months old, showing a result which may still be considered
good. Another point especially noted by Eitner is the slight action of old
limes during the first stages of liming, as compared with their rapid solvent
effect as the hair becomes loosened. The loss in any case does not appear to
be so great as the advocates of other unhairing processes have often
claimed. If we assume that all the dissolved hide-substance might have
made leather, the worst loss on oxhide only limed to the point of unhairing
amounts to less than 31⁄2 per cent. on the possible total; and it must be
remembered that at least a part of this consists of dissolved epidermis
matter, which could not by any possible method have been converted into
leather. It will be noted in Nos. 2, 4, 10, 12 and 16, what considerable losses
are produced by plumping limes after unhairing, but it must be borne in
mind that, in the case of dressing-leather, solution of at least a part of the
cementing matter is essential to produce the necessary softness and
flexibility. Eitner calculates the dry pelt-weight from that of the green hide
on the assumption, based on experiment, that 100 parts of the original skin
corresponds to 32 parts of dry pure pelt in green oxhide, 25 parts in green
calf-skins, and 56 parts in dried calf-skins. In some of the smaller skins,
such as kid worked for glove leather, where great softness and stretch is
required, the loss is necessarily much greater than in ordinary dressing-
leathers, amounting, in the case of kid, to from 20 to 27 per cent.
The parts taken by the purely chemical activity of the lime, and by the
action of bacteria and bacterial ferments in the unhairing process must still
be regarded as uncertain. The late Professor von Schroeder[77] carried out a
series of experiments on liming and sweating which were characterised by
his usual care and thoroughness, and which tend to prove that the chemical
action is far more important than the bacterial. He had fresh hides well
washed in a tannery immediately after slaughter, and fleshed. The butts
were then cut into pieces of about 10 cm. (4 inches) square, and salted in
brine repeatedly changed, and finally preserved for use in glass jars in
saturated salt solution. He found that when washed free from salt, and
placed in a moist chamber at a temperature of 16° C., the hair was
sufficiently loosened by bacterial action in four to five days. Pieces placed
in the moist chamber without previous removal of the salt only showed
signs of sweating after about ten weeks’ exposure. Liming experiments
were made with similar pieces of salted hide, both after three days’ washing
to free them from salt, and unwashed, and in both cases the pieces unhaired
good. Another point especially noted by Eitner is the slight action of old
limes during the first stages of liming, as compared with their rapid solvent
effect as the hair becomes loosened. The loss in any case does not appear to
be so great as the advocates of other unhairing processes have often
claimed. If we assume that all the dissolved hide-substance might have
made leather, the worst loss on oxhide only limed to the point of unhairing
amounts to less than 31⁄2 per cent. on the possible total; and it must be
remembered that at least a part of this consists of dissolved epidermis
matter, which could not by any possible method have been converted into
leather. It will be noted in Nos. 2, 4, 10, 12 and 16, what considerable losses
are produced by plumping limes after unhairing, but it must be borne in
mind that, in the case of dressing-leather, solution of at least a part of the
cementing matter is essential to produce the necessary softness and
flexibility. Eitner calculates the dry pelt-weight from that of the green hide
on the assumption, based on experiment, that 100 parts of the original skin
corresponds to 32 parts of dry pure pelt in green oxhide, 25 parts in green
calf-skins, and 56 parts in dried calf-skins. In some of the smaller skins,
such as kid worked for glove leather, where great softness and stretch is
required, the loss is necessarily much greater than in ordinary dressing-
leathers, amounting, in the case of kid, to from 20 to 27 per cent.
The parts taken by the purely chemical activity of the lime, and by the
action of bacteria and bacterial ferments in the unhairing process must still
be regarded as uncertain. The late Professor von Schroeder[77] carried out a
series of experiments on liming and sweating which were characterised by
his usual care and thoroughness, and which tend to prove that the chemical
action is far more important than the bacterial. He had fresh hides well
washed in a tannery immediately after slaughter, and fleshed. The butts
were then cut into pieces of about 10 cm. (4 inches) square, and salted in
brine repeatedly changed, and finally preserved for use in glass jars in
saturated salt solution. He found that when washed free from salt, and
placed in a moist chamber at a temperature of 16° C., the hair was
sufficiently loosened by bacterial action in four to five days. Pieces placed
in the moist chamber without previous removal of the salt only showed
signs of sweating after about ten weeks’ exposure. Liming experiments
were made with similar pieces of salted hide, both after three days’ washing
to free them from salt, and unwashed, and in both cases the pieces unhaired
Page 150
freely in three to four days. These experiments were varied by using 6, 18
and 30 grms. of lime per liter of water in which about 200 grms. of hide
were placed, but neither in the washed, nor unwashed portions was there
any material difference in the time required to loosen the hair. Addition of 1
vol. of used lime-liquor to 3 vols. of water in making up the limes was
equally without perceptible influence, and careful bacteriological
examination of hide and liquors showed that the former was almost
sterilised by the intense salting, and that the lime-liquors were practically
free from bacteria.
[77] Gerberei-Chemie, Berlin, 1898. p. 646.
Von Schroeder’s conclusion that no gain arises from the use of excessive
quantities of lime, so long as the solution is kept saturated, is fully justified
both by experience and scientific reasoning, but his results with regard to
the effect of old liquors and bacteria contradict the conclusions both of
practical tanners and of other scientific experimenters.
The different effects of old and new limes are too well known to practical
tanners to be discounted by laboratory experiments, even if they were not
confirmed not only by Eitner’s results, but by a considerable amount of
work done in the Author’s laboratory and elsewhere; while the necessity of
bacterial action is at least rendered probable by the fact that soda solutions,
which are completely sterile to bacteria, fail to unhair hides which have not
previously undergone some putrefaction (see p. 137). In some experiments
undertaken at the suggestion of the Author it was found that a perfectly
fresh and sterilised calf-skin which was not unhaired after ten days’ liming
in sterilised lime-liquor unhaired rapidly on the addition of a bacterial
culture to the lime. It is extremely difficult to exclude bacteria, and even
where perfectly fresh skins treated with chloroform or carbon disulphide
were employed, bacteria were always to be recognised when the skin was
ready for unhairing. Von Schroeder’s work, is, however, so painstaking and
reliable, that these divergent results must be explained as other than
experimental errors. With regard to old liquors, it is known that ammonia is
a powerful aid to the unhairing process, and it is not certain to what extent
the liquors he used were charged with it. It is also certain that old limes
containing much organic matter, support bacterial life freely, while 25 per
cent. of a possibly not very old liquor would probably be sterilised by the
addition of lime and 75 per cent. water. In order to test the matter fairly
under exact tannery conditions, the lime should have been made up entirely
and 30 grms. of lime per liter of water in which about 200 grms. of hide
were placed, but neither in the washed, nor unwashed portions was there
any material difference in the time required to loosen the hair. Addition of 1
vol. of used lime-liquor to 3 vols. of water in making up the limes was
equally without perceptible influence, and careful bacteriological
examination of hide and liquors showed that the former was almost
sterilised by the intense salting, and that the lime-liquors were practically
free from bacteria.
[77] Gerberei-Chemie, Berlin, 1898. p. 646.
Von Schroeder’s conclusion that no gain arises from the use of excessive
quantities of lime, so long as the solution is kept saturated, is fully justified
both by experience and scientific reasoning, but his results with regard to
the effect of old liquors and bacteria contradict the conclusions both of
practical tanners and of other scientific experimenters.
The different effects of old and new limes are too well known to practical
tanners to be discounted by laboratory experiments, even if they were not
confirmed not only by Eitner’s results, but by a considerable amount of
work done in the Author’s laboratory and elsewhere; while the necessity of
bacterial action is at least rendered probable by the fact that soda solutions,
which are completely sterile to bacteria, fail to unhair hides which have not
previously undergone some putrefaction (see p. 137). In some experiments
undertaken at the suggestion of the Author it was found that a perfectly
fresh and sterilised calf-skin which was not unhaired after ten days’ liming
in sterilised lime-liquor unhaired rapidly on the addition of a bacterial
culture to the lime. It is extremely difficult to exclude bacteria, and even
where perfectly fresh skins treated with chloroform or carbon disulphide
were employed, bacteria were always to be recognised when the skin was
ready for unhairing. Von Schroeder’s work, is, however, so painstaking and
reliable, that these divergent results must be explained as other than
experimental errors. With regard to old liquors, it is known that ammonia is
a powerful aid to the unhairing process, and it is not certain to what extent
the liquors he used were charged with it. It is also certain that old limes
containing much organic matter, support bacterial life freely, while 25 per
cent. of a possibly not very old liquor would probably be sterilised by the
addition of lime and 75 per cent. water. In order to test the matter fairly
under exact tannery conditions, the lime should have been made up entirely
Page 151
with old lime-liquor well charged with ammonia and organic matters,
instead of with water. It is also probable that the hides had undergone a
sufficient amount of bacterial change in the tannery before they came into
Von Schroeder’s salt solutions, and it is not at all unlikely that the salt
solution itself exercised some specific effect on the unhairing. It is also
possible that his bacterial cultures were made on gelatine media unsuitable
for the growth of alkaline bacteria, and therefore gave blank results. Under
these circumstances it is scarcely possible to arrive at any very definite
conclusions, and it is obvious that further experiments on these points are
extremely desirable.
Sodium and Potassium Hydrates.—From the earliest antiquity, wood-
ashes, consisting mainly of potassium carbonate, have been used for
unhairing, either alone or in conjunction with lime, and indeed the German
name of the process (Aeschern) is derived from the fact. In more recent
times, caustic soda, either ready formed, or causticised on the spot by the
addition of lime, has often been recommended as a substitute for lime. Its
action is very similar to lime, but, from its greater solubility, is far more
powerful, and probably this has hitherto formed one of the greatest
obstacles to its use, since a solution of the strength of lime-water is almost
immediately exhausted, while a much stronger one is too violent in its
action on the hides. Experiments made in the Author’s laboratory show that
caustic soda, in solutions of the same strength as lime-water, dissolve
considerably less hide substance than the latter, but it is more antiseptic than
lime, and does not unhair readily without the aid of bacterial action (cp. p.
137). It also swells more violently, and it is difficult to keep the grain
smooth and unwrinkled.
Caustic soda has the great advantage that from its solubility, and that of
its carbonates in water, it is much more easily and completely removed by
washing than is the case with lime. It has been successfully applied in some
instances to soften skins of which the texture is naturally too compact for
moroccos and the softer leathers; and is usefully employed in softening
dried goods (p. 115). Where caustic soda is required merely to “sharpen”
limes, it is best added in the form of sodium carbonate (soda-ash or
crystals), which are causticised by the lime in the pits. One-quarter or one-
half per cent. on the weight of hides added in this way decidedly increases
the plumping power of the lime. It may be noted that in the use of sodium
sulphide in conjunction with lime, caustic soda is one of the products of its
instead of with water. It is also probable that the hides had undergone a
sufficient amount of bacterial change in the tannery before they came into
Von Schroeder’s salt solutions, and it is not at all unlikely that the salt
solution itself exercised some specific effect on the unhairing. It is also
possible that his bacterial cultures were made on gelatine media unsuitable
for the growth of alkaline bacteria, and therefore gave blank results. Under
these circumstances it is scarcely possible to arrive at any very definite
conclusions, and it is obvious that further experiments on these points are
extremely desirable.
Sodium and Potassium Hydrates.—From the earliest antiquity, wood-
ashes, consisting mainly of potassium carbonate, have been used for
unhairing, either alone or in conjunction with lime, and indeed the German
name of the process (Aeschern) is derived from the fact. In more recent
times, caustic soda, either ready formed, or causticised on the spot by the
addition of lime, has often been recommended as a substitute for lime. Its
action is very similar to lime, but, from its greater solubility, is far more
powerful, and probably this has hitherto formed one of the greatest
obstacles to its use, since a solution of the strength of lime-water is almost
immediately exhausted, while a much stronger one is too violent in its
action on the hides. Experiments made in the Author’s laboratory show that
caustic soda, in solutions of the same strength as lime-water, dissolve
considerably less hide substance than the latter, but it is more antiseptic than
lime, and does not unhair readily without the aid of bacterial action (cp. p.
137). It also swells more violently, and it is difficult to keep the grain
smooth and unwrinkled.
Caustic soda has the great advantage that from its solubility, and that of
its carbonates in water, it is much more easily and completely removed by
washing than is the case with lime. It has been successfully applied in some
instances to soften skins of which the texture is naturally too compact for
moroccos and the softer leathers; and is usefully employed in softening
dried goods (p. 115). Where caustic soda is required merely to “sharpen”
limes, it is best added in the form of sodium carbonate (soda-ash or
crystals), which are causticised by the lime in the pits. One-quarter or one-
half per cent. on the weight of hides added in this way decidedly increases
the plumping power of the lime. It may be noted that in the use of sodium
sulphide in conjunction with lime, caustic soda is one of the products of its
Page 152
decomposition,[78] and is probably one great cause of the difference of
effect of this material for sharpening limes as compared with red arsenic.
[78] This has been denied, but is probably correct, though the actual reaction is not easy
to prove analytically; but the effect on the hide is practically what is stated.
An indirect method of liming has recently been patented by Messrs.
Payne and Pullman of Godalming,[79] which is of both scientific and
practical interest. From the difficult solubility of lime, and the consequently
weak solutions which must be employed, the ordinary process of liming is a
slow one. Caustic soda, however, can be used in much stronger solutions
without producing injury to the hide, or larger solution of hide substance,
and from its great diffusibility, it penetrates very rapidly. Used alone,
however, the hide becomes too much swollen for most purposes, and for
certain classes of leather at least (e.g. buff and chamois leather) the
presence of a portion of lime in the hide appears to be necessary for
successful work. If a hide which has been swollen with caustic soda be
afterwards treated with a solution of calcium chloride, double
decomposition takes place, and caustic lime is formed actually in the
interior of the fibre of the hide, while the sodium unites with the chlorine to
form common salt. Both solutions may be used in any convenient way, and
by the employment of drums, the whole liming process may be
accomplished in five or six hours. It is found, however, that perfectly fresh
hides treated in this way cannot be unhaired, and the explanation appears to
be that in the ordinary liming process, the epidermis is made soluble by the
joint action of bacterial ferments and of the alkaline solutions. If sodium
sulphide be added to the caustic soda used for unhairing, the goods will
unhair without the use of putrefactive means, but the process is difficult to
manage without destruction of the hair, and Messrs. Pullman now
recommend that all hides or skins for unhairing by their process should be
soaked for forty-eight hours in winter, and twenty-four hours in summer in
a really putrid stale soak. This necessity constitutes for very many purposes
a serious weakness in the method, as putrid soaking is always extremely
dangerous to the grain of the hide, and especially so in hot weather. For
certain purposes, however, advantage may be taken of the fact that the hide
or skin can be fully limed by Pullman’s process and the fibres swollen so as
to be prepared for tanning without any loosening of the hair, and the Author
has seen deerskins which have been treated in this way, on which the hair
effect of this material for sharpening limes as compared with red arsenic.
[78] This has been denied, but is probably correct, though the actual reaction is not easy
to prove analytically; but the effect on the hide is practically what is stated.
An indirect method of liming has recently been patented by Messrs.
Payne and Pullman of Godalming,[79] which is of both scientific and
practical interest. From the difficult solubility of lime, and the consequently
weak solutions which must be employed, the ordinary process of liming is a
slow one. Caustic soda, however, can be used in much stronger solutions
without producing injury to the hide, or larger solution of hide substance,
and from its great diffusibility, it penetrates very rapidly. Used alone,
however, the hide becomes too much swollen for most purposes, and for
certain classes of leather at least (e.g. buff and chamois leather) the
presence of a portion of lime in the hide appears to be necessary for
successful work. If a hide which has been swollen with caustic soda be
afterwards treated with a solution of calcium chloride, double
decomposition takes place, and caustic lime is formed actually in the
interior of the fibre of the hide, while the sodium unites with the chlorine to
form common salt. Both solutions may be used in any convenient way, and
by the employment of drums, the whole liming process may be
accomplished in five or six hours. It is found, however, that perfectly fresh
hides treated in this way cannot be unhaired, and the explanation appears to
be that in the ordinary liming process, the epidermis is made soluble by the
joint action of bacterial ferments and of the alkaline solutions. If sodium
sulphide be added to the caustic soda used for unhairing, the goods will
unhair without the use of putrefactive means, but the process is difficult to
manage without destruction of the hair, and Messrs. Pullman now
recommend that all hides or skins for unhairing by their process should be
soaked for forty-eight hours in winter, and twenty-four hours in summer in
a really putrid stale soak. This necessity constitutes for very many purposes
a serious weakness in the method, as putrid soaking is always extremely
dangerous to the grain of the hide, and especially so in hot weather. For
certain purposes, however, advantage may be taken of the fact that the hide
or skin can be fully limed by Pullman’s process and the fibres swollen so as
to be prepared for tanning without any loosening of the hair, and the Author
has seen deerskins which have been treated in this way, on which the hair
Page 153
was perfectly firm, while they possessed a softness and fulness which could
not be attained without liming.
[79] Eng. Pat. 2873, 1898.
Messrs. Pullman now recommend that the treatment with their solutions
should take place in pits, in preference to drums or paddles, and that the
caustic soda should not exceed a strength of one pound in ten gallons (1 per
cent.). The hides or calf-skins remain in this for about forty-eight hours,
during which they are once drawn and returned, by which time, if the putrid
soaking has been properly done, the hair should be fully loosened. The
hides are then drained for two hours, and passed into another pit containing
a solution of calcium chloride, which should be slightly stronger than the
caustic soda, say of about one and a half pounds per ten gallons. The goods
remain in this for about forty-eight hours, during which they are drawn
once, and are then well washed in soft water (free from temporary hardness)
in which they may be kept for some time without injury. As both the caustic
soda and the calcium chloride solutions are quite sterile to ordinary
putrefactive bacteria, both can be used for an almost unlimited time, and
they are conveniently kept up to strength by the addition of strong stock-
solutions. These may be made of a sp. gr. of 1·4 (80 deg. Tw.) which gives a
strength of about 51⁄2 lb. of caustic soda and 53⁄4 lb. of calcium chloride per
gallon.
In addition to the advantage of considerable saving of time, the effects
can be much more easily regulated than in ordinary liming, and the amount
of soda (and subsequently of lime) absorbed by the hide can be exactly
determined by titration of the liquors. Grease is better removed than by
ordinary liming, as soda-soaps are soluble in water, but if this result is to be
obtained, the soap must be worked out before passing into the calcium
chloride solution, which would otherwise convert it into an insoluble lime-
soap. A great gain in many districts is that the process yields practically no
effluents and no lime slab, both of which are frequently very difficult to
dispose of. The serious disadvantages of the stale soaking, however, have
already been mentioned.
In place of applying the caustic soda first, and the calcium chloride
subsequently, hides may be first treated with calcium chloride solution, and
then with caustic soda, or the caustic soda may be applied to the flesh side
of the hide by painting. These modifications are covered by Messrs.
not be attained without liming.
[79] Eng. Pat. 2873, 1898.
Messrs. Pullman now recommend that the treatment with their solutions
should take place in pits, in preference to drums or paddles, and that the
caustic soda should not exceed a strength of one pound in ten gallons (1 per
cent.). The hides or calf-skins remain in this for about forty-eight hours,
during which they are once drawn and returned, by which time, if the putrid
soaking has been properly done, the hair should be fully loosened. The
hides are then drained for two hours, and passed into another pit containing
a solution of calcium chloride, which should be slightly stronger than the
caustic soda, say of about one and a half pounds per ten gallons. The goods
remain in this for about forty-eight hours, during which they are drawn
once, and are then well washed in soft water (free from temporary hardness)
in which they may be kept for some time without injury. As both the caustic
soda and the calcium chloride solutions are quite sterile to ordinary
putrefactive bacteria, both can be used for an almost unlimited time, and
they are conveniently kept up to strength by the addition of strong stock-
solutions. These may be made of a sp. gr. of 1·4 (80 deg. Tw.) which gives a
strength of about 51⁄2 lb. of caustic soda and 53⁄4 lb. of calcium chloride per
gallon.
In addition to the advantage of considerable saving of time, the effects
can be much more easily regulated than in ordinary liming, and the amount
of soda (and subsequently of lime) absorbed by the hide can be exactly
determined by titration of the liquors. Grease is better removed than by
ordinary liming, as soda-soaps are soluble in water, but if this result is to be
obtained, the soap must be worked out before passing into the calcium
chloride solution, which would otherwise convert it into an insoluble lime-
soap. A great gain in many districts is that the process yields practically no
effluents and no lime slab, both of which are frequently very difficult to
dispose of. The serious disadvantages of the stale soaking, however, have
already been mentioned.
In place of applying the caustic soda first, and the calcium chloride
subsequently, hides may be first treated with calcium chloride solution, and
then with caustic soda, or the caustic soda may be applied to the flesh side
of the hide by painting. These modifications are covered by Messrs.
Page 154
Pullman’s patent, but they are willing to grant licences for experiments at a
nominal fee.
Alkaline carbonates are much milder in their action on hide than the
corresponding hydrates, and although they will unhair hides, in absence of
lime, their action is somewhat uncertain and slow. “Polysulphin”
(Polysulphin Co., Keynsham) owes its unhairing power principally to the
sodium carbonate, and not to the small traces of sulphur compounds which
it contains.
Sodium carbonate occurs in commerce in three forms: “soda ash,” a more
or less pure dry sodium carbonate; “soda crystals,” or washing soda,
Na2CO3·10Aq, containing 62·95 per cent. of water of crystallisation, and
efflorescing in the air; and Gaskell and Deacon’s “crystal soda,”
Na2CO3·1Aq, containing only 14·5 per cent. of water of crystallisation. It
must be remembered that where carbonate is used in conjunction with lime
it becomes causticised and converted into NaOH.
Sulphides.—The practice of using realgar, or red sulphide of arsenic (Ger.
Rusma) as an addition to limes for fine leathers is one of considerable
antiquity. It has the property of loosening the hair and epidermis structures
with less solution of cement-substance than lime alone, and hence produces
a leather of fuller and closer texture. It will, however, be convenient to defer
the consideration of this agent till after that of some of the more modern
and simpler substitutes, such as the sulphides of sodium and calcium.
Sulphides of the alkalies and alkaline earths, if used in strong solution, say
5 per cent. or upwards, have the effect of very rapidly reducing the harder
keratin-structures, such as hair and wool, to a pulp, attacking first the
interior cells, so that the hair crumples up like a string of sausages, and in a
few hours, or even, with very strong solution, in a few minutes, the whole
mass becomes so completely disintegrated that it can be swept off the hide
with a broom, or washed off in a tumbler. At the same time, the action on
the substance of the hide, and especially on the cementing substance, is
very slight, though the grain is swollen and temporarily rendered somewhat
tender. On the other hand, when used in weak solutions, say 1⁄4 per cent. and
under, in conjunction with lime, the hair is but little injured, while the hair-
roots and dirt are rapidly loosened, and results are obtained very similar to
those with arsenic.
Sodium Sulphide (Na2S·9OH2).[80]—For the methods of valuation and
determination of sodium sulphide, see L.I.L.B., p. 28.
nominal fee.
Alkaline carbonates are much milder in their action on hide than the
corresponding hydrates, and although they will unhair hides, in absence of
lime, their action is somewhat uncertain and slow. “Polysulphin”
(Polysulphin Co., Keynsham) owes its unhairing power principally to the
sodium carbonate, and not to the small traces of sulphur compounds which
it contains.
Sodium carbonate occurs in commerce in three forms: “soda ash,” a more
or less pure dry sodium carbonate; “soda crystals,” or washing soda,
Na2CO3·10Aq, containing 62·95 per cent. of water of crystallisation, and
efflorescing in the air; and Gaskell and Deacon’s “crystal soda,”
Na2CO3·1Aq, containing only 14·5 per cent. of water of crystallisation. It
must be remembered that where carbonate is used in conjunction with lime
it becomes causticised and converted into NaOH.
Sulphides.—The practice of using realgar, or red sulphide of arsenic (Ger.
Rusma) as an addition to limes for fine leathers is one of considerable
antiquity. It has the property of loosening the hair and epidermis structures
with less solution of cement-substance than lime alone, and hence produces
a leather of fuller and closer texture. It will, however, be convenient to defer
the consideration of this agent till after that of some of the more modern
and simpler substitutes, such as the sulphides of sodium and calcium.
Sulphides of the alkalies and alkaline earths, if used in strong solution, say
5 per cent. or upwards, have the effect of very rapidly reducing the harder
keratin-structures, such as hair and wool, to a pulp, attacking first the
interior cells, so that the hair crumples up like a string of sausages, and in a
few hours, or even, with very strong solution, in a few minutes, the whole
mass becomes so completely disintegrated that it can be swept off the hide
with a broom, or washed off in a tumbler. At the same time, the action on
the substance of the hide, and especially on the cementing substance, is
very slight, though the grain is swollen and temporarily rendered somewhat
tender. On the other hand, when used in weak solutions, say 1⁄4 per cent. and
under, in conjunction with lime, the hair is but little injured, while the hair-
roots and dirt are rapidly loosened, and results are obtained very similar to
those with arsenic.
Sodium Sulphide (Na2S·9OH2).[80]—For the methods of valuation and
determination of sodium sulphide, see L.I.L.B., p. 28.
Page 155
[80] In the Laboratory Book the water of crystallisation is given as 10 Aq. Later
researches show that pure crystals of the commercial sulphide only contain 9 Aq., or
67·5 per cent. of water.
Hides suspended in solutions of sulphide of sodium of 2 to 3 per cent.
strength unhair rapidly.
For the commoner classes of sole-leather, hair is frequently removed by
painting on the hair side with a 15°-28° Tw. (30-40 per cent.) solution of
(crystallised) sulphide of sodium thickened with lime, applied with a fibre-
brush, and folding the hide in cushions in a damp place, or packing in a tub.
The hair is reduced to paste in a few hours. The same effect is produced by
drawing the hides through a similar solution without lime, of which
sufficient is retained by the hair to destroy it. The workmen must be
provided with indiarubber gloves to prevent the caustic effect of the
solution on the skin and nails. Skins and lighter hides are conveniently
unhaired by painting the mixture on the flesh side, when it will loosen the
hair or wool in a few hours without destroying it.
For dressing-leathers and the finer sorts of sole it is best employed as an
addition to ordinary limes to the extent of 1⁄4-1⁄2 per cent. on the weight of
the hides or skins, when the hair is loosened more rapidly than with lime
alone, and with less loss of hide substance.
Good samples of sulphide of sodium consist of pale-brown, almost
colourless crystals, containing 28 to 32 per cent. of dry sodium sulphide,
which readily deliquesce on exposure to air. Fused sodium sulphide can
now be obtained, which contains nearly twice as much actual sulphide as
the crystalline form. The dark green colour possessed by many samples of
sodium sulphide is due to the presence of iron sulphide. If carefully used no
serious harm can accrue from its presence. If allowed to stand a short time
in solution the iron sulphide will settle out.
Calcium sulphydrate, Ca(SH)2, sometimes called Böttger’s Grünkalk, is a
powerful depilatory, while it has probably less destructive action on the
hide-fibre than even the sulphide of sodium, and would no doubt be largely
used but for its unstable character. It is probably the principal active product
produced by the use of sulphide of arsenic in conjunction with lime, though
it is possible that a sulpharsenite may be formed. It may be produced by
passing hydrogen sulphide (SH2), into milk of lime. According to von
Schroeder, it is not formed by the reaction of sodium sulphide on lime
solutions (see note, p. 136). It may be obtained crystallised, and is soluble
in water, but is decomposed on boiling. The sulphide, CaS, is insoluble in
researches show that pure crystals of the commercial sulphide only contain 9 Aq., or
67·5 per cent. of water.
Hides suspended in solutions of sulphide of sodium of 2 to 3 per cent.
strength unhair rapidly.
For the commoner classes of sole-leather, hair is frequently removed by
painting on the hair side with a 15°-28° Tw. (30-40 per cent.) solution of
(crystallised) sulphide of sodium thickened with lime, applied with a fibre-
brush, and folding the hide in cushions in a damp place, or packing in a tub.
The hair is reduced to paste in a few hours. The same effect is produced by
drawing the hides through a similar solution without lime, of which
sufficient is retained by the hair to destroy it. The workmen must be
provided with indiarubber gloves to prevent the caustic effect of the
solution on the skin and nails. Skins and lighter hides are conveniently
unhaired by painting the mixture on the flesh side, when it will loosen the
hair or wool in a few hours without destroying it.
For dressing-leathers and the finer sorts of sole it is best employed as an
addition to ordinary limes to the extent of 1⁄4-1⁄2 per cent. on the weight of
the hides or skins, when the hair is loosened more rapidly than with lime
alone, and with less loss of hide substance.
Good samples of sulphide of sodium consist of pale-brown, almost
colourless crystals, containing 28 to 32 per cent. of dry sodium sulphide,
which readily deliquesce on exposure to air. Fused sodium sulphide can
now be obtained, which contains nearly twice as much actual sulphide as
the crystalline form. The dark green colour possessed by many samples of
sodium sulphide is due to the presence of iron sulphide. If carefully used no
serious harm can accrue from its presence. If allowed to stand a short time
in solution the iron sulphide will settle out.
Calcium sulphydrate, Ca(SH)2, sometimes called Böttger’s Grünkalk, is a
powerful depilatory, while it has probably less destructive action on the
hide-fibre than even the sulphide of sodium, and would no doubt be largely
used but for its unstable character. It is probably the principal active product
produced by the use of sulphide of arsenic in conjunction with lime, though
it is possible that a sulpharsenite may be formed. It may be produced by
passing hydrogen sulphide (SH2), into milk of lime. According to von
Schroeder, it is not formed by the reaction of sodium sulphide on lime
solutions (see note, p. 136). It may be obtained crystallised, and is soluble
in water, but is decomposed on boiling. The sulphide, CaS, is insoluble in
Page 156
water, but by the action of steam under pressure it is said to be converted
into a mixture of equivalent parts of hydrate and sulphydrate. It may also be
dissolved in a solution of hydrogen sulphide, forming a solution of
sulphydrate. In this way it might be formed on a large scale from the “tank
waste” of the Leblanc soda process.
Gas-lime is principally active on account of the calcium sulphide which it
contains, but is very variable in its strength, as both sulphydrate and
sulphide are decomposed by the carbon dioxide always present in the gas,
forming carbonates. Lime has nearly gone out of use for purifying gas, its
place being now taken by iron oxide, but formerly gas-lime was a good deal
used for unwooling the small lambskins used for the commoner sort of
glove-kid, usually by painting a cream of it on the flesh side, but sometimes
by immersing in a strong solution, which of course destroyed the wool. Its
place is now taken by a solution of sodium sulphide of 15°-18° Tw.
(approximately 30-35 per cent. crystals), thickened with lime to a soupy
consistence, the use of which is much to be recommended for unwooling
sheep-skins.
The tank-waste from the Leblanc process, consisting principally of
calcium sulphide, is, when fresh, quite insoluble, and has no depilatory
powers; but when exposed to air and moisture, decompositions take place,
resulting in the formation of sulphydrates and polysulphides, which form a
solution which has been the subject of several patents for unhairing.[81]
Polysulphides alone have probably no unhairing effect, but in conjunction
with lime, sulphydrates are formed which rapidly loosen the hair. This fact
was the basis of an ingenious and effective unhairing process used very
many years ago by Mr. John Muir, of Beith, who, after liming for 24 hours
in the usual way, submitted the hides to a pretty strong solution of
weathered tank waste for 24 hours, and finally to water for 24 hours, to
remove the surplus lime and sulphides. The sulphydrates formed in the hide
attacked the hair-roots with little injury to the hair itself, and the hides
contained so little lime that they could be tanned for dressing without
bating, and made about 10 per cent. more weight than those treated in the
ordinary way. Some trouble was occasioned by stains caused by impurities
in the tank-waste.
[81] Squire, E. P., 756, 1855; Claus, E. P., 1906, 1855.
A somewhat similar unhairing mixture to that obtained from tank-waste,
which is now seldom to be got, was patented by Prof. Lufkin,[82] who
into a mixture of equivalent parts of hydrate and sulphydrate. It may also be
dissolved in a solution of hydrogen sulphide, forming a solution of
sulphydrate. In this way it might be formed on a large scale from the “tank
waste” of the Leblanc soda process.
Gas-lime is principally active on account of the calcium sulphide which it
contains, but is very variable in its strength, as both sulphydrate and
sulphide are decomposed by the carbon dioxide always present in the gas,
forming carbonates. Lime has nearly gone out of use for purifying gas, its
place being now taken by iron oxide, but formerly gas-lime was a good deal
used for unwooling the small lambskins used for the commoner sort of
glove-kid, usually by painting a cream of it on the flesh side, but sometimes
by immersing in a strong solution, which of course destroyed the wool. Its
place is now taken by a solution of sodium sulphide of 15°-18° Tw.
(approximately 30-35 per cent. crystals), thickened with lime to a soupy
consistence, the use of which is much to be recommended for unwooling
sheep-skins.
The tank-waste from the Leblanc process, consisting principally of
calcium sulphide, is, when fresh, quite insoluble, and has no depilatory
powers; but when exposed to air and moisture, decompositions take place,
resulting in the formation of sulphydrates and polysulphides, which form a
solution which has been the subject of several patents for unhairing.[81]
Polysulphides alone have probably no unhairing effect, but in conjunction
with lime, sulphydrates are formed which rapidly loosen the hair. This fact
was the basis of an ingenious and effective unhairing process used very
many years ago by Mr. John Muir, of Beith, who, after liming for 24 hours
in the usual way, submitted the hides to a pretty strong solution of
weathered tank waste for 24 hours, and finally to water for 24 hours, to
remove the surplus lime and sulphides. The sulphydrates formed in the hide
attacked the hair-roots with little injury to the hair itself, and the hides
contained so little lime that they could be tanned for dressing without
bating, and made about 10 per cent. more weight than those treated in the
ordinary way. Some trouble was occasioned by stains caused by impurities
in the tank-waste.
[81] Squire, E. P., 756, 1855; Claus, E. P., 1906, 1855.
A somewhat similar unhairing mixture to that obtained from tank-waste,
which is now seldom to be got, was patented by Prof. Lufkin,[82] who
Page 157
mixed equal parts of sulphur and soda-ash with a little water till combined,
and then added 8 to 10 parts of lime, slaked and still hot. Schultz[83] states
that such a mixture containing 10 lb. of sulphur, will unhair fifty hides in
the same way, and in about the same time as an ordinary lime, the pelt being
little plumped and easily reduced without bating by a few minutes’
wheeling in warm water. By boiling lime and sulphur with water a yellow
solution is obtained which can be used in the same way as that from the
tank-waste. A further quantity of water can be boiled on the same materials,
more lime and sulphur being added as required. Polysulphides appear to
have a marked effect in preventing plumping.
[82] Eng. Pat. 2053, 1860.
[83] ‘Leather Manufacture,’ p. 35.
Barium sulphydrate has been put on the market experimentally as an
unhairing agent, in the form of a strong solution containing yellow
polysulphides, and which deposits crystals of sulphydrate in cold weather. It
is more stable than calcium sulphydrate, but, on the whole, does not seem to
present any advantages over sodium sulphide.
Realgar or red sulphide of arsenic, As2S2, is made by fusing arsenious
acid and sulphur. (Orpiment is As2S3, but its action is different from that of
realgar.) Mixed with lime it produces calcium sulphydrate and possibly
hyposulpharsenite. To produce a rapid and complete reaction it must be
mixed with hot lime, and the hotter the mixture is made the more powerful
is its unhairing action. Milder forms may be made by mixing cold, or with
the aid of hot water only. It is used with great advantage in conjunction with
lime in varying proportions for unhairing lamb- and kid-skins for glove-kid
and other fine leathers, to which it gives the necessary stretch and softness
and cleanness of grain, without the loosening of texture and loss of hide-
substance which would be caused by an equivalent amount of ordinary
liming. For glove-kid about 0·1-0·3 per cent. of realgar and 5 per cent. of
lime is used, reckoned on the green weight of the skin.
For painting the flesh side of calf- and lamb-skins 1 part of realgar is
mixed with 10 parts of hot lime, made into a paste with water. Calf will
unhair in 8 or 10 hours.
“Inoffensive” unhairing solution contains a large quantity of arsenic
sulphide apparently dissolved in caustic soda, although Moret’s original
patent claimed the use of wool-sweat potash only!
and then added 8 to 10 parts of lime, slaked and still hot. Schultz[83] states
that such a mixture containing 10 lb. of sulphur, will unhair fifty hides in
the same way, and in about the same time as an ordinary lime, the pelt being
little plumped and easily reduced without bating by a few minutes’
wheeling in warm water. By boiling lime and sulphur with water a yellow
solution is obtained which can be used in the same way as that from the
tank-waste. A further quantity of water can be boiled on the same materials,
more lime and sulphur being added as required. Polysulphides appear to
have a marked effect in preventing plumping.
[82] Eng. Pat. 2053, 1860.
[83] ‘Leather Manufacture,’ p. 35.
Barium sulphydrate has been put on the market experimentally as an
unhairing agent, in the form of a strong solution containing yellow
polysulphides, and which deposits crystals of sulphydrate in cold weather. It
is more stable than calcium sulphydrate, but, on the whole, does not seem to
present any advantages over sodium sulphide.
Realgar or red sulphide of arsenic, As2S2, is made by fusing arsenious
acid and sulphur. (Orpiment is As2S3, but its action is different from that of
realgar.) Mixed with lime it produces calcium sulphydrate and possibly
hyposulpharsenite. To produce a rapid and complete reaction it must be
mixed with hot lime, and the hotter the mixture is made the more powerful
is its unhairing action. Milder forms may be made by mixing cold, or with
the aid of hot water only. It is used with great advantage in conjunction with
lime in varying proportions for unhairing lamb- and kid-skins for glove-kid
and other fine leathers, to which it gives the necessary stretch and softness
and cleanness of grain, without the loosening of texture and loss of hide-
substance which would be caused by an equivalent amount of ordinary
liming. For glove-kid about 0·1-0·3 per cent. of realgar and 5 per cent. of
lime is used, reckoned on the green weight of the skin.
For painting the flesh side of calf- and lamb-skins 1 part of realgar is
mixed with 10 parts of hot lime, made into a paste with water. Calf will
unhair in 8 or 10 hours.
“Inoffensive” unhairing solution contains a large quantity of arsenic
sulphide apparently dissolved in caustic soda, although Moret’s original
patent claimed the use of wool-sweat potash only!
Page 158
W. R. Earp[84] has suggested the use of compounds of sulphur and
arsenic (thio-arsenates, thio-arsenites, etc.), in 5 per cent. alkaline solution.
He prefers to add the compounds to the ordinary lime-liquors, or to
manufacture them in situ by adding the proper quantities of arsenious or
arsenic acid mixed with one-third of its weight of sulphur to a solution of an
alkaline sulphide in lime-liquor. The pelt is not bated or drenched in the
ordinary way, but, after unhairing, is passed directly into the tanning liquor
to which sulphurous acid has been previously added.
[84] Eng Pat., No. 2052, Feb. 12, 1886.
There is more danger of injury to the hide from the very prolonged action
of weak solutions of sulphides, which tend ultimately to destroy the
structure and reduce the fibre to a gelatinous condition, than there is from
too concentrated solutions. No danger need, however, be apprehended in the
course of any ordinary liming. Arsenical limes are not suited for tainted
skins, and they should not be made so strong as to destroy the hair or wool.
For methods of analysis of both old and new lime-liquors, see L.I.L.B.,
pp. 27 to 34.
Whichever method of loosening the hair be adopted, the actual removal
must be effected by placing the hide on a sloping beam with a convex
surface, and then scraping it with a blunt two-handled knife (Fig. 27), the
workman pushing the hair downward and away from himself. The beam
may be either of cast iron or of wood, usually covered with zinc to increase
its wearing capacity. The hides after being removed from the lime-pits, are
allowed to drain for half an hour or so before the hair is removed, and
immediately this operation has been completed, they should be placed in
soft water. It is of great importance that the limed hides should not be
exposed to the air longer than is absolutely necessary for the removal of the
hair, as the carbonic acid present in the atmosphere quickly carbonates any
lime contained in the surface of the skin, forming chalk, and leading to
uneven tanning at a later stage.
When hide has been insufficiently limed it is often easy to remove the
longer hair but excessively difficult to get rid of the short under-growth of
the young hairs, which even in properly limed skins can often only be
removed by shaving them with a sharp handknife. This difficulty is caused
partly by the small resistance which the short hairs offer to the unhairing-
knife, and partly by their being more deeply rooted in the skin than the
older hairs (see p. 49).
arsenic (thio-arsenates, thio-arsenites, etc.), in 5 per cent. alkaline solution.
He prefers to add the compounds to the ordinary lime-liquors, or to
manufacture them in situ by adding the proper quantities of arsenious or
arsenic acid mixed with one-third of its weight of sulphur to a solution of an
alkaline sulphide in lime-liquor. The pelt is not bated or drenched in the
ordinary way, but, after unhairing, is passed directly into the tanning liquor
to which sulphurous acid has been previously added.
[84] Eng Pat., No. 2052, Feb. 12, 1886.
There is more danger of injury to the hide from the very prolonged action
of weak solutions of sulphides, which tend ultimately to destroy the
structure and reduce the fibre to a gelatinous condition, than there is from
too concentrated solutions. No danger need, however, be apprehended in the
course of any ordinary liming. Arsenical limes are not suited for tainted
skins, and they should not be made so strong as to destroy the hair or wool.
For methods of analysis of both old and new lime-liquors, see L.I.L.B.,
pp. 27 to 34.
Whichever method of loosening the hair be adopted, the actual removal
must be effected by placing the hide on a sloping beam with a convex
surface, and then scraping it with a blunt two-handled knife (Fig. 27), the
workman pushing the hair downward and away from himself. The beam
may be either of cast iron or of wood, usually covered with zinc to increase
its wearing capacity. The hides after being removed from the lime-pits, are
allowed to drain for half an hour or so before the hair is removed, and
immediately this operation has been completed, they should be placed in
soft water. It is of great importance that the limed hides should not be
exposed to the air longer than is absolutely necessary for the removal of the
hair, as the carbonic acid present in the atmosphere quickly carbonates any
lime contained in the surface of the skin, forming chalk, and leading to
uneven tanning at a later stage.
When hide has been insufficiently limed it is often easy to remove the
longer hair but excessively difficult to get rid of the short under-growth of
the young hairs, which even in properly limed skins can often only be
removed by shaving them with a sharp handknife. This difficulty is caused
partly by the small resistance which the short hairs offer to the unhairing-
knife, and partly by their being more deeply rooted in the skin than the
older hairs (see p. 49).
Page 159
Fig. 27.—Unhairing (Penketh Tannery).
Various machines have been devised to accomplish the removal of the
hair, but owing to the rapidity with which it may be worked off by hand,
and the fact that the work is not difficult, no machine has as yet come into
general use. Hand-work has the further advantage that in those portions of
skin where the hair is tighter than usual it may be removed by greater
pressure of the knife or by hand-shaving, whereas after goods have been
unhaired by machine they must always be examined and any patches of hair
removed by hand on the beam. The edges invariably require to be gone over
by hand.
Several machines with spiral knives have been introduced for the
purpose. That made by the Vaughn Company (Peabody, Mass.) for fleshing
is one of the most satisfactory for unhairing, though any other machine of a
similar type, and provided with spiral knife-blades, purposely kept blunt,
may be used. The Leidgen unhairing machine, shown in Figs. 28 and 29, is
one of the latest and most ingenious.[85]
Various machines have been devised to accomplish the removal of the
hair, but owing to the rapidity with which it may be worked off by hand,
and the fact that the work is not difficult, no machine has as yet come into
general use. Hand-work has the further advantage that in those portions of
skin where the hair is tighter than usual it may be removed by greater
pressure of the knife or by hand-shaving, whereas after goods have been
unhaired by machine they must always be examined and any patches of hair
removed by hand on the beam. The edges invariably require to be gone over
by hand.
Several machines with spiral knives have been introduced for the
purpose. That made by the Vaughn Company (Peabody, Mass.) for fleshing
is one of the most satisfactory for unhairing, though any other machine of a
similar type, and provided with spiral knife-blades, purposely kept blunt,
may be used. The Leidgen unhairing machine, shown in Figs. 28 and 29, is
one of the latest and most ingenious.[85]
Page 160
[85] E. H. Munkwitz, Milwaukee.
Fig. 28.—Leidgen Unhairing Machine.
Occasionally goods are unhaired by fulling in the “stocks”; but it is very
doubtful whether the saving in labour is not more than counteracted by the
loss of weight caused by submitting the hide, while its gelatin is in a
partially dissolved condition, to such rough usage.
The use of the wash-wheel (see pp. 111, 118) for the same purpose is
much more satisfactory, and may be profitably employed for common
goods, especially when the hair has been loosened by painting with a
sulphide mixture.
After being unhaired, the hides are “fleshed” on the beam. This work,
which consists in removing any small pieces of flesh and fat left by the
butcher on the inner side of the skin, should be carefully and thoroughly
done; but the closeness of the fleshing required is dependent on the purpose
to which the hides or skins are to be applied.
Fig. 28.—Leidgen Unhairing Machine.
Occasionally goods are unhaired by fulling in the “stocks”; but it is very
doubtful whether the saving in labour is not more than counteracted by the
loss of weight caused by submitting the hide, while its gelatin is in a
partially dissolved condition, to such rough usage.
The use of the wash-wheel (see pp. 111, 118) for the same purpose is
much more satisfactory, and may be profitably employed for common
goods, especially when the hair has been loosened by painting with a
sulphide mixture.
After being unhaired, the hides are “fleshed” on the beam. This work,
which consists in removing any small pieces of flesh and fat left by the
butcher on the inner side of the skin, should be carefully and thoroughly
done; but the closeness of the fleshing required is dependent on the purpose
to which the hides or skins are to be applied.
Page 161
Fig. 29.—Leidgen Unhairing Machine.
It is necessary not only to remove those portions of fat which are easily
visible, but also to force out that contained in the loose areolar tissue. The
form of knife used in England in fleshing is shown in Fig. 30. It differs
from the one used for unhairing in being somewhat broader and heavier,
and both its edges are sharp, so that where the flesh is too tight to remove
by mere friction of the knife, it may be actually cut away by holding the
knife almost flat on the beam, and using the convex sharp edge. The strokes
in cutting must not be too broad, or, from the convexity of the beam, the
substance of the hide will be cut into in the middle, or flesh will be left at
the edges of the stroke. This difficulty is avoided by the flexible knife
commonly used in Germany, but in other ways its work is less rapid and
effective.
It is necessary not only to remove those portions of fat which are easily
visible, but also to force out that contained in the loose areolar tissue. The
form of knife used in England in fleshing is shown in Fig. 30. It differs
from the one used for unhairing in being somewhat broader and heavier,
and both its edges are sharp, so that where the flesh is too tight to remove
by mere friction of the knife, it may be actually cut away by holding the
knife almost flat on the beam, and using the convex sharp edge. The strokes
in cutting must not be too broad, or, from the convexity of the beam, the
substance of the hide will be cut into in the middle, or flesh will be left at
the edges of the stroke. This difficulty is avoided by the flexible knife
commonly used in Germany, but in other ways its work is less rapid and
effective.
Page 162
Fig. 30.—Fleshing.
Machines have long been used for fleshing and scudding light goods,
such as lamb-, kid-, and goat-skins, and their use for fleshing dressing hides
has now become very general in the United States, and is gradually gaining
ground in England. The type of machine used for these heavier leathers,
varies considerably from that used for light skins, but the general principle
is the same. In most cases the working tool of the machine is a cylinder
with spiral blades, which are generally arranged right-handed on one half,
and left handed on the other, so as not only to scrape the hide in the
direction in which the cylinder works, but also to extend it sideways. Much
of the efficiency of these machines depends on the exact adjustment of the
pitch of the spiral, and in the Vaughn machine, which is probably most in
practical use, the blades are so arranged as to form two intersecting spirals,
one of steeper pitch than the other. The great difference in the machines for
skins and for heavy work, consists in the means adopted to support the skin,
and to carry it under the spiral blades.
Machines have long been used for fleshing and scudding light goods,
such as lamb-, kid-, and goat-skins, and their use for fleshing dressing hides
has now become very general in the United States, and is gradually gaining
ground in England. The type of machine used for these heavier leathers,
varies considerably from that used for light skins, but the general principle
is the same. In most cases the working tool of the machine is a cylinder
with spiral blades, which are generally arranged right-handed on one half,
and left handed on the other, so as not only to scrape the hide in the
direction in which the cylinder works, but also to extend it sideways. Much
of the efficiency of these machines depends on the exact adjustment of the
pitch of the spiral, and in the Vaughn machine, which is probably most in
practical use, the blades are so arranged as to form two intersecting spirals,
one of steeper pitch than the other. The great difference in the machines for
skins and for heavy work, consists in the means adopted to support the skin,
and to carry it under the spiral blades.
Page 163
Fig. 31.—Jones Fleshing Machine.
In the machine invented by the late J. Meredith Jones, the skins are
supported upon an india-rubber blanket stretched over two rollers, so that
the knife-cylinder works on that part of the blanket which is between them,
by which great elasticity is obtained, and this machine has proved most
successful in treating delicate skins. In some other forms of machine,
cylinders thickly covered with rubber have been substituted for this
arrangement. The Jones machine is shown in Fig. 31. For heavy hides the
Vaughn machine is most generally used, and may be taken as the type of the
rest, as the Vaughn Company certainly originated the semi-cylindrical
“beam,” which forms a very important feature. Its construction will be seen
from Fig. 32.
In the machine invented by the late J. Meredith Jones, the skins are
supported upon an india-rubber blanket stretched over two rollers, so that
the knife-cylinder works on that part of the blanket which is between them,
by which great elasticity is obtained, and this machine has proved most
successful in treating delicate skins. In some other forms of machine,
cylinders thickly covered with rubber have been substituted for this
arrangement. The Jones machine is shown in Fig. 31. For heavy hides the
Vaughn machine is most generally used, and may be taken as the type of the
rest, as the Vaughn Company certainly originated the semi-cylindrical
“beam,” which forms a very important feature. Its construction will be seen
from Fig. 32.
Page 164
Fig. 32.—Vaughn Fleshing Machine, front view.
It will be easily noticed that if a hide be thrown over the half-cylinder so
that one half hangs outside it, and the other half falls in its hollow, and it be
then rotated, the hide is first caught firmly by a spring-clamp, which has
been supported above the edge of the half-cylinder by blocks attached to the
frame. As the edge rises, it lifts this clamp off the blocks, and thus carries
the hide under the spiral knife-cylinder. The blades of this spiral knife-
cylinder are ground to a sharp rectangular edge, and partly scrape and partly
cut the loose tissue of the flesh. When the half-cylinder has made a semi-
revolution, it returns to its original position, and the sizes of the driving
pulleys are so arranged that the cylinder travels downwards more rapidly
than it rises, in order to economise time, though in both cases the hide is
worked upon by the knife-spiral which is rotated at a still higher speed. The
hide is of course turned on the beam-cylinder and the other half is similarly
fleshed. The beam-cylinder reverses automatically, or may be reversed by
hand, and its nearness to the spiral knife is also under control. It is usually
covered with a thick sheet of rubber.
It is obvious that machines of this type can not only be used for fleshing,
but for unhairing and scudding, by the substitution of suitable knife-
It will be easily noticed that if a hide be thrown over the half-cylinder so
that one half hangs outside it, and the other half falls in its hollow, and it be
then rotated, the hide is first caught firmly by a spring-clamp, which has
been supported above the edge of the half-cylinder by blocks attached to the
frame. As the edge rises, it lifts this clamp off the blocks, and thus carries
the hide under the spiral knife-cylinder. The blades of this spiral knife-
cylinder are ground to a sharp rectangular edge, and partly scrape and partly
cut the loose tissue of the flesh. When the half-cylinder has made a semi-
revolution, it returns to its original position, and the sizes of the driving
pulleys are so arranged that the cylinder travels downwards more rapidly
than it rises, in order to economise time, though in both cases the hide is
worked upon by the knife-spiral which is rotated at a still higher speed. The
hide is of course turned on the beam-cylinder and the other half is similarly
fleshed. The beam-cylinder reverses automatically, or may be reversed by
hand, and its nearness to the spiral knife is also under control. It is usually
covered with a thick sheet of rubber.
It is obvious that machines of this type can not only be used for fleshing,
but for unhairing and scudding, by the substitution of suitable knife-
Page 165
cylinders, and in the case of light skins, cylinders fitted with slates are
frequently employed for the latter operation. The slate for the purpose must
be of a peculiarly fine and even grain, and is mostly obtained from a single
quarry in Wales. The Vaughn machine is frequently used in America for
fleshing hides after soaking but before they go into the limes, and much is
to be said in favour of this method, as the removal of the flesh permits even
and uniform action of the lime. It is, however, a distinct disadvantage to the
method that the flesh appears rough-looking after tanning, and the method
is most suitable in conjunction with the American system of splitting the
tanned leather.
In the production of sole-leather, fleshing machines have not as yet come
into very general use. This may be accounted for by the fact that if used
before liming a rough flesh is produced, which is unsightly on sole-leather,
and which cannot well be afterwards improved, while something of the
same objection attaches to fleshing after liming, with the added
disadvantage that the hide is too much pressed, and is not easy to plump
again, so as to make a satisfactory sole-leather.
In America, both sole- and dressing-leathers are usually tanned in sides,
the hide being cut down the centre of the back. In England, the hide is
usually “rounded” for sole-leather into “butts” or “bends” and “offal,” as
shown in Fig. 33. The rounding is done by hand with a sharp knife on a
table, and in some of the best tanneries frames made of wood or metal are
employed, to mark the sizes required. The chief advantage of rounding
before tanning is that the different parts of the hide can be differently
tanned, and appropriated to the purposes for which they are most suitable.
The offal is now frequently split and worked up for light leather, or in other
cases is tanned with a cheaper and more rapid tannage than the butts.
frequently employed for the latter operation. The slate for the purpose must
be of a peculiarly fine and even grain, and is mostly obtained from a single
quarry in Wales. The Vaughn machine is frequently used in America for
fleshing hides after soaking but before they go into the limes, and much is
to be said in favour of this method, as the removal of the flesh permits even
and uniform action of the lime. It is, however, a distinct disadvantage to the
method that the flesh appears rough-looking after tanning, and the method
is most suitable in conjunction with the American system of splitting the
tanned leather.
In the production of sole-leather, fleshing machines have not as yet come
into very general use. This may be accounted for by the fact that if used
before liming a rough flesh is produced, which is unsightly on sole-leather,
and which cannot well be afterwards improved, while something of the
same objection attaches to fleshing after liming, with the added
disadvantage that the hide is too much pressed, and is not easy to plump
again, so as to make a satisfactory sole-leather.
In America, both sole- and dressing-leathers are usually tanned in sides,
the hide being cut down the centre of the back. In England, the hide is
usually “rounded” for sole-leather into “butts” or “bends” and “offal,” as
shown in Fig. 33. The rounding is done by hand with a sharp knife on a
table, and in some of the best tanneries frames made of wood or metal are
employed, to mark the sizes required. The chief advantage of rounding
before tanning is that the different parts of the hide can be differently
tanned, and appropriated to the purposes for which they are most suitable.
The offal is now frequently split and worked up for light leather, or in other
cases is tanned with a cheaper and more rapid tannage than the butts.
Page 166
Fig. 33.—Diagram of Hide.
Dressing leather is more frequently rounded after tanning, according to
the purposes for which it may be required.
Dressing leather is more frequently rounded after tanning, according to
the purposes for which it may be required.
Page 167
CHAPTER XIII.
DELIMING, BATING, PUERING AND DRENCHING.
Although lime is in many respects the most useful and satisfactory means
of loosening hair from hides and skins, it is of the greatest importance that it
should be completely removed when it has done its work, since its action on
tannins is most injurious, and it is often harmful in tawing. For soft leathers
it is also necessary that the skin should be brought from a swollen to a soft
and flaccid condition.
In practice this is mainly accomplished for dressing leathers by bating,
puering and drenching; while sole-leather and strap-butts are only too
frequently left to chance, and to the natural acidity of the tanning liquors.
Bating consists in handling, or steeping the goods in a weak, fermenting
infusion of pigeon- or hen-dung for a time usually extending over some
days, and is applied to the heavier classes of dressing leather, such as
“common” and shaved hides, kips and calf-skins.
Puering is a very similar process, applied to the finer and lighter skins,
such as glove- and glacé-kids and moroccos, in which dog-dung is
substituted for that of birds, and, as the mixture is used warm and the skins
are thin, the process is generally complete in a few hours at most. Neither
bating nor puering are very effective in removing lime, and seem to act
principally by some direct effect of the bacterial products on the swelling of
the pelt.
Drenching is occasionally used (e.g. on calf-kid) as a substitute for bating
or puering, but more frequently follows the latter, and serves to cleanse and
slightly plump the skins before tanning, and complete the removal of lime.
The drench-liquor is an infusion of bran made with hot water, and allowed
to ferment under the influence of special bacteria, which are always present
in vats used for the purpose, and which develop lactic and acetic acids.
It will be noted that all these methods are fermentative, and their effect is
not simply the chemical one of removing the lime, but the bacterial action
leads also to solution of the cementing substance of the hide-fibres, and
produces a marked softening effect on the leather, together with
DELIMING, BATING, PUERING AND DRENCHING.
Although lime is in many respects the most useful and satisfactory means
of loosening hair from hides and skins, it is of the greatest importance that it
should be completely removed when it has done its work, since its action on
tannins is most injurious, and it is often harmful in tawing. For soft leathers
it is also necessary that the skin should be brought from a swollen to a soft
and flaccid condition.
In practice this is mainly accomplished for dressing leathers by bating,
puering and drenching; while sole-leather and strap-butts are only too
frequently left to chance, and to the natural acidity of the tanning liquors.
Bating consists in handling, or steeping the goods in a weak, fermenting
infusion of pigeon- or hen-dung for a time usually extending over some
days, and is applied to the heavier classes of dressing leather, such as
“common” and shaved hides, kips and calf-skins.
Puering is a very similar process, applied to the finer and lighter skins,
such as glove- and glacé-kids and moroccos, in which dog-dung is
substituted for that of birds, and, as the mixture is used warm and the skins
are thin, the process is generally complete in a few hours at most. Neither
bating nor puering are very effective in removing lime, and seem to act
principally by some direct effect of the bacterial products on the swelling of
the pelt.
Drenching is occasionally used (e.g. on calf-kid) as a substitute for bating
or puering, but more frequently follows the latter, and serves to cleanse and
slightly plump the skins before tanning, and complete the removal of lime.
The drench-liquor is an infusion of bran made with hot water, and allowed
to ferment under the influence of special bacteria, which are always present
in vats used for the purpose, and which develop lactic and acetic acids.
It will be noted that all these methods are fermentative, and their effect is
not simply the chemical one of removing the lime, but the bacterial action
leads also to solution of the cementing substance of the hide-fibres, and
produces a marked softening effect on the leather, together with
Page 168
considerable loss of hide-substance. In the manufacture of the softer
leathers this effect is generally desired, and no process would be
satisfactory which did not produce it; but in other cases, such as harness-
and strap-butts, firmer and heavier weighing leathers would be preferred, if
it were known how to make them. The putrefactive processes would be
gladly relinquished, if satisfactory substitutes could be found, not only on
account of their offensive character, but because of their uncertainty and
danger to the goods; and even if lime only were removed, the necessary
softness could often be obtained by appropriate liming and tanning.
It will be best, therefore, to deal first with the purely chemical methods
which aim only at removal of lime, before considering those involving
bacterial action. Unfortunately, the chemical problem is not so simple as it
might at first sight appear. The alkaline lime clings obstinately to the hide-
fibre, and can only be removed very slowly, if at all, by mere washing. On
the other hand, the use of any excess of strong acid is absolutely precluded,
because of its powerful swelling effect on the pelt, in the tanning of which it
would prove even more injurious than the lime, making dark-coloured and
brittle, or tender, leather. This effect is not to be avoided by the use of even
very dilute solutions of strong acids, since the affinity of hide-fibre for them
is so strong that it will abstract practically all the acid from even a
decinormal solution, leaving it quite neutral. What is required is an acid of
extremely weak affinities, forming soluble lime salts, and obtainable at a
low cost; or, on the other hand, a salt of some weak base which could be
displaced by lime, and which would not act injuriously on the pelt. With
certain precautions, and in special cases, however, the stronger acids may
be used successfully.
In the cases of sole- and belting-leather no softening is desired, and
formerly tanners usually contented themselves with a very perfunctory
washing in water, trusting to the acids present in the liquors to complete the
removal of the lime. Even pure distilled water effects this removal very
slowly and imperfectly, owing to the strong attraction of the lime for the
fibre; and if “temporary hard” water is used, the lime present in the hide
combines with that present in the water and is precipitated as chalk in the
surface of the hide. This may be prevented by previously adding a small
quantity of lime or lime-liquor to the water before use to soften it (see p.
95); but unless this is very carefully done, the free lime present in the water
prevents it from removing any from the hide. The safest way is not to add
leathers this effect is generally desired, and no process would be
satisfactory which did not produce it; but in other cases, such as harness-
and strap-butts, firmer and heavier weighing leathers would be preferred, if
it were known how to make them. The putrefactive processes would be
gladly relinquished, if satisfactory substitutes could be found, not only on
account of their offensive character, but because of their uncertainty and
danger to the goods; and even if lime only were removed, the necessary
softness could often be obtained by appropriate liming and tanning.
It will be best, therefore, to deal first with the purely chemical methods
which aim only at removal of lime, before considering those involving
bacterial action. Unfortunately, the chemical problem is not so simple as it
might at first sight appear. The alkaline lime clings obstinately to the hide-
fibre, and can only be removed very slowly, if at all, by mere washing. On
the other hand, the use of any excess of strong acid is absolutely precluded,
because of its powerful swelling effect on the pelt, in the tanning of which it
would prove even more injurious than the lime, making dark-coloured and
brittle, or tender, leather. This effect is not to be avoided by the use of even
very dilute solutions of strong acids, since the affinity of hide-fibre for them
is so strong that it will abstract practically all the acid from even a
decinormal solution, leaving it quite neutral. What is required is an acid of
extremely weak affinities, forming soluble lime salts, and obtainable at a
low cost; or, on the other hand, a salt of some weak base which could be
displaced by lime, and which would not act injuriously on the pelt. With
certain precautions, and in special cases, however, the stronger acids may
be used successfully.
In the cases of sole- and belting-leather no softening is desired, and
formerly tanners usually contented themselves with a very perfunctory
washing in water, trusting to the acids present in the liquors to complete the
removal of the lime. Even pure distilled water effects this removal very
slowly and imperfectly, owing to the strong attraction of the lime for the
fibre; and if “temporary hard” water is used, the lime present in the hide
combines with that present in the water and is precipitated as chalk in the
surface of the hide. This may be prevented by previously adding a small
quantity of lime or lime-liquor to the water before use to soften it (see p.
95); but unless this is very carefully done, the free lime present in the water
prevents it from removing any from the hide. The safest way is not to add
Page 169
lime direct to the water, but to change the latter gradually, so as to allow the
lime already present to soften the new portion of water.
A much more efficient method is to suspend the butts in water to which
small portions of diluted acid are successively added till the lime is nearly,
but not quite, neutralised. If carefully used, sulphuric acid[86] is perhaps as
good as any, but, of course, any excess will spoil the colour or “buff” of the
leather.
lime already present to soften the new portion of water.
A much more efficient method is to suspend the butts in water to which
small portions of diluted acid are successively added till the lime is nearly,
but not quite, neutralised. If carefully used, sulphuric acid[86] is perhaps as
good as any, but, of course, any excess will spoil the colour or “buff” of the
leather.
Page 170
[86] The use of sulphuric acid for this purpose was patented by H. Belcher of Wantage
(No. 14,943), but was used some years previously in several tanneries known by the
author.
Acetic, formic, and lactic acids are safer than sulphuric, but are
somewhat costly, and must not be used in appreciable excess. Crude
pyroligneous acid may be used, and it has a considerable antiseptic effect
owing to the phenols, etc., which it contains. Hydrochloric acid is not
suitable for sole-leather, on account of the bad effect of chlorides on
plumping. Sulphurous acid[87] is perhaps the best, and its acid properties are
so weak that slight excess does little harm, but the neutral calcium sulphite
is insoluble, and to actually dissolve the lime the hydric sulphite must be
formed, which can only occur in presence of excess of the acid. Unless such
excess is used, the colour of the pelt in the early liquors is apt to be
somewhat greyish. Probably a very good method would be to suspend the
butts in a solution of sulphurous or some other acid of about N⁄20 strength,
sufficiently long to remove all lime from the surface and slightly to plump it
but not to penetrate to the centre of the hide, which should then be
suspended in water until any excess of acid had been taken up by the
unneutralised lime still present in the middle of the butt, which at the end of
the operation should be rather alkaline than acid. The course of this, or any
other bating operation can be followed by cutting the hide, and moistening
the cut surface with alcoholic solution of phenolphthalein, which is turned
red, or pink, by the least trace of free lime.
[87] Manufacture of sulphurous acid, see p. 24; testing, see L.I.L.B., p. 37.
In using mineral acids it is of great importance that they should be
perfectly free from iron, and that the vat employed should contain no iron
which could become dissolved, since, if present in the bating liquid, it is
sure to be fixed by the hide, especially if the quantity of acid used is
insufficient to neutralise the whole of the lime.
Besides the direct use of mineral acid which has been described,
sulphuric, or still better, oxalic acid may be very advantageously employed
in precipitating lime from used bating liquids containing weak organic
acids, or other lime solvents, so as to restore their original activity. Not only
is the bate economised by being used repeatedly, but some of the organic
products dissolved from the hide have themselves considerable power of
removing lime. Putrefaction should not be allowed to take place; but many
of the organic acids which have been proposed for bating belong to the
(No. 14,943), but was used some years previously in several tanneries known by the
author.
Acetic, formic, and lactic acids are safer than sulphuric, but are
somewhat costly, and must not be used in appreciable excess. Crude
pyroligneous acid may be used, and it has a considerable antiseptic effect
owing to the phenols, etc., which it contains. Hydrochloric acid is not
suitable for sole-leather, on account of the bad effect of chlorides on
plumping. Sulphurous acid[87] is perhaps the best, and its acid properties are
so weak that slight excess does little harm, but the neutral calcium sulphite
is insoluble, and to actually dissolve the lime the hydric sulphite must be
formed, which can only occur in presence of excess of the acid. Unless such
excess is used, the colour of the pelt in the early liquors is apt to be
somewhat greyish. Probably a very good method would be to suspend the
butts in a solution of sulphurous or some other acid of about N⁄20 strength,
sufficiently long to remove all lime from the surface and slightly to plump it
but not to penetrate to the centre of the hide, which should then be
suspended in water until any excess of acid had been taken up by the
unneutralised lime still present in the middle of the butt, which at the end of
the operation should be rather alkaline than acid. The course of this, or any
other bating operation can be followed by cutting the hide, and moistening
the cut surface with alcoholic solution of phenolphthalein, which is turned
red, or pink, by the least trace of free lime.
[87] Manufacture of sulphurous acid, see p. 24; testing, see L.I.L.B., p. 37.
In using mineral acids it is of great importance that they should be
perfectly free from iron, and that the vat employed should contain no iron
which could become dissolved, since, if present in the bating liquid, it is
sure to be fixed by the hide, especially if the quantity of acid used is
insufficient to neutralise the whole of the lime.
Besides the direct use of mineral acid which has been described,
sulphuric, or still better, oxalic acid may be very advantageously employed
in precipitating lime from used bating liquids containing weak organic
acids, or other lime solvents, so as to restore their original activity. Not only
is the bate economised by being used repeatedly, but some of the organic
products dissolved from the hide have themselves considerable power of
removing lime. Putrefaction should not be allowed to take place; but many
of the organic acids which have been proposed for bating belong to the
Page 171
aromatic series, and have considerable antiseptic power. Where organic
acids are employed, the presence of their neutral lime-salts in the liquor,
resulting from previous operations, will reduce the swelling action of the
acid on the skin, without diminishing its power of removing lime (cp. p.
81).
In place of sulphuric acid, some tanners have employed a material
advertised under the name of “boral.” This substance consists simply of
sodium anhydrosulphate melted up with about one-seventh of its weight of
boric acid, the quantity of which is, however, too small to have appreciable
influence as an antiseptic, while it is said to form insoluble borates with the
lime present, which are sometimes a source of subsequent trouble.
There is no reason why ordinary sodium bisulphate should not be used
for the purpose, and its action is more mild than that of sulphuric acid itself,
but great care must be taken that no nitric acid is present, as is frequently
the case in the crude product obtained in the manufacture of nitric acid from
sodium nitrate, and known in commerce as “nitre-cake.” The presence of a
trace of sodium chloride would not be disadvantageous for dressing leather,
but would tend to prevent plumpness in sole. Paessler and Appelius[88] have
recently shown that raw hide absorbs sulphuric acid from sodium
bisulphate, leaving the neutral sulphate in solution.
[88] ‘Wissenschaftlich-Technische Beilage des Ledermarkt,’ 1901, p. 107.
Boric (boracic) acid, though used to a slight extent for a number of years
past, has recently come much into favour as a deliming agent, for which
purpose it is in many respects particularly suitable. Sole-leather may be
improved in colour by giving a short bath in 11⁄2-2 per cent. boric acid
solution to remove surface-lime. In this case the acid is best applied just
before the hide enters the suspenders. Boric acid may also be suitably
employed on hides which have been bated. It then acts as a drench and
removes traces of lime still left in the hides, so that the liquors have a more
even effect on them. Experience has shown that the skins should never be
allowed to lie for any length of time in the boric acid solution in a
motionless condition, as this tends to produce patches of partially delimed
skin, which cause irregular colour. It is best to keep the skins in fairly
constant motion in a paddle or by frequent handling. Boric acid has
considerable influence in preventing drawn grain in the early liquors, but if
it gets into the forward liquors it renders the leather loose and light (cp. p.
229, and L.I.L.B. p. 37).
acids are employed, the presence of their neutral lime-salts in the liquor,
resulting from previous operations, will reduce the swelling action of the
acid on the skin, without diminishing its power of removing lime (cp. p.
81).
In place of sulphuric acid, some tanners have employed a material
advertised under the name of “boral.” This substance consists simply of
sodium anhydrosulphate melted up with about one-seventh of its weight of
boric acid, the quantity of which is, however, too small to have appreciable
influence as an antiseptic, while it is said to form insoluble borates with the
lime present, which are sometimes a source of subsequent trouble.
There is no reason why ordinary sodium bisulphate should not be used
for the purpose, and its action is more mild than that of sulphuric acid itself,
but great care must be taken that no nitric acid is present, as is frequently
the case in the crude product obtained in the manufacture of nitric acid from
sodium nitrate, and known in commerce as “nitre-cake.” The presence of a
trace of sodium chloride would not be disadvantageous for dressing leather,
but would tend to prevent plumpness in sole. Paessler and Appelius[88] have
recently shown that raw hide absorbs sulphuric acid from sodium
bisulphate, leaving the neutral sulphate in solution.
[88] ‘Wissenschaftlich-Technische Beilage des Ledermarkt,’ 1901, p. 107.
Boric (boracic) acid, though used to a slight extent for a number of years
past, has recently come much into favour as a deliming agent, for which
purpose it is in many respects particularly suitable. Sole-leather may be
improved in colour by giving a short bath in 11⁄2-2 per cent. boric acid
solution to remove surface-lime. In this case the acid is best applied just
before the hide enters the suspenders. Boric acid may also be suitably
employed on hides which have been bated. It then acts as a drench and
removes traces of lime still left in the hides, so that the liquors have a more
even effect on them. Experience has shown that the skins should never be
allowed to lie for any length of time in the boric acid solution in a
motionless condition, as this tends to produce patches of partially delimed
skin, which cause irregular colour. It is best to keep the skins in fairly
constant motion in a paddle or by frequent handling. Boric acid has
considerable influence in preventing drawn grain in the early liquors, but if
it gets into the forward liquors it renders the leather loose and light (cp. p.
229, and L.I.L.B. p. 37).
Page 172
Borax has also been suggested as a deliming agent, and as it is
chemically an acid salt, it has naturally some deliming effect, but it cannot
compare with boric acid in either price or efficiency.
Both boric acid and borax are antiseptics (see p. 25).
In the employment of either sulphuric, boric, or any other acid forming
calcium salts of limited solubility, it must be borne in mind that if the
solution is repeatedly re-strengthened, it will become saturated with the
lime-salt, and although the acid will still combine with the lime and render
it neutral, it will no longer remove it from the hide. Under these conditions,
sulphuric acid may cause the deposition of crystalline calcium sulphate in
minute nodules between the fibres. Calcium borate may be similarly
deposited, and has the further disadvantage of becoming decomposed by the
tanning liquors, which form dark compounds with the lime. In using
sulphuric acid alone it is therefore best to renew the water each time. When
it is used in conjunction with some other acid, forming very soluble lime
salts, this danger is not to be apprehended, while oxalic acid precipitates the
lime almost completely from the solution.
It is to be borne in mind that in all cases of using acids, any carbonate of
lime present on the pit sides or elsewhere will be decomposed, and the
carbonic acid will become dissolved in the liquor, and unless acid is used in
sufficient quantity to remove the whole of the lime, may tend to fix the
remainder as carbonate. In the case of dressing leather there is less danger
of this, as warm water is generally used, in which little carbonic acid
dissolves. It is probable that some of the coal-tar acids which have been
advertised for bating dressing leather might be advantageously employed
for sole. Hauff’s “anticalcium” (see pp. 29, 163), would appear to be very
suitable for this purpose, and if the liquor were regenerated by the addition
of sufficient sulphuric acid to neutralise the lime dissolved from the hide,
might be used repeatedly, and would not then prove expensive; while its
sterilising power would be very advantageous to the proper swelling of the
butts in the handlers, since nothing tends to check plumping so much as
putrefactive action.
Turning from sole to dressing leather, mineral acids are very successfully
employed for “pulling down,” the goods being thrown into a paddle
containing warm water of about 30°-35° C., and the calculated quantity of
sulphuric or hydrochloric acid, previously largely diluted with water, is then
added in two or three successive portions at intervals of perhaps ten
chemically an acid salt, it has naturally some deliming effect, but it cannot
compare with boric acid in either price or efficiency.
Both boric acid and borax are antiseptics (see p. 25).
In the employment of either sulphuric, boric, or any other acid forming
calcium salts of limited solubility, it must be borne in mind that if the
solution is repeatedly re-strengthened, it will become saturated with the
lime-salt, and although the acid will still combine with the lime and render
it neutral, it will no longer remove it from the hide. Under these conditions,
sulphuric acid may cause the deposition of crystalline calcium sulphate in
minute nodules between the fibres. Calcium borate may be similarly
deposited, and has the further disadvantage of becoming decomposed by the
tanning liquors, which form dark compounds with the lime. In using
sulphuric acid alone it is therefore best to renew the water each time. When
it is used in conjunction with some other acid, forming very soluble lime
salts, this danger is not to be apprehended, while oxalic acid precipitates the
lime almost completely from the solution.
It is to be borne in mind that in all cases of using acids, any carbonate of
lime present on the pit sides or elsewhere will be decomposed, and the
carbonic acid will become dissolved in the liquor, and unless acid is used in
sufficient quantity to remove the whole of the lime, may tend to fix the
remainder as carbonate. In the case of dressing leather there is less danger
of this, as warm water is generally used, in which little carbonic acid
dissolves. It is probable that some of the coal-tar acids which have been
advertised for bating dressing leather might be advantageously employed
for sole. Hauff’s “anticalcium” (see pp. 29, 163), would appear to be very
suitable for this purpose, and if the liquor were regenerated by the addition
of sufficient sulphuric acid to neutralise the lime dissolved from the hide,
might be used repeatedly, and would not then prove expensive; while its
sterilising power would be very advantageous to the proper swelling of the
butts in the handlers, since nothing tends to check plumping so much as
putrefactive action.
Turning from sole to dressing leather, mineral acids are very successfully
employed for “pulling down,” the goods being thrown into a paddle
containing warm water of about 30°-35° C., and the calculated quantity of
sulphuric or hydrochloric acid, previously largely diluted with water, is then
added in two or three successive portions at intervals of perhaps ten
Page 173
minutes. The acid must in no case be sufficient to neutralise quite the whole
of the lime. Goods treated in this way can be further bated, puered, or
drenched as required by the ordinary methods, if they are not sufficiently
soft. If too much acid has been used, and the skins show signs of swelling,
they may be brought down by the addition of a little ammonia, borax, or
even soda.
In many cases the addition of salt in small quantity to the acid liquor will
tend to deplete the hides, and at the same time prevent any injurious action
of the acid. Ammonium chloride may also be used with advantage (see p.
159). A solution containing about 15 per cent. of salt and 0·3 per cent. of
sulphuric acid, with some molasses, has been a good deal used in the States
as a bate, and seems to answer well on some classes of goods, but the acid
and salt are apt, ultimately, to find their way into the liquors and destroy
tannin. The process is well suited for chrome-leather, and may also be
usefully applied in cases where goods have become “wind-blasted” or
otherwise impregnated with carbonate of lime, since in presence of salt the
acid can be used in sufficient excess to dissolve the carbonate. Vegetable
acids may, of course, be used in conjunction with salt in the same way. The
salt does not neutralise the acid, but simply controls the swelling of the
skin, and if acid has been used in any material excess, the first part of the
tanning must be done in salted liquors, or the acid neutralised with
ammonia, sodium carbonate, or chalk, previous to tanning, as, otherwise,
the goods will plump up in the liquors, and be tender when tanned (cp. p.
91).
Lactic acid has recently come largely into use as a deliming agent. It is
best known as the acid which gives a characteristic taste to sour milk, and is
the chief product of the lactic ferment. It may be very successfully used for
neutralising the lime left in the skins after the depilation, but, if used in
excess, it tends to plump or swell the leather very strongly, being one of the
best plumping agents known. When used for deliming, a solution of 2 lbs.
in 100 gallons is very suitable. It may, in many cases, be substituted for the
bran-drench with advantage, and is much more rapid and less dangerous in
hot weather, but the effect is not in all respects identical.[89]
[89] On the manufacture of lactic acid by fermentation, see Claflin, Journ. Soc. Chem.
Ind., 1897, p. 516. Campbell states that practically pure cultures of the lactic bacteria
are obtained by continued culture in milk. These cultures employed as a ferment for
drenches have given good results in the Yorkshire College Experimental Tannery.
of the lime. Goods treated in this way can be further bated, puered, or
drenched as required by the ordinary methods, if they are not sufficiently
soft. If too much acid has been used, and the skins show signs of swelling,
they may be brought down by the addition of a little ammonia, borax, or
even soda.
In many cases the addition of salt in small quantity to the acid liquor will
tend to deplete the hides, and at the same time prevent any injurious action
of the acid. Ammonium chloride may also be used with advantage (see p.
159). A solution containing about 15 per cent. of salt and 0·3 per cent. of
sulphuric acid, with some molasses, has been a good deal used in the States
as a bate, and seems to answer well on some classes of goods, but the acid
and salt are apt, ultimately, to find their way into the liquors and destroy
tannin. The process is well suited for chrome-leather, and may also be
usefully applied in cases where goods have become “wind-blasted” or
otherwise impregnated with carbonate of lime, since in presence of salt the
acid can be used in sufficient excess to dissolve the carbonate. Vegetable
acids may, of course, be used in conjunction with salt in the same way. The
salt does not neutralise the acid, but simply controls the swelling of the
skin, and if acid has been used in any material excess, the first part of the
tanning must be done in salted liquors, or the acid neutralised with
ammonia, sodium carbonate, or chalk, previous to tanning, as, otherwise,
the goods will plump up in the liquors, and be tender when tanned (cp. p.
91).
Lactic acid has recently come largely into use as a deliming agent. It is
best known as the acid which gives a characteristic taste to sour milk, and is
the chief product of the lactic ferment. It may be very successfully used for
neutralising the lime left in the skins after the depilation, but, if used in
excess, it tends to plump or swell the leather very strongly, being one of the
best plumping agents known. When used for deliming, a solution of 2 lbs.
in 100 gallons is very suitable. It may, in many cases, be substituted for the
bran-drench with advantage, and is much more rapid and less dangerous in
hot weather, but the effect is not in all respects identical.[89]
[89] On the manufacture of lactic acid by fermentation, see Claflin, Journ. Soc. Chem.
Ind., 1897, p. 516. Campbell states that practically pure cultures of the lactic bacteria
are obtained by continued culture in milk. These cultures employed as a ferment for
drenches have given good results in the Yorkshire College Experimental Tannery.
Page 174
When lactic acid is used for bating, or drenching, the operation should
always be conducted in a paddle, and the liquid works more satisfactorily if
it is at a temperature of 30-35° C. As regards cost, it will be found that in
practice it is not appreciably more expensive than dung or bran. About an
hour’s paddling will generally suffice, if the right quantity of acid has been
used, but in some cases it is best to add the acid in several portions and take
more time.
The estimation of the amount of lactic acid in the commercial article may
be carried out by diluting exactly 9 grms. with about ten times its volume of
water, and then titrating it with normal caustic soda as described in L.I.L.B.,
p. 16, for acetic acid. As each c.c. of normal alkali is equivalent to ·090
grm. of lactic acid it will represent one per cent. of real lactic acid in the
sample. If other acids are present, they are of course included. Commercial
lactic acid is usually of about 50 per cent.
It is important that the lactic acid should be free from iron, a dilute
solution should give no blue coloration on addition of either potassium
ferrocyanide or ferricyanide. Acid perfectly free from iron is now easily
obtained.
Formic acid in 60 per cent. solution, formed synthetically by the
combination of carbon monoxide with caustic soda and the subsequent
decomposition of the sodium formate so produced, has recently been
brought into commerce at a cheap rate, and will probably form a
satisfactory substitute for acetic acid in the deliming of hides and many
other technical operations.
Instead of acids, many neutral salts may be used to neutralise lime, and in
sole-leather, it is not generally disadvantageous to leave the lime in the
hide, so long as it is in an insoluble and fixed condition, and combined with
an acid which cannot be displaced by tannin. Thus phosphates, or oxalates
of sodium or ammonium will convert the lime into insoluble phosphate, or
oxalate, setting free sodium- or ammonium-hydrate which form soluble
tannates and other salts which are easily washed out of the hide. Zinc
sulphate will form sulphate of lime and zinc oxide in the hide, and seems
worth further experiment for sole-leather, but must be free from iron. Alum,
or sulphate of alumina, would similarly form calcium sulphate and alumina,
but the tanning effect of alumina salts is too great to admit of their general
use for bating. Ammonium sulphate will form calcium sulphate with
liberation of ammonia.
always be conducted in a paddle, and the liquid works more satisfactorily if
it is at a temperature of 30-35° C. As regards cost, it will be found that in
practice it is not appreciably more expensive than dung or bran. About an
hour’s paddling will generally suffice, if the right quantity of acid has been
used, but in some cases it is best to add the acid in several portions and take
more time.
The estimation of the amount of lactic acid in the commercial article may
be carried out by diluting exactly 9 grms. with about ten times its volume of
water, and then titrating it with normal caustic soda as described in L.I.L.B.,
p. 16, for acetic acid. As each c.c. of normal alkali is equivalent to ·090
grm. of lactic acid it will represent one per cent. of real lactic acid in the
sample. If other acids are present, they are of course included. Commercial
lactic acid is usually of about 50 per cent.
It is important that the lactic acid should be free from iron, a dilute
solution should give no blue coloration on addition of either potassium
ferrocyanide or ferricyanide. Acid perfectly free from iron is now easily
obtained.
Formic acid in 60 per cent. solution, formed synthetically by the
combination of carbon monoxide with caustic soda and the subsequent
decomposition of the sodium formate so produced, has recently been
brought into commerce at a cheap rate, and will probably form a
satisfactory substitute for acetic acid in the deliming of hides and many
other technical operations.
Instead of acids, many neutral salts may be used to neutralise lime, and in
sole-leather, it is not generally disadvantageous to leave the lime in the
hide, so long as it is in an insoluble and fixed condition, and combined with
an acid which cannot be displaced by tannin. Thus phosphates, or oxalates
of sodium or ammonium will convert the lime into insoluble phosphate, or
oxalate, setting free sodium- or ammonium-hydrate which form soluble
tannates and other salts which are easily washed out of the hide. Zinc
sulphate will form sulphate of lime and zinc oxide in the hide, and seems
worth further experiment for sole-leather, but must be free from iron. Alum,
or sulphate of alumina, would similarly form calcium sulphate and alumina,
but the tanning effect of alumina salts is too great to admit of their general
use for bating. Ammonium sulphate will form calcium sulphate with
liberation of ammonia.
Page 175
For dressing leather, the use of ammonium chloride would be still more
advantageous, and it is a powerful bating material, converting the lime into
calcium chloride with the evolution of ammonia, which has but little
plumping power, and which is easily washed out. Ammonium chloride has
been very successfully used in calf-kid manufacture as a preparation for
drenching, instead of puering, which was formerly in vogue. As, however,
only about 3⁄4 oz. per dozen skins was employed, the cleansing must have
mainly depended on the warm water with which it was used, and the free
ammonia evolved.
The use of ammonium chloride as a bate was patented by Zollickoffer in
1838.
A bating liquor which was proposed by the writer, and which has been
used with some success on harness-leather, is made up with a 1⁄4 lb. of good
white ammonium chloride (sal ammoniac) and a 1⁄4 lb. of Boakes’
“metabisulphite of soda” per hide, and for successive packs sufficient
sulphuric acid to neutralise the ammonia formed, together with a small
quantity of metabisulphite and ammonium chloride to restore that carried
out by the hides is added. It is probable that this would also answer well for
deliming sole-leather as it entirely removes lime without pulling down the
hides much, and they would remain still plumper if ammonium sulphate
were substituted for ammonium chloride, while the sulphuric acid might be
safely increased till the liquor was but slightly alkaline when the bating was
finished. About 2-4 oz. of good white oil of vitriol is required per hide, but
the exact quantity will depend on the mode of liming, and the amount of
washing the hides receive before going into the bate, and can therefore be
only ascertained by experience. As no free sulphuric acid can exist in the
liquor so long as the quantity of metabisulphite is maintained, there is no
practical danger of spoiling the leather if the acid be in slight excess. The
quantities given may in most cases be advantageously diminished, since it
is not always advisable in practice to remove the whole of the lime, which
in small quantity renders tannage and penetration of the liquor much more
rapid, either by acting as a mordant to the tannin, or by temporarily
neutralising it and diminishing its astringent action on the hide-fibre.
Turning to dressing leather, we find that the use of cold water alone has
been practically abandoned in this country, though the finest French calf is
produced by repeated soakings in cold water with alternate workings over
the beam, sometimes extending to nine or more. In this case, from the
advantageous, and it is a powerful bating material, converting the lime into
calcium chloride with the evolution of ammonia, which has but little
plumping power, and which is easily washed out. Ammonium chloride has
been very successfully used in calf-kid manufacture as a preparation for
drenching, instead of puering, which was formerly in vogue. As, however,
only about 3⁄4 oz. per dozen skins was employed, the cleansing must have
mainly depended on the warm water with which it was used, and the free
ammonia evolved.
The use of ammonium chloride as a bate was patented by Zollickoffer in
1838.
A bating liquor which was proposed by the writer, and which has been
used with some success on harness-leather, is made up with a 1⁄4 lb. of good
white ammonium chloride (sal ammoniac) and a 1⁄4 lb. of Boakes’
“metabisulphite of soda” per hide, and for successive packs sufficient
sulphuric acid to neutralise the ammonia formed, together with a small
quantity of metabisulphite and ammonium chloride to restore that carried
out by the hides is added. It is probable that this would also answer well for
deliming sole-leather as it entirely removes lime without pulling down the
hides much, and they would remain still plumper if ammonium sulphate
were substituted for ammonium chloride, while the sulphuric acid might be
safely increased till the liquor was but slightly alkaline when the bating was
finished. About 2-4 oz. of good white oil of vitriol is required per hide, but
the exact quantity will depend on the mode of liming, and the amount of
washing the hides receive before going into the bate, and can therefore be
only ascertained by experience. As no free sulphuric acid can exist in the
liquor so long as the quantity of metabisulphite is maintained, there is no
practical danger of spoiling the leather if the acid be in slight excess. The
quantities given may in most cases be advantageously diminished, since it
is not always advisable in practice to remove the whole of the lime, which
in small quantity renders tannage and penetration of the liquor much more
rapid, either by acting as a mordant to the tannin, or by temporarily
neutralising it and diminishing its astringent action on the hide-fibre.
Turning to dressing leather, we find that the use of cold water alone has
been practically abandoned in this country, though the finest French calf is
produced by repeated soakings in cold water with alternate workings over
the beam, sometimes extending to nine or more. In this case, from the
Page 176
lengthened exposure to waters which are only gradually renewed it is
probable that putrefactive action takes place, and that a sort of bating is
effected by the decomposing products of the hide itself; in fact, in many
French yards, bran-drenches have been introduced to supplement the action
of the water alone. Waters differ greatly in their power of removing lime
from skin. Slightly acid and peaty waters, and those in general which
contain much organic matter, are much more powerful in reducing than
those which are purer (cp. p. 107).
Warm water has much more effect in removing lime than cold, since the
heat lessens the risk of dissolved carbonic acid, and seems to have a direct
depleting effect on the pelt. A good tumbling in warm soft water will
remove a great deal of lime, and is an excellent preparation for bating, but
heat must be used cautiously, and should never exceed 30°-35° C.; some
skins, such as seals, being very readily tendered by its action, while others,
especially sheep-skins, will stand a comparatively high temperature.
The use of a solution of carbonic acid for removing lime has been
patented by Nesbitt,[90] who takes advantage of the fact that calcium
carbonate is soluble in excess of carbonic acid (p. 94). The gas, which he
generates, as for soda water, by the action of acids on chalk, or limestone, is
received in a gasholder, and forced by a compressing pump into the vessel
containing the hides, which is preferably a rotating drum lined with copper,
and capable of bearing a pressure of about three atmospheres. The invention
excited considerable interest on its introduction, as the gas is, certainly,
quite uninjurious to the hides, and it was claimed that it enabled the grease
and dirt to be better removed than by the ordinary methods. Further
experience has shown, however, that the removal of the lime is far from
complete, since, for success, it is not only necessary to bring it into solution,
but to wash it out with carbonic acid solution under pressure, as on
exposure to the air, solutions of lime in excess of carbonic acid rapidly
deposit calcium carbonate. At the present time, the only tannery in which to
my knowledge the process is in use is that of Messrs. Mossop and Garland,
of Capetown, who state that it answers very well for harness-leather when a
pure lime made by calcining sea-shells is used for liming, but is not
satisfactory with ordinary stone lime. It is difficult to account for this on
chemical grounds. Gluestuff may be treated very satisfactorily by simply
blowing carbon dioxide, or washed and cooled lime-kiln- or furnace-gases,
into an open pit in which the material is kept agitated. In this case, however,
probable that putrefactive action takes place, and that a sort of bating is
effected by the decomposing products of the hide itself; in fact, in many
French yards, bran-drenches have been introduced to supplement the action
of the water alone. Waters differ greatly in their power of removing lime
from skin. Slightly acid and peaty waters, and those in general which
contain much organic matter, are much more powerful in reducing than
those which are purer (cp. p. 107).
Warm water has much more effect in removing lime than cold, since the
heat lessens the risk of dissolved carbonic acid, and seems to have a direct
depleting effect on the pelt. A good tumbling in warm soft water will
remove a great deal of lime, and is an excellent preparation for bating, but
heat must be used cautiously, and should never exceed 30°-35° C.; some
skins, such as seals, being very readily tendered by its action, while others,
especially sheep-skins, will stand a comparatively high temperature.
The use of a solution of carbonic acid for removing lime has been
patented by Nesbitt,[90] who takes advantage of the fact that calcium
carbonate is soluble in excess of carbonic acid (p. 94). The gas, which he
generates, as for soda water, by the action of acids on chalk, or limestone, is
received in a gasholder, and forced by a compressing pump into the vessel
containing the hides, which is preferably a rotating drum lined with copper,
and capable of bearing a pressure of about three atmospheres. The invention
excited considerable interest on its introduction, as the gas is, certainly,
quite uninjurious to the hides, and it was claimed that it enabled the grease
and dirt to be better removed than by the ordinary methods. Further
experience has shown, however, that the removal of the lime is far from
complete, since, for success, it is not only necessary to bring it into solution,
but to wash it out with carbonic acid solution under pressure, as on
exposure to the air, solutions of lime in excess of carbonic acid rapidly
deposit calcium carbonate. At the present time, the only tannery in which to
my knowledge the process is in use is that of Messrs. Mossop and Garland,
of Capetown, who state that it answers very well for harness-leather when a
pure lime made by calcining sea-shells is used for liming, but is not
satisfactory with ordinary stone lime. It is difficult to account for this on
chemical grounds. Gluestuff may be treated very satisfactorily by simply
blowing carbon dioxide, or washed and cooled lime-kiln- or furnace-gases,
into an open pit in which the material is kept agitated. In this case, however,
Page 177
there is no need for the actual removal of the lime, so long as it is
carbonated and its caustic character destroyed. Carbonic acid does not
decompose lime-soap, and hence sets free no fatty acids, which, together
with grease, are the main cause of the turbidity of glue, and the process
therefore yields a more brilliant though darker coloured glue than does
treatment with sulphurous acid.
[90] Eng. Pats. 7744 and 12,681, 1886.
Several acids of the aromatic series have been from time to time
recommended as deliming agents, and generally possess the merit of acting
at the same time as powerful antiseptics. In this connection it may be well
to mention the solution of 1 per cent. of phenol and 2 per cent. of boric acid
used by Dr. Parker and the writer for preparing and preserving skins for
colour tests (L.I.L.B., p. 133). This answers very well as a bate even when
much diluted, and may be rendered cheap enough for use in practice by the
employment of a good commercial carbolic acid instead of pure phenol, and
the use of sulphuric acid to remove lime from the solution and render it
capable of repeated employment. The carbolic acid should not be too dark
in colour, and should be carefully dissolved, or “carbolic” stains will result.
“Cresotinic acid,” a mixture of impure acids obtained from cresols in the
same way as salicylic acid is manufactured from pure phenol, was
introduced as a bate and unhairing and deliming agent by J. Hauff, of
Feuerbach.[91] He also claims the use of hydrochloric acid to liberate the
acid after it has been combined with lime in the deliming process. It is only
soluble to the extent of about 1 in 800 of water, so that, even if used in
excess, no dangerously strong solution is formed, but it has a tendency to
slightly swell, and somewhat harden, the hides or skins, so that it is perhaps
more suitable for sole than dressing leather. It has also powerful disinfectant
properties (see p. 29).[92]
[91] Eng. Pat. 14,889, 1888.
[92] Compare also Journ. Soc. Chem. Ind., 1889, p. 954.
Hauff states that a solution of 18 lb. of cresotinic acid in 500 gallons of
water at 30° C. will bate one lot of 50 heavy hides, and that the same liquor
may be used continuously, by adding 4-5 lb. more cresotinic acid for each
successive 50 hides. For bating glove-leather, Hauff recommends the use of
5 kilos. cresotinic acid dissolved in 1000 liters of warm water for every 500
kilos. of wet skins, to which is added ammonia nearly sufficient to
carbonated and its caustic character destroyed. Carbonic acid does not
decompose lime-soap, and hence sets free no fatty acids, which, together
with grease, are the main cause of the turbidity of glue, and the process
therefore yields a more brilliant though darker coloured glue than does
treatment with sulphurous acid.
[90] Eng. Pats. 7744 and 12,681, 1886.
Several acids of the aromatic series have been from time to time
recommended as deliming agents, and generally possess the merit of acting
at the same time as powerful antiseptics. In this connection it may be well
to mention the solution of 1 per cent. of phenol and 2 per cent. of boric acid
used by Dr. Parker and the writer for preparing and preserving skins for
colour tests (L.I.L.B., p. 133). This answers very well as a bate even when
much diluted, and may be rendered cheap enough for use in practice by the
employment of a good commercial carbolic acid instead of pure phenol, and
the use of sulphuric acid to remove lime from the solution and render it
capable of repeated employment. The carbolic acid should not be too dark
in colour, and should be carefully dissolved, or “carbolic” stains will result.
“Cresotinic acid,” a mixture of impure acids obtained from cresols in the
same way as salicylic acid is manufactured from pure phenol, was
introduced as a bate and unhairing and deliming agent by J. Hauff, of
Feuerbach.[91] He also claims the use of hydrochloric acid to liberate the
acid after it has been combined with lime in the deliming process. It is only
soluble to the extent of about 1 in 800 of water, so that, even if used in
excess, no dangerously strong solution is formed, but it has a tendency to
slightly swell, and somewhat harden, the hides or skins, so that it is perhaps
more suitable for sole than dressing leather. It has also powerful disinfectant
properties (see p. 29).[92]
[91] Eng. Pat. 14,889, 1888.
[92] Compare also Journ. Soc. Chem. Ind., 1889, p. 954.
Hauff states that a solution of 18 lb. of cresotinic acid in 500 gallons of
water at 30° C. will bate one lot of 50 heavy hides, and that the same liquor
may be used continuously, by adding 4-5 lb. more cresotinic acid for each
successive 50 hides. For bating glove-leather, Hauff recommends the use of
5 kilos. cresotinic acid dissolved in 1000 liters of warm water for every 500
kilos. of wet skins, to which is added ammonia nearly sufficient to
Page 178
neutralise the cresotinic acid, leaving the solution still slightly acid to litmus
paper; and he also advises the addition of 5 kilos. of ammonium chloride or
sulphate. The goods are paddled in this solution for about half an hour.
“Oxynaphthoic acid,” the corresponding mixed acids of the naphthols (p.
30), has also been patented by Hauff as a bate, since cresotinic acid
sometimes acts too powerfully on light skins.[93] He mentions that mixtures
of this and cresotinic acid, or salicylic acid, may also be used.
Oxynaphthoic acid requires for its solution 20,000 to 30,000 parts of water.
[93] Eng. Pats. 10,110 and 12,521. Journ. Soc. Chem. Ind., 1889, pp. 124, 809; 1890, p.
85.
A mixture of the α and β mono- and di-sulphonic acids of naphthalene
has also been patented for bating,[94] under the name of “Acrilene bating
and puering acid.” 150 calf-skins, weighing 880 lb., were pured in a 3 per
cent. solution of the α acid, and gave 266 lb. of leather as against 255 lb.
from a lot of similar weight treated with hen-dung, and this gain was more
than maintained on stuffing, while the shoulders were plumper and fuller.
This patent appears to anticipate a part of Hauff’s claim mentioned in the
next paragraph.
[94] Burns and Hull, Eng. Pat. 8096, 1891; Journ. Soc. Chem. Ind., 1892, p. 48.
More recently Hauff has patented, under the name of “anticalcium,” a
mixture of impure sulphonic acids of various cresols and hydrocarbons.
This is cheaper than cresotinic acid, and like it, possesses considerable
antiseptic powers. One-half to one-quarter per cent. solution will keep hides
uninjured for a considerable time, but at this strength it plumps
considerably, and seems more suitable as a deliming agent for sole-leather
than as a bate for dressing-leather, though it may replace drenching. No
doubt, by the use of warm water, and avoidance of excess of acid, skins
could be pulled down satisfactorily, or the plumping could be controlled by
addition of salt, but the disinfectant powers of the acid would render further
treatment with an ordinary bate or puer very difficult.[95]
[95] J. Hauff, Eng. Pat. 22,546, 1894; Journ. Soc. Chem. Ind., 1895, p. 170, Gerber,
1895, p. 133.
The “C. T. Bate,” manufactured by the Martin Dennis Chrome Company,
is of a very similar character; and is in the form of a greyish crystalline
paste, consisting mainly of sulphonic acids of naphthalene and probably
other hydrocarbons. It is very possibly made by sulphonating coal-creasote
paper; and he also advises the addition of 5 kilos. of ammonium chloride or
sulphate. The goods are paddled in this solution for about half an hour.
“Oxynaphthoic acid,” the corresponding mixed acids of the naphthols (p.
30), has also been patented by Hauff as a bate, since cresotinic acid
sometimes acts too powerfully on light skins.[93] He mentions that mixtures
of this and cresotinic acid, or salicylic acid, may also be used.
Oxynaphthoic acid requires for its solution 20,000 to 30,000 parts of water.
[93] Eng. Pats. 10,110 and 12,521. Journ. Soc. Chem. Ind., 1889, pp. 124, 809; 1890, p.
85.
A mixture of the α and β mono- and di-sulphonic acids of naphthalene
has also been patented for bating,[94] under the name of “Acrilene bating
and puering acid.” 150 calf-skins, weighing 880 lb., were pured in a 3 per
cent. solution of the α acid, and gave 266 lb. of leather as against 255 lb.
from a lot of similar weight treated with hen-dung, and this gain was more
than maintained on stuffing, while the shoulders were plumper and fuller.
This patent appears to anticipate a part of Hauff’s claim mentioned in the
next paragraph.
[94] Burns and Hull, Eng. Pat. 8096, 1891; Journ. Soc. Chem. Ind., 1892, p. 48.
More recently Hauff has patented, under the name of “anticalcium,” a
mixture of impure sulphonic acids of various cresols and hydrocarbons.
This is cheaper than cresotinic acid, and like it, possesses considerable
antiseptic powers. One-half to one-quarter per cent. solution will keep hides
uninjured for a considerable time, but at this strength it plumps
considerably, and seems more suitable as a deliming agent for sole-leather
than as a bate for dressing-leather, though it may replace drenching. No
doubt, by the use of warm water, and avoidance of excess of acid, skins
could be pulled down satisfactorily, or the plumping could be controlled by
addition of salt, but the disinfectant powers of the acid would render further
treatment with an ordinary bate or puer very difficult.[95]
[95] J. Hauff, Eng. Pat. 22,546, 1894; Journ. Soc. Chem. Ind., 1895, p. 170, Gerber,
1895, p. 133.
The “C. T. Bate,” manufactured by the Martin Dennis Chrome Company,
is of a very similar character; and is in the form of a greyish crystalline
paste, consisting mainly of sulphonic acids of naphthalene and probably
other hydrocarbons. It is very possibly made by sulphonating coal-creasote
Page 179
oils, which contain much naphthalene and phenanthrene. The following
directions are given by the company for its use.
“1. After unhairing and fleshing from the lime, the skins should be
thoroughly washed with water (preferably warm) so as to remove as much
lime as possible.
2. If, in the liming process, the sulphide of sodium is used in combination
with the lime, it will render the lime more soluble and therefore more easily
removed with water.
3. The more completely the skins are cleansed with warm water the less
will be the quantity of bate required.
4. After washing, the skins should be thoroughly worked on the beam,
especially on the grain.
5. A solution of C. T. Bate is now prepared in the proportion of from one-
half pound to one pound of bate in 100 gallons of warm water (90° F.). In
making the solution do not have the water over 140° F. Under no
circumstances boil it.
6. If the hides or skins have been treated as above indicated, one pound
of bate should be sufficient for 400 pounds wet hide, washed from the
limes. The hides or skins are placed in the bating solution and worked for
an hour. They are then allowed to rest in the solution with occasional
stirring for some hours or over night.
7. The length of time that the bating should continue will depend upon
the degree of softness and pliability required in the leather. For instance, for
sole-leather fifteen minutes is sufficient; for satin leather thirty minutes; for
glove-leathers four to six hours or even longer.
8. On removing the skins from the bating solution it is sometimes
desirable, especially for the finer grades of leather, to wash them in warm
water and again work them over the beam. They are then ready to be placed
in the tanning liquors.
9. In preparing the bating solution for the second pack, draw down the
old solution one-third and replace with fresh water; then add in solution just
one-half the quantity of bate used at first, and so on with each succeeding
pack.
10. When fresh white limes are used toward the end of the liming
process, and a manure bate is deemed necessary to reduce the harshness of
grain caused by the fresh lime, it is very beneficial to give the skins from
the manure bate a drench of C. T. Bate, thereby arresting the bacterial action
directions are given by the company for its use.
“1. After unhairing and fleshing from the lime, the skins should be
thoroughly washed with water (preferably warm) so as to remove as much
lime as possible.
2. If, in the liming process, the sulphide of sodium is used in combination
with the lime, it will render the lime more soluble and therefore more easily
removed with water.
3. The more completely the skins are cleansed with warm water the less
will be the quantity of bate required.
4. After washing, the skins should be thoroughly worked on the beam,
especially on the grain.
5. A solution of C. T. Bate is now prepared in the proportion of from one-
half pound to one pound of bate in 100 gallons of warm water (90° F.). In
making the solution do not have the water over 140° F. Under no
circumstances boil it.
6. If the hides or skins have been treated as above indicated, one pound
of bate should be sufficient for 400 pounds wet hide, washed from the
limes. The hides or skins are placed in the bating solution and worked for
an hour. They are then allowed to rest in the solution with occasional
stirring for some hours or over night.
7. The length of time that the bating should continue will depend upon
the degree of softness and pliability required in the leather. For instance, for
sole-leather fifteen minutes is sufficient; for satin leather thirty minutes; for
glove-leathers four to six hours or even longer.
8. On removing the skins from the bating solution it is sometimes
desirable, especially for the finer grades of leather, to wash them in warm
water and again work them over the beam. They are then ready to be placed
in the tanning liquors.
9. In preparing the bating solution for the second pack, draw down the
old solution one-third and replace with fresh water; then add in solution just
one-half the quantity of bate used at first, and so on with each succeeding
pack.
10. When fresh white limes are used toward the end of the liming
process, and a manure bate is deemed necessary to reduce the harshness of
grain caused by the fresh lime, it is very beneficial to give the skins from
the manure bate a drench of C. T. Bate, thereby arresting the bacterial action
Page 180
of the manure bate, preserving the grain, besides cleansing, bleaching and
neutralising the skins preparatory to placing them in the tanning liquors.
11. Again, when it is considered desirable to use a manure bate, it is good
practice to treat the skins as above indicated (down to item No. 7), and then
place them in the manure bate. By this previous treatment the antiseptic
action of the C. T. Bate tends to arrest the destructive bacterial action of the
manure bate, thereby lessening the risk of damage to the grain. In all cases
where the value of the leather is dependent on the quality and perfection of
the grain, this is an important advantage to gain.”
All these coal tar “bates” are rather suitable to replace drenching than
bating or puering, as their effect is mainly that of removing lime. From their
antiseptic character they are very useful in stopping the effects of
putrefaction, and preventing ferments being carried into the tanning liquors,
and skins may safely be kept at least for some days in weak solutions, but
any necessary fermentive puering or bating should usually be done before
and not after their use.
A writer in the ‘Gerber,’ 1875, p. 279, recommends the use of dilute
solution of sulphide of sodium as a bating agent. Possibly it removes lime
as sulphydrate, and the writer named seems to have obtained good results
with glove lamb-skins. In experiments made at the Yorkshire College, a
solution of 4 grm. per litre used on 40 grm. of pelt was found to plump it
considerably, but probably a much weaker solution might be sufficient and
more satisfactory. Polysulphides, such as “liver of sulphur,” or the yellow
solution obtained by boiling dilute sodium sulphide or sodium hydrate
solution with excess of sulphur, have great power of “bringing down” the
pelt, and seem well worthy of experiment as bating agents.
In India, the pods of the babool (Acacia arabica) are much used as a
bate, the infusion being allowed to ferment. In their dry state they contain
about 12 per cent. of an easily changeable tannin, which does not
precipitate lime-water, and which by fermentation is very probably
converted into gallic acid. The use of gallic acid itself as a bate has been
patented by Albert Hull,[96] and would undoubtedly accomplish the removal
of the lime if used in sufficient quantity; but as he only uses a solution of 25
mgr. per litre (one part in 40,000) any effect must be mainly due to the
washing with water. Gallic acid forms dark oxidation products with lime.
[96] Eng. Pat. 14,595, 1889.
neutralising the skins preparatory to placing them in the tanning liquors.
11. Again, when it is considered desirable to use a manure bate, it is good
practice to treat the skins as above indicated (down to item No. 7), and then
place them in the manure bate. By this previous treatment the antiseptic
action of the C. T. Bate tends to arrest the destructive bacterial action of the
manure bate, thereby lessening the risk of damage to the grain. In all cases
where the value of the leather is dependent on the quality and perfection of
the grain, this is an important advantage to gain.”
All these coal tar “bates” are rather suitable to replace drenching than
bating or puering, as their effect is mainly that of removing lime. From their
antiseptic character they are very useful in stopping the effects of
putrefaction, and preventing ferments being carried into the tanning liquors,
and skins may safely be kept at least for some days in weak solutions, but
any necessary fermentive puering or bating should usually be done before
and not after their use.
A writer in the ‘Gerber,’ 1875, p. 279, recommends the use of dilute
solution of sulphide of sodium as a bating agent. Possibly it removes lime
as sulphydrate, and the writer named seems to have obtained good results
with glove lamb-skins. In experiments made at the Yorkshire College, a
solution of 4 grm. per litre used on 40 grm. of pelt was found to plump it
considerably, but probably a much weaker solution might be sufficient and
more satisfactory. Polysulphides, such as “liver of sulphur,” or the yellow
solution obtained by boiling dilute sodium sulphide or sodium hydrate
solution with excess of sulphur, have great power of “bringing down” the
pelt, and seem well worthy of experiment as bating agents.
In India, the pods of the babool (Acacia arabica) are much used as a
bate, the infusion being allowed to ferment. In their dry state they contain
about 12 per cent. of an easily changeable tannin, which does not
precipitate lime-water, and which by fermentation is very probably
converted into gallic acid. The use of gallic acid itself as a bate has been
patented by Albert Hull,[96] and would undoubtedly accomplish the removal
of the lime if used in sufficient quantity; but as he only uses a solution of 25
mgr. per litre (one part in 40,000) any effect must be mainly due to the
washing with water. Gallic acid forms dark oxidation products with lime.
[96] Eng. Pat. 14,595, 1889.
Page 181
Of the fermentive methods of removing lime, “drenching” with
fermenting bran-infusions is the simplest in theory, and has been very
carefully investigated by Mr. J. T. Wood.[97] It will, therefore, be convenient
to consider this process first, although it is frequently employed as a means
of cleansing and slightly plumping the skin after the lime has been removed
by puering or bating. In calf-kid manufacture, however, it is now used
without previous puering, and in some other cases it is substituted for the
use of dung bates. The most important of the active ferments are two
species of bacteria, named by Wood Bacterium furfuris α and β, which are
very similar in their form and action (see L.I.L.B., p. 264), but produce a
somewhat better fermentation together than separately. They are shown in
Figs. 34 and 35.
[97] Journ. Soc. Chem. Ind., 1890, p. 27; 1893, p. 422; 1897, p. 510; Brit. Assoc. Rep.,
1893, p. 723.
Fig. 34.—Bacterium furfuris α. Fig. 35.—Bacterium furfuris β.
Neither species has any direct action on the hide substance, but ferments
the glucose produced by the action of the cerealin of the bran on the starch
which is present. A considerable quantity of hydrogen, with carbon dioxide,
nitrogen and small quantities of hydrogen sulphide, are produced during the
fermentation, together with lactic and acetic, and traces of formic and
butyric acids and amines. Active drenches contain 1-3 grm. of mixed acids
fermenting bran-infusions is the simplest in theory, and has been very
carefully investigated by Mr. J. T. Wood.[97] It will, therefore, be convenient
to consider this process first, although it is frequently employed as a means
of cleansing and slightly plumping the skin after the lime has been removed
by puering or bating. In calf-kid manufacture, however, it is now used
without previous puering, and in some other cases it is substituted for the
use of dung bates. The most important of the active ferments are two
species of bacteria, named by Wood Bacterium furfuris α and β, which are
very similar in their form and action (see L.I.L.B., p. 264), but produce a
somewhat better fermentation together than separately. They are shown in
Figs. 34 and 35.
[97] Journ. Soc. Chem. Ind., 1890, p. 27; 1893, p. 422; 1897, p. 510; Brit. Assoc. Rep.,
1893, p. 723.
Fig. 34.—Bacterium furfuris α. Fig. 35.—Bacterium furfuris β.
Neither species has any direct action on the hide substance, but ferments
the glucose produced by the action of the cerealin of the bran on the starch
which is present. A considerable quantity of hydrogen, with carbon dioxide,
nitrogen and small quantities of hydrogen sulphide, are produced during the
fermentation, together with lactic and acetic, and traces of formic and
butyric acids and amines. Active drenches contain 1-3 grm. of mixed acids
Page 182
per liter, to which they owe their action, a perfectly satisfactory drenching
being produced by an artificial drench containing 0·5 grm. of glacial acetic
acid and 1 grm. of lactic acid (sp. gr. 1·210) per liter in which the skins
were worked for 11⁄2-2 hours, while 12-16 hours would have been required
in the ordinary drench. An experimental drench gave the following results
on analysis:—
Formic acid 0·0306 grm. per litre
Acetic acid 0·2402 „
Butyric acid 0·0134 „
Lactic acid 0·7907 „
Total 1·0749 „
It is probable that other organisms are capable of producing similar
fermentations, and it is not certain that in all tanneries the same ferments
are present. Mr. A. N. Palmer states that at the Cambrian Leather Works at
Wrexham, he has been unable to detect lactic acid in the drenches, all the
acids present being of the acetic series.
The drench-ferments investigated by Wood are incapable of attacking or
injuring the hide, and, in his opinion, when the skin is attacked, it is
generally due to putrefactive and gelatine-liquefying organisms introduced
from the bates, or from the air in hot sultry weather. Drenching takes place
most safely and satisfactorily at temperatures not exceeding 30°-35° C.,
when the process is usually complete in 12-24 hours. In hot sultry weather a
butyric fermentation of an active character sometimes suddenly takes the
place of the normal one (Ger. Umschlagen), the skins swell rapidly, become
translucent (glasig) and finally dissolve to a jelly. If tanned in the swollen
condition, tender and useless leather results, and the injury, once begun,
proceeds with alarming rapidity, skins being sometimes completely ruined
in a few hours. Prompt action is therefore necessary, and the first step to
take is to add salt, which checks the fermentation, and acts in the same way
as in the pickling process, controlling the action of the acid, and producing
a sort of tawing. Such skins will yield sound leather, though the grain is apt
to be somewhat drawn. If the skins can be immediately got out of the
drench, the acid may be neutralised by the cautious addition of ammonia,
soda, or whitening to the water in which they are placed, preferably in a
paddle, and if they are insufficiently drenched they may then be paddled in
tepid water, though this is hardly likely to be needed, as the effect of the
acid is to remove the lime very completely. The objection to the use of
being produced by an artificial drench containing 0·5 grm. of glacial acetic
acid and 1 grm. of lactic acid (sp. gr. 1·210) per liter in which the skins
were worked for 11⁄2-2 hours, while 12-16 hours would have been required
in the ordinary drench. An experimental drench gave the following results
on analysis:—
Formic acid 0·0306 grm. per litre
Acetic acid 0·2402 „
Butyric acid 0·0134 „
Lactic acid 0·7907 „
Total 1·0749 „
It is probable that other organisms are capable of producing similar
fermentations, and it is not certain that in all tanneries the same ferments
are present. Mr. A. N. Palmer states that at the Cambrian Leather Works at
Wrexham, he has been unable to detect lactic acid in the drenches, all the
acids present being of the acetic series.
The drench-ferments investigated by Wood are incapable of attacking or
injuring the hide, and, in his opinion, when the skin is attacked, it is
generally due to putrefactive and gelatine-liquefying organisms introduced
from the bates, or from the air in hot sultry weather. Drenching takes place
most safely and satisfactorily at temperatures not exceeding 30°-35° C.,
when the process is usually complete in 12-24 hours. In hot sultry weather a
butyric fermentation of an active character sometimes suddenly takes the
place of the normal one (Ger. Umschlagen), the skins swell rapidly, become
translucent (glasig) and finally dissolve to a jelly. If tanned in the swollen
condition, tender and useless leather results, and the injury, once begun,
proceeds with alarming rapidity, skins being sometimes completely ruined
in a few hours. Prompt action is therefore necessary, and the first step to
take is to add salt, which checks the fermentation, and acts in the same way
as in the pickling process, controlling the action of the acid, and producing
a sort of tawing. Such skins will yield sound leather, though the grain is apt
to be somewhat drawn. If the skins can be immediately got out of the
drench, the acid may be neutralised by the cautious addition of ammonia,
soda, or whitening to the water in which they are placed, preferably in a
paddle, and if they are insufficiently drenched they may then be paddled in
tepid water, though this is hardly likely to be needed, as the effect of the
acid is to remove the lime very completely. The objection to the use of
Page 183
whitening, which otherwise is the safest and best material to employ for
removing acid from pelt, is that it is apt to become mechanically fixed in
the grain, and, thus, to produce bad colour with vegetable tans. For white or
chrome leather it would do no harm. Precautions to prevent the recurrence
of the injury are to keep the temperature of the drench low, and to free the
bran from flour by washing in two or three cold waters, before adding to it
the hot water with which the actual drench-liquor is made, since the flour,
or at least its starch, is the source from which the butyric acid, as well as the
lactic, is formed. In cold weather, where drenching is proceeding in a
normal way, the flour is useful, since it is the natural nutriment of the
drench-ferment; and, in England, flour is frequently added purposely to the
bran to increase the activity of the drench. To retain the flour, the bran may
be washed first with boiling water, which gelatinises the starch and makes it
adhere to the bran, and, according to Eitner, removes a sticky fatlike matter
from it, and fits it better to remove the fat of the skin. After soaking in hot
water for two hours, it is washed in several cold waters and infused at about
40° C. for use.[98] Many tanners use the bran without previous washing, but
if much flour is present it rises to the top with the gas evolved by the
fermentation, and forms a pasty mass on the skins, which interferes with
even drenching.
[98] Gerber, 1882, p. 246.
The quantity of bran used in ordinary drenching is very variable, but
about 4 parts per 1000 of water used and from 5 to 10 per cent. on the
weight of pelt may be taken as an average quantity, more being frequently
employed. The temperature may vary from 10° up to about 30°-35° C., and
the time inversely from days or weeks down to two or three hours,
according to the temperature of the drench, the amount of ferment present,
and the thickness and character of the skins. The skins are usually thrown
into the freshly prepared drench, to which a few pailfuls of old drench-
liquor is frequently added as a ferment. Fermentation soon sets in, and the
gas evolved causes the skins to float to the surface; this is called the
“working” of the drench. Thin skins may be sufficiently drenched after once
rising, while thick ones require to be put down two or three times. A certain
sign of sufficient drenching is the appearance of small blisters on the grain,
caused by the evolution of gas in the substance of the skin. When these are
seen the drenching should be at once discontinued, as otherwise the blisters
will increase in number and burst through the grain, causing minute holes or
removing acid from pelt, is that it is apt to become mechanically fixed in
the grain, and, thus, to produce bad colour with vegetable tans. For white or
chrome leather it would do no harm. Precautions to prevent the recurrence
of the injury are to keep the temperature of the drench low, and to free the
bran from flour by washing in two or three cold waters, before adding to it
the hot water with which the actual drench-liquor is made, since the flour,
or at least its starch, is the source from which the butyric acid, as well as the
lactic, is formed. In cold weather, where drenching is proceeding in a
normal way, the flour is useful, since it is the natural nutriment of the
drench-ferment; and, in England, flour is frequently added purposely to the
bran to increase the activity of the drench. To retain the flour, the bran may
be washed first with boiling water, which gelatinises the starch and makes it
adhere to the bran, and, according to Eitner, removes a sticky fatlike matter
from it, and fits it better to remove the fat of the skin. After soaking in hot
water for two hours, it is washed in several cold waters and infused at about
40° C. for use.[98] Many tanners use the bran without previous washing, but
if much flour is present it rises to the top with the gas evolved by the
fermentation, and forms a pasty mass on the skins, which interferes with
even drenching.
[98] Gerber, 1882, p. 246.
The quantity of bran used in ordinary drenching is very variable, but
about 4 parts per 1000 of water used and from 5 to 10 per cent. on the
weight of pelt may be taken as an average quantity, more being frequently
employed. The temperature may vary from 10° up to about 30°-35° C., and
the time inversely from days or weeks down to two or three hours,
according to the temperature of the drench, the amount of ferment present,
and the thickness and character of the skins. The skins are usually thrown
into the freshly prepared drench, to which a few pailfuls of old drench-
liquor is frequently added as a ferment. Fermentation soon sets in, and the
gas evolved causes the skins to float to the surface; this is called the
“working” of the drench. Thin skins may be sufficiently drenched after once
rising, while thick ones require to be put down two or three times. A certain
sign of sufficient drenching is the appearance of small blisters on the grain,
caused by the evolution of gas in the substance of the skin. When these are
seen the drenching should be at once discontinued, as otherwise the blisters
will increase in number and burst through the grain, causing minute holes or
Page 184
“pricks” (one of the many forms of the complaint called in German Pikiren
or Piquieren). When a bubble of air is enclosed in a fold of the sufficiently
drenched skin and pressed, it raises the grain without actually separating it
from the substance of the skin. The properly drenched skin also falls easily
in folds when held between the hands either lengthways or crossways, and
if thin, the skin tightly stretched over the hand shows grains of bran
underneath it as little lumps, round which the skin clings to the hand. The
drenched skin should not be transparent, but white and soft; and when
pressed should retain the mark of the finger. Some experience is required to
determine certainly the point of sufficient drenching, which, of course,
varies with the character of the skins, and the kind of leather which is to be
produced; and the feel of the skin to a practised hand is one of the most
important criteria.
A writer in the ‘Gerber’[99] divides drenching into three classes
—“sweet,” “alcoholic” and “sour.” Sweet drenching is done in a bath of
tepid bran-water, made by infusing in hot water and drawing the clear liquor
off the bran, which settles to the bottom. The skins are only allowed to
remain in 2-3 hours, or not long enough for fermentation to set in. The
process is only suited for very thin or soft skins, which will not stand any
further loosening. The use of bran-water has the advantage of saving the
labour of “branning,” or removing adhering bran with the knife on the
beam, but it is doubtful if unfermented bran has much actual effect. Bran-
water can, however, be used for drenching by fermentation, and for small
glove-lamb has largely superseded the older method. The mechanical action
of the bran in cleansing the pelt is however often useful. In sour drenching
the bran is allowed to steep and soften in cold water for many hours, and
boiling water is then added till the temperature is raised to 75° C., and it is
allowed to infuse with frequent stirring for some hours, and after cooling to
45° a considerable quantity of old drench-liquor is added as a ferment. If
the drench is used warm (30°-35°, or, in cold weather, even 40° C.), the
skins only remain in 1-3 hours, but if cold the drenching can be extended
over a period of 2-3 days, the skins being frequently handled. This
modification is suitable for glacé-kid and the harder sorts of skins, but
glove-lamb are always treated by the warm and rapid process. What the
writer in the ‘Gerber’ describes as the “alcoholic” bran-drench is probably
the method of fermentation investigated by Mr. Wood, in which ordinary
inflammable gases, but no alcohol, are produced.
or Piquieren). When a bubble of air is enclosed in a fold of the sufficiently
drenched skin and pressed, it raises the grain without actually separating it
from the substance of the skin. The properly drenched skin also falls easily
in folds when held between the hands either lengthways or crossways, and
if thin, the skin tightly stretched over the hand shows grains of bran
underneath it as little lumps, round which the skin clings to the hand. The
drenched skin should not be transparent, but white and soft; and when
pressed should retain the mark of the finger. Some experience is required to
determine certainly the point of sufficient drenching, which, of course,
varies with the character of the skins, and the kind of leather which is to be
produced; and the feel of the skin to a practised hand is one of the most
important criteria.
A writer in the ‘Gerber’[99] divides drenching into three classes
—“sweet,” “alcoholic” and “sour.” Sweet drenching is done in a bath of
tepid bran-water, made by infusing in hot water and drawing the clear liquor
off the bran, which settles to the bottom. The skins are only allowed to
remain in 2-3 hours, or not long enough for fermentation to set in. The
process is only suited for very thin or soft skins, which will not stand any
further loosening. The use of bran-water has the advantage of saving the
labour of “branning,” or removing adhering bran with the knife on the
beam, but it is doubtful if unfermented bran has much actual effect. Bran-
water can, however, be used for drenching by fermentation, and for small
glove-lamb has largely superseded the older method. The mechanical action
of the bran in cleansing the pelt is however often useful. In sour drenching
the bran is allowed to steep and soften in cold water for many hours, and
boiling water is then added till the temperature is raised to 75° C., and it is
allowed to infuse with frequent stirring for some hours, and after cooling to
45° a considerable quantity of old drench-liquor is added as a ferment. If
the drench is used warm (30°-35°, or, in cold weather, even 40° C.), the
skins only remain in 1-3 hours, but if cold the drenching can be extended
over a period of 2-3 days, the skins being frequently handled. This
modification is suitable for glacé-kid and the harder sorts of skins, but
glove-lamb are always treated by the warm and rapid process. What the
writer in the ‘Gerber’ describes as the “alcoholic” bran-drench is probably
the method of fermentation investigated by Mr. Wood, in which ordinary
inflammable gases, but no alcohol, are produced.
Page 185
[99] Gerber, 1888, p. 257.
A normal drench plumps the goods slightly, but if it contains much of the
putrid ferments carried in from the bate or puer the skins fall in it as they
would do in a bate. To increase this effect, putrid soak-liquor is sometimes
added to the drench, but with doubtful advantage.
In drench-liquors the total acidity may be determined by titration with
lime-water or N⁄10 caustic soda, with phenolphthalein as indicator; and the
volatile acids may be distilled off as described under the analysis of tanning
liquors (L.I.L.B., p. 126). For more complete methods of analysis the reader
is referred to Messrs. Wood and Willcox’s paper on the “Nature of Bran
Fermentation.”[100]
[100] Journ. Soc. Chem. Ind., 1893, p. 422.
Drenches are said to “work” somewhat better if made with water
containing nitrates, and this is quite probable; but the necessary nitrogen
can easily be supplied if required by the addition of a very small quantity of
saltpetre.
Wood is of the opinion that the ferments found in bran do not originate in
the drench itself, but come from the bated skins, as the drench-bacteria soon
die out without finishing the fermentation, and constant renewing of the
nutrient material is necessary (cp. p. 18).
Bating and puering, though differing practically in many ways, are
identical in theory, and most of what follows applies to both of them. The
action is much more complex than that of the drench, involving both
chemical reactions and those of organised and unorganised ferments, and it
is a matter of no little difficulty to say what proportion of the observed
effect should be ascribed to each of these agencies.
Formerly, the principal effect was attributed to organic salts of ammonia
and its homologues, and to amido-acids which combine with lime.
Phosphoric acid is also present, and if any exists in the form of soluble
salts, it will combine with lime, and render it insoluble and inactive. It is
probable, however, that most if not all the phosphoric acid is already in the
form of tricalcium phosphate, and therefore without effect.
It is now, however, recognised that the effects of these chemicals are of
no importance as compared with the products of bacterial action, and the
researches of J. T. Wood have cleared up much that was until recently quite
inexplicable.[101]
A normal drench plumps the goods slightly, but if it contains much of the
putrid ferments carried in from the bate or puer the skins fall in it as they
would do in a bate. To increase this effect, putrid soak-liquor is sometimes
added to the drench, but with doubtful advantage.
In drench-liquors the total acidity may be determined by titration with
lime-water or N⁄10 caustic soda, with phenolphthalein as indicator; and the
volatile acids may be distilled off as described under the analysis of tanning
liquors (L.I.L.B., p. 126). For more complete methods of analysis the reader
is referred to Messrs. Wood and Willcox’s paper on the “Nature of Bran
Fermentation.”[100]
[100] Journ. Soc. Chem. Ind., 1893, p. 422.
Drenches are said to “work” somewhat better if made with water
containing nitrates, and this is quite probable; but the necessary nitrogen
can easily be supplied if required by the addition of a very small quantity of
saltpetre.
Wood is of the opinion that the ferments found in bran do not originate in
the drench itself, but come from the bated skins, as the drench-bacteria soon
die out without finishing the fermentation, and constant renewing of the
nutrient material is necessary (cp. p. 18).
Bating and puering, though differing practically in many ways, are
identical in theory, and most of what follows applies to both of them. The
action is much more complex than that of the drench, involving both
chemical reactions and those of organised and unorganised ferments, and it
is a matter of no little difficulty to say what proportion of the observed
effect should be ascribed to each of these agencies.
Formerly, the principal effect was attributed to organic salts of ammonia
and its homologues, and to amido-acids which combine with lime.
Phosphoric acid is also present, and if any exists in the form of soluble
salts, it will combine with lime, and render it insoluble and inactive. It is
probable, however, that most if not all the phosphoric acid is already in the
form of tricalcium phosphate, and therefore without effect.
It is now, however, recognised that the effects of these chemicals are of
no importance as compared with the products of bacterial action, and the
researches of J. T. Wood have cleared up much that was until recently quite
inexplicable.[101]
Page 186
[101] Journ. Soc. Chem. Ind., 1894, p. 218; 1895, p. 449; 1898, pp. 856, 1010; 1899, pp.
117, 990.
Much effect has been ascribed to the digestive ferments, such as pepsin
and trypsin, which are present in fresh dung. It is known that the animal
organism secretes these in considerable excess of its requirements, but it is
doubtful whether any exist undecomposed, even in fresh dung; though they
are apparently more resistant to putrefaction and decomposition than would
a priori have been expected of such complex organic compounds, and there
is therefore a possibility of their existence in the dung, even as it comes to
be used in the tannery. Both pepsin and trypsin are enzymes (see p. 16), and
belong to the great class of albuminoids. They are soluble in water, but
insoluble in alcohol, and hence are precipitated by the addition of the latter
to their solution, but are not altered by it, and regain their activity on
solution in water. By heat they are coagulated and decomposed, and their
activity permanently destroyed.
Pepsin is the active principle of the secretion of the glands of the
stomach, and large quantities are prepared for medical use as an aid to
digestion from the stomachs of pigs. Pepsin only acts in slightly acid
solution, and, though fresh bate liquor is slightly acid to litmus, it speedily
becomes alkaline from the lime of the skins and the ammonia present, so
that the action of pepsin in a bate can only be a very limited one. Wood[102]
compared the action of a 1 per cent. solution of pepsin, acidified with 0·2
per cent. of hydrochloric acid, with that of a dogs’ dung puer liquor, both at
the temperature of 40° C. At the end of one hour the skin in the pepsin-
solution was considerably fallen, but that in the puer-solution was almost
dissolved. Since the solution here employed was much stronger than is
likely to occur in practice, and the conditions much more favourable to its
action, it may be assumed that the practical effect of traces of pepsin in the
bate may be neglected.
[102] Journ. Soc. Chem. Ind., 1894, p. 220.
Trypsin or pancreatin[103] if present, is more likely to have an effect,
since it is active in neutral and in alkaline solutions. It is the product of the
pancreas, and is largely concerned in intestinal digestion. Chemically it
much resembles pepsin, but is more resistant to heat, retaining its power of
digestion after heating to a temperature of 160° C. in a dry condition. Its
warmed solution dissolves fibrin almost instantly, and in large quantity, and
peptonises gelatin and hide-fibre, so as to render them soluble in water.
117, 990.
Much effect has been ascribed to the digestive ferments, such as pepsin
and trypsin, which are present in fresh dung. It is known that the animal
organism secretes these in considerable excess of its requirements, but it is
doubtful whether any exist undecomposed, even in fresh dung; though they
are apparently more resistant to putrefaction and decomposition than would
a priori have been expected of such complex organic compounds, and there
is therefore a possibility of their existence in the dung, even as it comes to
be used in the tannery. Both pepsin and trypsin are enzymes (see p. 16), and
belong to the great class of albuminoids. They are soluble in water, but
insoluble in alcohol, and hence are precipitated by the addition of the latter
to their solution, but are not altered by it, and regain their activity on
solution in water. By heat they are coagulated and decomposed, and their
activity permanently destroyed.
Pepsin is the active principle of the secretion of the glands of the
stomach, and large quantities are prepared for medical use as an aid to
digestion from the stomachs of pigs. Pepsin only acts in slightly acid
solution, and, though fresh bate liquor is slightly acid to litmus, it speedily
becomes alkaline from the lime of the skins and the ammonia present, so
that the action of pepsin in a bate can only be a very limited one. Wood[102]
compared the action of a 1 per cent. solution of pepsin, acidified with 0·2
per cent. of hydrochloric acid, with that of a dogs’ dung puer liquor, both at
the temperature of 40° C. At the end of one hour the skin in the pepsin-
solution was considerably fallen, but that in the puer-solution was almost
dissolved. Since the solution here employed was much stronger than is
likely to occur in practice, and the conditions much more favourable to its
action, it may be assumed that the practical effect of traces of pepsin in the
bate may be neglected.
[102] Journ. Soc. Chem. Ind., 1894, p. 220.
Trypsin or pancreatin[103] if present, is more likely to have an effect,
since it is active in neutral and in alkaline solutions. It is the product of the
pancreas, and is largely concerned in intestinal digestion. Chemically it
much resembles pepsin, but is more resistant to heat, retaining its power of
digestion after heating to a temperature of 160° C. in a dry condition. Its
warmed solution dissolves fibrin almost instantly, and in large quantity, and
peptonises gelatin and hide-fibre, so as to render them soluble in water.
Page 187
Wood found that a 1 per cent. solution of pancreatin acted far more rapidly
than a solution of pepsin of equal strength. At 40° C. in neutral solution, the
skin fell rapidly, and the action continued even in the cold. In 15 hours the
liquid was swarming with minute bacteria. At the suggestion of the Author,
the experiment was therefore repeated, with the addition of 15 per cent. of
chloroform, which prevented the development of bacteria, while it did not
stop the action of the pancreatin. The skin fell as before, but in neither case
had it the peculiar touch of puered skin, nor were the characteristics of the
leather produced from it the same. We may therefore conclude that, though
trypsin may contribute to the action of the bate or puer, it can only do so in
a minor degree, and that the principal effect of the bate or puer is due to
other causes. It is certain, however, that fresh bird-dung, and probably that
of all animals, contains ferments capable of liquefying gelatin. An instance
of this is found in the observation, common in glue manufacture, that if the
dropping of a sparrow falls on a cooler full of solidified gelatine size, it will
liquefy a track quite down to the bottom of the cooler. Trypsin, or at least
the secretion of the pancreas, as well as the gall from the liver, have great
power of wetting and emulsifying fats, and this has possibly something to
do with the action of the bate in enabling the skins to be cleansed of fat.
[103] Loc. cit. and Beilstein, iii. p. 1308, 2nd ed.
Bacterial fermentation and its products are however the main factor in the
action of puers and bates, and on this subject we owe most of our
knowledge to the work of J. T. Wood, since, though Popp and Becker have
worked over much of the same ground, they have not nearly so freely
published their results.
Wood showed that a fresh puer liquor, even when boiled for half an hour
and so freed from living organisms and albuminoid ferments, has still
considerable action on a limed skin, though much less than the unboiled
puer. He found that this action was principally due to amines and their
compounds with organic acids, which removed lime, but did not remove the
interfibrillary substance or give the proper feel of puered skin. A very
similar result was obtained with aniline (phenyl-amine) hydrochloride in 1
per cent. solution.
A considerable variety of bacteria from dung and other sources were
cultivated in various media and their puering power tested, but though
greater than that of the unorganised chemical compounds such as amine
salts and organic acids, it was in no case equal to that of an ordinary puer,
than a solution of pepsin of equal strength. At 40° C. in neutral solution, the
skin fell rapidly, and the action continued even in the cold. In 15 hours the
liquid was swarming with minute bacteria. At the suggestion of the Author,
the experiment was therefore repeated, with the addition of 15 per cent. of
chloroform, which prevented the development of bacteria, while it did not
stop the action of the pancreatin. The skin fell as before, but in neither case
had it the peculiar touch of puered skin, nor were the characteristics of the
leather produced from it the same. We may therefore conclude that, though
trypsin may contribute to the action of the bate or puer, it can only do so in
a minor degree, and that the principal effect of the bate or puer is due to
other causes. It is certain, however, that fresh bird-dung, and probably that
of all animals, contains ferments capable of liquefying gelatin. An instance
of this is found in the observation, common in glue manufacture, that if the
dropping of a sparrow falls on a cooler full of solidified gelatine size, it will
liquefy a track quite down to the bottom of the cooler. Trypsin, or at least
the secretion of the pancreas, as well as the gall from the liver, have great
power of wetting and emulsifying fats, and this has possibly something to
do with the action of the bate in enabling the skins to be cleansed of fat.
[103] Loc. cit. and Beilstein, iii. p. 1308, 2nd ed.
Bacterial fermentation and its products are however the main factor in the
action of puers and bates, and on this subject we owe most of our
knowledge to the work of J. T. Wood, since, though Popp and Becker have
worked over much of the same ground, they have not nearly so freely
published their results.
Wood showed that a fresh puer liquor, even when boiled for half an hour
and so freed from living organisms and albuminoid ferments, has still
considerable action on a limed skin, though much less than the unboiled
puer. He found that this action was principally due to amines and their
compounds with organic acids, which removed lime, but did not remove the
interfibrillary substance or give the proper feel of puered skin. A very
similar result was obtained with aniline (phenyl-amine) hydrochloride in 1
per cent. solution.
A considerable variety of bacteria from dung and other sources were
cultivated in various media and their puering power tested, but though
greater than that of the unorganised chemical compounds such as amine
salts and organic acids, it was in no case equal to that of an ordinary puer,
Page 188
or sufficient for practical use. When, however, a small quantity of the amine
salts obtained from the puer were added to a mixed bacterial culture the
effect on the skin was almost as rapid and considerable as with an actual
puer.
In order to determine whether the puering effect was due to the direct
action of the bacteria or to their enzyme-products, the latter were separated
from a filtered puer solution by adding it to a large volume of 98 per cent.
alcohol in which the enzymes are insoluble. When redissolved in water,
they had a decided puering effect, and a solution of 0·5 grm. of the mixed
enzymes and 0·5 grm. of the mixed amine hydrochlorides in 100 c.c. of
water at 350° C. brought down a piece of limed sheep-skin in thirty minutes
exactly like a puer. The action is therefore dependent on the mutual action
of the enzymes and amine salts, but as the separation of these would be too
costly for practical use, and the puering proved more effectual when they
were formed in contact with the skin by active bacteria, Wood adopted the
method of preparing a suitable sterilised nutritive liquid, which was
inoculated before use with a mixed culture of suitable bacteria. For
laboratory purposes a suitable culture-medium was obtained by digesting 10
grm. of gelatine with 5 grm. of lactic acid (reckoned water-free) and 100
c.c. of water for three hours in a closed vessel on the water-bath. The
resultant solution was neutralised with sodium carbonate and diluted to 1
litre with addition of a small quantity of potassium phosphate.
The bacteria of fresh dog-dung were not found to possess a satisfactory
puering effect, but those from dung which had been fermented a month (as
in practice) gave a result nearly equal to actual puer. A still better result was
obtained by a mixed culture from the roots of wool loosened by sweating.
The bacteria were principally of two species, of which neither separately
was capable of satisfactory puering; but which together acted more rapidly
than an actual puer. These bacteria do not liquefy gelatine.
During the course of his experiments, Wood found that filtered puer
solutions were less active than turbid ones and that their activity was
increased even by the addition of inert substances, such as kaolin.
Wood attributes the differences in action between dog-dung and bird-
dung not only to different bacteria, but to the fact that in the latter case the
urinary products, and especially uric acid are contained in the dung.
From the results of these and similar researches, Wood in England, and
Popp and Becker in Germany succeeded in producing a practical artificial
salts obtained from the puer were added to a mixed bacterial culture the
effect on the skin was almost as rapid and considerable as with an actual
puer.
In order to determine whether the puering effect was due to the direct
action of the bacteria or to their enzyme-products, the latter were separated
from a filtered puer solution by adding it to a large volume of 98 per cent.
alcohol in which the enzymes are insoluble. When redissolved in water,
they had a decided puering effect, and a solution of 0·5 grm. of the mixed
enzymes and 0·5 grm. of the mixed amine hydrochlorides in 100 c.c. of
water at 350° C. brought down a piece of limed sheep-skin in thirty minutes
exactly like a puer. The action is therefore dependent on the mutual action
of the enzymes and amine salts, but as the separation of these would be too
costly for practical use, and the puering proved more effectual when they
were formed in contact with the skin by active bacteria, Wood adopted the
method of preparing a suitable sterilised nutritive liquid, which was
inoculated before use with a mixed culture of suitable bacteria. For
laboratory purposes a suitable culture-medium was obtained by digesting 10
grm. of gelatine with 5 grm. of lactic acid (reckoned water-free) and 100
c.c. of water for three hours in a closed vessel on the water-bath. The
resultant solution was neutralised with sodium carbonate and diluted to 1
litre with addition of a small quantity of potassium phosphate.
The bacteria of fresh dog-dung were not found to possess a satisfactory
puering effect, but those from dung which had been fermented a month (as
in practice) gave a result nearly equal to actual puer. A still better result was
obtained by a mixed culture from the roots of wool loosened by sweating.
The bacteria were principally of two species, of which neither separately
was capable of satisfactory puering; but which together acted more rapidly
than an actual puer. These bacteria do not liquefy gelatine.
During the course of his experiments, Wood found that filtered puer
solutions were less active than turbid ones and that their activity was
increased even by the addition of inert substances, such as kaolin.
Wood attributes the differences in action between dog-dung and bird-
dung not only to different bacteria, but to the fact that in the latter case the
urinary products, and especially uric acid are contained in the dung.
From the results of these and similar researches, Wood in England, and
Popp and Becker in Germany succeeded in producing a practical artificial
Page 189
puer, which they now manufacture in conjunction under the name of
“Erodin.”
“Erodin” consists of a solid nutrient medium and a liquid “pure culture”
of the bacteria necessary to effect the required bating or puering.
The following are the directions for working with erodin bate, as
supplied by the manufacturers:—
“For 100 lb. of wet skin washed ready for bating, about 1 lb. of erodin is
required. Or in the metric system, 1 kilo. wet skin requires about 10 grm.
erodin. The strength or concentration of the bate must not fall below 3 grm.
per litre of bate liquor, i.e. 1⁄2 oz. per gallon.
For preparing the bate a sufficiently large cask or tub carefully cleaned
and steamed out is placed near the bating paddle. The cask should be fitted
with a steam pipe easily screwed on and off, and also furnished with a clean
cover.
The requisite quantity of erodin is weighed out and put into the tub with
fifty times its weight of water, and the whole brought up to a temperature
reaching but not exceeding 40° C. (104° F.) by direct admission of steam,
thoroughly stirred, and the pure culture of Bacillus erodiens added to the
mixture. The temperature must not be allowed to fall below 25°C. (87° F.),
and a little steam should be admitted first thing in the morning, again at
noon, and in the evening, to bring the temperature up to 40° C. (104° F.).
A practical mode of procedure is as follows:—On Friday make up and
start fermenting twice as much erodin as will be required for a day’s work.
This is allowed to remain under the above-mentioned conditions until
Monday. On Monday half the amount will be used for bating; this is
replaced by an equivalent amount of fresh erodin powder, dissolved in fifty
times its weight of water, which is added to the already fermented erodin in
the tub. Proceed in this way each day until the following Friday, when there
will be left in the tub sufficient erodin for one day. This is put into a smaller
tub for use on Saturday, and the cycle of operation begun again.
One pure culture of Bacillus erodiens should be used for every 11 lb. (5
kilos.) erodin powder or less quantity.
Suppose the amount of erodin required for a day’s work to be 11 lb. (5
kilos.), then on Friday 22 lb. (10 kilos.) erodin must be mashed as above
described in 110 galls. (500 litres) water, 2 pure cultures added, and allowed
to ferment until Monday.
“Erodin.”
“Erodin” consists of a solid nutrient medium and a liquid “pure culture”
of the bacteria necessary to effect the required bating or puering.
The following are the directions for working with erodin bate, as
supplied by the manufacturers:—
“For 100 lb. of wet skin washed ready for bating, about 1 lb. of erodin is
required. Or in the metric system, 1 kilo. wet skin requires about 10 grm.
erodin. The strength or concentration of the bate must not fall below 3 grm.
per litre of bate liquor, i.e. 1⁄2 oz. per gallon.
For preparing the bate a sufficiently large cask or tub carefully cleaned
and steamed out is placed near the bating paddle. The cask should be fitted
with a steam pipe easily screwed on and off, and also furnished with a clean
cover.
The requisite quantity of erodin is weighed out and put into the tub with
fifty times its weight of water, and the whole brought up to a temperature
reaching but not exceeding 40° C. (104° F.) by direct admission of steam,
thoroughly stirred, and the pure culture of Bacillus erodiens added to the
mixture. The temperature must not be allowed to fall below 25°C. (87° F.),
and a little steam should be admitted first thing in the morning, again at
noon, and in the evening, to bring the temperature up to 40° C. (104° F.).
A practical mode of procedure is as follows:—On Friday make up and
start fermenting twice as much erodin as will be required for a day’s work.
This is allowed to remain under the above-mentioned conditions until
Monday. On Monday half the amount will be used for bating; this is
replaced by an equivalent amount of fresh erodin powder, dissolved in fifty
times its weight of water, which is added to the already fermented erodin in
the tub. Proceed in this way each day until the following Friday, when there
will be left in the tub sufficient erodin for one day. This is put into a smaller
tub for use on Saturday, and the cycle of operation begun again.
One pure culture of Bacillus erodiens should be used for every 11 lb. (5
kilos.) erodin powder or less quantity.
Suppose the amount of erodin required for a day’s work to be 11 lb. (5
kilos.), then on Friday 22 lb. (10 kilos.) erodin must be mashed as above
described in 110 galls. (500 litres) water, 2 pure cultures added, and allowed
to ferment until Monday.
Page 190
On Monday half of this is used, and to the remainder 11 lb. (5 kilos.)
erodin and 55 galls. (250 litres) water is added. This is repeated on Tuesday,
Wednesday and Thursday; and on Friday half is used and the remainder put
into a separate cask for use on Saturday, and in the mashing cask a fresh
quantity of 22 lb. (10 kilos.) erodin with 110 galls. (500 litres) water is
made up for use next week.[104]
[104] Mr. Wood has found that in many cases it is unnecessary to start afresh at the end
of each week, but that additional quantities of erodin solution with the accompanying
bacterial culture may be added continuously to the stock-tub as required. In puering,
the concentrated solution from the tub may be diluted with 4 to 6 times its volume of
warm water. The diluted liquor should usually only be used for one pack of skins.
On Saturday the remainder of the old mash is used up.
In case this mode of procedure is for any reason not suited to the
conditions of work, erodin may be used by making up every day a fresh
quantity with fifty times its weight of water, adding the pure culture, and
allowing it to ferment three days before use.” In some cases the solution
may be used for several consecutive packs, merely adding water and a small
quantity of erodin without a new culture.
Erodin is being used most successfully in several large works both in
England and abroad, and on calf-skins and sheep-skins has proved quite as
effective and much safer than dog-dung; the skins coming out clean and
free from stains. It has been a good deal used in the experimental tannery of
the Yorkshire College, and has proved a satisfactory substitute for puer, but
with the present bacterial cultures can only be employed warm, and does
not answer used cold like the ordinary pigeon-dung bate. No doubt a
suitable bacterial medium and culture can be found for cold bating, which
for thicker leathers is often preferable to puering, and experiments in this
direction are being undertaken.
From the multiplicity of germs present, and the adaptability of the dung
infusion as a nutrient medium for any putrefactive organisms which may
gain access to it, the bating and puering process is necessarily a dangerous
one for the goods, always leading to loss of weight, and, if the process is
carried on too long, to the more or less complete destruction of the skins.
Loss of weight, however, in greater or lesser degree is inevitable, and
indeed necessary where a soft leather is to be produced. If the skins are
allowed to lie in the bate or puer liquor, mud, containing organisms, and
zooglœa-forms of bacteria settle in the folds, and produce marbled
markings, streaks and lines by the destruction of the grain surface (hyaline
erodin and 55 galls. (250 litres) water is added. This is repeated on Tuesday,
Wednesday and Thursday; and on Friday half is used and the remainder put
into a separate cask for use on Saturday, and in the mashing cask a fresh
quantity of 22 lb. (10 kilos.) erodin with 110 galls. (500 litres) water is
made up for use next week.[104]
[104] Mr. Wood has found that in many cases it is unnecessary to start afresh at the end
of each week, but that additional quantities of erodin solution with the accompanying
bacterial culture may be added continuously to the stock-tub as required. In puering,
the concentrated solution from the tub may be diluted with 4 to 6 times its volume of
warm water. The diluted liquor should usually only be used for one pack of skins.
On Saturday the remainder of the old mash is used up.
In case this mode of procedure is for any reason not suited to the
conditions of work, erodin may be used by making up every day a fresh
quantity with fifty times its weight of water, adding the pure culture, and
allowing it to ferment three days before use.” In some cases the solution
may be used for several consecutive packs, merely adding water and a small
quantity of erodin without a new culture.
Erodin is being used most successfully in several large works both in
England and abroad, and on calf-skins and sheep-skins has proved quite as
effective and much safer than dog-dung; the skins coming out clean and
free from stains. It has been a good deal used in the experimental tannery of
the Yorkshire College, and has proved a satisfactory substitute for puer, but
with the present bacterial cultures can only be employed warm, and does
not answer used cold like the ordinary pigeon-dung bate. No doubt a
suitable bacterial medium and culture can be found for cold bating, which
for thicker leathers is often preferable to puering, and experiments in this
direction are being undertaken.
From the multiplicity of germs present, and the adaptability of the dung
infusion as a nutrient medium for any putrefactive organisms which may
gain access to it, the bating and puering process is necessarily a dangerous
one for the goods, always leading to loss of weight, and, if the process is
carried on too long, to the more or less complete destruction of the skins.
Loss of weight, however, in greater or lesser degree is inevitable, and
indeed necessary where a soft leather is to be produced. If the skins are
allowed to lie in the bate or puer liquor, mud, containing organisms, and
zooglœa-forms of bacteria settle in the folds, and produce marbled
markings, streaks and lines by the destruction of the grain surface (hyaline
Page 191
layer). Black or bluish stains are also often produced, known as bate-stains,
and either due to bacterial pigments, or in some cases, to the action of
evolved hydrogen sulphide on iron present from salting or other sources.
Frequent change of position is therefore necessary, especially when the
liquor is active from being used at a high temperature, but it does not seem
to be desirable to keep the skins in constant motion, and if puering is done
in a paddle, it should only be run at intervals.
T. Palmer[105] determined in experiments on pigeon-dung bates that there
is considerable loss of nitrogen during the process, and recommended
bating in pits from which the air was excluded as much as possible, both as
effecting a considerable economy in the dung, and in excluding false
ferments, which, he concludes, are mostly aerobic. It is not improbable that
the method is advantageous, since it has been shown by Roscoe and
Scudder that liquefaction of gelatin only takes place in presence of oxygen,
and its partial exclusion would therefore lessen the risk of overbating, and
consequent damage and loss of weight.
[105] Leather Trade Circular, 22nd Sept., 1891; 1887, p. 667; and Sanford, Journ. Soc.
Chem. Ind., 1893, p. 530.
Starting from the presumption that bating and puering are, in the main,
bacterial processes, more or less successful attempts had been made
previous to those of Wood, Popp and Becker, to substitute other fermenting
substances for dung; and probably these efforts failed in many cases, not so
much because they were wrong in principle, as from want of knowledge of
the necessary details, such as the use of proper ferments, and the provision
of suitable culture-media. Guano, prepared horse-flesh, urine, yeast, and
fermenting vegetables have all been tried. A solution of glucose or treacle of
about 10 per cent., to which 3 per cent. of pasty dog-puer is added about a
week before use, was tried many years since in a morocco-factory, at the
suggestion of the writer, as at least a partial substitute for puer, and is still in
use there. The mixture keeps for some time in an active state, and is added
to the puer liquors in the same way and in approximately the same
proportions as the dung paste. Similar in principle is the solid bate supplied
by an American firm, in which glucose is mixed with a small amount of
nitrogenous matter and phosphates, together with a lactic ferment, and
which only requires dissolving in warm water some little time before use.
Its results are good for some purposes, but rather resemble those of a drench
than a bate. In a similar way, puer may be added to bran-drench liquors, and
and either due to bacterial pigments, or in some cases, to the action of
evolved hydrogen sulphide on iron present from salting or other sources.
Frequent change of position is therefore necessary, especially when the
liquor is active from being used at a high temperature, but it does not seem
to be desirable to keep the skins in constant motion, and if puering is done
in a paddle, it should only be run at intervals.
T. Palmer[105] determined in experiments on pigeon-dung bates that there
is considerable loss of nitrogen during the process, and recommended
bating in pits from which the air was excluded as much as possible, both as
effecting a considerable economy in the dung, and in excluding false
ferments, which, he concludes, are mostly aerobic. It is not improbable that
the method is advantageous, since it has been shown by Roscoe and
Scudder that liquefaction of gelatin only takes place in presence of oxygen,
and its partial exclusion would therefore lessen the risk of overbating, and
consequent damage and loss of weight.
[105] Leather Trade Circular, 22nd Sept., 1891; 1887, p. 667; and Sanford, Journ. Soc.
Chem. Ind., 1893, p. 530.
Starting from the presumption that bating and puering are, in the main,
bacterial processes, more or less successful attempts had been made
previous to those of Wood, Popp and Becker, to substitute other fermenting
substances for dung; and probably these efforts failed in many cases, not so
much because they were wrong in principle, as from want of knowledge of
the necessary details, such as the use of proper ferments, and the provision
of suitable culture-media. Guano, prepared horse-flesh, urine, yeast, and
fermenting vegetables have all been tried. A solution of glucose or treacle of
about 10 per cent., to which 3 per cent. of pasty dog-puer is added about a
week before use, was tried many years since in a morocco-factory, at the
suggestion of the writer, as at least a partial substitute for puer, and is still in
use there. The mixture keeps for some time in an active state, and is added
to the puer liquors in the same way and in approximately the same
proportions as the dung paste. Similar in principle is the solid bate supplied
by an American firm, in which glucose is mixed with a small amount of
nitrogenous matter and phosphates, together with a lactic ferment, and
which only requires dissolving in warm water some little time before use.
Its results are good for some purposes, but rather resemble those of a drench
than a bate. In a similar way, puer may be added to bran-drench liquors, and
Page 192
induces in them a fermentation which brings the skins down much lower
than the ordinary drench. It is probable that a weak glucose solution, with
traces of mineral constituents similar to Cohn’s solution (see L.I.L.B., p.
269) and “set” with sour milk, or fermenting drench-liquor, might in some
cases be used with advantage for drenching, with a saving of cost. A writer
in ‘Hide and Leather’ describes a bate in which two parts by weight of
glucose are dissolved in about 25 parts of water, and fermented, for about
three days, till a foam gathers on the top, with about one part of old bran
drench-liquor, or 0·1 part of pressed yeast, and then made up with water to
1000 parts. The goods are bated 24-36 hours at a temperature of about 35°
C, and the bate is strengthened for a second pack with about one-fifth of the
original glucose, a new bate being made at the end of a week, and set with
one part per thousand of the old one. A short bating of say 10 hours
produced very nice harness-leather, but the general tendency was to make
the goods looser and more spongy than a dung-bate. It is obviously not a
matter of indifference whether old drench, or yeast, is used to start the
fermentation, since in the latter case only alcohol could be produced
directly by the ferment introduced, though this might be fermented later, by
other accidental organisms, into acetic acid. These mixed bates, containing
glucose, are however probably wrong in principle, since the true puering
and bating bacteria will not thrive in presence of acids, and require
nitrogenous nutriment.
As regards the relative effect of dog- and hen- or pigeon-dung bates, the
chief of the published experiments are those made by W. J. Salomon at the
Vienna Versuchsanstalt für Lederindustrie,[106] in which he determined the
relative solvent power of equal quantities as being, for dog-dung 21⁄2, for
pigeon-dung 2, and for hen-dung 1. It is obvious that these figures, though
interesting, must be taken with some reserve, as the composition even of
pure dungs is by no means constant, depending on the feeding of the
animals, and adulteration is common. The writer has heard stories of a
certain dealer who used to fabricate his product from clay by the aid of a
popgun, though he does not vouch for the statement! It is generally held
that the action of bird-dung is more penetrating, but less softening and
loosening than that of dog-dung, which is thus generally used for
descriptions of leather where great softness and stretch are required. It is to
be remembered in this connection that bird-dung bates are generally used
cold, and hence are much slower in their action, which allows them time to
than the ordinary drench. It is probable that a weak glucose solution, with
traces of mineral constituents similar to Cohn’s solution (see L.I.L.B., p.
269) and “set” with sour milk, or fermenting drench-liquor, might in some
cases be used with advantage for drenching, with a saving of cost. A writer
in ‘Hide and Leather’ describes a bate in which two parts by weight of
glucose are dissolved in about 25 parts of water, and fermented, for about
three days, till a foam gathers on the top, with about one part of old bran
drench-liquor, or 0·1 part of pressed yeast, and then made up with water to
1000 parts. The goods are bated 24-36 hours at a temperature of about 35°
C, and the bate is strengthened for a second pack with about one-fifth of the
original glucose, a new bate being made at the end of a week, and set with
one part per thousand of the old one. A short bating of say 10 hours
produced very nice harness-leather, but the general tendency was to make
the goods looser and more spongy than a dung-bate. It is obviously not a
matter of indifference whether old drench, or yeast, is used to start the
fermentation, since in the latter case only alcohol could be produced
directly by the ferment introduced, though this might be fermented later, by
other accidental organisms, into acetic acid. These mixed bates, containing
glucose, are however probably wrong in principle, since the true puering
and bating bacteria will not thrive in presence of acids, and require
nitrogenous nutriment.
As regards the relative effect of dog- and hen- or pigeon-dung bates, the
chief of the published experiments are those made by W. J. Salomon at the
Vienna Versuchsanstalt für Lederindustrie,[106] in which he determined the
relative solvent power of equal quantities as being, for dog-dung 21⁄2, for
pigeon-dung 2, and for hen-dung 1. It is obvious that these figures, though
interesting, must be taken with some reserve, as the composition even of
pure dungs is by no means constant, depending on the feeding of the
animals, and adulteration is common. The writer has heard stories of a
certain dealer who used to fabricate his product from clay by the aid of a
popgun, though he does not vouch for the statement! It is generally held
that the action of bird-dung is more penetrating, but less softening and
loosening than that of dog-dung, which is thus generally used for
descriptions of leather where great softness and stretch are required. It is to
be remembered in this connection that bird-dung bates are generally used
cold, and hence are much slower in their action, which allows them time to
Page 193
penetrate thicker hides more uniformly. Few analyses of the dungs used in
leather manufacture have been published, and these mostly with a view to
manurial value. Schulze[107] gives the result of forty analyses of pigeon-
dung as follows:—
Min. Max. Mean.
per cent. per cent. per cent.
Water 3·80 40·00 21·00
Nitrogen 1·47 5·04 2·53
Phosphoric acid 1·00 2·77 1·79
Potash 0·71 2·57 1·46
One sample contained 43·3 per cent. of sand!
[106] Tech. Quart., 1892, v. p. 81.
[107] Der Landwirt, 1895, li. p. 301.
Wood[108] quotes the following:—
Hen-Dung.
Per cent.
Water 60·88
Organic matter[109] 19·22
Phosphates 4·47
Calcium carbonate and sulphate 7·85
Alkaline salts 1·09
Silica and sand 6·69
Dog-Dung.
Water 31·0
Ca 43·0
Na, K, Mg 0·8
PO4 3·4
CO2 7·5
Organic matter 14·2
Traces Fe, Cl, Si, loss 0·1
[108] Journ. Soc. Chem. Ind., 1894, p 220.
[109] Containing nitrogen equal to 0·74 per cent. of ammonia.
This was apparently a sample from a dog fed on bones; that from the
kennels, which is more commonly used in leather manufacture, contains
much less lime; a sample analysed by Wood gave 4·7 per cent. mineral
matter, 9·7 per cent. organic, and 85·6 per cent. of water, part of which was
no doubt added.
leather manufacture have been published, and these mostly with a view to
manurial value. Schulze[107] gives the result of forty analyses of pigeon-
dung as follows:—
Min. Max. Mean.
per cent. per cent. per cent.
Water 3·80 40·00 21·00
Nitrogen 1·47 5·04 2·53
Phosphoric acid 1·00 2·77 1·79
Potash 0·71 2·57 1·46
One sample contained 43·3 per cent. of sand!
[106] Tech. Quart., 1892, v. p. 81.
[107] Der Landwirt, 1895, li. p. 301.
Wood[108] quotes the following:—
Hen-Dung.
Per cent.
Water 60·88
Organic matter[109] 19·22
Phosphates 4·47
Calcium carbonate and sulphate 7·85
Alkaline salts 1·09
Silica and sand 6·69
Dog-Dung.
Water 31·0
Ca 43·0
Na, K, Mg 0·8
PO4 3·4
CO2 7·5
Organic matter 14·2
Traces Fe, Cl, Si, loss 0·1
[108] Journ. Soc. Chem. Ind., 1894, p 220.
[109] Containing nitrogen equal to 0·74 per cent. of ammonia.
This was apparently a sample from a dog fed on bones; that from the
kennels, which is more commonly used in leather manufacture, contains
much less lime; a sample analysed by Wood gave 4·7 per cent. mineral
matter, 9·7 per cent. organic, and 85·6 per cent. of water, part of which was
no doubt added.
Page 194
Analysis.—Little or no attention has been paid to the analysis either of
dungs for bating purposes, or of the bating liquors, and although the total
cost of manure bates is a high one, it is evident that such low- priced and
irregular articles will not pay for elaborate analysis. Probably in some cases
it would be worth while to make a determination of moisture and organic
and mineral constituents by drying and ignition. Where a further
investigation is desired, the determination of the soluble matter by filtering
and evaporating a portion of the solution to dryness, and that of the nitrogen
by Kjeldahl’s method (see p. 70), would be advisable, and of course in the
future, when the subject is better understood, a bacteriological examination
may be useful. If it is desired to estimate the solution of hide-substance in
the use of bate or drench liquors, the determination of the nitrogen in a
measured quantity by Kjeldahl’s method will afford the best basis of
calculation, allowance being made for the nitrogen present in the original
bate liquor. Hide-substance contains about 17·8 per cent. of nitrogen. In
many cases, simple weighing of the solid residue, left on evaporating the
liquor to dryness and drying for several hours at 100° C., with subsequent
ignition to determine lime and other mineral matters, will suffice.
The quantity of hen- or pigeon-dung used in bating hides is very variable,
but may be stated at from 12 to 60 litres per 1000 kilos of raw hide, in at
least 2000 litres of water. The bate is generally used cold, the hides
remaining in it 4-8 days, with frequent handling; but some tanners,
especially in the United States, prefer bating in a paddle or drum at a
temperature of about 35° C., in which case the time must be diminished to a
few hours. The dung is best infused with warm water in a separate vessel,
[110] and allowed to ferment for at least a week without use, when it will be
found to swarm with micrococcus-chains. Only the clear liquor should be
run into the bate-pit, the sediment and dirt being thrown away, or used as
manure. In this way the danger of stains and flaking is much reduced. Bates
may be mended with fresh portions of dung-infusion for several successive
packs of hides, but should not be used too long, as they gain in solvent
power by the dissolved hide-substance and the increased fermentation, and
the method is not without risk.
[110] This seems to have been first suggested by T. Palmer, Eng. Pat. 13,636, 1886.
After bating, the hides are usually “worked” (“scudded,” “fine-haired”)
on the beam, to remove dirt and grease, but in America a wash in the wash-
wheel is often considered sufficient. Goods are occasionally “stocked” (p.
dungs for bating purposes, or of the bating liquors, and although the total
cost of manure bates is a high one, it is evident that such low- priced and
irregular articles will not pay for elaborate analysis. Probably in some cases
it would be worth while to make a determination of moisture and organic
and mineral constituents by drying and ignition. Where a further
investigation is desired, the determination of the soluble matter by filtering
and evaporating a portion of the solution to dryness, and that of the nitrogen
by Kjeldahl’s method (see p. 70), would be advisable, and of course in the
future, when the subject is better understood, a bacteriological examination
may be useful. If it is desired to estimate the solution of hide-substance in
the use of bate or drench liquors, the determination of the nitrogen in a
measured quantity by Kjeldahl’s method will afford the best basis of
calculation, allowance being made for the nitrogen present in the original
bate liquor. Hide-substance contains about 17·8 per cent. of nitrogen. In
many cases, simple weighing of the solid residue, left on evaporating the
liquor to dryness and drying for several hours at 100° C., with subsequent
ignition to determine lime and other mineral matters, will suffice.
The quantity of hen- or pigeon-dung used in bating hides is very variable,
but may be stated at from 12 to 60 litres per 1000 kilos of raw hide, in at
least 2000 litres of water. The bate is generally used cold, the hides
remaining in it 4-8 days, with frequent handling; but some tanners,
especially in the United States, prefer bating in a paddle or drum at a
temperature of about 35° C., in which case the time must be diminished to a
few hours. The dung is best infused with warm water in a separate vessel,
[110] and allowed to ferment for at least a week without use, when it will be
found to swarm with micrococcus-chains. Only the clear liquor should be
run into the bate-pit, the sediment and dirt being thrown away, or used as
manure. In this way the danger of stains and flaking is much reduced. Bates
may be mended with fresh portions of dung-infusion for several successive
packs of hides, but should not be used too long, as they gain in solvent
power by the dissolved hide-substance and the increased fermentation, and
the method is not without risk.
[110] This seems to have been first suggested by T. Palmer, Eng. Pat. 13,636, 1886.
After bating, the hides are usually “worked” (“scudded,” “fine-haired”)
on the beam, to remove dirt and grease, but in America a wash in the wash-
wheel is often considered sufficient. Goods are occasionally “stocked” (p.
Page 195
116) from the bates, but this is not to be recommended, as it is likely to
drive out much of the partially dissolved hide-substance and produce undue
looseness and loss of weight.
It is difficult to give any definite marks of sufficient bating other than the
soft and fallen feel of the hides, which is easily recognised by a practised
hand. One of the earliest signs of commencing overbating is the occurrence
of bluish patches, or a bluish tinge somewhat similar to an iron-stain,
which, if slight, generally disappears in a few days after the hides are taken
into the liquors. Hen- and pigeon-dung is probably best kept air-dried,
though, if very wet, or for convenience for immediate use, it may be kept in
paste like dog-dung.
Dog-dung should never be allowed to lie exposed to the air, or it putrefies
and turns black, the bating ingredients are destroyed, and it will not puer the
goods which turn black and putrid without softening. Dung should,
therefore, be mixed to a paste with water and kept in tanks, so as to be but
little exposed to the air, when it will retain its puering properties for a long
time unaffected. Fresh dung should be allowed to ferment for at least a
week before use. No accurate statement can be made as to the quantities
required. Eitner states that 1-11⁄2 pails of dung-paste (say 14-20 litres) is
sufficient for 200 medium to large lamb-skins for glove-kid. It should be
sufficient to make the water quite turbid, but not thick or soupy. For lamb-
skins a temperature of 18°-20° C. is suitable, which may be raised in very
cold weather to 25° C., to allow for cooling. The time required is from two
hours for the thinnest slink skins, to 12-14 hours for strong ones. It is well
to use wooden, and not iron, utensils for handling the dung, and it should be
strained through a coarse cloth after diluting with water. As has been
remarked, it is not desirable to keep the skins in constant motion in the
puer; they should be stirred or paddled for the first 20-30 minutes, and then
for 10 minutes every hour for five or six hours, after which they can be
allowed to lie for a longer period without injury. Puering is sufficient when
the skins feel quite soft and flaccid, hanging in folds in any direction and
allowing the flesh to be scraped off with the finger-nail.
Wood recommends that, for the puering of sheep-skins, dung should be
allowed to ferment one month before use, and states that it deteriorates if
kept over three months. The puering products are the result of the
successive action of many sorts of bacteria, and Wood is of opinion that
those actually concerned in puering originate from the air, or from the
drive out much of the partially dissolved hide-substance and produce undue
looseness and loss of weight.
It is difficult to give any definite marks of sufficient bating other than the
soft and fallen feel of the hides, which is easily recognised by a practised
hand. One of the earliest signs of commencing overbating is the occurrence
of bluish patches, or a bluish tinge somewhat similar to an iron-stain,
which, if slight, generally disappears in a few days after the hides are taken
into the liquors. Hen- and pigeon-dung is probably best kept air-dried,
though, if very wet, or for convenience for immediate use, it may be kept in
paste like dog-dung.
Dog-dung should never be allowed to lie exposed to the air, or it putrefies
and turns black, the bating ingredients are destroyed, and it will not puer the
goods which turn black and putrid without softening. Dung should,
therefore, be mixed to a paste with water and kept in tanks, so as to be but
little exposed to the air, when it will retain its puering properties for a long
time unaffected. Fresh dung should be allowed to ferment for at least a
week before use. No accurate statement can be made as to the quantities
required. Eitner states that 1-11⁄2 pails of dung-paste (say 14-20 litres) is
sufficient for 200 medium to large lamb-skins for glove-kid. It should be
sufficient to make the water quite turbid, but not thick or soupy. For lamb-
skins a temperature of 18°-20° C. is suitable, which may be raised in very
cold weather to 25° C., to allow for cooling. The time required is from two
hours for the thinnest slink skins, to 12-14 hours for strong ones. It is well
to use wooden, and not iron, utensils for handling the dung, and it should be
strained through a coarse cloth after diluting with water. As has been
remarked, it is not desirable to keep the skins in constant motion in the
puer; they should be stirred or paddled for the first 20-30 minutes, and then
for 10 minutes every hour for five or six hours, after which they can be
allowed to lie for a longer period without injury. Puering is sufficient when
the skins feel quite soft and flaccid, hanging in folds in any direction and
allowing the flesh to be scraped off with the finger-nail.
Wood recommends that, for the puering of sheep-skins, dung should be
allowed to ferment one month before use, and states that it deteriorates if
kept over three months. The puering products are the result of the
successive action of many sorts of bacteria, and Wood is of opinion that
those actually concerned in puering originate from the air, or from the
Page 196
vessels in which the dung is stored, and are not present in it when excreted.
Borgman[111] advises that the dung should be kept in a dry condition, and
only made into a paste between a fortnight and three weeks before use, by
covering in a clean cask with cold water, and on the following day mixing
to a smooth paste with a clean wooden “poss-stick,” made from wood free
from tannin. The cask should then be covered up, and allowed to rest
undisturbed till required. Clean extract-casks are very suitable for the
purpose, if carefully and repeatedly steamed out, and Borgman advises that
a regular series should be arranged, so as to supply the dung required, the
date of mixing being carefully marked on each cask. Throughout the
process the utmost cleanliness should be observed, and the casks should be
carefully steamed out as soon as emptied. Immediately before use the dung-
paste should be heated by steaming nearly but not quite to boiling point,
care being taken to avoid the introduction of condensed water containing
iron, and the dung thoroughly mixed with a large quantity (say 100 gallons)
of water at 45°-50° C., allowed to settle, and drawn off through a basket,
and strained into the puering paddle through a second basket lined with
coarse open canvas (such as is used by plasterers to cover windows while
the plaster is drying). A further quantity of warm water should be poured on
the residue in the mixing tub, and used for diluting that in the paddle to the
proper volume. The temperature of the liquor may reach 42° C. before the
skins are introduced. The liquor should be of a light colour, greenish to
brownish yellow; if darker, it indicates decomposition of the dung by
improper storing, or too long fermentation, and will be liable to cause
staining and injury to the skins. About 33 liters of dry dung is required per
100 kilos. of wet skin prepared for puering (33 gallons per 1000 lb.). Dry
dung should be of yellow to brown colour, dark brown or black dung is
spoiled and unsuitable for use. Wet dung is more difficult to judge, but very
dark brown or black should be rejected, as well as that with a very strong
smell, indicating that it has already fermented. Borgman’s directions bear
the stamp of experience and common sense, and the book as a whole repays
study.
[111] ‘Die Feinleder-Fabrikation,’ Berlin, 1901, p. 69.
Borgman recommends that the skins should be warmed by paddling for
some time in water of about 40° C. to which a couple of pails of puer-paste
have been added, before bringing them into the puer, the temperature of
which they should reduce to perhaps 38° C. The puered skins should feel
Borgman[111] advises that the dung should be kept in a dry condition, and
only made into a paste between a fortnight and three weeks before use, by
covering in a clean cask with cold water, and on the following day mixing
to a smooth paste with a clean wooden “poss-stick,” made from wood free
from tannin. The cask should then be covered up, and allowed to rest
undisturbed till required. Clean extract-casks are very suitable for the
purpose, if carefully and repeatedly steamed out, and Borgman advises that
a regular series should be arranged, so as to supply the dung required, the
date of mixing being carefully marked on each cask. Throughout the
process the utmost cleanliness should be observed, and the casks should be
carefully steamed out as soon as emptied. Immediately before use the dung-
paste should be heated by steaming nearly but not quite to boiling point,
care being taken to avoid the introduction of condensed water containing
iron, and the dung thoroughly mixed with a large quantity (say 100 gallons)
of water at 45°-50° C., allowed to settle, and drawn off through a basket,
and strained into the puering paddle through a second basket lined with
coarse open canvas (such as is used by plasterers to cover windows while
the plaster is drying). A further quantity of warm water should be poured on
the residue in the mixing tub, and used for diluting that in the paddle to the
proper volume. The temperature of the liquor may reach 42° C. before the
skins are introduced. The liquor should be of a light colour, greenish to
brownish yellow; if darker, it indicates decomposition of the dung by
improper storing, or too long fermentation, and will be liable to cause
staining and injury to the skins. About 33 liters of dry dung is required per
100 kilos. of wet skin prepared for puering (33 gallons per 1000 lb.). Dry
dung should be of yellow to brown colour, dark brown or black dung is
spoiled and unsuitable for use. Wet dung is more difficult to judge, but very
dark brown or black should be rejected, as well as that with a very strong
smell, indicating that it has already fermented. Borgman’s directions bear
the stamp of experience and common sense, and the book as a whole repays
study.
[111] ‘Die Feinleder-Fabrikation,’ Berlin, 1901, p. 69.
Borgman recommends that the skins should be warmed by paddling for
some time in water of about 40° C. to which a couple of pails of puer-paste
have been added, before bringing them into the puer, the temperature of
which they should reduce to perhaps 38° C. The puered skins should feel
Page 197
silky on the grain, and even somewhat slippery, and when pressed between
the finger and thumb a dark impress should be left, and the flesh should be
tender and easily scraped off. The requisite condition will, however, vary
somewhat with the kind of skins, and the purpose for which they are
intended. After puering, the skins may be paddled for half an hour in water
of about the same temperature as the puer.
the finger and thumb a dark impress should be left, and the flesh should be
tender and easily scraped off. The requisite condition will, however, vary
somewhat with the kind of skins, and the purpose for which they are
intended. After puering, the skins may be paddled for half an hour in water
of about the same temperature as the puer.
Page 198
CHAPTER XIV.
ALUM TANNAGE OR TAWING.
We have now followed the raw material up to the final stage of
preparation for its actual conversion into leather, and it remains to consider
the means by which that important change is produced. Though as yet the
vegetable tanning process is most largely used, and possesses the greatest
commercial importance, the use of mineral salts has long been known, and,
through the advent of chrome tanning, has placed the permanent supremacy
of the vegetable tannins in considerable doubt. Not only the importance of
mineral tanning processes, but their greater simplicity from the scientific
side, justify their consideration before those of vegetable origin.
In the previous chapters it has been shown that to produce a permanent
leather, it is not only necessary to dry the fibres in a separate and non-
adherent condition, but so to coat them or alter their chemical character that
they are no longer capable of being swelled and rendered sticky by water.
All salts which produce a contraction or dehydration of the fibre similar to
that caused by alcohol are capable of the first effect in a greater or less
degree. Many sulphates, and particularly those of sodium and magnesium,
though they will not alone produce leather, will so far contract the fibres as
to greatly hasten tanning by vegetable tanning materials, and they are
therefore capable of useful application in quick tanning processes,
especially where tough and light-weighing leathers are aimed at, which may
be subsequently weighted and solidified by further treatment. Strong
solutions of ammonium sulphate are almost as strongly dehydrating as
alcohol, and will produce white leathers very similar to those formed by
pickling, a fact which is certainly of considerable commercial importance.
None of these salts, however, can form a complete leather in themselves,
but require the assistance of metallic salts which will permanently fix
themselves in the fibre, and diminish or destroy its attraction for water.
Many substances have this power in a greater or less degree, but all those of
commercial importance belong to the group of which aluminium, iron and
chromium are representative, and which are capable of producing salt-
ALUM TANNAGE OR TAWING.
We have now followed the raw material up to the final stage of
preparation for its actual conversion into leather, and it remains to consider
the means by which that important change is produced. Though as yet the
vegetable tanning process is most largely used, and possesses the greatest
commercial importance, the use of mineral salts has long been known, and,
through the advent of chrome tanning, has placed the permanent supremacy
of the vegetable tannins in considerable doubt. Not only the importance of
mineral tanning processes, but their greater simplicity from the scientific
side, justify their consideration before those of vegetable origin.
In the previous chapters it has been shown that to produce a permanent
leather, it is not only necessary to dry the fibres in a separate and non-
adherent condition, but so to coat them or alter their chemical character that
they are no longer capable of being swelled and rendered sticky by water.
All salts which produce a contraction or dehydration of the fibre similar to
that caused by alcohol are capable of the first effect in a greater or less
degree. Many sulphates, and particularly those of sodium and magnesium,
though they will not alone produce leather, will so far contract the fibres as
to greatly hasten tanning by vegetable tanning materials, and they are
therefore capable of useful application in quick tanning processes,
especially where tough and light-weighing leathers are aimed at, which may
be subsequently weighted and solidified by further treatment. Strong
solutions of ammonium sulphate are almost as strongly dehydrating as
alcohol, and will produce white leathers very similar to those formed by
pickling, a fact which is certainly of considerable commercial importance.
None of these salts, however, can form a complete leather in themselves,
but require the assistance of metallic salts which will permanently fix
themselves in the fibre, and diminish or destroy its attraction for water.
Many substances have this power in a greater or less degree, but all those of
commercial importance belong to the group of which aluminium, iron and
chromium are representative, and which are capable of producing salt-
Page 199
forming oxides of the formula M2O3 (e.g. alumina, Al2O3). Manganese, of
which the salts of this type are very unstable, has very slight tanning power,
while titanium, which in many ways is allied to the group, though it does
not strictly belong to it, has recently been patented as a tanning agent. For
the present, however, we may limit our attention to the three metals first
named.
Alumina and its salts demand the first attention, not only as having been
used for leather manufacture in very early times, but as being still important
commercially. The metal aluminium is now well known, and its oxide,
alumina, Al2O3 is abundant in nature, combined with silica in the form of
clay and bauxite, as fluoride in combination with sodium fluoride in
cryolite, and in some cases as a native sulphate. Alum-shale, which was
formerly the principal source of alum, is a bituminous clay containing much
iron sulphide, and which when calcined yields aluminium sulphate. As
aluminium sulphate does not crystallise readily, and was difficult to free
from iron, potassium sulphate was added to the liquor obtained by leaching
the calcined shale, from which, after concentration by boiling, potash-alum,
a double sulphate of potassium and aluminium, Al2(SO4)3,K2SO4,24Aq, was
easily crystallised out. Alum is now usually made by decomposing clay or
bauxite with sulphuric acid, and ammonium sulphate is generally
substituted for the potassium salt, yielding ammonia-alum, a double
sulphate of aluminium and ammonium of similar constitution to potash-
alum. Ammonium alum is easily distinguished from the potassium salt, by
the strong smell of ammonia which it evolves on the addition of caustic
soda or lime. So far as is known, there is no practical difference in tanning
effect between the two salts, and ammonium alum is cheaper, and slightly
stronger, its molecular weight being 906, as against 948 for the potassium
salt. Either alum dissolves readily in cold water to the extent of about nine
parts in 100 of water, and more easily, and to a much larger extent in hot
water, from which the excess crystallises on cooling. It is said that for
purposes of leather manufacture, alum solutions should not be boiled, and,
though it is improbable that this produces any change, it must be
remembered that chrome alum on boiling really does undergo
decomposition to free acid and a more basic salt, indicated by change of
colour from violet to green, from which it slowly returns to the violet form
on cooling.
which the salts of this type are very unstable, has very slight tanning power,
while titanium, which in many ways is allied to the group, though it does
not strictly belong to it, has recently been patented as a tanning agent. For
the present, however, we may limit our attention to the three metals first
named.
Alumina and its salts demand the first attention, not only as having been
used for leather manufacture in very early times, but as being still important
commercially. The metal aluminium is now well known, and its oxide,
alumina, Al2O3 is abundant in nature, combined with silica in the form of
clay and bauxite, as fluoride in combination with sodium fluoride in
cryolite, and in some cases as a native sulphate. Alum-shale, which was
formerly the principal source of alum, is a bituminous clay containing much
iron sulphide, and which when calcined yields aluminium sulphate. As
aluminium sulphate does not crystallise readily, and was difficult to free
from iron, potassium sulphate was added to the liquor obtained by leaching
the calcined shale, from which, after concentration by boiling, potash-alum,
a double sulphate of potassium and aluminium, Al2(SO4)3,K2SO4,24Aq, was
easily crystallised out. Alum is now usually made by decomposing clay or
bauxite with sulphuric acid, and ammonium sulphate is generally
substituted for the potassium salt, yielding ammonia-alum, a double
sulphate of aluminium and ammonium of similar constitution to potash-
alum. Ammonium alum is easily distinguished from the potassium salt, by
the strong smell of ammonia which it evolves on the addition of caustic
soda or lime. So far as is known, there is no practical difference in tanning
effect between the two salts, and ammonium alum is cheaper, and slightly
stronger, its molecular weight being 906, as against 948 for the potassium
salt. Either alum dissolves readily in cold water to the extent of about nine
parts in 100 of water, and more easily, and to a much larger extent in hot
water, from which the excess crystallises on cooling. It is said that for
purposes of leather manufacture, alum solutions should not be boiled, and,
though it is improbable that this produces any change, it must be
remembered that chrome alum on boiling really does undergo
decomposition to free acid and a more basic salt, indicated by change of
colour from violet to green, from which it slowly returns to the violet form
on cooling.
Page 200
Alums are only valuable in leather manufacture in proportion to the
aluminium sulphate which they contain, the potassium or ammonium
sulphate taking no part in the reaction, and since improved methods have
rendered possible the production of aluminium sulphate practically free
from iron, it has largely taken the place of alum, than which it is both
cheaper and stronger. Crystallised aluminium sulphate, Al2(SO4)3, 18Aq,
has a molecular weight of 666, which is of equal value to 906 of ammonia-
alum, and 948 of potash-alum. Iron is the most objectionable impurity in
both alums and aluminium sulphate, and may be detected by the addition of
potassium thiocyanate, which will produce a red colour, or potassium
ferrocyanide (yellow prussiate of potash), which will produce a blue. As the
iron may be present in the ferrous condition, it is safer first to boil the alum
solution with a few drops of nitric acid or bromine water. For more accurate
determination of iron see L.I.L.B., pp. 20, 136.
No satisfactory leather can be produced with a solution of alum or
aluminium sulphate alone, the skin drying horny, and incapable of softening
by stretching. In practice, salt is always used in addition, the proportion
being very variable, but averaging about half the weight of alum, or two-
thirds the weight of sulphate of alumina employed. The mode of action of
the salt has long puzzled chemists, and it has been supposed that its use was
to convert the aluminium sulphate into chloride, a reaction which takes
place to some extent, but which fails to explain the production of a soft
leather, since aluminium chloride, though freely taken up by the skin,
produces no more satisfactory leather than aluminium sulphate. The real
explanation is found in Chapter IX. Alumina is a weak base, which readily
gives up its acid to the pelt, becoming converted into a basic salt (see p.
187). The acid not only swells the pelt, and renders it incapable of
producing a soft leather, but the swollen pelt is less ready to absorb the
alumina salt, and so remains undertanned. The addition of salt prevents the
swelling effect of the acid, and produces a partial pickling of the skin (p.
89), which, in conjunction with the tanning effect of the basic alumina salt
formed, yields a satisfactory leather, though one which is readily affected
by washing. If instead of adding common salt to the alum solution, an alkali
such as soda is added, it combines with a portion of the acid, forming
sodium sulphate, while the alumina remains in solution as a “basic salt.” As
the term “basic salt” must be frequently employed in connection with
mineral tannage, it may here be explained. Basic salts are compounds
aluminium sulphate which they contain, the potassium or ammonium
sulphate taking no part in the reaction, and since improved methods have
rendered possible the production of aluminium sulphate practically free
from iron, it has largely taken the place of alum, than which it is both
cheaper and stronger. Crystallised aluminium sulphate, Al2(SO4)3, 18Aq,
has a molecular weight of 666, which is of equal value to 906 of ammonia-
alum, and 948 of potash-alum. Iron is the most objectionable impurity in
both alums and aluminium sulphate, and may be detected by the addition of
potassium thiocyanate, which will produce a red colour, or potassium
ferrocyanide (yellow prussiate of potash), which will produce a blue. As the
iron may be present in the ferrous condition, it is safer first to boil the alum
solution with a few drops of nitric acid or bromine water. For more accurate
determination of iron see L.I.L.B., pp. 20, 136.
No satisfactory leather can be produced with a solution of alum or
aluminium sulphate alone, the skin drying horny, and incapable of softening
by stretching. In practice, salt is always used in addition, the proportion
being very variable, but averaging about half the weight of alum, or two-
thirds the weight of sulphate of alumina employed. The mode of action of
the salt has long puzzled chemists, and it has been supposed that its use was
to convert the aluminium sulphate into chloride, a reaction which takes
place to some extent, but which fails to explain the production of a soft
leather, since aluminium chloride, though freely taken up by the skin,
produces no more satisfactory leather than aluminium sulphate. The real
explanation is found in Chapter IX. Alumina is a weak base, which readily
gives up its acid to the pelt, becoming converted into a basic salt (see p.
187). The acid not only swells the pelt, and renders it incapable of
producing a soft leather, but the swollen pelt is less ready to absorb the
alumina salt, and so remains undertanned. The addition of salt prevents the
swelling effect of the acid, and produces a partial pickling of the skin (p.
89), which, in conjunction with the tanning effect of the basic alumina salt
formed, yields a satisfactory leather, though one which is readily affected
by washing. If instead of adding common salt to the alum solution, an alkali
such as soda is added, it combines with a portion of the acid, forming
sodium sulphate, while the alumina remains in solution as a “basic salt.” As
the term “basic salt” must be frequently employed in connection with
mineral tannage, it may here be explained. Basic salts are compounds
Page 201
intermediate between the normal salt, in which the whole of the base is
combined with acid, and the hydrated oxide in which the whole is combined
with OH groups. Thus aluminium chloride, Al2Cl6, is a normal salt, in
which the whole of the combining powers of the aluminium are saturated
with chlorine: aluminium hydrate, Al2(OH)6, is the hydrated oxide, and
Al2Cl5OH, Al2Cl4(OH)2, and so on are basic salts in which successively
more of the Cl is substituted by OH. Generally, as a salt becomes more
basic, its solution in water becomes more unstable, and very basic salts are
either insoluble, or are precipitated from their solutions by very trifling
causes, such as boiling, dilution, or the attraction of animal or vegetable
fibres; separating into free acid and either hydrate or a still more basic and
insoluble salt. On this property depends their importance in tanning and
dyeing, many of the metallic mordants being solutions of basic salts. Basic
salt solutions are formed in various ways, the most common being the direct
solution of a hydrated oxide in a solution of the normal salt, or the
neutralisation of a part of the acid of the normal salt by the addition of a
stronger base. This is what takes place on the addition of soda to an alum
solution. If the soda is added in excess, the whole of the alumina is
precipitated as hydrate, or as an insoluble basic salt, but if a proportion not
exceeding about four parts of crystallised sodium carbonate be dissolved
separately, and added slowly with constant stirring to the ten parts of alum
dissolved in water, no precipitation will take place. In this solution leather
can be tanned, either with or without addition of salt, the alumina is taken
up more freely than from the normal alum, and the leather is more easily
softened, and more resistant to water. In fact such leather bears a strong
resemblance to the chrome tannages, standing a great deal of washing, and
considerable temperatures without returning to a pelty condition. The more
basic the solution that is used, the fuller and softer is the leather produced.
The alumina-salt taken up by the skin from such basic solutions is always
basic, while that absorbed from alum or alumina sulphate is apparently the
normal aluminium sulphate. It is probable however that the actual tanning
salt is in both cases basic, and that the acid is fixed as free acid, as in the
pickling process, as the proportions of acid and base found in the residual
liquor are somewhat variable.
Basic alumina solutions have hardly taken the place in practice which
they deserve, though they were described by Knapp in 1858[112] and have
since been patented by Hunt, but the patent (probably invalid) has been
combined with acid, and the hydrated oxide in which the whole is combined
with OH groups. Thus aluminium chloride, Al2Cl6, is a normal salt, in
which the whole of the combining powers of the aluminium are saturated
with chlorine: aluminium hydrate, Al2(OH)6, is the hydrated oxide, and
Al2Cl5OH, Al2Cl4(OH)2, and so on are basic salts in which successively
more of the Cl is substituted by OH. Generally, as a salt becomes more
basic, its solution in water becomes more unstable, and very basic salts are
either insoluble, or are precipitated from their solutions by very trifling
causes, such as boiling, dilution, or the attraction of animal or vegetable
fibres; separating into free acid and either hydrate or a still more basic and
insoluble salt. On this property depends their importance in tanning and
dyeing, many of the metallic mordants being solutions of basic salts. Basic
salt solutions are formed in various ways, the most common being the direct
solution of a hydrated oxide in a solution of the normal salt, or the
neutralisation of a part of the acid of the normal salt by the addition of a
stronger base. This is what takes place on the addition of soda to an alum
solution. If the soda is added in excess, the whole of the alumina is
precipitated as hydrate, or as an insoluble basic salt, but if a proportion not
exceeding about four parts of crystallised sodium carbonate be dissolved
separately, and added slowly with constant stirring to the ten parts of alum
dissolved in water, no precipitation will take place. In this solution leather
can be tanned, either with or without addition of salt, the alumina is taken
up more freely than from the normal alum, and the leather is more easily
softened, and more resistant to water. In fact such leather bears a strong
resemblance to the chrome tannages, standing a great deal of washing, and
considerable temperatures without returning to a pelty condition. The more
basic the solution that is used, the fuller and softer is the leather produced.
The alumina-salt taken up by the skin from such basic solutions is always
basic, while that absorbed from alum or alumina sulphate is apparently the
normal aluminium sulphate. It is probable however that the actual tanning
salt is in both cases basic, and that the acid is fixed as free acid, as in the
pickling process, as the proportions of acid and base found in the residual
liquor are somewhat variable.
Basic alumina solutions have hardly taken the place in practice which
they deserve, though they were described by Knapp in 1858[112] and have
since been patented by Hunt, but the patent (probably invalid) has been
Page 202
allowed to lapse. A good stock solution for practical use is made by
dissolving 10 lb. of sulphate of alumina in 10 gallons of water, and 4 lb. of
washing soda in 4 gallons, and gradually mixing the latter with the former.
Salt can be used in addition if desired, and flour and egg-yolk may also be
added.
[112] ‘Natur und Wesen der Gerberei,’ Braunschweig, 1858.
In curing small skins, where it is not desirable for the fur to come in
contact with the liquid, or in the tawing of wool rugs, it is often convenient,
after freeing the skin as much as possible from blood and dirt, and adhering
flesh, to stretch it on a frame, or nail it out on a board, and apply a strong
alum-and-salt solution, as hot as the hand will bear, with a sponge,
repeating the operation till the skin is struck through. About 1 lb. of alum
and 1⁄2 lb. of salt per gallon is a suitable strength. In place of applying the
solution, powdered alum and salt is sometimes rubbed into the wet skin.
Alumed goods should generally be dried out rapidly, and finally at a good
temperature, as this tends to fix the tannage, which is also made more
permanent and resistant to water by keeping the skins for a month or more
in the alumed condition, an operation known as “ageing.” When first dried,
alumed goods are invariably stiff and horny, and, to give them softness,
must first be damped back to a half-dry condition, and then gradually
softened by mechanical means. “Staking,” and “perching” are the usual
methods, the first consisting in drawing the goods vigorously over a
bluntish blade fixed on the top of a post, and the second in fixing the skins
on a horizontal pole (the “perch”), and working them with the “crutch
stake,” a tool formed somewhat like a small shovel with a semicircular
blade, in place of which a “moon-knife” (a round blade somewhat like a
broad thin quoit) is often fixed in a wooden crutch. The tools, and mode of
using them are shown in Figs. 36 and 37.[113] Machines, described on p.
192, are now generally used for these operations. After the first staking or
softening, the skins are allowed to become nearly dry, and are then staked a
second time. Some judgment is required as to the precise degree of moisture
in each case: in the first instance the skins must be sufficiently damp to
yield without injury to the mechanical stretching, but in this state they retain
sufficient moisture to enable the fibres again to adhere on drying; and at the
second staking or perching, they must be damp enough to allow these fibres
to be again loosened without violence, and dry enough to prevent their
again adhering.
dissolving 10 lb. of sulphate of alumina in 10 gallons of water, and 4 lb. of
washing soda in 4 gallons, and gradually mixing the latter with the former.
Salt can be used in addition if desired, and flour and egg-yolk may also be
added.
[112] ‘Natur und Wesen der Gerberei,’ Braunschweig, 1858.
In curing small skins, where it is not desirable for the fur to come in
contact with the liquid, or in the tawing of wool rugs, it is often convenient,
after freeing the skin as much as possible from blood and dirt, and adhering
flesh, to stretch it on a frame, or nail it out on a board, and apply a strong
alum-and-salt solution, as hot as the hand will bear, with a sponge,
repeating the operation till the skin is struck through. About 1 lb. of alum
and 1⁄2 lb. of salt per gallon is a suitable strength. In place of applying the
solution, powdered alum and salt is sometimes rubbed into the wet skin.
Alumed goods should generally be dried out rapidly, and finally at a good
temperature, as this tends to fix the tannage, which is also made more
permanent and resistant to water by keeping the skins for a month or more
in the alumed condition, an operation known as “ageing.” When first dried,
alumed goods are invariably stiff and horny, and, to give them softness,
must first be damped back to a half-dry condition, and then gradually
softened by mechanical means. “Staking,” and “perching” are the usual
methods, the first consisting in drawing the goods vigorously over a
bluntish blade fixed on the top of a post, and the second in fixing the skins
on a horizontal pole (the “perch”), and working them with the “crutch
stake,” a tool formed somewhat like a small shovel with a semicircular
blade, in place of which a “moon-knife” (a round blade somewhat like a
broad thin quoit) is often fixed in a wooden crutch. The tools, and mode of
using them are shown in Figs. 36 and 37.[113] Machines, described on p.
192, are now generally used for these operations. After the first staking or
softening, the skins are allowed to become nearly dry, and are then staked a
second time. Some judgment is required as to the precise degree of moisture
in each case: in the first instance the skins must be sufficiently damp to
yield without injury to the mechanical stretching, but in this state they retain
sufficient moisture to enable the fibres again to adhere on drying; and at the
second staking or perching, they must be damp enough to allow these fibres
to be again loosened without violence, and dry enough to prevent their
again adhering.
Page 203
[113] The process shown in Fig. 37 is not actually “perching,” but “grounding,” in which
a moon-knife with a sharp turned edge is used to reduce the thickness of the skin on
the perch, at the same time as it stretches and softens it.
Fig. 36.—Staking White Leather.
a moon-knife with a sharp turned edge is used to reduce the thickness of the skin on
the perch, at the same time as it stretches and softens it.
Fig. 36.—Staking White Leather.
Page 204
Fig. 37.—Grounding with the Moon-knife.
The following slight sketch of the manufacture of calf-kid will serve to
illustrate the practical manufacture of the finer alumed or “white” leathers.
The raw material is in England mostly large market-calf, though salted and
dried skins are sometimes employed. After sufficient soaking or washing in
water, they are limed without arsenic or other sulphides, in limes which
must not be allowed to grow stale or putrid, until the hair can be easily
removed. After unhairing and fleshing in the usual way, they receive a few
days in a pretty fresh lime, in order to plump them, and are then freed from
lime gradually but as completely as possible, by successive steepings and
washings in water softened by a mixture of that already used on other goods
The following slight sketch of the manufacture of calf-kid will serve to
illustrate the practical manufacture of the finer alumed or “white” leathers.
The raw material is in England mostly large market-calf, though salted and
dried skins are sometimes employed. After sufficient soaking or washing in
water, they are limed without arsenic or other sulphides, in limes which
must not be allowed to grow stale or putrid, until the hair can be easily
removed. After unhairing and fleshing in the usual way, they receive a few
days in a pretty fresh lime, in order to plump them, and are then freed from
lime gradually but as completely as possible, by successive steepings and
washings in water softened by a mixture of that already used on other goods
Page 205
and by working on the beam. This acts as a partial substitute for puering
with dung, which is now no longer used on calf-kid. The goods are next
drenched in the ordinary way, 3-4 % of bran being used, and the goods
allowed to rise two or three times in the drench, which should be conducted
with the usual precautions (p. 167) to avoid the danger of butyric
fermentation in hot weather. The goods should come out of the drench free
from lime, and unswollen by acid, but full, white, and soft. The tanning (or
“tawing” as it is usually called in the case of alumed goods) is done in a
rotating drum with a mixture of alum or sulphate of alumina, salt, flour,
egg-yolk, and olive oil. About 5 per cent. of flour, 2·5 per cent. of alum, 1
per cent. of salt, the yolks of 25 eggs, or 11⁄2 lb. of preserved egg-yolk, 2 oz.
of olive oil, and 11⁄4-11⁄2 gallon (12-15 lb.) of water are required per 100 lb.
of wet pelt. The flour is first made into a smooth paste with a little water,
the egg-yolk, somewhat diluted with warm water and strained, is mixed in
together with the oil, and finally the alum and salt solution is added at such
a temperature as to bring the whole mixture to blood-heat (38° C.). The
length of drumming depends on the thickness of the skins, several hours
being required for very thick ones, but care must be taken to stop and
ventilate the drum at frequent intervals, so as to prevent the skins becoming
hot by friction. This part of the process was formerly accomplished by
treading with bare feet in a tub. After tawing, the goods are allowed to lie in
piles over-night, or are sometimes laid in tanks for a day or so with any that
remains of the tawing paste, to complete the absorption of the salt and alum,
and are then frequently split with the band-knife machine, though it would
be better, as is often done on the Continent, to split them before tawing, the
materials of which are not only costly, but unfit the splits for many purposes
for which they might be employed. The drying should be rapid, but is best
done first at a moderate temperature, or in the open air, and then in a rather
hot stove. They may now be allowed to “age” from one to three months, but
it is usually better before ageing to do the first part of the finishing process,
consisting of damping back, staking, and if necessary, shaving. Machines
are now almost invariably used for the staking, the principle of which may
be described as that of a pair of tongs, carrying one or generally two staking
blades on one limb, and a roller on the other which closes on the skin, and
presses it against and between the blades, while the tongs are drawn
backwards, allowing it to slip through. Fig. 38 illustrates the Slocomb, one
of the most popular machines of this type. After staking and ageing, the skin
with dung, which is now no longer used on calf-kid. The goods are next
drenched in the ordinary way, 3-4 % of bran being used, and the goods
allowed to rise two or three times in the drench, which should be conducted
with the usual precautions (p. 167) to avoid the danger of butyric
fermentation in hot weather. The goods should come out of the drench free
from lime, and unswollen by acid, but full, white, and soft. The tanning (or
“tawing” as it is usually called in the case of alumed goods) is done in a
rotating drum with a mixture of alum or sulphate of alumina, salt, flour,
egg-yolk, and olive oil. About 5 per cent. of flour, 2·5 per cent. of alum, 1
per cent. of salt, the yolks of 25 eggs, or 11⁄2 lb. of preserved egg-yolk, 2 oz.
of olive oil, and 11⁄4-11⁄2 gallon (12-15 lb.) of water are required per 100 lb.
of wet pelt. The flour is first made into a smooth paste with a little water,
the egg-yolk, somewhat diluted with warm water and strained, is mixed in
together with the oil, and finally the alum and salt solution is added at such
a temperature as to bring the whole mixture to blood-heat (38° C.). The
length of drumming depends on the thickness of the skins, several hours
being required for very thick ones, but care must be taken to stop and
ventilate the drum at frequent intervals, so as to prevent the skins becoming
hot by friction. This part of the process was formerly accomplished by
treading with bare feet in a tub. After tawing, the goods are allowed to lie in
piles over-night, or are sometimes laid in tanks for a day or so with any that
remains of the tawing paste, to complete the absorption of the salt and alum,
and are then frequently split with the band-knife machine, though it would
be better, as is often done on the Continent, to split them before tawing, the
materials of which are not only costly, but unfit the splits for many purposes
for which they might be employed. The drying should be rapid, but is best
done first at a moderate temperature, or in the open air, and then in a rather
hot stove. They may now be allowed to “age” from one to three months, but
it is usually better before ageing to do the first part of the finishing process,
consisting of damping back, staking, and if necessary, shaving. Machines
are now almost invariably used for the staking, the principle of which may
be described as that of a pair of tongs, carrying one or generally two staking
blades on one limb, and a roller on the other which closes on the skin, and
presses it against and between the blades, while the tongs are drawn
backwards, allowing it to slip through. Fig. 38 illustrates the Slocomb, one
of the most popular machines of this type. After staking and ageing, the skin
Page 206
is soaked in water till thoroughly wet in all parts. This not only softens the
skin, and prepares it for dyeing, but takes out the superfluous alum and salt,
and at the same time a good deal of flour and egg. To replace these, “re-
egging” is necessary, and while some manufacturers give egg-yolk, or egg-
yolk and flour only, many add a proportion of salt, and sometimes also of
alum. This is done before dyeing, if the skins are to be blacked on the table,
but as tray-dyeing (see p. 406) would again wash out the egg, the re-egging
is deferred till after dyeing if this process is resorted to. Before dyeing, the
skins receive an alkaline mordant to overcome greasiness, and enable them
better to take the colour. In former times this was usually stale urine, but
this has mostly been superseded by solutions of “hydroleine” (a washing
powder), or of soap rendered more or less alkaline with ammonia. Eitner
gives the following recipe, viz. 1⁄2 lb. Marseilles soap dissolved in boiling
water, 5 or 6 egg-yolks added, and the whole made up to 4 gallons with
water and 1⁄4 lb. potash bichromate. The colour used is infusion of logwood
or its extract, or two-thirds logwood and one-third fustic, which is best
extracted without alkali, a small quantity of soda or ammonia being
afterwards added. It is fixed and darkened by a wash of iron-liquor or a
solution of 1 of ferrous sulphate in 75 of cold water. After being again
dried, the skins are sometimes grounded with the moon-knife, softened
again by staking or perching, for which a machine with inclined or spiral
blades attached to a drum and working on a sort of leather apron is often
preferred to machines of the Slocomb type, and rubbed over on the grain
with a composition containing oil, wax, etc., and are finally ironed with a
heavy flat-iron, to give them a fine and smooth surface. Eitner gives a
recipe for the gloss:—1 kilo gum arabic, 1⁄2 kilo yellow wax, 1⁄2 kilo beef-
tallow, 3⁄4 kilo Marseilles soap, 1 liter strong logwood infusion, and 5 liters
water. The water is brought to a boil in an earthen pot, and then the soap,
wax, gum, and tallow are added successively, each being stirred till
dissolved before adding the next, and lastly the logwood. After boiling for
an hour, it is allowed to completely cool, being incessantly stirred during
the whole process. After ironing the goods are rubbed over with a final
gloss, for which Eitner gives the following recipe:—8 liters olive oil, 500
grm. tallow, 500 grm. yellow wax, 500 grm. rosin, 500 grm. gum arabic.
(No water is given in the recipe, but the gum arabic is presumably softened
in water.) The mixture is cooked for two hours in an earthen pot till the
water is evaporated, and allowed to cool with constant stirring. The skins
skin, and prepares it for dyeing, but takes out the superfluous alum and salt,
and at the same time a good deal of flour and egg. To replace these, “re-
egging” is necessary, and while some manufacturers give egg-yolk, or egg-
yolk and flour only, many add a proportion of salt, and sometimes also of
alum. This is done before dyeing, if the skins are to be blacked on the table,
but as tray-dyeing (see p. 406) would again wash out the egg, the re-egging
is deferred till after dyeing if this process is resorted to. Before dyeing, the
skins receive an alkaline mordant to overcome greasiness, and enable them
better to take the colour. In former times this was usually stale urine, but
this has mostly been superseded by solutions of “hydroleine” (a washing
powder), or of soap rendered more or less alkaline with ammonia. Eitner
gives the following recipe, viz. 1⁄2 lb. Marseilles soap dissolved in boiling
water, 5 or 6 egg-yolks added, and the whole made up to 4 gallons with
water and 1⁄4 lb. potash bichromate. The colour used is infusion of logwood
or its extract, or two-thirds logwood and one-third fustic, which is best
extracted without alkali, a small quantity of soda or ammonia being
afterwards added. It is fixed and darkened by a wash of iron-liquor or a
solution of 1 of ferrous sulphate in 75 of cold water. After being again
dried, the skins are sometimes grounded with the moon-knife, softened
again by staking or perching, for which a machine with inclined or spiral
blades attached to a drum and working on a sort of leather apron is often
preferred to machines of the Slocomb type, and rubbed over on the grain
with a composition containing oil, wax, etc., and are finally ironed with a
heavy flat-iron, to give them a fine and smooth surface. Eitner gives a
recipe for the gloss:—1 kilo gum arabic, 1⁄2 kilo yellow wax, 1⁄2 kilo beef-
tallow, 3⁄4 kilo Marseilles soap, 1 liter strong logwood infusion, and 5 liters
water. The water is brought to a boil in an earthen pot, and then the soap,
wax, gum, and tallow are added successively, each being stirred till
dissolved before adding the next, and lastly the logwood. After boiling for
an hour, it is allowed to completely cool, being incessantly stirred during
the whole process. After ironing the goods are rubbed over with a final
gloss, for which Eitner gives the following recipe:—8 liters olive oil, 500
grm. tallow, 500 grm. yellow wax, 500 grm. rosin, 500 grm. gum arabic.
(No water is given in the recipe, but the gum arabic is presumably softened
in water.) The mixture is cooked for two hours in an earthen pot till the
water is evaporated, and allowed to cool with constant stirring. The skins
Page 207
are then rubbed with a flannel with a very small sprinkling of French chalk,
and are ready for sale.
Fig. 38.—The Slocomb Staking Machine.
The manufacture of glove-kid is quite similar in principle to that just
described, but varied in detail to suit the softer and more delicate skins
employed, to give greater softness, and especially the quality of stretching
in any direction without springing back, which is so characteristic of the
leather. Lamb-skins are the principal raw material, though genuine kid is
also employed for the best qualities. The manufacture varies much with the
quality and character of the goods. The skins, which are mostly dried, are
soaked in clean and cool water for three to four days, according to age and
thickness. Common qualities (small imported slink lambs) are often
unhaired by dipping in or painting with a paste of gas-lime, lime and
sulphide of sodium, or lime and red arsenic, so as to destroy the wool.
Better skins are sometimes unhaired by painting on the flesh with lime
alone or in mixture, and in other cases ordinary lime-pits are used, with
limes, which are most usually strengthened with red arsenic, which is added
to the lime while hot from slaking (cp. p. 142).
The calcic sulphydrate (and perhaps sulpharsenite) thus formed hastens
the unhairing, and preserves the gloss of the grain. Well conducted glove-
kid establishments avoid as much as possible the use of old limes, which
produce a loose, porous leather, with a rough, dull grain. The liming lasts on
and are ready for sale.
Fig. 38.—The Slocomb Staking Machine.
The manufacture of glove-kid is quite similar in principle to that just
described, but varied in detail to suit the softer and more delicate skins
employed, to give greater softness, and especially the quality of stretching
in any direction without springing back, which is so characteristic of the
leather. Lamb-skins are the principal raw material, though genuine kid is
also employed for the best qualities. The manufacture varies much with the
quality and character of the goods. The skins, which are mostly dried, are
soaked in clean and cool water for three to four days, according to age and
thickness. Common qualities (small imported slink lambs) are often
unhaired by dipping in or painting with a paste of gas-lime, lime and
sulphide of sodium, or lime and red arsenic, so as to destroy the wool.
Better skins are sometimes unhaired by painting on the flesh with lime
alone or in mixture, and in other cases ordinary lime-pits are used, with
limes, which are most usually strengthened with red arsenic, which is added
to the lime while hot from slaking (cp. p. 142).
The calcic sulphydrate (and perhaps sulpharsenite) thus formed hastens
the unhairing, and preserves the gloss of the grain. Well conducted glove-
kid establishments avoid as much as possible the use of old limes, which
produce a loose, porous leather, with a rough, dull grain. The liming lasts on
Page 208
the average ten days, and is of the greatest importance. It is essential that
the inter-fibrillary substance should be dissolved, that the leather may have
the quality known in Germany as Stand, that is to say, may be strongly
stretched in either length or breadth without springing back. It also depends
upon the liming (and this is of special importance in the case of lamb-
skins), whether the tissue of the fat-glands is well loosened, so that the fat,
either as such, or as lime- or ammonia-soap, may be readily and completely
worked out. Skins in which this is neglected can never be properly dyed.
When the hair (or wool) is well loosened, the skins are rinsed in water,
and then unhaired on the beam with a blunt knife. The water employed in
washing should not be much colder than the limes, or it will prevent the hair
from coming away readily. The wool or hair is washed and dried for sale.
The skins are thrown into water, to which a little lime-liquor has been
added, to prevent precipitation of the lime in the skins by the free carbonic
acid of the water, which would have the effect of making them rough-
grained.
Next comes the first fleshing (Vergleichen) or “levelling.” By this, the
loose cellular tissue on the flesh-side is removed, together with the head,
ears, and shanks; and the flanks are trimmed. The skins are then again
thrown into water softened with lime-liquor as above described, and then
into a puer of dogs’-dung. This is prepared by stirring up white and
fermented dogs’-dung with boiling water, and straining it through a sieve or
wicker basket. The puer must be used tepid, and not too strong. The skins
“fall” (lose their plumpness) in it rapidly, and become extremely soft and
fine to the touch; and the fat-glands, remaining hairs, and other dirt, can
now be very readily scudded out.
Too strong puers, or too long continuance in them, produce evident
putrefactive effects on the skins. (See also p. 181.)
When the skins come out of the puer, they are stretched and worked on
the flesh with a sharp knife, and any remaining subcutaneous tissue is
removed. This constitutes the second fleshing. They are then rinsed in warm
water, and beaten with clubs in a tub, or worked in a tumbler-drum, in either
case with a very little water only; and finally brought into a tank of water,
not too cold, and kept in constant motion with a paddle-wheel.
The skins are next cleansed on the grain-side by working on the beam
with plates of vulcanite set in wooden handles, so as to remove fat, lime-
and ammonia-soaps, and other lime compounds, together with all remaining
the inter-fibrillary substance should be dissolved, that the leather may have
the quality known in Germany as Stand, that is to say, may be strongly
stretched in either length or breadth without springing back. It also depends
upon the liming (and this is of special importance in the case of lamb-
skins), whether the tissue of the fat-glands is well loosened, so that the fat,
either as such, or as lime- or ammonia-soap, may be readily and completely
worked out. Skins in which this is neglected can never be properly dyed.
When the hair (or wool) is well loosened, the skins are rinsed in water,
and then unhaired on the beam with a blunt knife. The water employed in
washing should not be much colder than the limes, or it will prevent the hair
from coming away readily. The wool or hair is washed and dried for sale.
The skins are thrown into water, to which a little lime-liquor has been
added, to prevent precipitation of the lime in the skins by the free carbonic
acid of the water, which would have the effect of making them rough-
grained.
Next comes the first fleshing (Vergleichen) or “levelling.” By this, the
loose cellular tissue on the flesh-side is removed, together with the head,
ears, and shanks; and the flanks are trimmed. The skins are then again
thrown into water softened with lime-liquor as above described, and then
into a puer of dogs’-dung. This is prepared by stirring up white and
fermented dogs’-dung with boiling water, and straining it through a sieve or
wicker basket. The puer must be used tepid, and not too strong. The skins
“fall” (lose their plumpness) in it rapidly, and become extremely soft and
fine to the touch; and the fat-glands, remaining hairs, and other dirt, can
now be very readily scudded out.
Too strong puers, or too long continuance in them, produce evident
putrefactive effects on the skins. (See also p. 181.)
When the skins come out of the puer, they are stretched and worked on
the flesh with a sharp knife, and any remaining subcutaneous tissue is
removed. This constitutes the second fleshing. They are then rinsed in warm
water, and beaten with clubs in a tub, or worked in a tumbler-drum, in either
case with a very little water only; and finally brought into a tank of water,
not too cold, and kept in constant motion with a paddle-wheel.
The skins are next cleansed on the grain-side by working on the beam
with plates of vulcanite set in wooden handles, so as to remove fat, lime-
and ammonia-soaps, and other lime compounds, together with all remaining
Page 209
hair or wool. The skins are now a second time washed in the “paddle-
tumbler,” first in cold, and then in tepid water; and after allowing the water
to drain from them, they are transferred to the bran-drench.
This is prepared by soaking wheaten bran in water at about 50° C., and
diluting with warm water. Sometimes the mixture is strained, and the bran-
water only used, to save the trouble and cost of removing adhering particles
of bran from the delicate skins. Sufficient of the liquid must be employed to
well cover the skins, and the temperature may range from 50° F. (10° C.) to
68° F. (20°C.). These conditions are favourable to bacterial activity, which
comes into play, and, on the one hand, evolves acetic and lactic acids,
which dissolve any remaining traces of lime, and on the other, loosens and
differentiates the hide tissue, so as to fit it to absorb the tawing solution.
Much care is required in the management of the bran-drench, especially in
summer, since the lactic readily passes into the butyric fermentation (see
also p. 167). The tawing mixture is composed (like that employed in the
fabrication of calf-kid, q.v.) of alum, salt, flour and egg-yolks, in a quite
thin paste. A small quantity of olive oil is also generally used. The skins are
either trodden in it with the feet, or more generally put into a tumbler-drum
with it. Kathreiner pointed out, some years ago,[114] that a mixture of olive-
oil and glycerine might be partially substituted for the egg-yolks, in both the
tanning and dyeing of glove-kid leather.
[114] Gerber, i. (1875) p. 170; ii. (1876) p. 664.
The tawed skins are now dried by hanging on poles, grain inwards. Rapid
drying in well-ventilated, but only moderately heated rooms is essential to
the manufacture of a satisfactory product.
The dry leather is rapidly passed through tepid water, and after being
hung for a very short time, to allow the water to drain off, is trodden tightly
into chests, and allowed to remain in them for about 12 hours, so that the
moisture may be uniformly distributed. It is then trodden on hurdles
(German Horden) composed of square bars of wood, joined corner to
corner, so as to make a floor of sharply angular ridges. The next operation is
stretching with the “moon-knife”; after which the leather is dried nearly
completely, and staked again.
This completes the tawing process. The goods are now “aged” as in calf-
kid manufacture. Before dyeing they are washed with tepid water to remove
part of the tawing mixture, and especially, superfluous alum and salt, and
are re-egged much like calf-kid, before dyeing if the latter is done by
tumbler,” first in cold, and then in tepid water; and after allowing the water
to drain from them, they are transferred to the bran-drench.
This is prepared by soaking wheaten bran in water at about 50° C., and
diluting with warm water. Sometimes the mixture is strained, and the bran-
water only used, to save the trouble and cost of removing adhering particles
of bran from the delicate skins. Sufficient of the liquid must be employed to
well cover the skins, and the temperature may range from 50° F. (10° C.) to
68° F. (20°C.). These conditions are favourable to bacterial activity, which
comes into play, and, on the one hand, evolves acetic and lactic acids,
which dissolve any remaining traces of lime, and on the other, loosens and
differentiates the hide tissue, so as to fit it to absorb the tawing solution.
Much care is required in the management of the bran-drench, especially in
summer, since the lactic readily passes into the butyric fermentation (see
also p. 167). The tawing mixture is composed (like that employed in the
fabrication of calf-kid, q.v.) of alum, salt, flour and egg-yolks, in a quite
thin paste. A small quantity of olive oil is also generally used. The skins are
either trodden in it with the feet, or more generally put into a tumbler-drum
with it. Kathreiner pointed out, some years ago,[114] that a mixture of olive-
oil and glycerine might be partially substituted for the egg-yolks, in both the
tanning and dyeing of glove-kid leather.
[114] Gerber, i. (1875) p. 170; ii. (1876) p. 664.
The tawed skins are now dried by hanging on poles, grain inwards. Rapid
drying in well-ventilated, but only moderately heated rooms is essential to
the manufacture of a satisfactory product.
The dry leather is rapidly passed through tepid water, and after being
hung for a very short time, to allow the water to drain off, is trodden tightly
into chests, and allowed to remain in them for about 12 hours, so that the
moisture may be uniformly distributed. It is then trodden on hurdles
(German Horden) composed of square bars of wood, joined corner to
corner, so as to make a floor of sharply angular ridges. The next operation is
stretching with the “moon-knife”; after which the leather is dried nearly
completely, and staked again.
This completes the tawing process. The goods are now “aged” as in calf-
kid manufacture. Before dyeing they are washed with tepid water to remove
part of the tawing mixture, and especially, superfluous alum and salt, and
are re-egged much like calf-kid, before dyeing if the latter is done by
Page 210
brushing, and after if in the dye-tray or paddle. Aniline colours are more
used than formerly, especially for topping and brightening the natural
colours, but the dyewoods and other mordant colours are still largely
employed. The leather is first prepared with an alkaline mordant (stale
urine, ammonia, etc.) (cp. p. 413), then repeatedly brushed with or dipped
in the dyewood liquor, and a wash (“striker,” German Ueberstrich)
containing some metallic salt is generally applied, with the object either of
bringing out the special tone required, or of making the colour more lively
and permanent. The striker is usually a solution of one of the so-called
“vitriols”: “white vitriol” (zinc sulphate), “blue vitriol” (copper sulphate),
“green vitriol” (iron sulphate), or occasionally other salts.
After the dyeing, the skins, if dipped, are wrung out and re-egged; if
brush-dyed, sleeked out with a brass or ebonite sleeker to get rid of
superfluous water. They are then dried in an airy room. Before staking
(stretching), the skins are laid or hung in a damp cellar, or in moist saw-
dust. They are staked twice: once damp, and once nearly dry; and are
finished by glassing or ironing.
Skins which are much damaged on the grain, or otherwise faulty, are
smoothed with lump pumice on the flesh side, or fluffed with fine emery on
the fluffing wheel. They are then dyed on the flesh side, mostly by dipping,
but occasionally with the brush, in which case, the method described is
slightly modified.
Tawing with alum and salt is frequently employed for commoner and
stronger leathers, such as aprons (of sheep-skin), leather for whip-lashes,
laces for belts, and “skivers” for capping chemists’ bottles. The process is
practically the same as for calf-kid, except that no egg, and little flour is
used. Often flour is entirely omitted, and the goods may then be alumed in
tubs, in which they are merely handled, as the alum solution penetrates
quickly. Goods which are required white are frequently handled or tumbled
with a milk of “whitening,” both to improve the colour, and to neutralise
any acid present, and fix the alum by rendering it more basic. Alumed
goods can be stuffed with greases, either by hand or in the drum, after
thorough softening by staking.
Alum, and other salts of alumina are frequently used in combination-
tanning with vegetable materials (see Chap. XVII.). “Green” leather for
laces, “dongola,” and “dog-skin” glove-leathers are made in this way.
Glazed kid for ladies’ shoes must be slightly vegetable-tanned on the
used than formerly, especially for topping and brightening the natural
colours, but the dyewoods and other mordant colours are still largely
employed. The leather is first prepared with an alkaline mordant (stale
urine, ammonia, etc.) (cp. p. 413), then repeatedly brushed with or dipped
in the dyewood liquor, and a wash (“striker,” German Ueberstrich)
containing some metallic salt is generally applied, with the object either of
bringing out the special tone required, or of making the colour more lively
and permanent. The striker is usually a solution of one of the so-called
“vitriols”: “white vitriol” (zinc sulphate), “blue vitriol” (copper sulphate),
“green vitriol” (iron sulphate), or occasionally other salts.
After the dyeing, the skins, if dipped, are wrung out and re-egged; if
brush-dyed, sleeked out with a brass or ebonite sleeker to get rid of
superfluous water. They are then dried in an airy room. Before staking
(stretching), the skins are laid or hung in a damp cellar, or in moist saw-
dust. They are staked twice: once damp, and once nearly dry; and are
finished by glassing or ironing.
Skins which are much damaged on the grain, or otherwise faulty, are
smoothed with lump pumice on the flesh side, or fluffed with fine emery on
the fluffing wheel. They are then dyed on the flesh side, mostly by dipping,
but occasionally with the brush, in which case, the method described is
slightly modified.
Tawing with alum and salt is frequently employed for commoner and
stronger leathers, such as aprons (of sheep-skin), leather for whip-lashes,
laces for belts, and “skivers” for capping chemists’ bottles. The process is
practically the same as for calf-kid, except that no egg, and little flour is
used. Often flour is entirely omitted, and the goods may then be alumed in
tubs, in which they are merely handled, as the alum solution penetrates
quickly. Goods which are required white are frequently handled or tumbled
with a milk of “whitening,” both to improve the colour, and to neutralise
any acid present, and fix the alum by rendering it more basic. Alumed
goods can be stuffed with greases, either by hand or in the drum, after
thorough softening by staking.
Alum, and other salts of alumina are frequently used in combination-
tanning with vegetable materials (see Chap. XVII.). “Green” leather for
laces, “dongola,” and “dog-skin” glove-leathers are made in this way.
Glazed kid for ladies’ shoes must be slightly vegetable-tanned on the
Page 211
surface, or it will not glaze, but this is frequently accomplished by the use
of materials in the dye-liquor containing tannins.
of materials in the dye-liquor containing tannins.
Page 212
CHAPTER XV.
IRON AND CHROME TANNAGES.
Iron tannages may be very shortly dismissed, as their practical interest is
at present either historical or prospective, but iron salts enter in so many
ways into the chemistry of leather manufacture, that their properties must
be briefly considered. Iron exists in salts in two states, the ferrous, and the
ferric, in the first of which it is divalent, and in the second trivalent. Thus
ferrous chloride is FeCl2; ferrous oxide, FeO; ferrous sulphate, FeSO4;
ferrous hydrate, Fe(OH)2. The compounds of ferrous iron are mostly green,
like ferrous sulphate (“green vitriol,” “copperas”): exposed to air and
moisture, they easily absorb oxygen, and pass into the ferric form. Ferric
chloride is FeCl3 (or, as it is sometimes written without much reason,
Fe2Cl6), ferric hydrate Fe(OH)3, ferric oxide Fe2O3, ferric sulphate Fe2
(SO4)3, and so on. The atomic weight of iron is 56. Ferric salts are mostly
yellow or orange, ferric hydrate is yellow-brown, and on ignition is
converted into deep red ferric oxide, which is very difficultly soluble in
acids. Ferric salts in contact with more easily oxidisable matters, readily
give up oxygen, and pass into the ferrous state; and especially does this
happen in the presence of organic matter, under the influence of sunlight.
Thus iron-salts often act as carriers of oxygen, and oxidisers of organic
matter, absorbing oxygen from the air, and giving it up again under the
influence of light or heat. There are several other oxides of iron which do
not form salts, and there is a ferric acid, apparently corresponding to
chromic acid, which is so unstable that it has been very imperfectly
investigated.
Ferric salts correspond in structure to those of alumina, and like these are
powerful tanning agents, and readily form basic salts, while the ferrous salts
have no tanning effect until they become oxidised, when they form basic
ferric salts. Ferric salts are characterised by giving blue-black or green-
black compounds with tannins, and with many other allied bodies, while the
corresponding ferrous compounds are mostly colourless, though they
rapidly oxidise and darken.
IRON AND CHROME TANNAGES.
Iron tannages may be very shortly dismissed, as their practical interest is
at present either historical or prospective, but iron salts enter in so many
ways into the chemistry of leather manufacture, that their properties must
be briefly considered. Iron exists in salts in two states, the ferrous, and the
ferric, in the first of which it is divalent, and in the second trivalent. Thus
ferrous chloride is FeCl2; ferrous oxide, FeO; ferrous sulphate, FeSO4;
ferrous hydrate, Fe(OH)2. The compounds of ferrous iron are mostly green,
like ferrous sulphate (“green vitriol,” “copperas”): exposed to air and
moisture, they easily absorb oxygen, and pass into the ferric form. Ferric
chloride is FeCl3 (or, as it is sometimes written without much reason,
Fe2Cl6), ferric hydrate Fe(OH)3, ferric oxide Fe2O3, ferric sulphate Fe2
(SO4)3, and so on. The atomic weight of iron is 56. Ferric salts are mostly
yellow or orange, ferric hydrate is yellow-brown, and on ignition is
converted into deep red ferric oxide, which is very difficultly soluble in
acids. Ferric salts in contact with more easily oxidisable matters, readily
give up oxygen, and pass into the ferrous state; and especially does this
happen in the presence of organic matter, under the influence of sunlight.
Thus iron-salts often act as carriers of oxygen, and oxidisers of organic
matter, absorbing oxygen from the air, and giving it up again under the
influence of light or heat. There are several other oxides of iron which do
not form salts, and there is a ferric acid, apparently corresponding to
chromic acid, which is so unstable that it has been very imperfectly
investigated.
Ferric salts correspond in structure to those of alumina, and like these are
powerful tanning agents, and readily form basic salts, while the ferrous salts
have no tanning effect until they become oxidised, when they form basic
ferric salts. Ferric salts are characterised by giving blue-black or green-
black compounds with tannins, and with many other allied bodies, while the
corresponding ferrous compounds are mostly colourless, though they
rapidly oxidise and darken.
Page 213
Ferric iron, like alumina, forms an “alum,” a double sulphate of iron and
potassium, Fe2(SO4)3K2SO4, 24Aq, forming fine pale-violet crystals, but
dissolving to a yellow-brown solution. (It must be distinctly understood that
iron-alum and chrome-alum contain no alumina, but are simply called
alums because of their similarity of constitution, iron or chrome taking the
place of the aluminium. Iron-alum, in conjunction with salt, can be used for
tanning, giving a pale buff-coloured leather very similar to an ordinary alum
leather. Thus the presence of a small quantity of iron in an alum used for
tawing is of no consequence, except as affecting the colour of the leather. In
impure sulphate of alumina such as “alumino-ferric,” it, however, generally
exists in the green ferrous state, and only acquires tanning properties on
oxidation. Without common salt iron-salts are still less satisfactory tanning
agents than those of alumina under the same conditions, as the acid is yet
more loosely held, and though basic ferric salts are taken up in considerable
quantities by hide, the leather produced is thin, and usually brittle. Professor
Knapp devoted much study to the production of a commercial sole-leather
by basic iron-salts; and took several patents, which did not prove practically
successful, though the brittleness was to some extent overcome by the
incorporation of compounds of iron with organic materials such as blood
and urine, of iron-soaps, and of rosin and paraffin in the leather. Like most
mineral tannages, the process was far more rapid than that with vegetable
materials. Knapp’s basic tanning liquor was made by the oxidation of
ferrous sulphate with a small quantity of nitric acid. Patents have also been
taken for the oxidation of ferrous sulphate by peroxide of manganese in
presence of sulphuric acid, which produces basic ferric sulphate in mixture
with manganese sulphate, which has also some tanning properties. Attempts
have also been made to tan by treatment of the hide with solutions of
ferrous sulphate, and subsequent exposure to the air, in order to oxidise the
iron on the fibre and convert it into a basic ferric salt, but have not proved
of any commercial value.
The principal use of iron at present in leather manufacture is in dyeing
blacks (see p. 413), but in this case, its feeble hold upon acids in the ferric
state, and its tendency to act as an oxidising agent, or oxygen carrier,
renders the blacks somewhat unstable, and is frequently injurious to the
leather. There is also little doubt that the presence of ferric salts in leather
blacks has a great tendency to cause the resinification of the oil, known as
“spueing,” by promoting its oxidation.
potassium, Fe2(SO4)3K2SO4, 24Aq, forming fine pale-violet crystals, but
dissolving to a yellow-brown solution. (It must be distinctly understood that
iron-alum and chrome-alum contain no alumina, but are simply called
alums because of their similarity of constitution, iron or chrome taking the
place of the aluminium. Iron-alum, in conjunction with salt, can be used for
tanning, giving a pale buff-coloured leather very similar to an ordinary alum
leather. Thus the presence of a small quantity of iron in an alum used for
tawing is of no consequence, except as affecting the colour of the leather. In
impure sulphate of alumina such as “alumino-ferric,” it, however, generally
exists in the green ferrous state, and only acquires tanning properties on
oxidation. Without common salt iron-salts are still less satisfactory tanning
agents than those of alumina under the same conditions, as the acid is yet
more loosely held, and though basic ferric salts are taken up in considerable
quantities by hide, the leather produced is thin, and usually brittle. Professor
Knapp devoted much study to the production of a commercial sole-leather
by basic iron-salts; and took several patents, which did not prove practically
successful, though the brittleness was to some extent overcome by the
incorporation of compounds of iron with organic materials such as blood
and urine, of iron-soaps, and of rosin and paraffin in the leather. Like most
mineral tannages, the process was far more rapid than that with vegetable
materials. Knapp’s basic tanning liquor was made by the oxidation of
ferrous sulphate with a small quantity of nitric acid. Patents have also been
taken for the oxidation of ferrous sulphate by peroxide of manganese in
presence of sulphuric acid, which produces basic ferric sulphate in mixture
with manganese sulphate, which has also some tanning properties. Attempts
have also been made to tan by treatment of the hide with solutions of
ferrous sulphate, and subsequent exposure to the air, in order to oxidise the
iron on the fibre and convert it into a basic ferric salt, but have not proved
of any commercial value.
The principal use of iron at present in leather manufacture is in dyeing
blacks (see p. 413), but in this case, its feeble hold upon acids in the ferric
state, and its tendency to act as an oxidising agent, or oxygen carrier,
renders the blacks somewhat unstable, and is frequently injurious to the
leather. There is also little doubt that the presence of ferric salts in leather
blacks has a great tendency to cause the resinification of the oil, known as
“spueing,” by promoting its oxidation.
Page 214
Chrome tannages, from a practical point of view, stand on a very
different footing to those which have just been mentioned; having
established their position in the manufacture of almost all sorts of light
leathers, in competition with all the older methods, and making a serious
claim to a share in the production of belting and even of sole leathers.
Chromium is a grey, and very infusible metal, which chemically much
resembles iron in its compounds, and has an atomic weight of 52, or a little
over. Like iron, it possesses a divalent and a trivalent form, but the divalent
has so strong an affinity for oxygen, and passes so readily into the trivalent
form, that until easier means are found for its preparation, it is of little
practical interest. Its salts are blue. On the other hand, salts of the trivalent
form, corresponding to the ferric salts of iron, are very stable, and powerful
tanning agents. They are mostly green, but violet modifications are known,
corresponding to the violet crystals of iron-alum, but of a much deeper tint.
There is also a hexavalent form, probably corresponding to that of iron in
the unstable ferrates, but in the case of chromium, of considerable stability.
Its oxide is chromic anhydride, CrO3, commonly called chromic acid, which
combines with bases, and especially with the alkalies to form yellow or
orange-red salts, and the anhydride itself is almost crimson in the solid
form, though dissolving to orange or yellow solutions. Chromic acid though
it hardens and preserves animal tissues, has no tanning properties till it
becomes reduced to chromic oxide. There is also a higher, but very unstable
oxide, perchromic acid, possibly corresponding to persulphuric acid, which
is soluble in ether to an intensely blue solution. The name chromium is
derived from the intense colour of many of its compounds.
Our supplies of chromium are derived from chrome-iron-ore, a mineral
which contains oxides both of chrome and iron. This is furnaced with a
mixture of lime, and soda or potash, when it absorbs oxygen from the air,
the chromium becoming converted into chromic acid which combines with
the alkali present, while the iron remains undissolved as ferric oxide.
Lixiviating the mass, and evaporating the solution, lime and potassium or
sodium chromates are obtained, according to the alkali used, and on adding
sufficient sulphuric acid to combine with half the base, potassium or sodium
dichromate (or as it is commonly called “bichromate”) can be crystallised
out. Potassium dichromate is most commonly made, because it crystallises
well, and is not deliquescent, but sodium dichromate is somewhat cheaper,
though less convenient. Dichromates, at least in the crystallised state, are
different footing to those which have just been mentioned; having
established their position in the manufacture of almost all sorts of light
leathers, in competition with all the older methods, and making a serious
claim to a share in the production of belting and even of sole leathers.
Chromium is a grey, and very infusible metal, which chemically much
resembles iron in its compounds, and has an atomic weight of 52, or a little
over. Like iron, it possesses a divalent and a trivalent form, but the divalent
has so strong an affinity for oxygen, and passes so readily into the trivalent
form, that until easier means are found for its preparation, it is of little
practical interest. Its salts are blue. On the other hand, salts of the trivalent
form, corresponding to the ferric salts of iron, are very stable, and powerful
tanning agents. They are mostly green, but violet modifications are known,
corresponding to the violet crystals of iron-alum, but of a much deeper tint.
There is also a hexavalent form, probably corresponding to that of iron in
the unstable ferrates, but in the case of chromium, of considerable stability.
Its oxide is chromic anhydride, CrO3, commonly called chromic acid, which
combines with bases, and especially with the alkalies to form yellow or
orange-red salts, and the anhydride itself is almost crimson in the solid
form, though dissolving to orange or yellow solutions. Chromic acid though
it hardens and preserves animal tissues, has no tanning properties till it
becomes reduced to chromic oxide. There is also a higher, but very unstable
oxide, perchromic acid, possibly corresponding to persulphuric acid, which
is soluble in ether to an intensely blue solution. The name chromium is
derived from the intense colour of many of its compounds.
Our supplies of chromium are derived from chrome-iron-ore, a mineral
which contains oxides both of chrome and iron. This is furnaced with a
mixture of lime, and soda or potash, when it absorbs oxygen from the air,
the chromium becoming converted into chromic acid which combines with
the alkali present, while the iron remains undissolved as ferric oxide.
Lixiviating the mass, and evaporating the solution, lime and potassium or
sodium chromates are obtained, according to the alkali used, and on adding
sufficient sulphuric acid to combine with half the base, potassium or sodium
dichromate (or as it is commonly called “bichromate”) can be crystallised
out. Potassium dichromate is most commonly made, because it crystallises
well, and is not deliquescent, but sodium dichromate is somewhat cheaper,
though less convenient. Dichromates, at least in the crystallised state, are
Page 215
not hydric salts like bisulphates, but anhydrochromates corresponding to the
potassium anhydrosulphate obtained by fusing ordinary bisulphate, and to
fuming sulphuric acid. Thus the formula of potassium dichromate is
CrO2OK
- O , or Cr2K2O7
CrO2OK
and its molecular weight is 294, while that of sodium dichromate, which is
similar in constitution, but crystallises with 2Aq, is 298. The molecular
weight of CrO3 is 100. Chromic acid, and acidified potassium dichromate
are powerful oxidising agents, and are used as such in many processes, and
especially in the manufacture of alizarine. If sulphuric acid be used in
molecular proportions, the product of the reaction is chrome-alum: 4H2SO4
+ Cr2K2O7 = 3O + 4OH2 + K2Cr2(SO4)4. This, like ordinary alum,
crystallises with 24Aq, and hence has a molecular weight of 998. It forms
dark purple, almost black crystals, which are a fine garnet-red by
transmitted light. In cold water it dissolves to a violet solution, which
becomes green on boiling, but very slowly resumes the violet condition
when cold. This change, which is not uncommon in chrome solutions, is
probably due to a partial decomposition into free acid and a basic salt, the
basic salts of chromium being generally green. It has been noticed that raw
pelt swells much more in the green, than in the violet solution. Being
derived from waste products, chrome-alum is often a cheap and valuable
source of chromium for chrome tanning.
For the analysis of chrome compounds see L.I.L.B., p. 141 et seq.
Chrome oxide, and basic chrome salts, when strongly ignited, become
insoluble even in concentrated acids, and their analysis is therefore attended
with some difficulty. If, however, the ignited residue (for instance a leather-
ash) be finely powdered, and intimately mixed with a fusion-mixture
consisting of equal parts of pure calcined magnesia and pure dry sodium
carbonate, and ignited (preferably over a Teclu burner), in a platinum
crucible, in which it is occasionally stirred with a platinum wire, it will be
quantitatively converted into chromate, which may be dissolved in acid, and
estimated with potassium iodide and thiosulphate in the usual way. If it is
desired at the same time to estimate sulphuric acid, it is sometimes
potassium anhydrosulphate obtained by fusing ordinary bisulphate, and to
fuming sulphuric acid. Thus the formula of potassium dichromate is
CrO2OK
- O , or Cr2K2O7
CrO2OK
and its molecular weight is 294, while that of sodium dichromate, which is
similar in constitution, but crystallises with 2Aq, is 298. The molecular
weight of CrO3 is 100. Chromic acid, and acidified potassium dichromate
are powerful oxidising agents, and are used as such in many processes, and
especially in the manufacture of alizarine. If sulphuric acid be used in
molecular proportions, the product of the reaction is chrome-alum: 4H2SO4
+ Cr2K2O7 = 3O + 4OH2 + K2Cr2(SO4)4. This, like ordinary alum,
crystallises with 24Aq, and hence has a molecular weight of 998. It forms
dark purple, almost black crystals, which are a fine garnet-red by
transmitted light. In cold water it dissolves to a violet solution, which
becomes green on boiling, but very slowly resumes the violet condition
when cold. This change, which is not uncommon in chrome solutions, is
probably due to a partial decomposition into free acid and a basic salt, the
basic salts of chromium being generally green. It has been noticed that raw
pelt swells much more in the green, than in the violet solution. Being
derived from waste products, chrome-alum is often a cheap and valuable
source of chromium for chrome tanning.
For the analysis of chrome compounds see L.I.L.B., p. 141 et seq.
Chrome oxide, and basic chrome salts, when strongly ignited, become
insoluble even in concentrated acids, and their analysis is therefore attended
with some difficulty. If, however, the ignited residue (for instance a leather-
ash) be finely powdered, and intimately mixed with a fusion-mixture
consisting of equal parts of pure calcined magnesia and pure dry sodium
carbonate, and ignited (preferably over a Teclu burner), in a platinum
crucible, in which it is occasionally stirred with a platinum wire, it will be
quantitatively converted into chromate, which may be dissolved in acid, and
estimated with potassium iodide and thiosulphate in the usual way. If it is
desired at the same time to estimate sulphuric acid, it is sometimes
Page 216
preferable to substitute lime or calcium carbonate for the magnesia, which
is apt to be contaminated with sulphates.
Chrome is not only of importance in tanning, but in dyeing; on account
of its power of forming insoluble colour-lakes with many mordant
colouring matters. For this purpose normal or basic chromic salts are
sometimes used, sometimes chromic acid or dichromates, the latter acting
not only by yielding chrome-oxide on reduction, but as oxidising agents to
the colouring matters. Most of the colours produced with chrome mordants
are of dark shades, that with logwood being deep violet or black. The
mordanting power of chromium is important in the dyeing of chrome
leather. Bichromate of potash is often used in dilute solution for darkening
the shade of leather dyed with other materials, but is not to be
recommended on account of its destructive action on the leather.
Numerous patents have been taken for processes of chrome tannage. The
first practical method was described by Professor Knapp in 1858 (see p.
210), though he did not recognise its value. Some of the patents have a
historical interest, though of no importance. Among these may be
mentioned that of Cavallin, a Swedish apothecary, whose object was dyeing
rather than tanning, but who treated raw hide with a solution of bichromate,
which was afterwards reduced on the fibre by one of ferrous sulphate. The
leather produced is dark reddish brown, and tender from the amount of
basic ferric salt formed at the same time. Mr. J. W. Swan, well known in
connection with photographic processes, and electric lighting, also patented
a process of chrome tannage (as an addendum to a patent on carbon
printing), in which the chromic acid first fixed in the pelt was reduced by
“oxalic, or other suitable acid.” Although it is possible to produce leather
within the lines of the patent, the strongly acid reaction of the reducing
agent renders it unsuitable for practical use. The first chrome tanning
process which made any show of practical success, was that patented in
1879 by Heinzerling, which was acquired in this country by the Eglinton
Tanning Company, and also worked under their license for a short time by
the Yorkshire Tanning Company at Leeds. Though the process was not
commercially successful on any considerable scale, it possesses points of
interest which make a brief description desirable. The hides or skins, after
preparation in the usual way, were treated in a mixed solution of salt, alum
(or aluminium sulphate), and potassium bichromate, but no systematic
attempt was made to reduce the chromic acid to a tanning form, the product
is apt to be contaminated with sulphates.
Chrome is not only of importance in tanning, but in dyeing; on account
of its power of forming insoluble colour-lakes with many mordant
colouring matters. For this purpose normal or basic chromic salts are
sometimes used, sometimes chromic acid or dichromates, the latter acting
not only by yielding chrome-oxide on reduction, but as oxidising agents to
the colouring matters. Most of the colours produced with chrome mordants
are of dark shades, that with logwood being deep violet or black. The
mordanting power of chromium is important in the dyeing of chrome
leather. Bichromate of potash is often used in dilute solution for darkening
the shade of leather dyed with other materials, but is not to be
recommended on account of its destructive action on the leather.
Numerous patents have been taken for processes of chrome tannage. The
first practical method was described by Professor Knapp in 1858 (see p.
210), though he did not recognise its value. Some of the patents have a
historical interest, though of no importance. Among these may be
mentioned that of Cavallin, a Swedish apothecary, whose object was dyeing
rather than tanning, but who treated raw hide with a solution of bichromate,
which was afterwards reduced on the fibre by one of ferrous sulphate. The
leather produced is dark reddish brown, and tender from the amount of
basic ferric salt formed at the same time. Mr. J. W. Swan, well known in
connection with photographic processes, and electric lighting, also patented
a process of chrome tannage (as an addendum to a patent on carbon
printing), in which the chromic acid first fixed in the pelt was reduced by
“oxalic, or other suitable acid.” Although it is possible to produce leather
within the lines of the patent, the strongly acid reaction of the reducing
agent renders it unsuitable for practical use. The first chrome tanning
process which made any show of practical success, was that patented in
1879 by Heinzerling, which was acquired in this country by the Eglinton
Tanning Company, and also worked under their license for a short time by
the Yorkshire Tanning Company at Leeds. Though the process was not
commercially successful on any considerable scale, it possesses points of
interest which make a brief description desirable. The hides or skins, after
preparation in the usual way, were treated in a mixed solution of salt, alum
(or aluminium sulphate), and potassium bichromate, but no systematic
attempt was made to reduce the chromic acid to a tanning form, the product
Page 217
being, at first at least, merely an alum tannage, coloured, and perhaps
somewhat hardened with chromic acid, though on keeping for a length of
time, reduction gradually took place at the expense of the hide-fibre, and of
the fats employed in currying, so that the leather internally became greyish-
green, and really chrome-tanned. Specimens of the early products of the
process, preserved in the museum of the Leather Industries Department at
Leeds, have now all undergone this change, but are still tough and flexible,
showing that the rapid tendering of the Heinzerling leather, which was one
of the causes of its failure, must have been due to some error in
manufacture, and was not inherent in the process. Interesting, historically, is
the fact, that at an early stage in the life of the patent, a specimen of the
leather was submitted to the late Professor Hummel, in order that he should
suggest some means of overcoming the disagreeable yellow colour of the
product. He reduced it with a bisulphite, and coloured it with an aniline dye,
and a piece is still in the possession of the Yorkshire College, and in
perfectly sound condition. If legal publication of this experiment could have
been proved, it would have invalidated the important Schultz patents under
which most of the chrome-kid of the United States has been manufactured.
As bearing on modern chrome-tanning, the most important reaction in the
process is that of the alum with the bichromate. It has been shown by Heal
and Procter[115] that pelt absorbs practically no chromic acid from
bichromate, unless it has been previously set free by acidification. When
however alum, or sulphate of alumina is added, its sulphuric acid liberates
the chromic acid, leaving a basic alumina salt in solution, and this fact has
been utilised in some modern tanning processes.
[115] Journ. Soc. Chem. Ind., p. 251, 1895.
The first really important advance in practical chrome tanning was made
by Augustus Schultz, in 1884. Schultz was not a tanner, but a chemist,
employed by a New York firm of aniline colour merchants, and his attention
was accidentally drawn to leather by a friend who asked him if it were
possible to produce a leather for covering corset steels, which would not
rust them as ordinary alumed leathers do. The process which he adopted
was probably suggested by a method then recently patented for the
mordanting of wool by chrome oxide, and depended on the power of the
pelt to absorb free chromic acid (as it does all other free acids), and the
subsequent reduction of the latter on the fibre to a basic chrome salt, which
produced the tannage. The reducing substance employed was the free
somewhat hardened with chromic acid, though on keeping for a length of
time, reduction gradually took place at the expense of the hide-fibre, and of
the fats employed in currying, so that the leather internally became greyish-
green, and really chrome-tanned. Specimens of the early products of the
process, preserved in the museum of the Leather Industries Department at
Leeds, have now all undergone this change, but are still tough and flexible,
showing that the rapid tendering of the Heinzerling leather, which was one
of the causes of its failure, must have been due to some error in
manufacture, and was not inherent in the process. Interesting, historically, is
the fact, that at an early stage in the life of the patent, a specimen of the
leather was submitted to the late Professor Hummel, in order that he should
suggest some means of overcoming the disagreeable yellow colour of the
product. He reduced it with a bisulphite, and coloured it with an aniline dye,
and a piece is still in the possession of the Yorkshire College, and in
perfectly sound condition. If legal publication of this experiment could have
been proved, it would have invalidated the important Schultz patents under
which most of the chrome-kid of the United States has been manufactured.
As bearing on modern chrome-tanning, the most important reaction in the
process is that of the alum with the bichromate. It has been shown by Heal
and Procter[115] that pelt absorbs practically no chromic acid from
bichromate, unless it has been previously set free by acidification. When
however alum, or sulphate of alumina is added, its sulphuric acid liberates
the chromic acid, leaving a basic alumina salt in solution, and this fact has
been utilised in some modern tanning processes.
[115] Journ. Soc. Chem. Ind., p. 251, 1895.
The first really important advance in practical chrome tanning was made
by Augustus Schultz, in 1884. Schultz was not a tanner, but a chemist,
employed by a New York firm of aniline colour merchants, and his attention
was accidentally drawn to leather by a friend who asked him if it were
possible to produce a leather for covering corset steels, which would not
rust them as ordinary alumed leathers do. The process which he adopted
was probably suggested by a method then recently patented for the
mordanting of wool by chrome oxide, and depended on the power of the
pelt to absorb free chromic acid (as it does all other free acids), and the
subsequent reduction of the latter on the fibre to a basic chrome salt, which
produced the tannage. The reducing substance employed was the free
Page 218
sulphurous or thiosulphuric acid of an acidified solution of sodium
thiosulphate (hyposulphite), and as it was not certain which of the two acids
was the really active agent, Schultz duplicated his patent, so as to cover
both. Though he made no claim in his patent to having discovered the best
proportions of his ingredients, those which he specified have proved
practically useful after allowing for the modifications required by different
skins, and slightly different methods of working. His first bath consisted of
a solution of 5 per cent. of bichromate of potash, and 21⁄2 per cent. of
concentrated hydrochloric acid (or 1·25 per cent. of concentrated sulphuric
acid), reckoned on the wet weight of the prepared pelt, and dissolved in
sufficient water for convenient use in the paddle or drum which was to be
used in the process. In this bath the skins were worked till they took a
uniform yellow colour throughout, but without any tanning effect being
produced. They were now freed from superfluous chrome liquor by
draining or “putting out,” and transferred to the second bath, which
consisted of 10 per cent. of “hypo” and 5 per cent. of hydrochloric acid
similarly dissolved. In this, they rapidly took a duck-egg green colour from
the reduction of the chromic acid; and when this was uniform throughout
the skin, the tannage was complete. The exact quantity of water is not of
great importance, and good results can be obtained with anything varying
from 20 to 50 gallons per 100 lb. of pelt (200 to 500 per cent.) if time be
allowed for the weaker solution to act. The quantities of “hypo” and
hydrochloric acid given for the second bath are often somewhat insufficient,
and have to be slightly increased to complete the reduction. The reactions
which take place are represented by the following formulæ, in which the
weights of the materials taking part in the reaction are also given below the
symbols. In the first bath—
Hydro- Potas-
Potassium chloric sium Chromic
dichromate. acid. chloride. acid. Water.
K2Cr2O7 + 2HCl = 2KCl + 2CrO3 + OH2
294 + 73 = 149 + 200 + 18
As ordinary concentrated hydrochloric acid does not contain more than
about 30 per cent. of actual HCl,[116] about 2·5 parts would be required to
completely decompose 2·94 parts of dichromate, while in Schultz’s formula
2·5 parts of hydrochloric acid are used to 5 parts of dichromate. This excess
thiosulphate (hyposulphite), and as it was not certain which of the two acids
was the really active agent, Schultz duplicated his patent, so as to cover
both. Though he made no claim in his patent to having discovered the best
proportions of his ingredients, those which he specified have proved
practically useful after allowing for the modifications required by different
skins, and slightly different methods of working. His first bath consisted of
a solution of 5 per cent. of bichromate of potash, and 21⁄2 per cent. of
concentrated hydrochloric acid (or 1·25 per cent. of concentrated sulphuric
acid), reckoned on the wet weight of the prepared pelt, and dissolved in
sufficient water for convenient use in the paddle or drum which was to be
used in the process. In this bath the skins were worked till they took a
uniform yellow colour throughout, but without any tanning effect being
produced. They were now freed from superfluous chrome liquor by
draining or “putting out,” and transferred to the second bath, which
consisted of 10 per cent. of “hypo” and 5 per cent. of hydrochloric acid
similarly dissolved. In this, they rapidly took a duck-egg green colour from
the reduction of the chromic acid; and when this was uniform throughout
the skin, the tannage was complete. The exact quantity of water is not of
great importance, and good results can be obtained with anything varying
from 20 to 50 gallons per 100 lb. of pelt (200 to 500 per cent.) if time be
allowed for the weaker solution to act. The quantities of “hypo” and
hydrochloric acid given for the second bath are often somewhat insufficient,
and have to be slightly increased to complete the reduction. The reactions
which take place are represented by the following formulæ, in which the
weights of the materials taking part in the reaction are also given below the
symbols. In the first bath—
Hydro- Potas-
Potassium chloric sium Chromic
dichromate. acid. chloride. acid. Water.
K2Cr2O7 + 2HCl = 2KCl + 2CrO3 + OH2
294 + 73 = 149 + 200 + 18
As ordinary concentrated hydrochloric acid does not contain more than
about 30 per cent. of actual HCl,[116] about 2·5 parts would be required to
completely decompose 2·94 parts of dichromate, while in Schultz’s formula
2·5 parts of hydrochloric acid are used to 5 parts of dichromate. This excess
Page 219
has been found useful in the production of a good leather, both to prevent
accidents from an overdose of hydrochloric acid, and because of the
modifying effect of an excess of neutral salt on the action of the chromic
acid (cp. p. 82).
[116] Acid of S.G. 1·16 (32° Tw.) contains 31·5 per cent. of HCl by weight or 36·6 grm.
per liter, and therefore is practically 10 × normal strength. Acid of S.G. 1·2 (40° Tw.)
contains 39·1 per cent. or 469 grm. per liter.
The reactions which take place in the second bath are somewhat
complicated. Eitner, in a valuable series of articles on chrome tannage,
which have been appearing in the ‘Gerber’ since January 1900, states that
even better results are obtained by using the hydrochloric acid in slight
excess, as the action of chromic acid (in the presence of the potassium
chloride of the chrome-bath) is not swelling but hardening to the skin, and
the slight swelling action of the hydrochloric acid tends to counteract this,
and also to facilitate the subsequent reduction. The two views are not
contradictory, as the excess of bichromate behaves to the hide as an alkaline
salt, which also produces a slight swelling effect, and it is quite probable
that better results are attained when the solution is either alkaline or acid,
than when the potassium chromate is exactly decomposed. Eitner
recommends the use of four parts by weight of bichromate, and four parts
of the strongest hydrochloric acid, dissolved in 400 parts of water, for each
100 parts of wet pelt, which should yield about 40 parts of dry leather. He
states that if such a bath be used, it may be safely and economically
exhausted by a second pack of skins, which is impossible in a bath
containing excess of unacidified bichromate. He gives[117] the following
explanation of the successive changes which take place when acid is
gradually added during the reduction, but points out that in practice the
reactions always to some extent go on simultaneously.
[117] Gerber, p. 297, 1900.
In the first stage, very slight acidification is required, and if the skins
have been chromed with excess of hydrochloric acid, may be altogether
dispensed with. The skins become brownish from the conversion of the
chromic acid into so-called “chromium dioxide” (probably really a basic
chromic chromate, Cr2CrO4(OH)4, which on ignition leaves Cr3O6); no
sulphurous acid is liberated, or sulphur deposited, but sodium tetrathionate
is formed in the bath, and the reaction may be represented as follows:
accidents from an overdose of hydrochloric acid, and because of the
modifying effect of an excess of neutral salt on the action of the chromic
acid (cp. p. 82).
[116] Acid of S.G. 1·16 (32° Tw.) contains 31·5 per cent. of HCl by weight or 36·6 grm.
per liter, and therefore is practically 10 × normal strength. Acid of S.G. 1·2 (40° Tw.)
contains 39·1 per cent. or 469 grm. per liter.
The reactions which take place in the second bath are somewhat
complicated. Eitner, in a valuable series of articles on chrome tannage,
which have been appearing in the ‘Gerber’ since January 1900, states that
even better results are obtained by using the hydrochloric acid in slight
excess, as the action of chromic acid (in the presence of the potassium
chloride of the chrome-bath) is not swelling but hardening to the skin, and
the slight swelling action of the hydrochloric acid tends to counteract this,
and also to facilitate the subsequent reduction. The two views are not
contradictory, as the excess of bichromate behaves to the hide as an alkaline
salt, which also produces a slight swelling effect, and it is quite probable
that better results are attained when the solution is either alkaline or acid,
than when the potassium chromate is exactly decomposed. Eitner
recommends the use of four parts by weight of bichromate, and four parts
of the strongest hydrochloric acid, dissolved in 400 parts of water, for each
100 parts of wet pelt, which should yield about 40 parts of dry leather. He
states that if such a bath be used, it may be safely and economically
exhausted by a second pack of skins, which is impossible in a bath
containing excess of unacidified bichromate. He gives[117] the following
explanation of the successive changes which take place when acid is
gradually added during the reduction, but points out that in practice the
reactions always to some extent go on simultaneously.
[117] Gerber, p. 297, 1900.
In the first stage, very slight acidification is required, and if the skins
have been chromed with excess of hydrochloric acid, may be altogether
dispensed with. The skins become brownish from the conversion of the
chromic acid into so-called “chromium dioxide” (probably really a basic
chromic chromate, Cr2CrO4(OH)4, which on ignition leaves Cr3O6); no
sulphurous acid is liberated, or sulphur deposited, but sodium tetrathionate
is formed in the bath, and the reaction may be represented as follows:
Page 220
(1) 3CrO3 + 6HCl + 6Na2S2O3 = 3Na2S4O6 + 6NaCl + 3OH2 + Cr3O6.
Further addition of hydrochloric acid brightens the colour of the skins,
while the liquid still remains clear, and chromium chloride is formed
instead of chromic chromate, the main reaction being:
(2) 2CrO3 + 12HCl + 6Na2S2O3 = 3Na2S4O6 + 2CrCl3 + 6NaCl + 6OH2.
On still further addition of hydrochloric acid, sulphur is separated
according to the following equation, and is deposited partly in the skins,
and partly in the bath:
(3) 2CrO3 + 6HCl + 3Na2S2O3 = 3Na2SO4 + 3S + 2CrCl3 + 3OH2.
After complete reduction, and consumption of the free hydrochloric acid,
further reactions take place at the expense of the excess of thiosulphate
which should be present, resulting in the production of basic chromic salts,
and the further deposition of sulphur, mostly within the skin, as shown in
the following equations:
(4) Cr2(SO4)3 + Na2S2O3 + OH2 = 2CrOH.SO4 + SO2 + S + Na2SO4.
(5) 2CrCl3 + Na2S2O3 + OH2 = 2CrOH.Cl2 + SO2 + S + 2NaCl.
The thiosulphate bath therefore not only reduces, but precipitates sulphur
in the skin, and reduces the chromic salt to a basic state. In boiling solution,
thiosulphate precipitates the whole of the chromium as chromic oxide, but
in the cold, and in presence of free sulphurous acid, it only reduces to a
basic salt. Eitner does not consider the possibility, which certainly requires
investigation, that instead of basic salts, sulphite-sulphates are formed at
least in the first instance. Such salts of one base and two acids are quite
possible, and it is very probable that in the use of chroming baths
containing organic acids, they have considerable influence on the tannage.
The free sulphur which is liberated is partially deposited on and among
the fibres of the leather, and adds to its softness, and also acts chemically on
the oils used in “fatliquoring,” so that it is probably one of the main causes
of difference between the products of the Schultz or “two-bath” method,
and the “one-bath” processes subsequently to be described.
Further addition of hydrochloric acid brightens the colour of the skins,
while the liquid still remains clear, and chromium chloride is formed
instead of chromic chromate, the main reaction being:
(2) 2CrO3 + 12HCl + 6Na2S2O3 = 3Na2S4O6 + 2CrCl3 + 6NaCl + 6OH2.
On still further addition of hydrochloric acid, sulphur is separated
according to the following equation, and is deposited partly in the skins,
and partly in the bath:
(3) 2CrO3 + 6HCl + 3Na2S2O3 = 3Na2SO4 + 3S + 2CrCl3 + 3OH2.
After complete reduction, and consumption of the free hydrochloric acid,
further reactions take place at the expense of the excess of thiosulphate
which should be present, resulting in the production of basic chromic salts,
and the further deposition of sulphur, mostly within the skin, as shown in
the following equations:
(4) Cr2(SO4)3 + Na2S2O3 + OH2 = 2CrOH.SO4 + SO2 + S + Na2SO4.
(5) 2CrCl3 + Na2S2O3 + OH2 = 2CrOH.Cl2 + SO2 + S + 2NaCl.
The thiosulphate bath therefore not only reduces, but precipitates sulphur
in the skin, and reduces the chromic salt to a basic state. In boiling solution,
thiosulphate precipitates the whole of the chromium as chromic oxide, but
in the cold, and in presence of free sulphurous acid, it only reduces to a
basic salt. Eitner does not consider the possibility, which certainly requires
investigation, that instead of basic salts, sulphite-sulphates are formed at
least in the first instance. Such salts of one base and two acids are quite
possible, and it is very probable that in the use of chroming baths
containing organic acids, they have considerable influence on the tannage.
The free sulphur which is liberated is partially deposited on and among
the fibres of the leather, and adds to its softness, and also acts chemically on
the oils used in “fatliquoring,” so that it is probably one of the main causes
of difference between the products of the Schultz or “two-bath” method,
and the “one-bath” processes subsequently to be described.
Page 221
It does not fall within the scope of this book to describe in detail the
working methods for the production of the different kinds of chrome
leather, but a few precautions common to all forms of the process may be
named. It is not absolutely important in all cases that goods should be
completely freed from lime before chrome-tannage, but in this case a
sufficiency of acid must be allowed in the first bath to neutralise the lime
introduced. Pretty thorough liming is generally advisable, to plump and
separate the fibres, but as a rule the bating or puering of goods for chroming
should not be excessive,[118] but should be planned not to remove more than
is absolutely necessary of the hide-substance, as the chrome tannage is in its
nature soft and light, and does not lend itself to artificial fillings, such as the
flour and egg-yolk of the calf-kid process. Skins are sometimes freed from
lime by “pickling” (p. 89), and pickled skins may be chromed without
depickling, which will be done by the dichromate, but in this case the acid
contained in the skins must be considered in the composition of the
chroming bath. Skins, indeed, which are pickled with a sufficiency of acid
may be chromed in a neutral dichromate bath, and this is sometimes a
convenient mode of procedure. To prevent drawing of the grain during
tanning, skins not unfrequently receive a preliminary tannage with alum, or
sulphate of alumina, and these materials, together with salt, may be
introduced into the chroming bath, in which case they will liberate a portion
of the chromic acid, as has been mentioned in connection with the
Heinzerling process. Alum, chrome-alum, and acid salts, such as sodium
bisulphate, may be substituted for the acid in the chrome bath, but organic
acids must not be used, as they would reduce the chromic acid. The quantity
of free chromic acid in the chrome bath is of the most vital importance to
success, as it, and not the dichromate (which may be present in considerable
excess), regulates the amount of chrome taken up by the skin, and the
subsequent degree of tannage. It is very possible to injure leather by
overchroming, rendering it rough, harsh and even tender. If a bath
containing excess of bichromate is to be re-strengthened, it may be assumed
as a rule that all the free chromic acid has been absorbed by the skins, and
while it is merely necessary to restore the strength of the dichromate to its
original amount, the full quantity of acid must be used which would be
required in preparing a new bath. Where, as in Eitner’s acid chrome bath,
the whole of the chromic acid is liberated, the bath may be exhausted by a
second pack of skins. Many tanners, in order to avoid the complications of
working methods for the production of the different kinds of chrome
leather, but a few precautions common to all forms of the process may be
named. It is not absolutely important in all cases that goods should be
completely freed from lime before chrome-tannage, but in this case a
sufficiency of acid must be allowed in the first bath to neutralise the lime
introduced. Pretty thorough liming is generally advisable, to plump and
separate the fibres, but as a rule the bating or puering of goods for chroming
should not be excessive,[118] but should be planned not to remove more than
is absolutely necessary of the hide-substance, as the chrome tannage is in its
nature soft and light, and does not lend itself to artificial fillings, such as the
flour and egg-yolk of the calf-kid process. Skins are sometimes freed from
lime by “pickling” (p. 89), and pickled skins may be chromed without
depickling, which will be done by the dichromate, but in this case the acid
contained in the skins must be considered in the composition of the
chroming bath. Skins, indeed, which are pickled with a sufficiency of acid
may be chromed in a neutral dichromate bath, and this is sometimes a
convenient mode of procedure. To prevent drawing of the grain during
tanning, skins not unfrequently receive a preliminary tannage with alum, or
sulphate of alumina, and these materials, together with salt, may be
introduced into the chroming bath, in which case they will liberate a portion
of the chromic acid, as has been mentioned in connection with the
Heinzerling process. Alum, chrome-alum, and acid salts, such as sodium
bisulphate, may be substituted for the acid in the chrome bath, but organic
acids must not be used, as they would reduce the chromic acid. The quantity
of free chromic acid in the chrome bath is of the most vital importance to
success, as it, and not the dichromate (which may be present in considerable
excess), regulates the amount of chrome taken up by the skin, and the
subsequent degree of tannage. It is very possible to injure leather by
overchroming, rendering it rough, harsh and even tender. If a bath
containing excess of bichromate is to be re-strengthened, it may be assumed
as a rule that all the free chromic acid has been absorbed by the skins, and
while it is merely necessary to restore the strength of the dichromate to its
original amount, the full quantity of acid must be used which would be
required in preparing a new bath. Where, as in Eitner’s acid chrome bath,
the whole of the chromic acid is liberated, the bath may be exhausted by a
second pack of skins. Many tanners, in order to avoid the complications of
Page 222
remaking a bath, run away their chrome liquors after once using, containing
all the excess of dichromate which has been used. With proper chemical
control, this should not be necessary, and is objectionable, not only from its
wastefulness, but on account of the very poisonous character of the
unreduced bichromate. Even weak dichromate solutions, especially if
warm, are liable to cause painful and obstinate eruptions on the hands, but
this rarely occurs to tanners, as the poisonous action of the solution is
removed on reduction. It is well, however, to arrange that men who handle
skins in the chrome bath, should subsequently also work in the reducing
bath. Methods of analysis of used chrome liquors are given, L.I.L.B., pp.
142 et seq. Those for the determination of acidity are not however easily
applicable in the presence of alum and salts of chromic oxide.
all the excess of dichromate which has been used. With proper chemical
control, this should not be necessary, and is objectionable, not only from its
wastefulness, but on account of the very poisonous character of the
unreduced bichromate. Even weak dichromate solutions, especially if
warm, are liable to cause painful and obstinate eruptions on the hands, but
this rarely occurs to tanners, as the poisonous action of the solution is
removed on reduction. It is well, however, to arrange that men who handle
skins in the chrome bath, should subsequently also work in the reducing
bath. Methods of analysis of used chrome liquors are given, L.I.L.B., pp.
142 et seq. Those for the determination of acidity are not however easily
applicable in the presence of alum and salts of chromic oxide.
Page 223
[118] Goat-skins for glacé kid need thorough puering to produce a smooth grain.
The skins, on coming from the chroming bath may be allowed to lie for
some time without serious injury, but should be carefully protected from the
action of light, which reduces the chrome at the expense of the skin, and
renders the subsequent tannage irregular. It is found that skins, if brought
into a weak or neutral reducing bath, are apt to “bleed” or lose chromic
acid, which is reduced wastefully in the bath. On the other hand a strong
“hypo” bath is apt to draw the grain and contract the skins, owing to the
tannage taking place too suddenly. A somewhat strong “hypo” bath is
therefore often employed as a preparatory “dip,” the skins being simply
drawn through it to fix the chrome on the surface, piled on a “horse” and
subsequently reduced in a bath of ordinary strength. The tendency to bleed
is lessened, but at the expense of the pelt, by the reduction which takes
place if the skins are allowed to lie overnight in the chromed state. Eitner
states that skins chromed in an acid bath (i.e. where the whole of the
chromic acid is in a free state) show little tendency to bleed. After
reduction, the skins are well washed with warm water, and their subsequent
treatment is the same as that of skins tanned by the one-bath process, which
is subsequently described (see p. 211).
Naturally in practical work, the reduction cannot be made to proceed
rigidly in the definite steps described by Eitner on p. 206, but all go on in
different proportions together, though by supplying the acid in proper
quantities, and at proper intervals, they may be made in the main to follow
in the given order. Both on this account, and because neither the exact
amount of chromic acid in the skins, nor the sulphurous acid lost by escape
into the air can be exactly determined, the reduction cannot be conducted on
theoretical principles, but the best conditions must be empirically
determined. Eitner states that 12 parts of thiosulphate dissolved in 400 parts
of water, and 6 parts of (40 per cent.) hydrochloric acid are sufficient for 4
parts of bichromate per 100 of wet pelt employed in the chrome bath, of
which not more than one-half to two-thirds is absorbed; and that if equal
parts of bichromate and acid are employed in chroming, the acid used in
reducing may be lessened to 5 parts. In this case it must not be forgotten,
that if the partially exhausted chrome-bath is used for a second pack of
skins, which are afterwards finished in a bath of full strength, nearly the
whole quantity of bichromate used in making up one bath will be absorbed
by the skins. The amount of acid consumed in reduction will be greater, the
The skins, on coming from the chroming bath may be allowed to lie for
some time without serious injury, but should be carefully protected from the
action of light, which reduces the chrome at the expense of the skin, and
renders the subsequent tannage irregular. It is found that skins, if brought
into a weak or neutral reducing bath, are apt to “bleed” or lose chromic
acid, which is reduced wastefully in the bath. On the other hand a strong
“hypo” bath is apt to draw the grain and contract the skins, owing to the
tannage taking place too suddenly. A somewhat strong “hypo” bath is
therefore often employed as a preparatory “dip,” the skins being simply
drawn through it to fix the chrome on the surface, piled on a “horse” and
subsequently reduced in a bath of ordinary strength. The tendency to bleed
is lessened, but at the expense of the pelt, by the reduction which takes
place if the skins are allowed to lie overnight in the chromed state. Eitner
states that skins chromed in an acid bath (i.e. where the whole of the
chromic acid is in a free state) show little tendency to bleed. After
reduction, the skins are well washed with warm water, and their subsequent
treatment is the same as that of skins tanned by the one-bath process, which
is subsequently described (see p. 211).
Naturally in practical work, the reduction cannot be made to proceed
rigidly in the definite steps described by Eitner on p. 206, but all go on in
different proportions together, though by supplying the acid in proper
quantities, and at proper intervals, they may be made in the main to follow
in the given order. Both on this account, and because neither the exact
amount of chromic acid in the skins, nor the sulphurous acid lost by escape
into the air can be exactly determined, the reduction cannot be conducted on
theoretical principles, but the best conditions must be empirically
determined. Eitner states that 12 parts of thiosulphate dissolved in 400 parts
of water, and 6 parts of (40 per cent.) hydrochloric acid are sufficient for 4
parts of bichromate per 100 of wet pelt employed in the chrome bath, of
which not more than one-half to two-thirds is absorbed; and that if equal
parts of bichromate and acid are employed in chroming, the acid used in
reducing may be lessened to 5 parts. In this case it must not be forgotten,
that if the partially exhausted chrome-bath is used for a second pack of
skins, which are afterwards finished in a bath of full strength, nearly the
whole quantity of bichromate used in making up one bath will be absorbed
by the skins. The amount of acid consumed in reduction will be greater, the
Page 224
more rapidly it is added, owing to increased escape of sulphurous acid. It is
better to add the acid, previously diluted with water, in 8 or 10 successive
portions, more rapidly at first, and more slowly during the latter half of the
operation, each portion of acid being added as soon as no further change of
colour appears to be caused by that already given. These changes are the
more rapid the lighter the goods. The colour darkens at first to olive-brown,
then gradually becomes green, and finally blue, and when this colour is
uniform throughout the thickness of the goods, no further acid need be
added. For goods which have been chromed in an acid bath, Eitner states
that no acid will be needed for the first twenty to thirty minutes. It is
important to have a sufficient excess of thiosulphate in the bath when
reduction is complete, in which case the goods may be left for some hours
or overnight in the bath, to complete “neutralisation,” but Eitner prefers to
use a fresh bath of 11⁄2 parts of thiosulphate in 400 parts of water for this
purpose, the bath being used, after settling, for making up the reduction
bath for the next lot of goods, for which 11⁄2 parts less thiosulphate is used.
The goods must be kept in motion during reduction, either in a drum or a
covered paddle.
In a paper on “Die Natur und Wesen der Gerberei” published by
Professor Knapp, in 1858, he describes clearly a chrome tanning process
with basic chromic chloride, formed by the addition of sodium carbonate to
a solution of the normal salt, but he expressly states that the product was not
more resistant to water than the ordinary alum tannages. How he fell into
this error is hard to explain, for leathers produced according to his
directions, resist not merely washing in cold but boiling water. As soon as
the Schultz process proved successful, many attempts were made to evade
the patent by the use of other reducing agents than the “hypo,” and other
salts of sulphurous acid which it covered. Among these, the use of hydrogen
sulphide, and acidified solutions of alkaline sulphides, and especially of
polysulphides,[119] proved capable of practical use, though less convenient
than thiosulphate, but were soon acquired by a combination, the Patent
Tanning Company, together with Schultz’s original patents.
[119] “Liver of sulphur” or solutions, made by boiling sodium sulphide or soda with
excess of sulphur.
Under these circumstances, Martin Dennis, either by fresh discovery, or
otherwise, revived the original process of Knapp, which he patented[120]
almost word for word, and offered a basic chrome tanning liquor for sale,
better to add the acid, previously diluted with water, in 8 or 10 successive
portions, more rapidly at first, and more slowly during the latter half of the
operation, each portion of acid being added as soon as no further change of
colour appears to be caused by that already given. These changes are the
more rapid the lighter the goods. The colour darkens at first to olive-brown,
then gradually becomes green, and finally blue, and when this colour is
uniform throughout the thickness of the goods, no further acid need be
added. For goods which have been chromed in an acid bath, Eitner states
that no acid will be needed for the first twenty to thirty minutes. It is
important to have a sufficient excess of thiosulphate in the bath when
reduction is complete, in which case the goods may be left for some hours
or overnight in the bath, to complete “neutralisation,” but Eitner prefers to
use a fresh bath of 11⁄2 parts of thiosulphate in 400 parts of water for this
purpose, the bath being used, after settling, for making up the reduction
bath for the next lot of goods, for which 11⁄2 parts less thiosulphate is used.
The goods must be kept in motion during reduction, either in a drum or a
covered paddle.
In a paper on “Die Natur und Wesen der Gerberei” published by
Professor Knapp, in 1858, he describes clearly a chrome tanning process
with basic chromic chloride, formed by the addition of sodium carbonate to
a solution of the normal salt, but he expressly states that the product was not
more resistant to water than the ordinary alum tannages. How he fell into
this error is hard to explain, for leathers produced according to his
directions, resist not merely washing in cold but boiling water. As soon as
the Schultz process proved successful, many attempts were made to evade
the patent by the use of other reducing agents than the “hypo,” and other
salts of sulphurous acid which it covered. Among these, the use of hydrogen
sulphide, and acidified solutions of alkaline sulphides, and especially of
polysulphides,[119] proved capable of practical use, though less convenient
than thiosulphate, but were soon acquired by a combination, the Patent
Tanning Company, together with Schultz’s original patents.
[119] “Liver of sulphur” or solutions, made by boiling sodium sulphide or soda with
excess of sulphur.
Under these circumstances, Martin Dennis, either by fresh discovery, or
otherwise, revived the original process of Knapp, which he patented[120]
almost word for word, and offered a basic chrome tanning liquor for sale,
Page 225
without further restrictions on its use. This liquor was made by dissolving
precipitated and washed chromic hydrate (easily prepared by precipitating
chrome-alum solution with excess of alkali) in hydrochloric acid to
saturation, and adding washing soda until the solution was rendered
sufficiently basic. Such a solution may be used on skins prepared in the
ordinary way, by diluting with water, and strengthening as the tannage
proceeds, like a vegetable tan-liquor. It is doubtful if the patent is a valid
one, as it was known that the use of such a solution was not new, and it was
only granted in America on the representation, which has since been found
to be mistaken, that chlorides alone were applicable for tanning, while
Knapp had not restricted his statement to these salts. In reality chlorides and
sulphates seem equally suitable, but to produce similar results the former
must be made more basic than the latter. In any case the patent cannot cover
the general principle of basic tanning, but only the particular liquor and
mode of preparation specified. It was soon afterwards shown by the writer,
[121] that a good chrome tanning liquor might be prepared by direct
reduction of dichromate with sugar in presence of such a limited quantity of
hydrochloric acid as to produce a basic salt. Suitable proportions are 5 mol.
HCl to 1 mol. potassium dichromate, which produces a salt approximately
Cr2Cl3(OH)3. The solution is easily made by dissolving three parts of
dichromate in a convenient quantity of water, adding six parts by weight of
concentrated hydrochloric acid, and then cane-sugar gradually till a green
solution is obtained, when the whole may be made up to one hundred parts,
and will be approximately of the same strength as a 10 per cent. solution of
chrome-alum. A little heat may be needed to start the reaction, but too much
should be avoided, as considerable heat is evolved by the oxidation; and as
much carbonic anhydride is produced, which causes the solution to
effervesce briskly, the vessel used should be of ample size. In place of cane-
sugar, a good quality of glucose may be used, but some samples contain
some impurity which produces a violet solution which will not tan
satisfactorily. This liquor is in regular use in many tanneries, producing a
good quality of chrome calf, but is somewhat variable in its effects
according to the temperature employed in its preparation, and it appears to
have no real advantage over a simple solution of chrome-alum, rendered
basic by soda and with some addition of salt. A somewhat similar
preparation is Eberle’s “chromalin,”[122] in which some organic substance,
probably crude glycerine, is used to reduce the bichromate. The organic
precipitated and washed chromic hydrate (easily prepared by precipitating
chrome-alum solution with excess of alkali) in hydrochloric acid to
saturation, and adding washing soda until the solution was rendered
sufficiently basic. Such a solution may be used on skins prepared in the
ordinary way, by diluting with water, and strengthening as the tannage
proceeds, like a vegetable tan-liquor. It is doubtful if the patent is a valid
one, as it was known that the use of such a solution was not new, and it was
only granted in America on the representation, which has since been found
to be mistaken, that chlorides alone were applicable for tanning, while
Knapp had not restricted his statement to these salts. In reality chlorides and
sulphates seem equally suitable, but to produce similar results the former
must be made more basic than the latter. In any case the patent cannot cover
the general principle of basic tanning, but only the particular liquor and
mode of preparation specified. It was soon afterwards shown by the writer,
[121] that a good chrome tanning liquor might be prepared by direct
reduction of dichromate with sugar in presence of such a limited quantity of
hydrochloric acid as to produce a basic salt. Suitable proportions are 5 mol.
HCl to 1 mol. potassium dichromate, which produces a salt approximately
Cr2Cl3(OH)3. The solution is easily made by dissolving three parts of
dichromate in a convenient quantity of water, adding six parts by weight of
concentrated hydrochloric acid, and then cane-sugar gradually till a green
solution is obtained, when the whole may be made up to one hundred parts,
and will be approximately of the same strength as a 10 per cent. solution of
chrome-alum. A little heat may be needed to start the reaction, but too much
should be avoided, as considerable heat is evolved by the oxidation; and as
much carbonic anhydride is produced, which causes the solution to
effervesce briskly, the vessel used should be of ample size. In place of cane-
sugar, a good quality of glucose may be used, but some samples contain
some impurity which produces a violet solution which will not tan
satisfactorily. This liquor is in regular use in many tanneries, producing a
good quality of chrome calf, but is somewhat variable in its effects
according to the temperature employed in its preparation, and it appears to
have no real advantage over a simple solution of chrome-alum, rendered
basic by soda and with some addition of salt. A somewhat similar
preparation is Eberle’s “chromalin,”[122] in which some organic substance,
probably crude glycerine, is used to reduce the bichromate. The organic
Page 226
matters, and especially the organic acids which result from the oxidation of
the sugar or glycerine, are not without influence on the tanning properties of
the liquor. Of course these solutions may be rendered still more basic by the
addition of sodium carbonate. A good stock-liquor, of approximately the
same strength as that above described, is made by dissolving 10 parts of
chrome-alum in 80 parts of tepid, but not hot water,[123] and adding with
constant stirring a solution of 21⁄2 to 31⁄2 parts of washing soda in 10 parts of
water. The chrome alum dissolves somewhat slowly without the aid of heat,
and the solution is best made either in a small drum driven by power, or by
suspending the crystals in a basket near the surface of the liquor, so that the
saturated solution can descend.
[120] Martin Dennis, U.S.A. Pat. 495028, 1893; and 511411, 1893, 7732, 1893. E. Pat.
Gallagher.
[121] Leather Trades Review, Jan. 12, 1897.
[122] Compare Eberle’s German patents, 119042, 1898, and 130678, 1899. The last of
these appears to be anticipated, at least as regards the use of glucose, sugar and starch,
by the writer’s publication in 1897 above cited.
[123] Leather Trades Review. Later investigations have shown that the temperature of the
water is unimportant if alkali be added, but chrome-alum dissociates to some extent in
hot water, and comparative experiments have shown that solutions of the normal salt
made with the aid of heat act on skin as if more acid than those made in the cold.
Eitner[124] has pointed out the important effect that differences of basicity
have on the tanning properties of chrome solutions. Normal chrome
sulphate or chrome-alum colours the leather quickly and equally
throughout, and swells the pelt on account of its practically acid character,
but gives a thin and lightly tanned leather, from which much of the chrome
washes out, unless it is at once “neutralised” in alkaline solutions. As the
chrome solution is made more basic, the tannage penetrates more slowly,
but is heavier and more thorough, the colour is darker and bluer, and much
less of the chromic salt is removed by washing with water. When the
basicity becomes excessive, the solution becomes unstable, and
decomposes on dilution with water into a very basic salt which is
precipitated, and a more acid solution than that given by a moderately basic
salt. The effect of such solutions on the leather is very unsatisfactory,
producing the bad effects both of too acid and too basic salts. The pelt is apt
to be swollen and lightly coloured by the more acid salt, but at the same
time the actual tannage proceeds very slowly, and in extreme cases it is
difficult to tan through, while the surface becomes over-tanned, and the
grain often tender and even brittle from the incrustation of precipitated
the sugar or glycerine, are not without influence on the tanning properties of
the liquor. Of course these solutions may be rendered still more basic by the
addition of sodium carbonate. A good stock-liquor, of approximately the
same strength as that above described, is made by dissolving 10 parts of
chrome-alum in 80 parts of tepid, but not hot water,[123] and adding with
constant stirring a solution of 21⁄2 to 31⁄2 parts of washing soda in 10 parts of
water. The chrome alum dissolves somewhat slowly without the aid of heat,
and the solution is best made either in a small drum driven by power, or by
suspending the crystals in a basket near the surface of the liquor, so that the
saturated solution can descend.
[120] Martin Dennis, U.S.A. Pat. 495028, 1893; and 511411, 1893, 7732, 1893. E. Pat.
Gallagher.
[121] Leather Trades Review, Jan. 12, 1897.
[122] Compare Eberle’s German patents, 119042, 1898, and 130678, 1899. The last of
these appears to be anticipated, at least as regards the use of glucose, sugar and starch,
by the writer’s publication in 1897 above cited.
[123] Leather Trades Review. Later investigations have shown that the temperature of the
water is unimportant if alkali be added, but chrome-alum dissociates to some extent in
hot water, and comparative experiments have shown that solutions of the normal salt
made with the aid of heat act on skin as if more acid than those made in the cold.
Eitner[124] has pointed out the important effect that differences of basicity
have on the tanning properties of chrome solutions. Normal chrome
sulphate or chrome-alum colours the leather quickly and equally
throughout, and swells the pelt on account of its practically acid character,
but gives a thin and lightly tanned leather, from which much of the chrome
washes out, unless it is at once “neutralised” in alkaline solutions. As the
chrome solution is made more basic, the tannage penetrates more slowly,
but is heavier and more thorough, the colour is darker and bluer, and much
less of the chromic salt is removed by washing with water. When the
basicity becomes excessive, the solution becomes unstable, and
decomposes on dilution with water into a very basic salt which is
precipitated, and a more acid solution than that given by a moderately basic
salt. The effect of such solutions on the leather is very unsatisfactory,
producing the bad effects both of too acid and too basic salts. The pelt is apt
to be swollen and lightly coloured by the more acid salt, but at the same
time the actual tannage proceeds very slowly, and in extreme cases it is
difficult to tan through, while the surface becomes over-tanned, and the
grain often tender and even brittle from the incrustation of precipitated
Page 227
basic salt. Eitner likens the effect of the more acid liquors to the quickly
penetrating and lightly tanning vegetable tans, such as gambier, and that of
the more basic to the heavier tannages, such as valonia; and within limits,
advantage may be taken of these facts in adjusting the liquors to the
character of the leather it is desired to produce. In sulphate liquors, he
considers the salt CrOH.SO4 as most suited to general use, and in the case
of chrome-alum, this is produced by the use of 286 parts of soda-crystals, or
106 parts of dry sodium carbonate (1 molecule) to 998 (or practically 1000)
parts by weight (1 mol.) of chrome-alum. (In using washing soda, care must
be taken to employ clear crystals of the salt, and not those which have
become white by loss of water.) In place of soda, Eitner makes a similar
basic liquor by boiling 1000 parts of chrome-alum with 248 parts (1 mol.)
of sodium hyposulphite until the whole of the liberated sulphurous acid is
driven off, and the sulphur deposited. In comparative experiments by the
Author, no difference could be detected between the tanning effects of the
two solutions, and that with soda is both cheaper and more easily made. If
the solution with hyposulphite is not boiled, a more acid liquor results, in
which part of the chromium is combined with sulphurous acid, forming an
unstable compound which may prove useful in certain cases.
[124] Gerber, 1901, pp. 3 et seq.
Eitner states that he has made chrome-solutions of various types,
containing organic compounds in combination with the chrome-salt, which
combine with the leather, producing a fuller and softer tannage, but he gives
no details as to their preparation, as they are made commercially by the
“Erste Oesterreichische Soda-Fabrik” at Hruschau. The writer has found
that in some cases by the addition of say 3 parts of sugar, or still better of
glucose, to 10 parts of the chrome-alum in making up the basic liquor, a
much fuller and plumper leather is produced, which dries perfectly soft,
even without staking or fat-liquoring; and it is probable that many other
organic compounds may be found which produce similar effects. The
addition of very small quantities of even neutral tartrates or lactates, and
probably of many other organic salts or acids, have a remarkable effect in
lowering the apparent basicity of the solution, and it is possible that these
may also be usefully employed in combination with very basic liquors. It is
highly probable that the unsatisfactory tanning liquors produced by direct
reduction with some samples of glucose are due to the presence of small
quantities of some organic acid produced during the oxidation. It has been
penetrating and lightly tanning vegetable tans, such as gambier, and that of
the more basic to the heavier tannages, such as valonia; and within limits,
advantage may be taken of these facts in adjusting the liquors to the
character of the leather it is desired to produce. In sulphate liquors, he
considers the salt CrOH.SO4 as most suited to general use, and in the case
of chrome-alum, this is produced by the use of 286 parts of soda-crystals, or
106 parts of dry sodium carbonate (1 molecule) to 998 (or practically 1000)
parts by weight (1 mol.) of chrome-alum. (In using washing soda, care must
be taken to employ clear crystals of the salt, and not those which have
become white by loss of water.) In place of soda, Eitner makes a similar
basic liquor by boiling 1000 parts of chrome-alum with 248 parts (1 mol.)
of sodium hyposulphite until the whole of the liberated sulphurous acid is
driven off, and the sulphur deposited. In comparative experiments by the
Author, no difference could be detected between the tanning effects of the
two solutions, and that with soda is both cheaper and more easily made. If
the solution with hyposulphite is not boiled, a more acid liquor results, in
which part of the chromium is combined with sulphurous acid, forming an
unstable compound which may prove useful in certain cases.
[124] Gerber, 1901, pp. 3 et seq.
Eitner states that he has made chrome-solutions of various types,
containing organic compounds in combination with the chrome-salt, which
combine with the leather, producing a fuller and softer tannage, but he gives
no details as to their preparation, as they are made commercially by the
“Erste Oesterreichische Soda-Fabrik” at Hruschau. The writer has found
that in some cases by the addition of say 3 parts of sugar, or still better of
glucose, to 10 parts of the chrome-alum in making up the basic liquor, a
much fuller and plumper leather is produced, which dries perfectly soft,
even without staking or fat-liquoring; and it is probable that many other
organic compounds may be found which produce similar effects. The
addition of very small quantities of even neutral tartrates or lactates, and
probably of many other organic salts or acids, have a remarkable effect in
lowering the apparent basicity of the solution, and it is possible that these
may also be usefully employed in combination with very basic liquors. It is
highly probable that the unsatisfactory tanning liquors produced by direct
reduction with some samples of glucose are due to the presence of small
quantities of some organic acid produced during the oxidation. It has been
Page 228
found that these solutions may be made to tan by the liberal addition of
soda. It is probable that more satisfactory results in chrome-tanning will be
attained by the direct addition of known organic substances to basic liquors
of definite constitution, than by the somewhat uncertain products of organic
oxidations.
The quantity of salt to be added depends on the qualities desired in the
leather, and upon whether chloride or sulphate liquors are employed; salt in
chloride-liquors increasing the softness of the leather, but in excess tending
to flatness, while in sulphate-liquors it practically diminishes their basicity
by converting the chromium sulphate into the equivalent chloride, which, as
Eitner points out, behaves as a less basic salt, and hence but little advantage
is to be gained from its use. It is best to begin with a very weak liquor, to
avoid drawn grain, and for the same purpose a preparatory tannage with
alumina salts, or an addition of alum or sulphate of alumina and salt may be
made to the first liquor, as the attraction of the chrome salt for the fibre is
sufficient to produce a chrome tannage, even in presence of excess of
alumina salts. 10 lb. of chrome alum will tan about 100 lb. of wet pelt, but
more must be used for the first parcel; as to avoid loss of time, the skins
may be tanned out in a pretty strong liquor. The bath has a tendency to
become acid by use, and before strengthening, it may be necessary to add
some more soda solution. Very little additional salt is required, as it is only
absorbed by the skins to a small extent, probably as chromic chloride. As
the liquors gradually become charged with sulphates, it is best to work them
out like bark liquors, and not to go on strengthening the same liquor
indefinitely. If old liquors are used for green goods, it is not necessary to
neutralise them with soda before use, as Eitner has shown that less basic
liquors colour more evenly and with less tendency to produce drawn grain.
Basic chrome liquors, such as have been described, may also be used in
chrome combination tannage. It is generally best to let the light vegetable
tannage precede the chrome, and lightly tanned skins, such as “Persians”
and East India kips, acquire many of the qualities of chrome-tanned leather
by the treatment. The effect is still further increased by a previous
detannisation of the leather with alkaline solutions (see p. 241). Several
firms beside Dennis now supply basic chrome liquors ready prepared for
use.
The time of tannage will of course vary with the thickness of the goods,
and for calf-skins will usually extend over some days, though it can be
soda. It is probable that more satisfactory results in chrome-tanning will be
attained by the direct addition of known organic substances to basic liquors
of definite constitution, than by the somewhat uncertain products of organic
oxidations.
The quantity of salt to be added depends on the qualities desired in the
leather, and upon whether chloride or sulphate liquors are employed; salt in
chloride-liquors increasing the softness of the leather, but in excess tending
to flatness, while in sulphate-liquors it practically diminishes their basicity
by converting the chromium sulphate into the equivalent chloride, which, as
Eitner points out, behaves as a less basic salt, and hence but little advantage
is to be gained from its use. It is best to begin with a very weak liquor, to
avoid drawn grain, and for the same purpose a preparatory tannage with
alumina salts, or an addition of alum or sulphate of alumina and salt may be
made to the first liquor, as the attraction of the chrome salt for the fibre is
sufficient to produce a chrome tannage, even in presence of excess of
alumina salts. 10 lb. of chrome alum will tan about 100 lb. of wet pelt, but
more must be used for the first parcel; as to avoid loss of time, the skins
may be tanned out in a pretty strong liquor. The bath has a tendency to
become acid by use, and before strengthening, it may be necessary to add
some more soda solution. Very little additional salt is required, as it is only
absorbed by the skins to a small extent, probably as chromic chloride. As
the liquors gradually become charged with sulphates, it is best to work them
out like bark liquors, and not to go on strengthening the same liquor
indefinitely. If old liquors are used for green goods, it is not necessary to
neutralise them with soda before use, as Eitner has shown that less basic
liquors colour more evenly and with less tendency to produce drawn grain.
Basic chrome liquors, such as have been described, may also be used in
chrome combination tannage. It is generally best to let the light vegetable
tannage precede the chrome, and lightly tanned skins, such as “Persians”
and East India kips, acquire many of the qualities of chrome-tanned leather
by the treatment. The effect is still further increased by a previous
detannisation of the leather with alkaline solutions (see p. 241). Several
firms beside Dennis now supply basic chrome liquors ready prepared for
use.
The time of tannage will of course vary with the thickness of the goods,
and for calf-skins will usually extend over some days, though it can be
Page 229
much quickened by drumming. The tannage is generally best accomplished
in the paddle, but can be carried out by frequent handling in pits or tubs, or,
where very smooth grain is important, by suspension. When the goods
come out of the final liquor, they may be allowed to lie in pile for twenty-
four hours, or even for some days, with advantage, as the surplus chrome
liquor is pressed out, and the tannage becomes more complete. They are
then washed with plenty of warm water, till it ceases to be coloured with
chrome. They may be kept for an almost unlimited time in a wet condition,
as they do not bleed, and have little tendency to heat even in pile. They
have now reached the stage at which we left the “two-bath” leather, and the
subsequent treatment may be the same in both cases.
Although by both processes, the chrome-salt fixed in the fibre is of a
decidedly basic character, it still contains enough acid to act injuriously on
the leather in course of time, and to lead to serious inconveniences in its
subsequent treatment. Before proceeding further, this access of acid must be
removed or neutralised, and it is not too much to say that most of the
troubles experienced in the fat-liquoring arise from neglect or mistake in the
washing and neutralisation. The difficulty in the process arises from the fact
that while the acid should be reduced to a mere trace, it must not be entirely
removed,[125] as chromic oxide itself does not seem capable of tanning, and
at any rate the effect of excess of strong alkalies is at once to render the
leather hard and pelty. Borax is one of the safest neutralising materials,
about 3 per cent. on the wet weight of the pelt being required, in not more
than 1⁄2 per cent. solution. Eitner recommends the use of silicate of soda,
which, sold as a solution of S.G. 1·5, is somewhat stronger and much
cheaper than borax. Hyposulphite of soda and whitening together neutralise
more rapidly and completely than either alone. Other salts of weak acids
may also be used, the acids exercising a regulating influence which
prevents neutralisation going too far. Sodium carbonate or bicarbonate, or
ammonia may also be used, but with these it is difficult to get even
“neutralisation,” or to avoid the risk of carrying the process too far. Even a
thorough drumming with a milk of “whitening” (calcium carbonate) is
effective. With the latter there is no danger of overdoing the process, but in
some cases the adhering whitening and precipitated calcium sulphate are
troublesome in later operations. In any case the neutralising should only be
carried so far that the skins show no acid reaction to litmus paper.
[125] Procter and Griffith, Journ. Soc. Chem. Ind., 1900, p. 223.
in the paddle, but can be carried out by frequent handling in pits or tubs, or,
where very smooth grain is important, by suspension. When the goods
come out of the final liquor, they may be allowed to lie in pile for twenty-
four hours, or even for some days, with advantage, as the surplus chrome
liquor is pressed out, and the tannage becomes more complete. They are
then washed with plenty of warm water, till it ceases to be coloured with
chrome. They may be kept for an almost unlimited time in a wet condition,
as they do not bleed, and have little tendency to heat even in pile. They
have now reached the stage at which we left the “two-bath” leather, and the
subsequent treatment may be the same in both cases.
Although by both processes, the chrome-salt fixed in the fibre is of a
decidedly basic character, it still contains enough acid to act injuriously on
the leather in course of time, and to lead to serious inconveniences in its
subsequent treatment. Before proceeding further, this access of acid must be
removed or neutralised, and it is not too much to say that most of the
troubles experienced in the fat-liquoring arise from neglect or mistake in the
washing and neutralisation. The difficulty in the process arises from the fact
that while the acid should be reduced to a mere trace, it must not be entirely
removed,[125] as chromic oxide itself does not seem capable of tanning, and
at any rate the effect of excess of strong alkalies is at once to render the
leather hard and pelty. Borax is one of the safest neutralising materials,
about 3 per cent. on the wet weight of the pelt being required, in not more
than 1⁄2 per cent. solution. Eitner recommends the use of silicate of soda,
which, sold as a solution of S.G. 1·5, is somewhat stronger and much
cheaper than borax. Hyposulphite of soda and whitening together neutralise
more rapidly and completely than either alone. Other salts of weak acids
may also be used, the acids exercising a regulating influence which
prevents neutralisation going too far. Sodium carbonate or bicarbonate, or
ammonia may also be used, but with these it is difficult to get even
“neutralisation,” or to avoid the risk of carrying the process too far. Even a
thorough drumming with a milk of “whitening” (calcium carbonate) is
effective. With the latter there is no danger of overdoing the process, but in
some cases the adhering whitening and precipitated calcium sulphate are
troublesome in later operations. In any case the neutralising should only be
carried so far that the skins show no acid reaction to litmus paper.
[125] Procter and Griffith, Journ. Soc. Chem. Ind., 1900, p. 223.
Page 230
It is probable that one of the great causes of difference between “one-
bath” and “two-bath” leathers is the presence of free sulphur in the latter.
This may also be introduced into “one-bath” leather, by treating it in the wet
chromed state, without washing out the chrome liquor, with excess of a
solution of hyposulphite, or of an alkaline polysulphide, which at the same
time will neutralise the skin. The more acid the chrome liquor, the greater
the quantity of sulphur which will be introduced. The simplest means of
distinguishing “two-bath” from “one-bath” tannages is to test for the
presence of sulphur, by wrapping up a silver coin, with a piece of the
leather in paper, and leaving the parcel for an hour in the water-oven, or
some other warm place, when the presence of sulphur will be shown by the
blackening of the coin. Of course a sulphurised “one-bath” leather will give
the same reaction.
The leather must now be dyed and fat-liquored. Which of these two
operations should be first undertaken will depend on circumstances. Most
leathers dye more easily before fat-liquoring, but as many dyes are soluble
in the alkaline fat-liquor, a good deal of colour is often lost. This may be
compensated by dissolving a suitable aniline (acid) colour in the fat-liquor.
“Bluebacking” is generally done before fat-liquoring by drumming with
methyl-violet, or some other aniline colour (with or without logwood,
which gives alone a very dark violet). Any shaving or splitting required
must of course be done before bluebacking.
The fat-liquor is an emulsion of soap and oil, which for chrome leather
should be as neutral as possible, if the neutralising has been thorough; but if
any acid be left on the skins, a neutral fat-liquor will be precipitated as a
greasy mass. This can sometimes be remedied by the addition of a little
ammonia or borax, or by re-fat-liquoring with soap solution only, but if the
washing of the skins has been incomplete, and soluble chrome-salts remain,
the mischief is almost irretrievable, as sticky chrome-soaps are formed,
often coloured with the aniline violet, which adhere to the skins, and which
can scarcely be removed by any solvent which does not injure the leather.
As regards the soaps and oils used, there is considerable latitude: 11⁄2 per
cent. of castor-oil soap, and 3⁄4 per cent. of castor or olive oil on the wet
weight of the pelt has done good service in my hands, but many
manufacturers employ soft soaps, curd soaps, etc., with castor, olive, cod or
neatsfoot oil, and sometimes sod-oil or degras. Eitner considers olive-oil
and olive-oil potash soap the most suitable, and particularly warns against
bath” and “two-bath” leathers is the presence of free sulphur in the latter.
This may also be introduced into “one-bath” leather, by treating it in the wet
chromed state, without washing out the chrome liquor, with excess of a
solution of hyposulphite, or of an alkaline polysulphide, which at the same
time will neutralise the skin. The more acid the chrome liquor, the greater
the quantity of sulphur which will be introduced. The simplest means of
distinguishing “two-bath” from “one-bath” tannages is to test for the
presence of sulphur, by wrapping up a silver coin, with a piece of the
leather in paper, and leaving the parcel for an hour in the water-oven, or
some other warm place, when the presence of sulphur will be shown by the
blackening of the coin. Of course a sulphurised “one-bath” leather will give
the same reaction.
The leather must now be dyed and fat-liquored. Which of these two
operations should be first undertaken will depend on circumstances. Most
leathers dye more easily before fat-liquoring, but as many dyes are soluble
in the alkaline fat-liquor, a good deal of colour is often lost. This may be
compensated by dissolving a suitable aniline (acid) colour in the fat-liquor.
“Bluebacking” is generally done before fat-liquoring by drumming with
methyl-violet, or some other aniline colour (with or without logwood,
which gives alone a very dark violet). Any shaving or splitting required
must of course be done before bluebacking.
The fat-liquor is an emulsion of soap and oil, which for chrome leather
should be as neutral as possible, if the neutralising has been thorough; but if
any acid be left on the skins, a neutral fat-liquor will be precipitated as a
greasy mass. This can sometimes be remedied by the addition of a little
ammonia or borax, or by re-fat-liquoring with soap solution only, but if the
washing of the skins has been incomplete, and soluble chrome-salts remain,
the mischief is almost irretrievable, as sticky chrome-soaps are formed,
often coloured with the aniline violet, which adhere to the skins, and which
can scarcely be removed by any solvent which does not injure the leather.
As regards the soaps and oils used, there is considerable latitude: 11⁄2 per
cent. of castor-oil soap, and 3⁄4 per cent. of castor or olive oil on the wet
weight of the pelt has done good service in my hands, but many
manufacturers employ soft soaps, curd soaps, etc., with castor, olive, cod or
neatsfoot oil, and sometimes sod-oil or degras. Eitner considers olive-oil
and olive-oil potash soap the most suitable, and particularly warns against
Page 231
the use either of drying oils or of oils containing tallow (such as neatsfoot),
which are not only apt to cause a white efflorescence, but to give the leather
a disagreeable rancid smell. Fish-oils are unsuitable, but mineral oils are
often useful constituents of fat-liquors. Wool-fat also makes a good fat-
liquor, but is unsuitable for goods which are to be glazed. “Turkey-red oil”
(which is sulphated castor) may be used as a fat-liquor, simply mixed with
warm water, without soap, and has been recommended where delicate
colours are to be dyed after fat-liquoring; but it is said to have an
unsatisfactory after-effect, hardening and tendering the leather. Some soaps
made from the saponifiable part of wool grease, such as “Lanosoap,” also
act well in conjunction with olive, castor, or other oils. Where leather is to
be glazed, the amount of fat-liquoring must be kept very moderate. Fat-
liquors should be thoroughly emulsified, and are generally used warm. They
penetrate better if the leather is partially dried by sleeking out, or pressing,
or cautious “samming,” but the leather must not be completely dried out
before fat-liquoring and dyeing, unless it has been previously treated with
glycerine, glucose, treacle or some deliquescent salt, which will enable it to
be wet back. Chrome leathers are not “waterproof,” as has often been
stated, unless rendered so by treatment with soaps and greases, and are
apparently easily wetted, but the fibre will no longer absorb water after
thorough drying, and consequently will neither dye nor stuff satisfactorily.
In order to enable chrome leather to be kept in an undyed condition,
glycerine or syrup is sometimes mixed with the fat-liquor, but as the watery
portion of this is not generally completely absorbed, the process is
somewhat wasteful. Mr. M. C. Lamb avoids this difficulty by applying a
solution of glycerine to the grain-side with a sponge after fat-liquoring. In
this case the leather may be dried sufficiently for staking or shaving without
risk.
Chrome leather can be dyed by many of the acid aniline colours without
a mordant. Basic colours are only fixed when the leather has been first
prepared with a vegetable tannin, gambier, or a mixture of gambier and
sumach being the most suitable. Considerable care must be employed in the
application of tannins to chrome leather, as they have a tendency to harden
it and diminish its stretch, or even to render it tender, but traces of tannin in
the dye probably facilitate glazing. Before dyeing, it is advantageous to fix
the tannin with tartar emetic, or for browns and yellows, with titanium
potassium oxalate solution, which itself gives a good yellow-brown with
which are not only apt to cause a white efflorescence, but to give the leather
a disagreeable rancid smell. Fish-oils are unsuitable, but mineral oils are
often useful constituents of fat-liquors. Wool-fat also makes a good fat-
liquor, but is unsuitable for goods which are to be glazed. “Turkey-red oil”
(which is sulphated castor) may be used as a fat-liquor, simply mixed with
warm water, without soap, and has been recommended where delicate
colours are to be dyed after fat-liquoring; but it is said to have an
unsatisfactory after-effect, hardening and tendering the leather. Some soaps
made from the saponifiable part of wool grease, such as “Lanosoap,” also
act well in conjunction with olive, castor, or other oils. Where leather is to
be glazed, the amount of fat-liquoring must be kept very moderate. Fat-
liquors should be thoroughly emulsified, and are generally used warm. They
penetrate better if the leather is partially dried by sleeking out, or pressing,
or cautious “samming,” but the leather must not be completely dried out
before fat-liquoring and dyeing, unless it has been previously treated with
glycerine, glucose, treacle or some deliquescent salt, which will enable it to
be wet back. Chrome leathers are not “waterproof,” as has often been
stated, unless rendered so by treatment with soaps and greases, and are
apparently easily wetted, but the fibre will no longer absorb water after
thorough drying, and consequently will neither dye nor stuff satisfactorily.
In order to enable chrome leather to be kept in an undyed condition,
glycerine or syrup is sometimes mixed with the fat-liquor, but as the watery
portion of this is not generally completely absorbed, the process is
somewhat wasteful. Mr. M. C. Lamb avoids this difficulty by applying a
solution of glycerine to the grain-side with a sponge after fat-liquoring. In
this case the leather may be dried sufficiently for staking or shaving without
risk.
Chrome leather can be dyed by many of the acid aniline colours without
a mordant. Basic colours are only fixed when the leather has been first
prepared with a vegetable tannin, gambier, or a mixture of gambier and
sumach being the most suitable. Considerable care must be employed in the
application of tannins to chrome leather, as they have a tendency to harden
it and diminish its stretch, or even to render it tender, but traces of tannin in
the dye probably facilitate glazing. Before dyeing, it is advantageous to fix
the tannin with tartar emetic, or for browns and yellows, with titanium
potassium oxalate solution, which itself gives a good yellow-brown with
Page 232
tannin. In place of employing the tannin and titanium salt in two separate
baths, they may be combined, using a weight of the gambier or tanning
extract (oakwood, chestnut, etc.) about equal to that of the titanium salt, or
titanium tanno-oxalate solution may be used. Chrome leather may be dyed
with the various dye-woods, which are mordanted by the chromium present,
but the colours are mostly dull, that of logwood being nearly black. A good
black of a very permanent character is obtained by dyeing with logwood,
and saddening with a hot solution of titanium oxalate in the drum. A little
iron-alum added to the chrome liquor in tanning will facilitate dyeing the
skins black with logwood and help it to penetrate through the leather, which
is sometimes desired. Several aniline blacks, and notably the “corvolines”
of the Badische Anilin und Soda Fabrik, Casella’s “leather black C,” and
Claus & Rée’s chrome-black give very satisfactory blacks by brushing or
dyeing.
Chrome skins may be glazed in the ordinary way with blood or albumen
mixtures under glass or agate, but require good pressure and repeated
seasonings and glazings, and much care is required in fat-liquoring. The
glazing is often assisted by the previous application of barberry juice (épine
vinette) or of lactic or tartaric acid solution with a trace of sugar. Much of
the difficulty which has been experienced in glazing chrome leathers is due
either to the natural fat of the skin, or to oils used in fat-liquoring in
excessive quantity or of unsuitable character.
baths, they may be combined, using a weight of the gambier or tanning
extract (oakwood, chestnut, etc.) about equal to that of the titanium salt, or
titanium tanno-oxalate solution may be used. Chrome leather may be dyed
with the various dye-woods, which are mordanted by the chromium present,
but the colours are mostly dull, that of logwood being nearly black. A good
black of a very permanent character is obtained by dyeing with logwood,
and saddening with a hot solution of titanium oxalate in the drum. A little
iron-alum added to the chrome liquor in tanning will facilitate dyeing the
skins black with logwood and help it to penetrate through the leather, which
is sometimes desired. Several aniline blacks, and notably the “corvolines”
of the Badische Anilin und Soda Fabrik, Casella’s “leather black C,” and
Claus & Rée’s chrome-black give very satisfactory blacks by brushing or
dyeing.
Chrome skins may be glazed in the ordinary way with blood or albumen
mixtures under glass or agate, but require good pressure and repeated
seasonings and glazings, and much care is required in fat-liquoring. The
glazing is often assisted by the previous application of barberry juice (épine
vinette) or of lactic or tartaric acid solution with a trace of sugar. Much of
the difficulty which has been experienced in glazing chrome leathers is due
either to the natural fat of the skin, or to oils used in fat-liquoring in
excessive quantity or of unsuitable character.
Page 233
CHAPTER XVI.
PRINCIPLES OF THE VEGETABLE TANNING PROCESSES.
The processes employed in the production of leather with the vegetable
tanning materials vary extremely according to the class of leather which is
being produced, both in the materials selected and in the time required. In
sole-leather tanning, where thick hides are used, and where diffusion is the
only force acting to carry the tannin into the hide, many months are
frequently needed, while with thin skins, and with the aid of mechanical
motion, which circulates the tanning liquid between the fibres, the process
is often complete within a few hours. Differences in the strength of the
liquors according to whether hard or soft leathers are to be produced, and
the mutual action of the acids naturally present in the liquors, and of the tan,
have also a determining effect upon the quality of the product.
The simplest form of tanning in principle is probably the old-fashioned
method of sole-leather manufacture. For this purpose, the hides are usually
“rounded” or trimmed after liming, unhairing and fleshing, so that the most
valuable part, the “butt,” can be tanned separately from the “offal.” The
butts are usually washed in water to remove a portion of the lime,
considerable care being required at this stage to avoid carbonation and
fixation of chalk by means of free carbonic acid, or hydric calcium
carbonate (temporary hardness) in the water employed, or by the free
carbonic acid of the air. This somewhat primitive process can at best only
remove a small portion of the lime, since so long as the lime remains in the
caustic condition, it is very obstinately held by the hide-fibre. Advanced
tanners now frequently employ weakly acid baths, in addition to washing,
in order to produce more complete deliming, and this effects a very
considerable improvement of colour in the early liquors. The use of lactic
acid (free from iron) or boric (boracic) acid in solutions of about 4 lb. per
100 gallons, in which the butts are kept in motion, are among the safest and
most satisfactory ways of removing surface-lime and improving the colour,
but even the stronger mineral acids may be used successfully with caution
(see Chap. XIII.).
PRINCIPLES OF THE VEGETABLE TANNING PROCESSES.
The processes employed in the production of leather with the vegetable
tanning materials vary extremely according to the class of leather which is
being produced, both in the materials selected and in the time required. In
sole-leather tanning, where thick hides are used, and where diffusion is the
only force acting to carry the tannin into the hide, many months are
frequently needed, while with thin skins, and with the aid of mechanical
motion, which circulates the tanning liquid between the fibres, the process
is often complete within a few hours. Differences in the strength of the
liquors according to whether hard or soft leathers are to be produced, and
the mutual action of the acids naturally present in the liquors, and of the tan,
have also a determining effect upon the quality of the product.
The simplest form of tanning in principle is probably the old-fashioned
method of sole-leather manufacture. For this purpose, the hides are usually
“rounded” or trimmed after liming, unhairing and fleshing, so that the most
valuable part, the “butt,” can be tanned separately from the “offal.” The
butts are usually washed in water to remove a portion of the lime,
considerable care being required at this stage to avoid carbonation and
fixation of chalk by means of free carbonic acid, or hydric calcium
carbonate (temporary hardness) in the water employed, or by the free
carbonic acid of the air. This somewhat primitive process can at best only
remove a small portion of the lime, since so long as the lime remains in the
caustic condition, it is very obstinately held by the hide-fibre. Advanced
tanners now frequently employ weakly acid baths, in addition to washing,
in order to produce more complete deliming, and this effects a very
considerable improvement of colour in the early liquors. The use of lactic
acid (free from iron) or boric (boracic) acid in solutions of about 4 lb. per
100 gallons, in which the butts are kept in motion, are among the safest and
most satisfactory ways of removing surface-lime and improving the colour,
but even the stronger mineral acids may be used successfully with caution
(see Chap. XIII.).
Page 234
Whether acid be used or not, the butts are now usually suspended in deep
pits containing old and nearly exhausted tan liquors. These liquors contain a
certain amount of lactic and acetic acids, derived by fermentation from the
sugary matters of the tanning materials, and also in some cases, weak acids
originally present in the materials themselves. These acids are most
important to successful tannage, and their effect is twofold; in the first
place, they neutralise and remove any lime which still remains in the butts;
and, secondly, they bring the butt into a slightly acid condition, in which it
remains plump and swollen in the liquors, while the tannin gradually
penetrates and tans the fibre. If, as frequently happens, especially in modern
yards where extracts are very largely used, the natural acid of the liquors is
not sufficient for this purpose, the lime combines with the tanning matters,
and the butts either become discoloured at once, or darken by exposure and
oxidation, when they come to be dried, while the pelt remains flat and
insufficiently swollen. To avoid this trouble, resort is sometimes had to
artificial acidification of the liquors. As a general rule, it may be stated that
it does not answer to mix the stronger mineral acids directly with the
liquors, but lactic and acetic acids may be used, or even oxalic acid may be
added to the suspenders in such quantities as to precipitate and remove the
lime which they contain, setting free the organic acids with which it had
been combined. The use of oxalic acid should never be pushed further than
this, as it has a most powerful swelling action on the hide; and goods which
are too much swollen by acids tan dark and brittle.
After the hides have remained from ten days to a fortnight in the
suspenders, they are usually laid in pits called “handlers” which are worked
in series of 6, 8, or 10 pits, containing the same number of packs of goods.
The weakest liquor from the youngest pack is run to the suspenders daily, a
new and stronger liquor is run to the pit, which now becomes the head of
the series, into which the oldest and most tanned pack of butts is moved;
and the next takes its place and liquor, and so on down the series, the
youngest pack finally occupying the place which had previously been taken
by the last but one. In this way each pack receives a change of liquor of
regularly graduated strength; and during the time which it remains in the
handlers, passes from a strength of perhaps 20° Bkr. (sp. gr. 1·020) to one
of about 40° Bkr. (sp. gr. 1·040). During this part of the process the butt is
completely or nearly coloured through, and is then ready for the “layers.”
pits containing old and nearly exhausted tan liquors. These liquors contain a
certain amount of lactic and acetic acids, derived by fermentation from the
sugary matters of the tanning materials, and also in some cases, weak acids
originally present in the materials themselves. These acids are most
important to successful tannage, and their effect is twofold; in the first
place, they neutralise and remove any lime which still remains in the butts;
and, secondly, they bring the butt into a slightly acid condition, in which it
remains plump and swollen in the liquors, while the tannin gradually
penetrates and tans the fibre. If, as frequently happens, especially in modern
yards where extracts are very largely used, the natural acid of the liquors is
not sufficient for this purpose, the lime combines with the tanning matters,
and the butts either become discoloured at once, or darken by exposure and
oxidation, when they come to be dried, while the pelt remains flat and
insufficiently swollen. To avoid this trouble, resort is sometimes had to
artificial acidification of the liquors. As a general rule, it may be stated that
it does not answer to mix the stronger mineral acids directly with the
liquors, but lactic and acetic acids may be used, or even oxalic acid may be
added to the suspenders in such quantities as to precipitate and remove the
lime which they contain, setting free the organic acids with which it had
been combined. The use of oxalic acid should never be pushed further than
this, as it has a most powerful swelling action on the hide; and goods which
are too much swollen by acids tan dark and brittle.
After the hides have remained from ten days to a fortnight in the
suspenders, they are usually laid in pits called “handlers” which are worked
in series of 6, 8, or 10 pits, containing the same number of packs of goods.
The weakest liquor from the youngest pack is run to the suspenders daily, a
new and stronger liquor is run to the pit, which now becomes the head of
the series, into which the oldest and most tanned pack of butts is moved;
and the next takes its place and liquor, and so on down the series, the
youngest pack finally occupying the place which had previously been taken
by the last but one. In this way each pack receives a change of liquor of
regularly graduated strength; and during the time which it remains in the
handlers, passes from a strength of perhaps 20° Bkr. (sp. gr. 1·020) to one
of about 40° Bkr. (sp. gr. 1·040). During this part of the process the butt is
completely or nearly coloured through, and is then ready for the “layers.”
Page 235
In the forward handlers, dustings of ground bark or other tanning
material are very frequently given, and the layers only differ from these in
having much heavier dusting, stronger liquors, and being allowed to remain
undisturbed for greater lengths of time, ranging from a week up to a month
or even six weeks, as the tannage progresses. The handler-liquors are
principally from the old layers, though they are frequently made up with
weak liquors from the leaches, and strengthened with extracts or gambier.
Very varied materials are used in the manufacture of sole-leather. Oak-
bark is one of the oldest, and as regards quality one of the most satisfactory,
but it is costly, not only on account of its weakness in tannin but from the
light weight of leather which it gives. Valonia is one of the favourite
materials, giving heavy weight and a solid leather, in which it deposits a
great deal of bloom. Oakwood, chestnut-wood, and hemlock-bark extracts
are now very largely consumed, principally in strengthening the layer-
liquors; the great object being not only to lessen the cost in material, but to
save time, and produce greater weight and firmness. The layer-liquors in
some yards where extract is used, reach strengths of even 120° to 150° Bkr.
(sp. gr. 1·12 to 1·15), while in pure oak-bark yards it is difficult to get
above 30° or 35° Bkr.; and even these figures are only reached by
repeatedly strengthening the same liquor, in which large quantities of non-
tanning substances accumulate. The opinion of the most intelligent tanners
is, however, that better results are attained by a regular change of liquor,
even if the apparent strength is less.
When the leather has remained a sufficient time in the layers to have
attained all the weight and solidity of which it is capable, it is washed up in
a clear and somewhat weaker liquor or even in warm water, and taken into
the shed to be dried and finished. As this finishing is almost purely
mechanical, and scarcely comes within the scope of the present volume, a
very brief sketch must suffice.
material are very frequently given, and the layers only differ from these in
having much heavier dusting, stronger liquors, and being allowed to remain
undisturbed for greater lengths of time, ranging from a week up to a month
or even six weeks, as the tannage progresses. The handler-liquors are
principally from the old layers, though they are frequently made up with
weak liquors from the leaches, and strengthened with extracts or gambier.
Very varied materials are used in the manufacture of sole-leather. Oak-
bark is one of the oldest, and as regards quality one of the most satisfactory,
but it is costly, not only on account of its weakness in tannin but from the
light weight of leather which it gives. Valonia is one of the favourite
materials, giving heavy weight and a solid leather, in which it deposits a
great deal of bloom. Oakwood, chestnut-wood, and hemlock-bark extracts
are now very largely consumed, principally in strengthening the layer-
liquors; the great object being not only to lessen the cost in material, but to
save time, and produce greater weight and firmness. The layer-liquors in
some yards where extract is used, reach strengths of even 120° to 150° Bkr.
(sp. gr. 1·12 to 1·15), while in pure oak-bark yards it is difficult to get
above 30° or 35° Bkr.; and even these figures are only reached by
repeatedly strengthening the same liquor, in which large quantities of non-
tanning substances accumulate. The opinion of the most intelligent tanners
is, however, that better results are attained by a regular change of liquor,
even if the apparent strength is less.
When the leather has remained a sufficient time in the layers to have
attained all the weight and solidity of which it is capable, it is washed up in
a clear and somewhat weaker liquor or even in warm water, and taken into
the shed to be dried and finished. As this finishing is almost purely
mechanical, and scarcely comes within the scope of the present volume, a
very brief sketch must suffice.
Page 236
Fig. 39.—Wilson’s Striking Machine.
The mode of finishing which was formerly, at least, in vogue in
Lancashire and Cheshire may be taken as a type of the best work. (In the
present day, the various methods are so widely known that they have ceased
to be local, and are varied according to the quality and tannage of the
goods.) The butts, which in earlier times were largely bark-tanned, are taken
wet from the pits, and scoured on a rounded beam or “horse” with stone and
brush, till the bloom is completely removed, and are then lightly oiled on
the grain, half dried (“sammed”), laid in pile to temper, and “struck out”
with the “pin,” a two-handled tool of triangular section shown in Fig. 29.
The use of this tool has now been largely superseded by Wilson’s striking
machine Fig. 39, in which knives or sleekers (or stones and brushes), held
in jointed arms, are made to work on the butt, which is extended over a
slowly rotating cylinder. The object of the pinning is not so much to remove
bloom or dirt, which has been previously effected by the scouring, as to
smooth and flatten the grain. After further drying, a second pinning is
generally given, and the goods are then twice rolled, first with a light
weight, and somewhat moist grain, and then more heavily with the grain
nearly dry. This was formerly accomplished by a sort of box or car, heavily
loaded with weights, supported on a smooth brass roller of about 5 inches
diameter and 9 inches long, and manipulated with a long wooden handle on
The mode of finishing which was formerly, at least, in vogue in
Lancashire and Cheshire may be taken as a type of the best work. (In the
present day, the various methods are so widely known that they have ceased
to be local, and are varied according to the quality and tannage of the
goods.) The butts, which in earlier times were largely bark-tanned, are taken
wet from the pits, and scoured on a rounded beam or “horse” with stone and
brush, till the bloom is completely removed, and are then lightly oiled on
the grain, half dried (“sammed”), laid in pile to temper, and “struck out”
with the “pin,” a two-handled tool of triangular section shown in Fig. 29.
The use of this tool has now been largely superseded by Wilson’s striking
machine Fig. 39, in which knives or sleekers (or stones and brushes), held
in jointed arms, are made to work on the butt, which is extended over a
slowly rotating cylinder. The object of the pinning is not so much to remove
bloom or dirt, which has been previously effected by the scouring, as to
smooth and flatten the grain. After further drying, a second pinning is
generally given, and the goods are then twice rolled, first with a light
weight, and somewhat moist grain, and then more heavily with the grain
nearly dry. This was formerly accomplished by a sort of box or car, heavily
loaded with weights, supported on a smooth brass roller of about 5 inches
diameter and 9 inches long, and manipulated with a long wooden handle on
Page 237
a floor of hard wood, or zinc plates. One type of the machines which have
now almost entirely replaced this primitive contrivance is shown in Fig. 40,
but is principally used for offal and common classes of goods. For better
work, traversing rollers, such as Wilson’s ingenious double bed roller
shown in Fig. 41, are to be preferred. After rolling, the goods are dried
pretty rapidly by the aid of moderate heat, and, after polishing with a brush
(hand, or machine, Fig. 42), are ready for sale. It may be pointed out that
although the tools are different, the process is almost the same as that used
for “vache lissée” in France and Belgium, and closely resembles that of
currying harness leather except that the “stuffing” with fats and oil is
omitted.
Fig. 40.—Offal Roller.
In contrast with the rather elaborate method just described, we may place
the American finish of red hemlock sides, which are tanned throughout with
a material which yields no bloom. On these, the scouring and “striking” is
now almost entirely replaced this primitive contrivance is shown in Fig. 40,
but is principally used for offal and common classes of goods. For better
work, traversing rollers, such as Wilson’s ingenious double bed roller
shown in Fig. 41, are to be preferred. After rolling, the goods are dried
pretty rapidly by the aid of moderate heat, and, after polishing with a brush
(hand, or machine, Fig. 42), are ready for sale. It may be pointed out that
although the tools are different, the process is almost the same as that used
for “vache lissée” in France and Belgium, and closely resembles that of
currying harness leather except that the “stuffing” with fats and oil is
omitted.
Fig. 40.—Offal Roller.
In contrast with the rather elaborate method just described, we may place
the American finish of red hemlock sides, which are tanned throughout with
a material which yields no bloom. On these, the scouring and “striking” is
Page 238
altogether omitted: the goods are completely dried out from the pits, which
is found to fix the dark-coloured liquor, and result in better colour; they are
then damped back, and tempered, and heavily rolled under a rapidly moving
pendulum roller, which polishes at the same time that it smooths the leather.
The saving of cost by so simple a process is not inconsiderable.
Fig. 41.—Wilson’s Double-bed Butt Roller.
In the West of England, much heavy leather is still manufactured from
South American hides, which are tanned with a large proportion of valonia;
and which consequently are heavily bloomed. No attempt is made to
remove this bloom, which would too much lessen the weight and firmness,
but the goods, after a light oiling to preserve the colour, are hung up and
partially dried, and are then laid in pile to temper. The grain side is now wet
with soap and water, with which a little oil is often mixed, and the bloom is
“struck in” with the pin or machine; a somewhat blunt pin being used, or a
blunt tool in the striking machine; which is held at such an angle as to
smooth and compress the grain without taking too much hold on it. After a
little further drying, the striking is generally repeated, the goods are washed
over with water, and rolled “on.” They are now coloured with a mixture of
pigment colour, generally containing a large proportion of whitening, or
is found to fix the dark-coloured liquor, and result in better colour; they are
then damped back, and tempered, and heavily rolled under a rapidly moving
pendulum roller, which polishes at the same time that it smooths the leather.
The saving of cost by so simple a process is not inconsiderable.
Fig. 41.—Wilson’s Double-bed Butt Roller.
In the West of England, much heavy leather is still manufactured from
South American hides, which are tanned with a large proportion of valonia;
and which consequently are heavily bloomed. No attempt is made to
remove this bloom, which would too much lessen the weight and firmness,
but the goods, after a light oiling to preserve the colour, are hung up and
partially dried, and are then laid in pile to temper. The grain side is now wet
with soap and water, with which a little oil is often mixed, and the bloom is
“struck in” with the pin or machine; a somewhat blunt pin being used, or a
blunt tool in the striking machine; which is held at such an angle as to
smooth and compress the grain without taking too much hold on it. After a
little further drying, the striking is generally repeated, the goods are washed
over with water, and rolled “on.” They are now coloured with a mixture of
pigment colour, generally containing a large proportion of whitening, or
Page 239
sometimes of French chalk coloured with ochres, chrome-yellow and
orange, or whatever may suit the tint preferred by the tanner, or best imitate
the colour of a clean-scoured tannage, and usually mixed with size and oil,
or sometimes with oil and tan liquor. This mixture is well rubbed in, and
smoothed over with a cloth, and then polished by brushing, when the goods
are “rolled off,” rapidly dried, and again brushed. If the work has been well
done, it is not easy to distinguish from clean scouring, and is much cheaper.
Fig. 42.—Brushing Machine.
A method intermediate between this and the first described, and which
was formerly much used in London, was to proceed as above, but using
more water and holding the pin in the first striking so as to scour out as
much bloom as possible, and assisting this by the free use of water and the
brush. Instead of using an opaque pigment-colour, the goods were generally
coloured either between striking and the first rolling, or between the two
rollings, with a transparent colour, such as dissolved annatto, or a mixture
of aniline dyes, so as to conceal the traces of bloom, and to render slight
damages to the grain less conspicuous.
The principles of the manufacture have been fully explained in previous
sections, up to the time when the goods are taken into the tanning liquors.
At this stage complicated reactions take place between the lime in the butts,
orange, or whatever may suit the tint preferred by the tanner, or best imitate
the colour of a clean-scoured tannage, and usually mixed with size and oil,
or sometimes with oil and tan liquor. This mixture is well rubbed in, and
smoothed over with a cloth, and then polished by brushing, when the goods
are “rolled off,” rapidly dried, and again brushed. If the work has been well
done, it is not easy to distinguish from clean scouring, and is much cheaper.
Fig. 42.—Brushing Machine.
A method intermediate between this and the first described, and which
was formerly much used in London, was to proceed as above, but using
more water and holding the pin in the first striking so as to scour out as
much bloom as possible, and assisting this by the free use of water and the
brush. Instead of using an opaque pigment-colour, the goods were generally
coloured either between striking and the first rolling, or between the two
rollings, with a transparent colour, such as dissolved annatto, or a mixture
of aniline dyes, so as to conceal the traces of bloom, and to render slight
damages to the grain less conspicuous.
The principles of the manufacture have been fully explained in previous
sections, up to the time when the goods are taken into the tanning liquors.
At this stage complicated reactions take place between the lime in the butts,
Page 240
the free vegetable acids in the liquors, and the tannins; and on the right
adjustment of these three factors much of the success of the operation, and
indeed of the whole manufacture depends. If the lime is in excess of the
acids present, it forms insoluble compounds with the tannins in the surface
of the hide. If these are protected from the air, they are generally
redissolved as they advance into more acid liquors, but they readily become
oxidised into dark-coloured matters, which can no longer be removed. Their
presence in the finished leather is one of the great causes of darkening in
drying. If the hide in the limy condition has been exposed either to the
carbonic acid of the air, or to free carbonic acid, or acid calcium carbonate
dissolved in water (“temporary” hardness, p. 94), a precipitate of calcium
carbonate will be formed in the surface, which is much more difficult to
remove than free lime, and which is perhaps the most common cause of the
stains and discolorations which are so serious a source of loss to the sole-
leather tanner. These stains may, if not too much oxidised, be removed by
treatment of the tanned leather with weak warm sulphuric acid, but this
remedy brings other evils in its train, and should not be required. The great
remedy is to keep the goods from the time of unhairing till they go into the
liquors, under water in which there is always a trace of caustic lime, or
which at any rate are free from carbonic acid. In deliming sole-leather with
acids, it is best to give the full dose of acid required, at once, and not
gradually, so that it may act most powerfully on the exterior, and remove
any carbonates present, before it penetrates to and becomes neutralised by
the excess of lime in the interior. This is exactly the reverse of what is
advisable with dressing leather, where the object of the tanner is to remove
lime as uniformly and completely as possible, without excessive acidity of
any part. Of course hides should not, even in the case of sole-leather, be
allowed to go into the liquors while any acid swelling of the surface
remains, but this will soon disappear if the goods are suspended for a time
in cold water after deliming, unless excess of acid has been used (cp. p. 153
et seq.).
If the proportion of free acid in the suspender liquors is as it ought to be,
it is probably rather advantageous than otherwise for a little lime to remain
in the interior of the hide, as it keeps the pelt in a plump condition during
the first stages of colouring, quickens the penetration of the tannin, and
lessens the tendency to “drawn” or wrinkled grain, which arises when the
goods go into the liquors in a flat or fallen condition. The causes of drawn
adjustment of these three factors much of the success of the operation, and
indeed of the whole manufacture depends. If the lime is in excess of the
acids present, it forms insoluble compounds with the tannins in the surface
of the hide. If these are protected from the air, they are generally
redissolved as they advance into more acid liquors, but they readily become
oxidised into dark-coloured matters, which can no longer be removed. Their
presence in the finished leather is one of the great causes of darkening in
drying. If the hide in the limy condition has been exposed either to the
carbonic acid of the air, or to free carbonic acid, or acid calcium carbonate
dissolved in water (“temporary” hardness, p. 94), a precipitate of calcium
carbonate will be formed in the surface, which is much more difficult to
remove than free lime, and which is perhaps the most common cause of the
stains and discolorations which are so serious a source of loss to the sole-
leather tanner. These stains may, if not too much oxidised, be removed by
treatment of the tanned leather with weak warm sulphuric acid, but this
remedy brings other evils in its train, and should not be required. The great
remedy is to keep the goods from the time of unhairing till they go into the
liquors, under water in which there is always a trace of caustic lime, or
which at any rate are free from carbonic acid. In deliming sole-leather with
acids, it is best to give the full dose of acid required, at once, and not
gradually, so that it may act most powerfully on the exterior, and remove
any carbonates present, before it penetrates to and becomes neutralised by
the excess of lime in the interior. This is exactly the reverse of what is
advisable with dressing leather, where the object of the tanner is to remove
lime as uniformly and completely as possible, without excessive acidity of
any part. Of course hides should not, even in the case of sole-leather, be
allowed to go into the liquors while any acid swelling of the surface
remains, but this will soon disappear if the goods are suspended for a time
in cold water after deliming, unless excess of acid has been used (cp. p. 153
et seq.).
If the proportion of free acid in the suspender liquors is as it ought to be,
it is probably rather advantageous than otherwise for a little lime to remain
in the interior of the hide, as it keeps the pelt in a plump condition during
the first stages of colouring, quickens the penetration of the tannin, and
lessens the tendency to “drawn” or wrinkled grain, which arises when the
goods go into the liquors in a flat or fallen condition. The causes of drawn
Page 241
grain are often a little obscure. Of course that case needs no elucidation in
which the hides are submitted to the tanning liquor in a creased or wrinkled
condition, which is simply fixed and made permanent. This may arise,
either from carelessness in handling the goods before taking into the
suspenders, or from the way in which they are slung to the sticks, which
often draws them into long wrinkles, afterwards difficult to remove. Drawn
grain in general, however, arises from the grain-surface becoming tanned
and fixed in area, while the substance of the hide is in a more extended
condition than that which it assumes as tannage proceeds. Hides in a flat
and unswollen condition are thinner, the fibres are slenderer and looser than
when swollen, and consequently the hide has a larger area. If, after the grain
is tanned, the substance of the hide becomes contracted in the liquor, either
by swelling with acids, or by the direct action of the tannin on the interior
fibres, the grain is certain to be shrivelled, like the skin of a dried apple. A
similar effect, produced in a mechanical way, may always be noted where a
hide has been coloured hanging grain-side out over a pole, so that the
surface is extended at the bend, on which long wrinkles are formed as soon
as it is straightened.
A hide in a slightly alkaline condition colours, and even tans more
quickly than one which is acid. In presence of a trace of lime, and
deficiency of free acid in the suspender liquor, tannages of valonia and bark
give the butt a sort of lemon-yellow colour, which is not in itself injurious,
and which disappears as the hides advance into more acid liquors, but
which is a sign of danger, as showing that no excess of acid exists in the
suspender-liquors. Gambier gives pelt perfectly free from lime a pale buff
colour, but where lime is present, the colour is always reddish, and much
darker, and this coloration does not disappear so readily as that with
valonia, so that if gambier is to be used in the first liquors, care should be
taken to remove all lime from the surface. The only known tannin which
gives no insoluble compound with lime is that of the babool pod
(sometimes called “gambia-pod”), which is frequently used in India as a
bate, and which would probably prove very useful in colouring liquors (pp.
165, 288).
When sole-leather first goes into liquors, it is generally swollen with lime
to some extent. If the liquors contain, as they usually do, sufficient free acid
(acetic, lactic) in addition to the tannins, these combine with and neutralise
the lime, and the pelt, without absolutely becoming flat and thin, loses its
which the hides are submitted to the tanning liquor in a creased or wrinkled
condition, which is simply fixed and made permanent. This may arise,
either from carelessness in handling the goods before taking into the
suspenders, or from the way in which they are slung to the sticks, which
often draws them into long wrinkles, afterwards difficult to remove. Drawn
grain in general, however, arises from the grain-surface becoming tanned
and fixed in area, while the substance of the hide is in a more extended
condition than that which it assumes as tannage proceeds. Hides in a flat
and unswollen condition are thinner, the fibres are slenderer and looser than
when swollen, and consequently the hide has a larger area. If, after the grain
is tanned, the substance of the hide becomes contracted in the liquor, either
by swelling with acids, or by the direct action of the tannin on the interior
fibres, the grain is certain to be shrivelled, like the skin of a dried apple. A
similar effect, produced in a mechanical way, may always be noted where a
hide has been coloured hanging grain-side out over a pole, so that the
surface is extended at the bend, on which long wrinkles are formed as soon
as it is straightened.
A hide in a slightly alkaline condition colours, and even tans more
quickly than one which is acid. In presence of a trace of lime, and
deficiency of free acid in the suspender liquor, tannages of valonia and bark
give the butt a sort of lemon-yellow colour, which is not in itself injurious,
and which disappears as the hides advance into more acid liquors, but
which is a sign of danger, as showing that no excess of acid exists in the
suspender-liquors. Gambier gives pelt perfectly free from lime a pale buff
colour, but where lime is present, the colour is always reddish, and much
darker, and this coloration does not disappear so readily as that with
valonia, so that if gambier is to be used in the first liquors, care should be
taken to remove all lime from the surface. The only known tannin which
gives no insoluble compound with lime is that of the babool pod
(sometimes called “gambia-pod”), which is frequently used in India as a
bate, and which would probably prove very useful in colouring liquors (pp.
165, 288).
When sole-leather first goes into liquors, it is generally swollen with lime
to some extent. If the liquors contain, as they usually do, sufficient free acid
(acetic, lactic) in addition to the tannins, these combine with and neutralise
the lime, and the pelt, without absolutely becoming flat and thin, loses its
Page 242
firmness, and becomes soft and spongy. This is a favourable condition for
the absorption of tannin, but care should be taken not to allow the pelt to be
squeezed or pressed, or water will be squeezed out, and the pelt will not
easily resume its plumpness. As the tannage proceeds, both the tannin and
the acid of the liquors penetrate deeper into the pelt, the former tending to
contract and the latter to swell the fibres. Thus a given quantity of acid will
cause the greater swelling, the less tannin is present; and therefore in strong
tanning liquors more acid is required. The presence of certain products of
bacterial putrefaction has a great but unexplained effect in preventing hide
from swelling with acids; and in hot weather, much better swelling is
obtained by sterilising and deliming the hides with one of the coal-tar
products mentioned on pp. 30, 162. Boric acid may also be satisfactorily
used for this purpose, but should not be allowed to get into sole-leather
liquors, as it tends to produce a soft and loose tannage, and from its
inorganic and indestructible character, is apt to accumulate in a yard in
which it is used. The same reasons render unadvisable its introduction into
any liquors which are to be returned to the leaches even in the tannage of
dressing leather, though its presence in the colouring liquors is otherwise
very useful in lessening the astringency of the tannins (“mellowing the
liquors”), and making a fine grain. Its mode of action is by no means clearly
explained, but is in some way connected with its tendency to produce
“conjugated acids” (L.I.L.B., pp. 37, 46).
The so-called “mellowness” of old liquors requires a word of comment.
It is well known to practical tanners, that old liquors are much less liable to
produce drawn grain, and a harsh surface, when used to colour green goods,
than liquors, even equally weak, which have been made from fresh
materials. This is probably due, in part at least, to more than one cause.
Most natural tanning materials contain tanning matters of varied degrees of
astringency and power of attaching themselves to the leather-fibre. It is
obvious that if a tanning liquor is used, the most astringent and energetic
tannins will be first removed from it, leaving those of a milder character. It
is also known that the presence of neutral alkaline salts of weak acids has
considerable influence in producing mellowness; the addition, for instance,
of sodium acetate has a marked effect. This effect is probably due in the
first place to the action of neutral salts in diminishing the energy of weak
acids (see p. 81), and secondly to the fact, that their bases combine to some
extent with the tannins; and that, as was perhaps first pointed out by the
the absorption of tannin, but care should be taken not to allow the pelt to be
squeezed or pressed, or water will be squeezed out, and the pelt will not
easily resume its plumpness. As the tannage proceeds, both the tannin and
the acid of the liquors penetrate deeper into the pelt, the former tending to
contract and the latter to swell the fibres. Thus a given quantity of acid will
cause the greater swelling, the less tannin is present; and therefore in strong
tanning liquors more acid is required. The presence of certain products of
bacterial putrefaction has a great but unexplained effect in preventing hide
from swelling with acids; and in hot weather, much better swelling is
obtained by sterilising and deliming the hides with one of the coal-tar
products mentioned on pp. 30, 162. Boric acid may also be satisfactorily
used for this purpose, but should not be allowed to get into sole-leather
liquors, as it tends to produce a soft and loose tannage, and from its
inorganic and indestructible character, is apt to accumulate in a yard in
which it is used. The same reasons render unadvisable its introduction into
any liquors which are to be returned to the leaches even in the tannage of
dressing leather, though its presence in the colouring liquors is otherwise
very useful in lessening the astringency of the tannins (“mellowing the
liquors”), and making a fine grain. Its mode of action is by no means clearly
explained, but is in some way connected with its tendency to produce
“conjugated acids” (L.I.L.B., pp. 37, 46).
The so-called “mellowness” of old liquors requires a word of comment.
It is well known to practical tanners, that old liquors are much less liable to
produce drawn grain, and a harsh surface, when used to colour green goods,
than liquors, even equally weak, which have been made from fresh
materials. This is probably due, in part at least, to more than one cause.
Most natural tanning materials contain tanning matters of varied degrees of
astringency and power of attaching themselves to the leather-fibre. It is
obvious that if a tanning liquor is used, the most astringent and energetic
tannins will be first removed from it, leaving those of a milder character. It
is also known that the presence of neutral alkaline salts of weak acids has
considerable influence in producing mellowness; the addition, for instance,
of sodium acetate has a marked effect. This effect is probably due in the
first place to the action of neutral salts in diminishing the energy of weak
acids (see p. 81), and secondly to the fact, that their bases combine to some
extent with the tannins; and that, as was perhaps first pointed out by the
Page 243
writer, such tannins are, as it were, partially paralysed in their action on
hide (p. 339). Sodium sulphite acts powerfully in this way, and may perhaps
prove of technical value in temporarily diminishing the astringency of
liquors in quick tannage. Borax has a similar effect, but is too alkaline, and,
unless used with extreme caution, spoils the colour of the liquors by causing
oxidation. It is probable that similar causes explain the mellowness of
palmetto extract, which contains large quantities of alkaline salts, and of
some extracts which have been treated with sulphites, when used undiluted
in drum tannage. The addition of free acid will generally restore these
tannins to an active condition.
As the tannage proceeds and penetrates further into the hide, the liquors
are used stronger, as the outside, once tanned, is to a large extent protected
from their action, and it is only by continuously increasing the strength of
the liquors that more tannin can diffuse into the interior, since diffusion
only takes place from a stronger into a weaker liquor. The liquor in the
interior of the butts is always exhausted of tannin so long as any part of the
hide-fibre remains untanned, but as the layer of tanned fibre between this
and the outside gets thicker, a greater difference is required to maintain a
reasonable rate of exchange, just as a greater head of liquor is required to
maintain a flow of liquor through an increased number of percolation-
leaches. If the strength of the liquor outside be allowed to fall off, this
graduation of strength from the outside to the inside of the butt is disturbed,
and takes some time to re-establish. As the liquors become stronger in
tannin, they may also become somewhat stronger in acid, since, as has been
stated, the two act to some extent in opposition to each other. The acid-
swollen fibre absorbs the tannin more slowly than if it were in more neutral
condition, but it absorbs it apparently in larger quantity, and at any rate,
makes a firmer, solider, and less flexible leather.
It has been mentioned that in the latter stages of the process, solid
tanning materials are generally strewed between the butts in the tanning
liquor. It may be pointed out that many materials vary in their tanning
effect, according to whether they are used in solid form or merely in
liquors. It has been shown by Youl and Griffith[126] that such materials as
valonia, oakwood and chestnut extracts, and myrobalans, which contain
both gallotannic and ellagitannic acids, lose strength rapidly when kept in
the form of liquor, the ellagitannic acid becoming decomposed with
separation of insoluble ellagic acid. Now it is just this ellagic acid, which
hide (p. 339). Sodium sulphite acts powerfully in this way, and may perhaps
prove of technical value in temporarily diminishing the astringency of
liquors in quick tannage. Borax has a similar effect, but is too alkaline, and,
unless used with extreme caution, spoils the colour of the liquors by causing
oxidation. It is probable that similar causes explain the mellowness of
palmetto extract, which contains large quantities of alkaline salts, and of
some extracts which have been treated with sulphites, when used undiluted
in drum tannage. The addition of free acid will generally restore these
tannins to an active condition.
As the tannage proceeds and penetrates further into the hide, the liquors
are used stronger, as the outside, once tanned, is to a large extent protected
from their action, and it is only by continuously increasing the strength of
the liquors that more tannin can diffuse into the interior, since diffusion
only takes place from a stronger into a weaker liquor. The liquor in the
interior of the butts is always exhausted of tannin so long as any part of the
hide-fibre remains untanned, but as the layer of tanned fibre between this
and the outside gets thicker, a greater difference is required to maintain a
reasonable rate of exchange, just as a greater head of liquor is required to
maintain a flow of liquor through an increased number of percolation-
leaches. If the strength of the liquor outside be allowed to fall off, this
graduation of strength from the outside to the inside of the butt is disturbed,
and takes some time to re-establish. As the liquors become stronger in
tannin, they may also become somewhat stronger in acid, since, as has been
stated, the two act to some extent in opposition to each other. The acid-
swollen fibre absorbs the tannin more slowly than if it were in more neutral
condition, but it absorbs it apparently in larger quantity, and at any rate,
makes a firmer, solider, and less flexible leather.
It has been mentioned that in the latter stages of the process, solid
tanning materials are generally strewed between the butts in the tanning
liquor. It may be pointed out that many materials vary in their tanning
effect, according to whether they are used in solid form or merely in
liquors. It has been shown by Youl and Griffith[126] that such materials as
valonia, oakwood and chestnut extracts, and myrobalans, which contain
both gallotannic and ellagitannic acids, lose strength rapidly when kept in
the form of liquor, the ellagitannic acid becoming decomposed with
separation of insoluble ellagic acid. Now it is just this ellagic acid, which
Page 244
deposited in or on the leather, gives weight, solidity and bloom, and the
investigation points out not only an important source of loss in the tanning
industry, but also, why valonia, which in sole-leather tannage is known to
give hard and heavy leather, can be used in large quantities on dressing
leathers in Yorkshire, with gambier, in the form of liquor, giving a soft and
mellow leather almost destitute of bloom. If weight and solidity are
required from the use of such materials, it is obvious that they must be
brought into immediate contact with the leather to be tanned, so that as
large a part of the bloom as possible is deposited in, and not outside the
leather. With many other materials, such as hemlock, quebracho, and
mimosa, which yield no bloom, but “difficultly soluble” tannins (reds or
phlobaphenes), the same rule holds, since in contact with the hides, the
small proportion of these materials which is soluble in the liquors, is
replaced from the materials as rapidly as it is absorbed by the leather, while,
when liquors or extracts only are used, the greater part of these solidifying
and weight-giving constituents remain unutilised in the spent tanning
materials. At the same time, the long “layers” afford an opportunity for the
acetic and lactic fermentations to go on which are the principal source of
the natural acidity of liquors. It must be understood that what are called
layers in England, are not to be identified with the Sätze, but rather with the
Versenke of the German tanner, the former being layers given in much the
same manner as was current in England 150 years ago; in which the leather,
with thick layers of tanning material between it, is laid into the empty pit,
which is afterwards filled up with liquor, often of a comparatively weak
character. In such layers, the acidification, and the solidification of the
leather both go on to a still greater degree; the acid formed, apparently
gradually penetrating to the heart of the leather-fibres, and producing a
solidity, and cheesy texture which can hardly be obtained by layers of the
English kind; which nevertheless have the advantage in rapidity and
cheapness.
[126] Journ. Soc. Chem. Ind., 1901, p. 428.
In drying sole-leather, one of the great objects which must be aimed at is
to remove the dark coloured liquor, with which the goods are saturated,
from the surface, and to prevent further portions of it from finding their way
there from the interior. If a strip of filter-paper be allowed to rest with one
end in a basin containing a little liquor, and be placed in a draught of air, the
exposed end of the paper will rapidly become dark brown or black, the
investigation points out not only an important source of loss in the tanning
industry, but also, why valonia, which in sole-leather tannage is known to
give hard and heavy leather, can be used in large quantities on dressing
leathers in Yorkshire, with gambier, in the form of liquor, giving a soft and
mellow leather almost destitute of bloom. If weight and solidity are
required from the use of such materials, it is obvious that they must be
brought into immediate contact with the leather to be tanned, so that as
large a part of the bloom as possible is deposited in, and not outside the
leather. With many other materials, such as hemlock, quebracho, and
mimosa, which yield no bloom, but “difficultly soluble” tannins (reds or
phlobaphenes), the same rule holds, since in contact with the hides, the
small proportion of these materials which is soluble in the liquors, is
replaced from the materials as rapidly as it is absorbed by the leather, while,
when liquors or extracts only are used, the greater part of these solidifying
and weight-giving constituents remain unutilised in the spent tanning
materials. At the same time, the long “layers” afford an opportunity for the
acetic and lactic fermentations to go on which are the principal source of
the natural acidity of liquors. It must be understood that what are called
layers in England, are not to be identified with the Sätze, but rather with the
Versenke of the German tanner, the former being layers given in much the
same manner as was current in England 150 years ago; in which the leather,
with thick layers of tanning material between it, is laid into the empty pit,
which is afterwards filled up with liquor, often of a comparatively weak
character. In such layers, the acidification, and the solidification of the
leather both go on to a still greater degree; the acid formed, apparently
gradually penetrating to the heart of the leather-fibres, and producing a
solidity, and cheesy texture which can hardly be obtained by layers of the
English kind; which nevertheless have the advantage in rapidity and
cheapness.
[126] Journ. Soc. Chem. Ind., 1901, p. 428.
In drying sole-leather, one of the great objects which must be aimed at is
to remove the dark coloured liquor, with which the goods are saturated,
from the surface, and to prevent further portions of it from finding their way
there from the interior. If a strip of filter-paper be allowed to rest with one
end in a basin containing a little liquor, and be placed in a draught of air, the
exposed end of the paper will rapidly become dark brown or black, the
Page 245
liquor which evaporates there being constantly replaced by fresh portions
sucked up by capillary attraction from the basin. A similar action is
constantly seen, when filtering liquors through paper, if the latter be
allowed to project above the edge of the funnel. Precisely the same effect
occurs, perhaps increased by the oxidation of the tannins, on the edges and
other parts of a butt which are most exposed to draughts of air. The use of
oiling the grain is not only, to a certain extent to protect it from oxidation,
but also to check evaporation, and the consequent accumulation there of the
dark-coloured solids contained in the liquor. A very similar result is attained
by wetting the grain-side, and allowing as much of the evaporation as
possible to take place from the flesh.
The process of sole leather tanning has been discussed in considerable
detail on account of its simplicity and importance. It is now time to point
out in what respects the tannage of the lighter leathers differs from it in
principle. Taking the case of ordinary dressing leathers, such as kips and
shaved hides, the first point to remember is that these goods come into the
liquors not merely almost entirely deprived of lime by bating, but in a very
flat and fallen condition from the action of the bacterial ferments of the
bate. As a general rule in this country the colouring is done in paddles, but
where a very smooth grain is required, the use of suspenders is to be
recommended, and in America is largely adopted. Indeed in the States the
entire tannage of much of the cheaper leather is done in suspension, and the
sides are only removed from the laths to which they have been nailed, when
they are required for splitting. It is obvious, from what has been said of sole
leather, that as the hides are brought into liquors in a very fallen and
extended condition, the grain will be likely to be wrinkled; and indeed this
is sure to be the case unless, by suspension, the hide is more or less kept in
tension till its fibres are fixed by tanning. The free motion in the paddle
favours the formation of a “pebbled” grain, since the hide is bent now this
way, now that, and minute wrinkles and creases are formed in all directions.
For many purposes, and especially if a grain is afterwards to be raised by
“boarding” the curried leather, this graining in the paddle is not
disadvantageous, so long as it is not excessive. In some other cases it causes
much trouble and labour to the currier before it is removed, and if the
English tanner and currier are ever to compete with the American in smooth
grain finishes, it will be necessary for them to obviate this source of wasted
labour. The graining is the less considerable, and the easier to remove, the
sucked up by capillary attraction from the basin. A similar action is
constantly seen, when filtering liquors through paper, if the latter be
allowed to project above the edge of the funnel. Precisely the same effect
occurs, perhaps increased by the oxidation of the tannins, on the edges and
other parts of a butt which are most exposed to draughts of air. The use of
oiling the grain is not only, to a certain extent to protect it from oxidation,
but also to check evaporation, and the consequent accumulation there of the
dark-coloured solids contained in the liquor. A very similar result is attained
by wetting the grain-side, and allowing as much of the evaporation as
possible to take place from the flesh.
The process of sole leather tanning has been discussed in considerable
detail on account of its simplicity and importance. It is now time to point
out in what respects the tannage of the lighter leathers differs from it in
principle. Taking the case of ordinary dressing leathers, such as kips and
shaved hides, the first point to remember is that these goods come into the
liquors not merely almost entirely deprived of lime by bating, but in a very
flat and fallen condition from the action of the bacterial ferments of the
bate. As a general rule in this country the colouring is done in paddles, but
where a very smooth grain is required, the use of suspenders is to be
recommended, and in America is largely adopted. Indeed in the States the
entire tannage of much of the cheaper leather is done in suspension, and the
sides are only removed from the laths to which they have been nailed, when
they are required for splitting. It is obvious, from what has been said of sole
leather, that as the hides are brought into liquors in a very fallen and
extended condition, the grain will be likely to be wrinkled; and indeed this
is sure to be the case unless, by suspension, the hide is more or less kept in
tension till its fibres are fixed by tanning. The free motion in the paddle
favours the formation of a “pebbled” grain, since the hide is bent now this
way, now that, and minute wrinkles and creases are formed in all directions.
For many purposes, and especially if a grain is afterwards to be raised by
“boarding” the curried leather, this graining in the paddle is not
disadvantageous, so long as it is not excessive. In some other cases it causes
much trouble and labour to the currier before it is removed, and if the
English tanner and currier are ever to compete with the American in smooth
grain finishes, it will be necessary for them to obviate this source of wasted
labour. The graining is the less considerable, and the easier to remove, the
Page 246
weaker and more mellow are the liquors employed in colouring and the
more gradually their strength is increased.
The production of a soft leather depends on the fibre being tanned in a
fallen and unswelled condition. It is for this reason that bating is in many
cases essential, though where somewhat firmer leathers are required, mere
reduction of the swelling by removal of the lime is sufficient. For the same
reason, no acid-swelling is permissible either before tanning, or in the
liquors, and though liquors for soft leathers must be rather acid than
alkaline, they are incapable of removing any large quantity of lime, and for
the best results, the deliming must be complete before tanning. As mere
bating or puering is mainly designed to reduce swelling by the action of
bacterial products (p. 172), and is not a very efficient means of removing
lime, it is desirable where it is employed, to supplement it by some more
active deliming process. In the lighter leathers, drenching (p. 166) generally
fulfils this purpose and many of the more intelligent tanners now give bated
hides a bath in boric acid before tanning, which not only removes the last
traces of lime without acid-swelling, but checks the bacterial fermentation,
and prevents its introduction into the liquors. In gambier tannages, a
decidedly better colour is obtained by this treatment (p. 228).
In most cases the production of bloom is not desired in dressing leather
tannage, and is prevented by relying chiefly on liquors, and avoiding the
use of bloom-giving solid materials, which include most pyrogallol tannins.
Dressing leather tannages can frequently be advantageously hastened by
drumming: which by continuously bending the leather in all directions,
constantly widens and contracts the spaces between the different fibres, and,
as it were, pumps the liquor through the skin. The softness of dressing
leathers is increased, and the hardening action of acids present in the liquors
is prevented by the addition of salt, or of some sulphates (sodium,
magnesium, ammonium) which exercise a sort of pickling action on the
fibre, and prevent its swelling, but at the same time tend to light weight and
a somewhat empty tannage. It by no means follows that a hide or skin
which is thoroughly coloured through, is really fully tanned; as, though the
fibres may be actually tanned or coated on the surface, time is required for
the tannins to penetrate them to the centre. This incompleteness of
saturation is often found in drum tannages. Such leathers are generally
tough, and gain weight and softness in currying. In order to “carry grease”
well, that is, to absorb a large quantity without appearing greasy, it is
more gradually their strength is increased.
The production of a soft leather depends on the fibre being tanned in a
fallen and unswelled condition. It is for this reason that bating is in many
cases essential, though where somewhat firmer leathers are required, mere
reduction of the swelling by removal of the lime is sufficient. For the same
reason, no acid-swelling is permissible either before tanning, or in the
liquors, and though liquors for soft leathers must be rather acid than
alkaline, they are incapable of removing any large quantity of lime, and for
the best results, the deliming must be complete before tanning. As mere
bating or puering is mainly designed to reduce swelling by the action of
bacterial products (p. 172), and is not a very efficient means of removing
lime, it is desirable where it is employed, to supplement it by some more
active deliming process. In the lighter leathers, drenching (p. 166) generally
fulfils this purpose and many of the more intelligent tanners now give bated
hides a bath in boric acid before tanning, which not only removes the last
traces of lime without acid-swelling, but checks the bacterial fermentation,
and prevents its introduction into the liquors. In gambier tannages, a
decidedly better colour is obtained by this treatment (p. 228).
In most cases the production of bloom is not desired in dressing leather
tannage, and is prevented by relying chiefly on liquors, and avoiding the
use of bloom-giving solid materials, which include most pyrogallol tannins.
Dressing leather tannages can frequently be advantageously hastened by
drumming: which by continuously bending the leather in all directions,
constantly widens and contracts the spaces between the different fibres, and,
as it were, pumps the liquor through the skin. The softness of dressing
leathers is increased, and the hardening action of acids present in the liquors
is prevented by the addition of salt, or of some sulphates (sodium,
magnesium, ammonium) which exercise a sort of pickling action on the
fibre, and prevent its swelling, but at the same time tend to light weight and
a somewhat empty tannage. It by no means follows that a hide or skin
which is thoroughly coloured through, is really fully tanned; as, though the
fibres may be actually tanned or coated on the surface, time is required for
the tannins to penetrate them to the centre. This incompleteness of
saturation is often found in drum tannages. Such leathers are generally
tough, and gain weight and softness in currying. In order to “carry grease”
well, that is, to absorb a large quantity without appearing greasy, it is
Page 247
essential that the fibre-bundles should be thoroughly split up or
differentiated; and the degree to which this is attained largely depends on
the extent of liming. There is also considerable difference in different
tannages, as to the amount of grease which they will carry.
It is now not uncommon to combine a degree of alum or chrome tannage
with vegetable tannage in the finer dressing leathers. For further
information on this the reader must be referred to the next chapter.
The finest sorts of leather such as goat, calf, sheep and seal for
bookbinding, upholstery and the like, are mostly tanned with sumach;
paddles and drums being largely used to quicken the operation. Leather
tanned with sumach has been proved by the researches of the committee of
the Society of Arts on the decay of bookbinding leathers[127] to be the most
durable leather for this purpose, some other tanning materials of the
pyrogallol class coming near it in this respect, while all catechol tannages
are found peculiarly liable to destruction by the action of sunlight, dry heat,
gas fumes, and traces of sulphuric acid from other sources, although in
many cases more durable than the pyrogallol tannages when exposed to
mechanical wear and moisture, as is the case with shoe-leather (p. 298).
East India sheep- and goat-skins (so-called “Persians”) are tanned with the
catechol tannin of turwar or cassia bark.
[127] Soc. of Arts Journ., 1901, p. 14.
differentiated; and the degree to which this is attained largely depends on
the extent of liming. There is also considerable difference in different
tannages, as to the amount of grease which they will carry.
It is now not uncommon to combine a degree of alum or chrome tannage
with vegetable tannage in the finer dressing leathers. For further
information on this the reader must be referred to the next chapter.
The finest sorts of leather such as goat, calf, sheep and seal for
bookbinding, upholstery and the like, are mostly tanned with sumach;
paddles and drums being largely used to quicken the operation. Leather
tanned with sumach has been proved by the researches of the committee of
the Society of Arts on the decay of bookbinding leathers[127] to be the most
durable leather for this purpose, some other tanning materials of the
pyrogallol class coming near it in this respect, while all catechol tannages
are found peculiarly liable to destruction by the action of sunlight, dry heat,
gas fumes, and traces of sulphuric acid from other sources, although in
many cases more durable than the pyrogallol tannages when exposed to
mechanical wear and moisture, as is the case with shoe-leather (p. 298).
East India sheep- and goat-skins (so-called “Persians”) are tanned with the
catechol tannin of turwar or cassia bark.
[127] Soc. of Arts Journ., 1901, p. 14.
Page 248
Fig. 42a.—Interior of Light Leather Tannery.
The finer leathers of which we are now speaking are almost invariably
prepared for tanning by puering with dog-dung, and drenching with bran, as
colour and softness are the special characteristics aimed at. A somewhat
interesting style of tannage is occasionally used for sheep-skins (roans), and
calf-skins, in which the skin is sewn into a bag, flesh side out, with only a
small aperture left for filling at one of the shanks. It is then turned grain-
side out, and filled with strong sumach liquor, and a little leaf sumach, and
floated in a bath of warm sumach liquor. After a short immersion, the skins
are piled on a stage, so that the liquor is pressed through them by their
weight; and when partially empty, they are refilled and the process repeated.
The time of tannage is very short, not exceeding about twenty-four hours,
and the leather produced is very soft.
The finer leathers of which we are now speaking are almost invariably
prepared for tanning by puering with dog-dung, and drenching with bran, as
colour and softness are the special characteristics aimed at. A somewhat
interesting style of tannage is occasionally used for sheep-skins (roans), and
calf-skins, in which the skin is sewn into a bag, flesh side out, with only a
small aperture left for filling at one of the shanks. It is then turned grain-
side out, and filled with strong sumach liquor, and a little leaf sumach, and
floated in a bath of warm sumach liquor. After a short immersion, the skins
are piled on a stage, so that the liquor is pressed through them by their
weight; and when partially empty, they are refilled and the process repeated.
The time of tannage is very short, not exceeding about twenty-four hours,
and the leather produced is very soft.
Page 249
CHAPTER XVII.
COMBINATION OF VEGETABLE AND MINERAL TANNAGE.
In very early times leathers were produced, which were partly tanned
with alum, and partly with vegetable materials. One of the earliest of these
was probably the Swedish or Danish glove-leather. The principle has long
been applied to the production of certain very tough and flexible leathers
known as “green leather,” and used for “picker-bands” for looms, laces for
belting, “combing-leathers” and some other purposes where softness and
toughness are of principal importance. About twenty-five years since, it was
applied in America by Mr. Kent to the manufacture of an imitation of
glazed kid, which he named Dongola leather; and since that time, the
method in various modifications, has taken a considerable place in the
manufacture of the finer leathers for shoe purposes, especially in the United
States.
Alum-tanned leathers, as has been already stated, are remarkable for
softness and toughness, and the mineral (crystalloid) tannages have the
power of penetrating and isolating the individual fibrils of the skin in a
much greater degree than the vegetable tannins, and hence are less
dependent than the latter on a previous isolation produced by liming. On the
other hand, they give much less plumpness and solidity, and more liability
to stretch, and are less resistant to the action of water; and are, as a general
rule (to which some chrome-tannages are an exception), incapable of
producing a soft leather without mechanical softening (staking) after the
tannage is completed. Purely mineral tannages have always a woolly
fibrous structure, and never the firm and compact flesh which is required in
leathers which are to be “waxed,” or finished on the flesh side to a smooth
surface, and as they communicate more or less of these peculiarities to
combination-tannages, the latter are mostly used, either for grain-finish, or
for uses where a soft and velvety flesh-side is required, as in the case of
“ooze-” or “velvet-” calf. On the other hand, the partial use of vegetable
tannage communicates to them a degree of plumpness, fulness and
resistance to water which is not possible to alum-tannages pure and simple,
COMBINATION OF VEGETABLE AND MINERAL TANNAGE.
In very early times leathers were produced, which were partly tanned
with alum, and partly with vegetable materials. One of the earliest of these
was probably the Swedish or Danish glove-leather. The principle has long
been applied to the production of certain very tough and flexible leathers
known as “green leather,” and used for “picker-bands” for looms, laces for
belting, “combing-leathers” and some other purposes where softness and
toughness are of principal importance. About twenty-five years since, it was
applied in America by Mr. Kent to the manufacture of an imitation of
glazed kid, which he named Dongola leather; and since that time, the
method in various modifications, has taken a considerable place in the
manufacture of the finer leathers for shoe purposes, especially in the United
States.
Alum-tanned leathers, as has been already stated, are remarkable for
softness and toughness, and the mineral (crystalloid) tannages have the
power of penetrating and isolating the individual fibrils of the skin in a
much greater degree than the vegetable tannins, and hence are less
dependent than the latter on a previous isolation produced by liming. On the
other hand, they give much less plumpness and solidity, and more liability
to stretch, and are less resistant to the action of water; and are, as a general
rule (to which some chrome-tannages are an exception), incapable of
producing a soft leather without mechanical softening (staking) after the
tannage is completed. Purely mineral tannages have always a woolly
fibrous structure, and never the firm and compact flesh which is required in
leathers which are to be “waxed,” or finished on the flesh side to a smooth
surface, and as they communicate more or less of these peculiarities to
combination-tannages, the latter are mostly used, either for grain-finish, or
for uses where a soft and velvety flesh-side is required, as in the case of
“ooze-” or “velvet-” calf. On the other hand, the partial use of vegetable
tannage communicates to them a degree of plumpness, fulness and
resistance to water which is not possible to alum-tannages pure and simple,
Page 250
and a softness which is not easily obtained in vegetable tannage without the
use of large quantities of fats or oils. A preliminary mineral tannage also
greatly increases the rapidity of the penetration of the vegetable tans, by
isolating the fibres, and rendering them less gelatinous. Once a leather is
thoroughly tanned by vegetable materials, it is little affected by subsequent
treatment with alumina, or even with chrome; and on the other hand, though
chrome and alumina leathers are still capable of absorbing considerable
quantities of vegetable tannins, they always retain, in a degree, the qualities
which the mineral tannage has communicated to them. The resulting
leathers are thus not only modified by the different proportion of vegetable
and mineral tannages which have been given, and by the properties of the
particular vegetable tannage used; but by the order in which the several
treatments have been given, and always retain, to a considerable extent, the
characteristics of that which has been first applied. We have thus in our
hands a powerful means of modifying the character of our leather to suit the
special requirements which it is to fulfil.
So long as tanners were restricted on the one hand, to the ordinary
methods of stuffing tanned leathers with oils and fats, and on the other to
the use of egg-yolk, which had long been common in alum-tannages,
combination-tannage remained of but secondary importance, and it was the
application of the method of “fat-liquoring” by James Kent to his Dongola
leather, which gave them the place they now possess, by providing a cheap
substitute for egg-yolk, and enabling the tanner to obtain softness and
resistance to water, without producing the greasy feel which is common to
curried leathers. The process of fat-liquoring has already been mentioned in
connection with chrome leathers, to which it was subsequently applied, and
we shall return to it, after having given some further details of the methods
of tannage.
In the first place we must consider briefly the mutual action of the
mineral and vegetable tannages on each other. It has been pointed out by
Eitner, and also mentioned (p. 339) in connection with the decolorisation of
extracts, that the addition of say 1⁄2 per cent. of alum, or aluminium sulphate
to tanning liquors, lightened their colour, not only by giving a degree of
acidity to the solution, but by precipitating a portion of the less soluble and
more darkly coloured tannins. Chrome-alum, and basic chrome salts
produce a similar effect, though from their marked colour, the lightening of
the solution is not so easily observed. It is therefore advisable if these salts
use of large quantities of fats or oils. A preliminary mineral tannage also
greatly increases the rapidity of the penetration of the vegetable tans, by
isolating the fibres, and rendering them less gelatinous. Once a leather is
thoroughly tanned by vegetable materials, it is little affected by subsequent
treatment with alumina, or even with chrome; and on the other hand, though
chrome and alumina leathers are still capable of absorbing considerable
quantities of vegetable tannins, they always retain, in a degree, the qualities
which the mineral tannage has communicated to them. The resulting
leathers are thus not only modified by the different proportion of vegetable
and mineral tannages which have been given, and by the properties of the
particular vegetable tannage used; but by the order in which the several
treatments have been given, and always retain, to a considerable extent, the
characteristics of that which has been first applied. We have thus in our
hands a powerful means of modifying the character of our leather to suit the
special requirements which it is to fulfil.
So long as tanners were restricted on the one hand, to the ordinary
methods of stuffing tanned leathers with oils and fats, and on the other to
the use of egg-yolk, which had long been common in alum-tannages,
combination-tannage remained of but secondary importance, and it was the
application of the method of “fat-liquoring” by James Kent to his Dongola
leather, which gave them the place they now possess, by providing a cheap
substitute for egg-yolk, and enabling the tanner to obtain softness and
resistance to water, without producing the greasy feel which is common to
curried leathers. The process of fat-liquoring has already been mentioned in
connection with chrome leathers, to which it was subsequently applied, and
we shall return to it, after having given some further details of the methods
of tannage.
In the first place we must consider briefly the mutual action of the
mineral and vegetable tannages on each other. It has been pointed out by
Eitner, and also mentioned (p. 339) in connection with the decolorisation of
extracts, that the addition of say 1⁄2 per cent. of alum, or aluminium sulphate
to tanning liquors, lightened their colour, not only by giving a degree of
acidity to the solution, but by precipitating a portion of the less soluble and
more darkly coloured tannins. Chrome-alum, and basic chrome salts
produce a similar effect, though from their marked colour, the lightening of
the solution is not so easily observed. It is therefore advisable if these salts
Page 251
are to be used in actual mixture with the vegetable tans, to allow the
solution time to subside, or to filter off the dark-coloured precipitated
matters. Larger quantities than 1⁄2 per cent. of the alum do not appear
materially to increase the effect just described.
A second effect produced by these mineral salts on vegetable tannins, is
in many cases to develop mordant colouring matters which are present; and
thus, since most of these colouring matters are yellow, to produce a
yellower leather than would be obtained with the vegetable material alone.
This effect is very marked in the cases of sumach, gambier and quebracho.
The compounds which these colouring matters form with chrome are
mostly of a darker shade than those with alumina, tending to olive, and
therefore chrome-combination leathers are generally dull in colour.
Potassium dichromate, especially if acidified, generally oxidises and
precipitates tannins, and darkens their colours, so that it is not practical to
follow a vegetable tannage by the two-bath chrome process; and though the
reverse order may be pursued, the single-bath chrome process, and that
following and not preceding the vegetable tannage, generally gives the best
results. If lightly tanned leathers, such for instance as the imported East
Indian tannages, with babool or turwar barks, be treated with a basic
chrome tanning liquor, such as is described on p. 215, so large a proportion
of chrome will be absorbed, that the leather will possess most of the
characteristics of a genuine chrome leather.
Combination-tannages for glove-leathers, such as the Danish and
Swedish leathers already alluded to, are generally first tawed with alum and
salt, with or without addition of flour and egg-yolk, and are then coloured,
and more or less tanned with vegetable materials. That employed on the
original Danish leather was willow bark (of Salix arenaria). In France,
where this willow is not found, the bark of the commoner Salix caprea was
substituted; and as it is much weaker in tannin, additions of oak-bark or
sumach to supply the deficiency, and of madder to give a redder colour
were made to it. The dyeing of these leathers is frequently combined with
the tannage, dyewoods or dyewood liquors being mixed with the tanning
liquors. In the manufacture of glazed French kid, indeed, the process is so
arranged, by brushing on dye-liquors mixed with tannins, as merely to tan
the grain-surface, which is necessary to enable it to be glazed by friction,
leaving the substance of the leather of purely alum tannage.
solution time to subside, or to filter off the dark-coloured precipitated
matters. Larger quantities than 1⁄2 per cent. of the alum do not appear
materially to increase the effect just described.
A second effect produced by these mineral salts on vegetable tannins, is
in many cases to develop mordant colouring matters which are present; and
thus, since most of these colouring matters are yellow, to produce a
yellower leather than would be obtained with the vegetable material alone.
This effect is very marked in the cases of sumach, gambier and quebracho.
The compounds which these colouring matters form with chrome are
mostly of a darker shade than those with alumina, tending to olive, and
therefore chrome-combination leathers are generally dull in colour.
Potassium dichromate, especially if acidified, generally oxidises and
precipitates tannins, and darkens their colours, so that it is not practical to
follow a vegetable tannage by the two-bath chrome process; and though the
reverse order may be pursued, the single-bath chrome process, and that
following and not preceding the vegetable tannage, generally gives the best
results. If lightly tanned leathers, such for instance as the imported East
Indian tannages, with babool or turwar barks, be treated with a basic
chrome tanning liquor, such as is described on p. 215, so large a proportion
of chrome will be absorbed, that the leather will possess most of the
characteristics of a genuine chrome leather.
Combination-tannages for glove-leathers, such as the Danish and
Swedish leathers already alluded to, are generally first tawed with alum and
salt, with or without addition of flour and egg-yolk, and are then coloured,
and more or less tanned with vegetable materials. That employed on the
original Danish leather was willow bark (of Salix arenaria). In France,
where this willow is not found, the bark of the commoner Salix caprea was
substituted; and as it is much weaker in tannin, additions of oak-bark or
sumach to supply the deficiency, and of madder to give a redder colour
were made to it. The dyeing of these leathers is frequently combined with
the tannage, dyewoods or dyewood liquors being mixed with the tanning
liquors. In the manufacture of glazed French kid, indeed, the process is so
arranged, by brushing on dye-liquors mixed with tannins, as merely to tan
the grain-surface, which is necessary to enable it to be glazed by friction,
leaving the substance of the leather of purely alum tannage.
Page 252
On the other hand, in the “green leathers” (so-called from their greenish-
yellow colour, and largely made in the West Riding of Yorkshire), the hides
usually receive a light gambier tannage, extending over a week or so in
weak gambier liquors in handlers, and are then “cured” by handling in hot
and strong solution of salt and alum, in which they are finally left all night,
and then dried rapidly without washing out the alum, much of which
consequently crystallises on the surface. This is slicked off, and the leather
damped back, and heavily stuffed with sod-oil. If, however, the
combination-tannage is properly carried out, it will stand liberal washing
without losing the necessary alum, and of course a tougher and more
satisfactory, though somewhat lighter weighing leather results. It is in many
cases a better plan to combine the two tannages in one bath, mixing the
alum and salt with the gambier, and handling or paddling the goods in the
mixture. This is the plan usually adopted for Dongola leather, in the United
States. For skins which are to be glazed, it is important that the surface
should be tanned with the vegetable material, and the goods are therefore
worked into gambier liquors, to which the salt and alum are only added
after the tannage has made some little progress; while for dull Dongola,
intended rather to imitate calf-kid, it is best for the alum and salt tannage to
begin first. For goat-skins for glazed Dongola kid, about 4 lb. of block
gambier, 1⁄2 lb. of alum, and 1⁄4 lb. of salt are used per dozen, and the tannage
occupies in all about twenty-four hours.
After the skins are tanned, they are thoroughly washed out with tepid
water, to remove loose alum and gambier, and are then ready for fat-
liquoring. As in the case of chrome leather, it is of great importance that this
washing should be done thoroughly, as any remaining alum which diffuses
into the fat-liquor, will cause it to curdle. If the washing is thorough, the
more neutral the fat-liquor and the better; but a somewhat alkaline soap-
solution is less liable to curdle. The original fat-liquor used by Mr. Kent
was the alkaline liquor which had been used in washing the surplus oil from
chamois leather (see p. 380), but now soap- and oil-solutions are generally
made specially for the purpose. Most of the remarks in the chapter on
chrome tannages are applicable in this case, but probably fat-liquoring is
somewhat easier than in the case of chrome. Mixtures of either soft soap or
curd soap with cod, sod, and olive oil are frequently employed. Sesame oil
also seems well adapted for the purpose. The better these are emulsified,
and the more satisfactory is the result; a cylinder of zinc or copper fitted
yellow colour, and largely made in the West Riding of Yorkshire), the hides
usually receive a light gambier tannage, extending over a week or so in
weak gambier liquors in handlers, and are then “cured” by handling in hot
and strong solution of salt and alum, in which they are finally left all night,
and then dried rapidly without washing out the alum, much of which
consequently crystallises on the surface. This is slicked off, and the leather
damped back, and heavily stuffed with sod-oil. If, however, the
combination-tannage is properly carried out, it will stand liberal washing
without losing the necessary alum, and of course a tougher and more
satisfactory, though somewhat lighter weighing leather results. It is in many
cases a better plan to combine the two tannages in one bath, mixing the
alum and salt with the gambier, and handling or paddling the goods in the
mixture. This is the plan usually adopted for Dongola leather, in the United
States. For skins which are to be glazed, it is important that the surface
should be tanned with the vegetable material, and the goods are therefore
worked into gambier liquors, to which the salt and alum are only added
after the tannage has made some little progress; while for dull Dongola,
intended rather to imitate calf-kid, it is best for the alum and salt tannage to
begin first. For goat-skins for glazed Dongola kid, about 4 lb. of block
gambier, 1⁄2 lb. of alum, and 1⁄4 lb. of salt are used per dozen, and the tannage
occupies in all about twenty-four hours.
After the skins are tanned, they are thoroughly washed out with tepid
water, to remove loose alum and gambier, and are then ready for fat-
liquoring. As in the case of chrome leather, it is of great importance that this
washing should be done thoroughly, as any remaining alum which diffuses
into the fat-liquor, will cause it to curdle. If the washing is thorough, the
more neutral the fat-liquor and the better; but a somewhat alkaline soap-
solution is less liable to curdle. The original fat-liquor used by Mr. Kent
was the alkaline liquor which had been used in washing the surplus oil from
chamois leather (see p. 380), but now soap- and oil-solutions are generally
made specially for the purpose. Most of the remarks in the chapter on
chrome tannages are applicable in this case, but probably fat-liquoring is
somewhat easier than in the case of chrome. Mixtures of either soft soap or
curd soap with cod, sod, and olive oil are frequently employed. Sesame oil
also seems well adapted for the purpose. The better these are emulsified,
and the more satisfactory is the result; a cylinder of zinc or copper fitted
Page 253
with a plunger, something like that of a “Lightning Egg Beater,” but
covered with perforated zinc, or wire gauze, does very good service as an
emulsifier on a small scale.
Another method is to melt the soap with just sufficient water to make it
pasty, and to incorporate the oil thoroughly with the mass, which is
afterwards dissolved in hot water. Oils are the most easily emulsified when
they are somewhat acid. For this reason rancid olive oils are often used for
the Turkey-red process, but a similar effect can be obtained by adding a
small quantity of candlemaker’s oleic acid to the oil before mixing. The
addition of sulphated castor oil (Turkey-red oil) also helps emulsification,
and is in itself a very good softening agent. One of the commonest mistakes
in fat-liquoring is the employment of too strong an emulsion—even so
small a quantity as 1⁄2 per cent. of soap, and half that quantity of oil,
reckoned on the wet weight of the well-drained leather, will produce a very
notable softening effect. Of course, for dull finishes, much larger
proportions may be used. Not only combination-tannages, but those entirely
vegetable, can be fat-liquored with excellent effect, and the process is now
largely used for coloured calf, and other leathers, which are required soft
and nourished, but without any appearance of greasiness. Leathers absorb
the fat-liquor most readily if put into it in a sammed or partially dried
condition, but even if quite wet, they soon take up the whole of the oil and
soap on drumming, leaving only a little clear water in the drum. Goods may
be blacked while still wet with fat-liquor, but should generally (except in
the case of chrome leathers) be dried out before dyeing, as this fixes the oil
and soap in the fibres.
Many coloured leathers are now made by a process which may be
considered a combination of the Dongola process itself with the ordinary
process of vegetable tanning, the goods being coloured and partially tanned
as if for a vegetable tannage, and then finished in Dongola liquors with
alum, salt and gambier. Very good leathers are made in this way in the
United States, with a tannage begun in suspension in hemlock bark liquors.
Imitations of Dongola leather are made by treating East India sheep or
goat with alum liquors, and afterwards fat-liquoring (if necessary)[128] and
finishing like genuine Dongola leather. The treatment is most effective, if a
portion of the original tan be removed by washing with warm water, with a
little borax, ammonia, or even soda, and the goods then alumed with a
“neutralised” or basic alum solution such as that described on p. 187. Goods
covered with perforated zinc, or wire gauze, does very good service as an
emulsifier on a small scale.
Another method is to melt the soap with just sufficient water to make it
pasty, and to incorporate the oil thoroughly with the mass, which is
afterwards dissolved in hot water. Oils are the most easily emulsified when
they are somewhat acid. For this reason rancid olive oils are often used for
the Turkey-red process, but a similar effect can be obtained by adding a
small quantity of candlemaker’s oleic acid to the oil before mixing. The
addition of sulphated castor oil (Turkey-red oil) also helps emulsification,
and is in itself a very good softening agent. One of the commonest mistakes
in fat-liquoring is the employment of too strong an emulsion—even so
small a quantity as 1⁄2 per cent. of soap, and half that quantity of oil,
reckoned on the wet weight of the well-drained leather, will produce a very
notable softening effect. Of course, for dull finishes, much larger
proportions may be used. Not only combination-tannages, but those entirely
vegetable, can be fat-liquored with excellent effect, and the process is now
largely used for coloured calf, and other leathers, which are required soft
and nourished, but without any appearance of greasiness. Leathers absorb
the fat-liquor most readily if put into it in a sammed or partially dried
condition, but even if quite wet, they soon take up the whole of the oil and
soap on drumming, leaving only a little clear water in the drum. Goods may
be blacked while still wet with fat-liquor, but should generally (except in
the case of chrome leathers) be dried out before dyeing, as this fixes the oil
and soap in the fibres.
Many coloured leathers are now made by a process which may be
considered a combination of the Dongola process itself with the ordinary
process of vegetable tanning, the goods being coloured and partially tanned
as if for a vegetable tannage, and then finished in Dongola liquors with
alum, salt and gambier. Very good leathers are made in this way in the
United States, with a tannage begun in suspension in hemlock bark liquors.
Imitations of Dongola leather are made by treating East India sheep or
goat with alum liquors, and afterwards fat-liquoring (if necessary)[128] and
finishing like genuine Dongola leather. The treatment is most effective, if a
portion of the original tan be removed by washing with warm water, with a
little borax, ammonia, or even soda, and the goods then alumed with a
“neutralised” or basic alum solution such as that described on p. 187. Goods
Page 254
treated with a basic chrome-liquor, like that used for the one-bath chrome
process, p. 212, are almost converted into chrome-tanned goods, and will
even stand some degree of boiling. The use of a liquor made like the
Martin-Dennis liquor, by dissolving chromic oxide in hydrochloric acid,
was the subject of an American patent[129] which in this country is owned
by Wichellow and Tebbutt, but which expires in 1903.
[128] East India sheep and goat are generally so heavily oiled with sesame oil (up to 30
per cent. of their weight), that it is desirable in many cases rather to diminish than
increase the oil, which may be done by washing with soap solutions, preferably before
aluming.
[129] Eng. Pat. Jensen 13126, 1889.
Chrome-combinations may also be made by retanning goods tanned by
either of the chrome processes with vegetable materials, of which gambier
seems the most suitable. The use, even of very weak liquors of sumach and
most other tanning materials, deprives chrome leather of its stretch, and if
carried to excess, readily makes it hard and tender.
process, p. 212, are almost converted into chrome-tanned goods, and will
even stand some degree of boiling. The use of a liquor made like the
Martin-Dennis liquor, by dissolving chromic oxide in hydrochloric acid,
was the subject of an American patent[129] which in this country is owned
by Wichellow and Tebbutt, but which expires in 1903.
[128] East India sheep and goat are generally so heavily oiled with sesame oil (up to 30
per cent. of their weight), that it is desirable in many cases rather to diminish than
increase the oil, which may be done by washing with soap solutions, preferably before
aluming.
[129] Eng. Pat. Jensen 13126, 1889.
Chrome-combinations may also be made by retanning goods tanned by
either of the chrome processes with vegetable materials, of which gambier
seems the most suitable. The use, even of very weak liquors of sumach and
most other tanning materials, deprives chrome leather of its stretch, and if
carried to excess, readily makes it hard and tender.
Page 255
CHAPTER XVIII.
VEGETABLE TANNING MATERIALS.
As has been stated in the previous chapter, our knowledge of the
chemistry of tannins is not sufficiently advanced to render possible any
strictly chemical classification, while an additional complication arises from
the fact that very different tannins may coexist in the wood, bark, fruit,
galls, etc. of the same plant. It therefore seems best to follow the example of
Prof. Bernardin in his ‘Classification de 350 matières tannantes,’[130] and
arrange the plants under the orders of the natural system of botany, as has
already been done by von Höhnel[131] and A. de Lof.[132] In the following
pages, only those materials which from their high percentage of tannin, or
from some other cause, are of commercial interest or value, are included, as
the tannins are so widely distributed in the vegetable kingdom, that any
exhaustive list would be quite out of the question.
[130] Gand, 1880.
[131] ‘Die Gerberinden,’ Berlin, 1880.
[132] ‘Matières tannantes,’ Halle aux Cuirs, Paris, 1890. See also ‘Agricultural Ledger,’
1902, No. 1 (Government Printing Office, Calcutta, 6d.), by Mr. D. Hooper, which
contains much valuable information.
Tannins are not confined to any particular part of the plant, though they
are usually most abundant in barks and fruits. Insect-galls are often very
rich in tannin, usually gallotannic acid; while in several cases woods are of
commercial importance from their cheapness, though the percentage of
tannin they contain is not generally high. The function of tannins in the
vegetable economy is not well understood. In some cases they are probably
a waste product of plant-life, and may help to ward off attacks of insects.
They usually exist as cell-contents, and as vegetable cells have frequently
thick and impermeable walls, and the diffusive power of tannins is low,
much time is required for extraction, unless the cells have been previously
crushed or broken.
It would be beyond the scope of this text-book to describe in detail the
structures of the tannin-yielding parts of plants; but barks are of such
general importance, that some particulars seem desirable.
VEGETABLE TANNING MATERIALS.
As has been stated in the previous chapter, our knowledge of the
chemistry of tannins is not sufficiently advanced to render possible any
strictly chemical classification, while an additional complication arises from
the fact that very different tannins may coexist in the wood, bark, fruit,
galls, etc. of the same plant. It therefore seems best to follow the example of
Prof. Bernardin in his ‘Classification de 350 matières tannantes,’[130] and
arrange the plants under the orders of the natural system of botany, as has
already been done by von Höhnel[131] and A. de Lof.[132] In the following
pages, only those materials which from their high percentage of tannin, or
from some other cause, are of commercial interest or value, are included, as
the tannins are so widely distributed in the vegetable kingdom, that any
exhaustive list would be quite out of the question.
[130] Gand, 1880.
[131] ‘Die Gerberinden,’ Berlin, 1880.
[132] ‘Matières tannantes,’ Halle aux Cuirs, Paris, 1890. See also ‘Agricultural Ledger,’
1902, No. 1 (Government Printing Office, Calcutta, 6d.), by Mr. D. Hooper, which
contains much valuable information.
Tannins are not confined to any particular part of the plant, though they
are usually most abundant in barks and fruits. Insect-galls are often very
rich in tannin, usually gallotannic acid; while in several cases woods are of
commercial importance from their cheapness, though the percentage of
tannin they contain is not generally high. The function of tannins in the
vegetable economy is not well understood. In some cases they are probably
a waste product of plant-life, and may help to ward off attacks of insects.
They usually exist as cell-contents, and as vegetable cells have frequently
thick and impermeable walls, and the diffusive power of tannins is low,
much time is required for extraction, unless the cells have been previously
crushed or broken.
It would be beyond the scope of this text-book to describe in detail the
structures of the tannin-yielding parts of plants; but barks are of such
general importance, that some particulars seem desirable.
Page 256
The detailed structure of bark varies greatly in different trees, though its
general principles remain unaltered. One of the best short accounts of these
is given by Prof. H. Marshall Ward on page 199 of his little book on
‘Timber and some of its Diseases,’[133] and further information may be
found in Van Tieghem’s ‘Traité de Botanique’ and other works on structural
botany.
[133] Macmillan & Co.
With regard to detailed structure of various tanning barks, ‘Die
Gerberinden’ of von Höhnel[134] is one of the best authorities.
[134] ‘Die Gerberinden,’ Berlin, 1880.
The inner surface bark of a young tree, or twig, consists of a layer of soft
and living cells resting on the outer surface of the wood, and called the
cambium. These cells multiply by division (cp. p. 12) and produce from
their inner surface the successive annual layers of wood, and on their outer
a fibrous tissue called the bast (phloem), consisting of lengthened cells, and
tubes with perforated divisions (sieve-tubes) which convey sap, and mostly
run in the direction of the branch, but are crossed transversely by cells in a
line with the medullary rays of the wood. All these cells when first
produced in the cambium-layer have thin and soft cellulose walls, but the
inner layer forming the wood becomes lignified, or hardened, by deposits of
lignine on the interior of the cell-walls, while their contents of living
protoplasm disappear. The outer layer forming bast remains much softer
and more fibrous, and retains its vitality longer. The outer surface of the
young branch is covered by a thin layer of flat cork-like cells forming the
epidermis, developed from the growing tissue of the bud, beneath which is
a layer of growing cells frequently called the cork-cambium. This produces,
on its inner side, a layer of soft, juicy, thin-walled cells (parenchym), which
are living and capable of growth, and contain protoplasm and often
chlorophyll, to which the green colour of young twigs is due. This layer at
first rests on the bast. On the outer side, the cork-cambium produces corky
layers beneath the epidermis. The section of an oak-twig is shown in Fig.
43.
general principles remain unaltered. One of the best short accounts of these
is given by Prof. H. Marshall Ward on page 199 of his little book on
‘Timber and some of its Diseases,’[133] and further information may be
found in Van Tieghem’s ‘Traité de Botanique’ and other works on structural
botany.
[133] Macmillan & Co.
With regard to detailed structure of various tanning barks, ‘Die
Gerberinden’ of von Höhnel[134] is one of the best authorities.
[134] ‘Die Gerberinden,’ Berlin, 1880.
The inner surface bark of a young tree, or twig, consists of a layer of soft
and living cells resting on the outer surface of the wood, and called the
cambium. These cells multiply by division (cp. p. 12) and produce from
their inner surface the successive annual layers of wood, and on their outer
a fibrous tissue called the bast (phloem), consisting of lengthened cells, and
tubes with perforated divisions (sieve-tubes) which convey sap, and mostly
run in the direction of the branch, but are crossed transversely by cells in a
line with the medullary rays of the wood. All these cells when first
produced in the cambium-layer have thin and soft cellulose walls, but the
inner layer forming the wood becomes lignified, or hardened, by deposits of
lignine on the interior of the cell-walls, while their contents of living
protoplasm disappear. The outer layer forming bast remains much softer
and more fibrous, and retains its vitality longer. The outer surface of the
young branch is covered by a thin layer of flat cork-like cells forming the
epidermis, developed from the growing tissue of the bud, beneath which is
a layer of growing cells frequently called the cork-cambium. This produces,
on its inner side, a layer of soft, juicy, thin-walled cells (parenchym), which
are living and capable of growth, and contain protoplasm and often
chlorophyll, to which the green colour of young twigs is due. This layer at
first rests on the bast. On the outer side, the cork-cambium produces corky
layers beneath the epidermis. The section of an oak-twig is shown in Fig.
43.
Page 257
Fig. 43.—Section of Oak Twig, drawn by Prof. Bastin: c, corky layer; t, tannin-
cells; St, stone-cells; Ca, cambium; Mr, medullary ray; P, pith.
As the tree grows, it is obvious that the corky epidermis which grows in
thickness, but not in breadth, must become distended and finally ruptured.
In some cases the surface is renewed by fresh corky layers constantly
developed below it, and then the bark remains smooth and unfurrowed, as
in the beech and young oak, or in the birch, from which thin corky layers
are continually peeling; or it may produce a thick layer of cork, as in the
cork-oak. In many cases, and especially in older trees, the outer or primary
layer of cork-cambium ultimately dies for want of nourishment, and a fresh
cork-producing layer is developed in the still living parenchym. As cork is
cells; St, stone-cells; Ca, cambium; Mr, medullary ray; P, pith.
As the tree grows, it is obvious that the corky epidermis which grows in
thickness, but not in breadth, must become distended and finally ruptured.
In some cases the surface is renewed by fresh corky layers constantly
developed below it, and then the bark remains smooth and unfurrowed, as
in the beech and young oak, or in the birch, from which thin corky layers
are continually peeling; or it may produce a thick layer of cork, as in the
cork-oak. In many cases, and especially in older trees, the outer or primary
layer of cork-cambium ultimately dies for want of nourishment, and a fresh
cork-producing layer is developed in the still living parenchym. As cork is
Page 258
practically air- and water-proof, the new layer cuts off from its source of
nourishment and kills all the parenchym exterior to it. In some cases this
peels off, as in the Oriental plane (Platanus), but usually it forms a
constantly increasing coat of dead tissue forming the “ross” or “crap” (Ger.
Borke), which as it cannot increase in breadth, becomes deeply fissured as
the tree becomes old. In some cases the new growing layer or secondary
cork-cambium forms a complete coating parallel with the first, but more
often it consists of a series of arcs convex towards the tree and cutting the
primary cork-cambium at various places, so as to divide the tissue outside
itself into scales. Later on the process repeats itself, new arcs forming inside
the first, and cutting off further portions of the parenchym. In this way the
cork-forming layer gradually sinks deeper and deeper into the bark, till it
frequently passes even into the bast-layer, and very complicated
arrangements of tissue result, in which corky layers from the secondary
cork-cambium are interspersed with bast-cells and sieve-tubes.
As a rule the outer and dead part of the bark contains but little tannin,
though to this there are exceptions, as, for instance, in the hemlock and
Aleppo pines. It always contains a large proportion of dark colouring
matters (reds, phlobaphenes, p. 297).
Cork consists of thin, and often roughly cubical cells, which are filled
with air, while tannin is usually contained in somewhat similar cells with
thicker walls. The walls of many vegetable cells are perforated with fine
holes, and become thickened by internal deposits of hard ligneous matter
which sometimes almost fill the entire cell (“stone-cells”). Bark-cells often
contain starch-granules, frequently of peculiar and characteristic forms
(which are easily recognised by the blue colour produced on treating the
preparation under the microscope with a drop of a solution of iodine in
potassium iodide), as well as crystals of oxalate of lime and other matters.
These, and the form and arrangement of the cells as seen in sections under
the microscope, form useful marks of recognition of the various barks.
Tannin is most easily detected by staining, before cutting sections, with a
solution of ferric chloride in absolute alcohol.
Apart from microscopic characteristics, the external appearance of barks,
both to the naked eye and by the aid of a lens, forms a valuable means of
recognition. The arrangement of the bast and corky layers, the remains of
epidermis, or the form and character of the fissures, and of the lenticels or
nourishment and kills all the parenchym exterior to it. In some cases this
peels off, as in the Oriental plane (Platanus), but usually it forms a
constantly increasing coat of dead tissue forming the “ross” or “crap” (Ger.
Borke), which as it cannot increase in breadth, becomes deeply fissured as
the tree becomes old. In some cases the new growing layer or secondary
cork-cambium forms a complete coating parallel with the first, but more
often it consists of a series of arcs convex towards the tree and cutting the
primary cork-cambium at various places, so as to divide the tissue outside
itself into scales. Later on the process repeats itself, new arcs forming inside
the first, and cutting off further portions of the parenchym. In this way the
cork-forming layer gradually sinks deeper and deeper into the bark, till it
frequently passes even into the bast-layer, and very complicated
arrangements of tissue result, in which corky layers from the secondary
cork-cambium are interspersed with bast-cells and sieve-tubes.
As a rule the outer and dead part of the bark contains but little tannin,
though to this there are exceptions, as, for instance, in the hemlock and
Aleppo pines. It always contains a large proportion of dark colouring
matters (reds, phlobaphenes, p. 297).
Cork consists of thin, and often roughly cubical cells, which are filled
with air, while tannin is usually contained in somewhat similar cells with
thicker walls. The walls of many vegetable cells are perforated with fine
holes, and become thickened by internal deposits of hard ligneous matter
which sometimes almost fill the entire cell (“stone-cells”). Bark-cells often
contain starch-granules, frequently of peculiar and characteristic forms
(which are easily recognised by the blue colour produced on treating the
preparation under the microscope with a drop of a solution of iodine in
potassium iodide), as well as crystals of oxalate of lime and other matters.
These, and the form and arrangement of the cells as seen in sections under
the microscope, form useful marks of recognition of the various barks.
Tannin is most easily detected by staining, before cutting sections, with a
solution of ferric chloride in absolute alcohol.
Apart from microscopic characteristics, the external appearance of barks,
both to the naked eye and by the aid of a lens, forms a valuable means of
recognition. The arrangement of the bast and corky layers, the remains of
epidermis, or the form and character of the fissures, and of the lenticels or
Page 259
small corky protuberances which take the place of stomata in the epidermis,
should be observed.
Space does not permit of any detailed account of the structure of fruits,
wood and leaves, which are also cellular structures in many respects
resembling the bark. The cuticles of leaves, and especially the stomata or
breathing pores, and the hairs are often very characteristic. (Cp. Plates III.
and IV., and p. 272.)
Valuable hints may also be obtained from the chemical reactions which
are described on p. 70 et seq., L.I.L.B.
Botanical List of Tanning Materials.[135]
[135] The percentage of tannin given where the source of information is not stated must
in many cases be regarded as uncertain, many analyses having been made before the
introduction of modern methods, but those quoted as having been done in the author’s
laboratory are of recent date and have been made by the latest methods.
CONIFERÆ, Pines, Cypresses, mostly containing Catechol tans,
yielding reds.
Abies excelsa, Lam. (Pinus Abies, Pinus Picea, Picea vulgaris, Link.),
Norway Spruce. Fr. Faux sapin; Ger. Fichte, Rottanne. The source of the
so-called larch-extract, and a principal tanning material of Austria. Contains
7-13 per cent. of a catechol-tannin and much fermentable sugar, and on this
account is useful for swelling and colouring, but does not tan heavily.
English and Scandinavian bark does not seem much utilised. Best bark 2-8
mm. thick; smooth, yellow inside, with reddish-brown ross outside. For
detailed description of structure see von Höhnel, ‘Die Gerberinden,’ p. 35.
Abies pectinata, Silver Fir. Fr. Sapin; Ger. Edeltanne, Silbertanne,
Weisstanne. Used to a limited extent, but apt to be confused with spruce.
Contains 6-15 per cent. iron-blueing tannin. Used in Styria, Austria, Russia.
Without “ross,” but silver-grey and smooth outside. (Von Höhnel, ‘Die
Gerberinden,’ p. 40; ‘Gerber,’ 1875, p. 375.)
Abies (Pinus, Tsuga) canadensis, Hemlock Fir (Fig. 44). The principal
American tanning material, and source of hemlock extract; averages 8-10
per cent. of a catechol-tannin, but variable, 18 per cent. reported, possibly
should be observed.
Space does not permit of any detailed account of the structure of fruits,
wood and leaves, which are also cellular structures in many respects
resembling the bark. The cuticles of leaves, and especially the stomata or
breathing pores, and the hairs are often very characteristic. (Cp. Plates III.
and IV., and p. 272.)
Valuable hints may also be obtained from the chemical reactions which
are described on p. 70 et seq., L.I.L.B.
Botanical List of Tanning Materials.[135]
[135] The percentage of tannin given where the source of information is not stated must
in many cases be regarded as uncertain, many analyses having been made before the
introduction of modern methods, but those quoted as having been done in the author’s
laboratory are of recent date and have been made by the latest methods.
CONIFERÆ, Pines, Cypresses, mostly containing Catechol tans,
yielding reds.
Abies excelsa, Lam. (Pinus Abies, Pinus Picea, Picea vulgaris, Link.),
Norway Spruce. Fr. Faux sapin; Ger. Fichte, Rottanne. The source of the
so-called larch-extract, and a principal tanning material of Austria. Contains
7-13 per cent. of a catechol-tannin and much fermentable sugar, and on this
account is useful for swelling and colouring, but does not tan heavily.
English and Scandinavian bark does not seem much utilised. Best bark 2-8
mm. thick; smooth, yellow inside, with reddish-brown ross outside. For
detailed description of structure see von Höhnel, ‘Die Gerberinden,’ p. 35.
Abies pectinata, Silver Fir. Fr. Sapin; Ger. Edeltanne, Silbertanne,
Weisstanne. Used to a limited extent, but apt to be confused with spruce.
Contains 6-15 per cent. iron-blueing tannin. Used in Styria, Austria, Russia.
Without “ross,” but silver-grey and smooth outside. (Von Höhnel, ‘Die
Gerberinden,’ p. 40; ‘Gerber,’ 1875, p. 375.)
Abies (Pinus, Tsuga) canadensis, Hemlock Fir (Fig. 44). The principal
American tanning material, and source of hemlock extract; averages 8-10
per cent. of a catechol-tannin, but variable, 18 per cent. reported, possibly
Page 260
from a different species. Abundant in Canada and the Northern and North-
western States of America. The bark of old trees, which is principally used
for tanning and extract-making, is 2-4 cm. thick, smooth and yellow within,
greyish and deeply fissured without. The ross, which is red and thick,
contains a considerable quantity of tannin, with much dark-red phlobaphen.
It does not differ in structure from the inner living and yellow “flesh.” The
bark is easily recognisable by its well-marked concave lamellæ of cork,
cutting off successive layers of “ross” of several millimetres in thickness.
(Von Höhnel, ibid., p. 42.)
Fig. 44.[136]—Hemlock Fir (Tsuga canadense).
western States of America. The bark of old trees, which is principally used
for tanning and extract-making, is 2-4 cm. thick, smooth and yellow within,
greyish and deeply fissured without. The ross, which is red and thick,
contains a considerable quantity of tannin, with much dark-red phlobaphen.
It does not differ in structure from the inner living and yellow “flesh.” The
bark is easily recognisable by its well-marked concave lamellæ of cork,
cutting off successive layers of “ross” of several millimetres in thickness.
(Von Höhnel, ibid., p. 42.)
Fig. 44.[136]—Hemlock Fir (Tsuga canadense).
Page 261
[136] Bastin and Trimble’s American Coniferæ, American Journal of Pharmacy.
Abies alba (Picea alba), White Spruce, North America. In character of
tree and bark very similar to Norway spruce.
Larix europæa D.C. (Abies or Pinus Larix), Larch. Fr. Mélèze; Ger.
Lärche. Contains 9-10 per cent. pale catechol-tannin, mild and suitable for
light leathers. Used, especially in Scotland, for basil tannage.
Pinus halepensis, Aleppo Pine. An important tanning material of the
Mediterranean coasts. The outer bark, stripped like cork from the living tree
(Scorza or Cortegia rossa), is a deep red tannage, and contains about 15 per
cent. of tannin very similar to hemlock. It is largely used in the island of
Syra. The inner and fleshy part of the bark, only obtained when the tree is
cut, is Snoubar or Snobar bark, containing up to 25 per cent. of lighter
coloured tannin. This bark is reddish brown, and pretty smooth on both
sides, except for shell-like depressions on the outer surface. The “scorza
rossa” is dark red-brown internally, grey and irregular outside, frequently
very thick, and divided into successive layers of 1-2 mm. thickness by cork
lamellæ. (Von Höhnel, ibid., p. 44.) In appearance the tree resembles the
Scotch fir.
Pinus tæda, America; P. Laricio, Austrian Pine; P. maritima,
Mediterranean; P. Cembra, Alps, Tyrol, 3-5 per cent.; P. sylvestris, Scotch
Fir. Ger. Kiefer; Fr. Pin sauvage, 4-5 per cent. P. longifolia Roxb., India, 11-
14 per cent.
Juniperus communis, Juniper. Bark used in Russia.
Podocarpus elongata and Thunbergii, Cape of Good Hope; Geelhout,
Yellow woods.
Phyllocladus trichomanoides, New Zealand; Tanekahi, Tarsekahi, Kiri-
toa-toa, “Golden Tan.” Used in dyeing glove-leather. Tannin, 30 per cent.,
gives green blacks with iron.
P. asplenifolia, Tasmania, Celery-topped Pine; 23 per cent. Phyllocladus
belongs to Yew family.
LILIACEÆ.
Scilla maritima, Squill. Tannin stated from 2-24 per cent. More valuable
for pharmacy.
Abies alba (Picea alba), White Spruce, North America. In character of
tree and bark very similar to Norway spruce.
Larix europæa D.C. (Abies or Pinus Larix), Larch. Fr. Mélèze; Ger.
Lärche. Contains 9-10 per cent. pale catechol-tannin, mild and suitable for
light leathers. Used, especially in Scotland, for basil tannage.
Pinus halepensis, Aleppo Pine. An important tanning material of the
Mediterranean coasts. The outer bark, stripped like cork from the living tree
(Scorza or Cortegia rossa), is a deep red tannage, and contains about 15 per
cent. of tannin very similar to hemlock. It is largely used in the island of
Syra. The inner and fleshy part of the bark, only obtained when the tree is
cut, is Snoubar or Snobar bark, containing up to 25 per cent. of lighter
coloured tannin. This bark is reddish brown, and pretty smooth on both
sides, except for shell-like depressions on the outer surface. The “scorza
rossa” is dark red-brown internally, grey and irregular outside, frequently
very thick, and divided into successive layers of 1-2 mm. thickness by cork
lamellæ. (Von Höhnel, ibid., p. 44.) In appearance the tree resembles the
Scotch fir.
Pinus tæda, America; P. Laricio, Austrian Pine; P. maritima,
Mediterranean; P. Cembra, Alps, Tyrol, 3-5 per cent.; P. sylvestris, Scotch
Fir. Ger. Kiefer; Fr. Pin sauvage, 4-5 per cent. P. longifolia Roxb., India, 11-
14 per cent.
Juniperus communis, Juniper. Bark used in Russia.
Podocarpus elongata and Thunbergii, Cape of Good Hope; Geelhout,
Yellow woods.
Phyllocladus trichomanoides, New Zealand; Tanekahi, Tarsekahi, Kiri-
toa-toa, “Golden Tan.” Used in dyeing glove-leather. Tannin, 30 per cent.,
gives green blacks with iron.
P. asplenifolia, Tasmania, Celery-topped Pine; 23 per cent. Phyllocladus
belongs to Yew family.
LILIACEÆ.
Scilla maritima, Squill. Tannin stated from 2-24 per cent. More valuable
for pharmacy.
Page 262
PALMÆ.
Areca catechu, Betel-Nut Palm of India. Yields a species of cutch of no
importance for tanning.
Sabal serrulata, Saw Palmetto of Florida (Trimble). (“Dwarf” palmetto is
S. Adansonia.) Palmetto root has been much talked of as a tanning material;
and makes a light-coloured leather.
An extract is now made from the roots of the Saw Palmetto, which grows
freely in the Southern States of America, and is especially abundant on the
east coast of Florida. The plant is an evergreen, the stem growing flat along
the ground, being held in place by numerous roots each the size of a pipe-
stem. The leaves are fan-shaped and ribbed, and two to three feet in
diameter. In its hardihood the palmetto resembles a weed, as the leaves may
be cut off quite close to the stem without damaging the plant, which will
grow freely on poor sandy land which is worthless for other purposes. The
average yield is stated to be about 10 cwt. to the acre, but in good seasons
and with rich land, over a ton per acre has been obtained.
The air-dried leaves contain about 13 per cent. of tannin, but the results
obtained by different chemists vary from 5 to 20 per cent. Possibly these
variations are caused by the different amounts of moisture in the various
samples.
The leaves must be treated with a solution of caustic soda, to remove the
glossy siliceous shield which covers them and prevents their being easily
extracted. After the tanning matter has been extracted the remaining fibre
can be profitably disposed of to paper and rope manufacturers.
As the supply of palmetto is very large it is likely that it will, to a
considerable extent, substitute the employment of gambier, and in the
United States the extract has already met with a considerable sale. Samples
of the extract examined by the Author analysed from 16-22 per cent. of
tanning matter, and several per cent. of mineral matter, and produced a very
soft and mellow leather of good colour. The extract contains noticeable
quantities of common salt, and organic salts of soda which leave sodium
carbonate on ignition.
Cocos nucifera, the Cocoa-nut Palm, also contains tannin in roots.
Areca catechu, Betel-Nut Palm of India. Yields a species of cutch of no
importance for tanning.
Sabal serrulata, Saw Palmetto of Florida (Trimble). (“Dwarf” palmetto is
S. Adansonia.) Palmetto root has been much talked of as a tanning material;
and makes a light-coloured leather.
An extract is now made from the roots of the Saw Palmetto, which grows
freely in the Southern States of America, and is especially abundant on the
east coast of Florida. The plant is an evergreen, the stem growing flat along
the ground, being held in place by numerous roots each the size of a pipe-
stem. The leaves are fan-shaped and ribbed, and two to three feet in
diameter. In its hardihood the palmetto resembles a weed, as the leaves may
be cut off quite close to the stem without damaging the plant, which will
grow freely on poor sandy land which is worthless for other purposes. The
average yield is stated to be about 10 cwt. to the acre, but in good seasons
and with rich land, over a ton per acre has been obtained.
The air-dried leaves contain about 13 per cent. of tannin, but the results
obtained by different chemists vary from 5 to 20 per cent. Possibly these
variations are caused by the different amounts of moisture in the various
samples.
The leaves must be treated with a solution of caustic soda, to remove the
glossy siliceous shield which covers them and prevents their being easily
extracted. After the tanning matter has been extracted the remaining fibre
can be profitably disposed of to paper and rope manufacturers.
As the supply of palmetto is very large it is likely that it will, to a
considerable extent, substitute the employment of gambier, and in the
United States the extract has already met with a considerable sale. Samples
of the extract examined by the Author analysed from 16-22 per cent. of
tanning matter, and several per cent. of mineral matter, and produced a very
soft and mellow leather of good colour. The extract contains noticeable
quantities of common salt, and organic salts of soda which leave sodium
carbonate on ignition.
Cocos nucifera, the Cocoa-nut Palm, also contains tannin in roots.
Page 263
CASUARINÆ.
Casuarina equisetifolia L. (laterifolia Lam.); Filao bark, Reunion;
Tjamara laut, Java; Casagha or Tinian Pine, Ceylon. Widely distributed in
Southern Asia, bark used for tanning and dyeing. Tannin gives blue-blacks
with iron. Several other species very similar in structure and properties.
(Von Höhnel.) Hooper found 11-18 per cent. of tannin.
MYRICACEÆ.
Myrica Gale, Sweet Gale, or bog-myrtle.
Myrica (Comptonia) asplenifolia, U.S.A.; “Sweet Fern.” Covers millions
of acres in Michigan. Yields 40 per cent. of “extract.” Leaves 4-5 per cent.,
roots 4-6 per cent. tannin, according to season (Trimble). Has been much
talked of, but in Prof. Trimble’s opinion is not likely to prove of much
importance.
Myrica nagi (Hind. Kaiphal), India, contains 13-27 per cent. of tannin in
the bark, and a colouring matter, myricetin, identical with that of sumach.
[137] Leather tanned with it is of a somewhat reddish colour which is much
brightened by sumaching, and converted into a pale yellow by treatment
with alum. It promises to be a valuable tanning material.
[137] Perkin and Hummel, Trans. Chem. Soc., 1896, p. 1287.
BETULACEÆ.
Alnus glutinosa, Common Alder. Fr. Aulne; Ger. Erle. Contains 16-20 per
cent. iron-green tannin, with much red colouring matter; old barks as low as
10 per cent. Colour develops during and after tannage. Used alone it gives a
red, hard and brittle leather, but with galls, valonia, etc. it produces a
satisfactory tannage. Its principal use is to furnish gunpowder-charcoal, and
it is possible the bark might be obtained from powder-factories, if the use of
gunpowder is not superseded by nitro-compounds. (Von Höhnel.)
Alnus maritima, Hannoki, Japan; and A. firma, Minibari. Fruits (yashi)
contain 25 per cent. tanning matter (iron-blueing), and little colouring
matter. Used in Japan for dyeing and tanning. A. nepalensis and A. nitida
used in India. Several other species of Alnus contain tannin.
Casuarina equisetifolia L. (laterifolia Lam.); Filao bark, Reunion;
Tjamara laut, Java; Casagha or Tinian Pine, Ceylon. Widely distributed in
Southern Asia, bark used for tanning and dyeing. Tannin gives blue-blacks
with iron. Several other species very similar in structure and properties.
(Von Höhnel.) Hooper found 11-18 per cent. of tannin.
MYRICACEÆ.
Myrica Gale, Sweet Gale, or bog-myrtle.
Myrica (Comptonia) asplenifolia, U.S.A.; “Sweet Fern.” Covers millions
of acres in Michigan. Yields 40 per cent. of “extract.” Leaves 4-5 per cent.,
roots 4-6 per cent. tannin, according to season (Trimble). Has been much
talked of, but in Prof. Trimble’s opinion is not likely to prove of much
importance.
Myrica nagi (Hind. Kaiphal), India, contains 13-27 per cent. of tannin in
the bark, and a colouring matter, myricetin, identical with that of sumach.
[137] Leather tanned with it is of a somewhat reddish colour which is much
brightened by sumaching, and converted into a pale yellow by treatment
with alum. It promises to be a valuable tanning material.
[137] Perkin and Hummel, Trans. Chem. Soc., 1896, p. 1287.
BETULACEÆ.
Alnus glutinosa, Common Alder. Fr. Aulne; Ger. Erle. Contains 16-20 per
cent. iron-green tannin, with much red colouring matter; old barks as low as
10 per cent. Colour develops during and after tannage. Used alone it gives a
red, hard and brittle leather, but with galls, valonia, etc. it produces a
satisfactory tannage. Its principal use is to furnish gunpowder-charcoal, and
it is possible the bark might be obtained from powder-factories, if the use of
gunpowder is not superseded by nitro-compounds. (Von Höhnel.)
Alnus maritima, Hannoki, Japan; and A. firma, Minibari. Fruits (yashi)
contain 25 per cent. tanning matter (iron-blueing), and little colouring
matter. Used in Japan for dyeing and tanning. A. nepalensis and A. nitida
used in India. Several other species of Alnus contain tannin.
Page 264
Betula alba, White or Common Birch. Fr. Bouleau blanc; Ger. Birke.
Inner bark used in Scotland (in conjunction with larch for tanning sheep-
skins), Norway, Russia, etc. It contains only 2-5 per cent. of iron-greening
tannin, and much fermentable sugar. By far the most important use of birch
bark in tanning is to produce the birch-bark tar used to give scent and
insect-resisting power to “Russia” leather (Youft; Ger. Juchten). The outside
bark consists of thin layers of cork, often white with a crystalline deposit of
betulin, which when distilled yields the odorous oil. The distillation is a dry
one, and tarry products accompany the true oil, and at first give a strong
empyreumatic smell to the leather, which it loses by keeping, while the true
“Russia” odour remains. This “ageing” may be hastened by hanging the
leather in a hot stove. If the oil is distilled in a current of steam, or with
petroleum ether, the tarry matter passes over, while the matter giving the
true odour remains in the retort (p. 372).
Betula lenta, American Black Birch. The bark and twigs distilled with
water yield an essential oil, which is almost pure salicylate of methyl, and
largely substituted for oil of wintergreen (Gaultheria procumbens), with
which it is chemically identical. Used for perfumery, and as a rheumatism
remedy. Often erroneously spoken of as the source of “Russia” oil. A
mixture of a trace of wintergreen oil with sandal-wood oil considerably
resembles the “Russia” scent (p. 373).
CUPULIFERÆ.
Castanea vesca, True or Spanish Chestnut. Fr. Châtaignier; Ger.
Kastanie. Abundant in Italy, South of France and Corsica, where it forms
great forests. Bark said to be nearly as strong in tannin as oak (up to 17 per
cent., de Lof), but not much used in tanning.
Wood only contains 3-6 per cent. tannin, but is the source of the valuable
chestnut extract, first employed for dyeing, and introduced as a tanning
agent by Aimé Koch. The strength of extract is of course very variable,
even for the same density (see p. 339), but it usually contains from 28 to 32
per cent. of tannin.
The tannin gives blue-black with iron, but is not identical with either oak-
bark or gall tannins, but apparently a mixture, or possibly a methylated
derivative of the latter, and identical with oakwood tannin, or so nearly so
as to be indistinguishable; it may also be identical with divi tannin.
Inner bark used in Scotland (in conjunction with larch for tanning sheep-
skins), Norway, Russia, etc. It contains only 2-5 per cent. of iron-greening
tannin, and much fermentable sugar. By far the most important use of birch
bark in tanning is to produce the birch-bark tar used to give scent and
insect-resisting power to “Russia” leather (Youft; Ger. Juchten). The outside
bark consists of thin layers of cork, often white with a crystalline deposit of
betulin, which when distilled yields the odorous oil. The distillation is a dry
one, and tarry products accompany the true oil, and at first give a strong
empyreumatic smell to the leather, which it loses by keeping, while the true
“Russia” odour remains. This “ageing” may be hastened by hanging the
leather in a hot stove. If the oil is distilled in a current of steam, or with
petroleum ether, the tarry matter passes over, while the matter giving the
true odour remains in the retort (p. 372).
Betula lenta, American Black Birch. The bark and twigs distilled with
water yield an essential oil, which is almost pure salicylate of methyl, and
largely substituted for oil of wintergreen (Gaultheria procumbens), with
which it is chemically identical. Used for perfumery, and as a rheumatism
remedy. Often erroneously spoken of as the source of “Russia” oil. A
mixture of a trace of wintergreen oil with sandal-wood oil considerably
resembles the “Russia” scent (p. 373).
CUPULIFERÆ.
Castanea vesca, True or Spanish Chestnut. Fr. Châtaignier; Ger.
Kastanie. Abundant in Italy, South of France and Corsica, where it forms
great forests. Bark said to be nearly as strong in tannin as oak (up to 17 per
cent., de Lof), but not much used in tanning.
Wood only contains 3-6 per cent. tannin, but is the source of the valuable
chestnut extract, first employed for dyeing, and introduced as a tanning
agent by Aimé Koch. The strength of extract is of course very variable,
even for the same density (see p. 339), but it usually contains from 28 to 32
per cent. of tannin.
The tannin gives blue-black with iron, but is not identical with either oak-
bark or gall tannins, but apparently a mixture, or possibly a methylated
derivative of the latter, and identical with oakwood tannin, or so nearly so
as to be indistinguishable; it may also be identical with divi tannin.
Page 265
Decolorised chestnut extracts, sometimes mixed with quebracho and other
materials, are often sold as “oakwood” or “oak-bark” extracts. The extract
gives a firm leather, with a good deal of bloom if used strong, and a more
reddish tint than valonia. The extract often contains dark colouring matters,
and the colour of leather tanned with it is readily darkened by traces of lime
derived from calcareous waters or imperfectly delimed hides. Like all
wood-extracts it tans rapidly, the colour penetrating first, and the tan
following, but, according to Eitner, it does not, alone, make full or solid
tannage, perhaps from want of acid-forming matters, but answers
particularly well in combination with spruce-bark. It is largely used in
England for sole-leather in combination with valonia, myrobalans and other
materials.
The higher the temperature of extraction, the more colouring matter is
contained in the extract in proportion to tannin matter and the greater is its
viscosity. Much colouring matter remains undissolved if the extract is
dissolved in cold water, but there is, in addition, a loss of tanning power, the
colouring matter being also capable of combining with hide. It has in fact
been used for tanning by dissolving it in solutions of borax or alkaline salts.
By improved methods of manufacture the colouring matter has been much
reduced.
The chestnut is an important food tree, the nuts forming a considerable
part of the food of the inhabitants of Corsica and Sardinia, and even of Italy.
Oaks.
Almost all species of oak contain useful quantities of tannin in the bark,
and probably in the wood. Most if not all oaks yield catechol-tannins with,
probably, some mixture of ellagitannic acid.
Quercus robur, Common Oak. Fr Chêne; Ger. Eiche. It is frequently
separated into the two subspecies:—
Quercus pedunculata. Commonest oak of lowlands, England, Ireland and
Scotland. Acorns in bunches or spikes on a stalk 1⁄6 inch long, hence Ger.
name, Stiel-Eiche. Leaves sessile or short-stalked. In favourable situations,
said to yield about 2 per cent. more tannin than Q. sessiliflora, but this is
doubtful. It is the commonest oak in Slavonia, and the source of
commercial oakwood-extract.
materials, are often sold as “oakwood” or “oak-bark” extracts. The extract
gives a firm leather, with a good deal of bloom if used strong, and a more
reddish tint than valonia. The extract often contains dark colouring matters,
and the colour of leather tanned with it is readily darkened by traces of lime
derived from calcareous waters or imperfectly delimed hides. Like all
wood-extracts it tans rapidly, the colour penetrating first, and the tan
following, but, according to Eitner, it does not, alone, make full or solid
tannage, perhaps from want of acid-forming matters, but answers
particularly well in combination with spruce-bark. It is largely used in
England for sole-leather in combination with valonia, myrobalans and other
materials.
The higher the temperature of extraction, the more colouring matter is
contained in the extract in proportion to tannin matter and the greater is its
viscosity. Much colouring matter remains undissolved if the extract is
dissolved in cold water, but there is, in addition, a loss of tanning power, the
colouring matter being also capable of combining with hide. It has in fact
been used for tanning by dissolving it in solutions of borax or alkaline salts.
By improved methods of manufacture the colouring matter has been much
reduced.
The chestnut is an important food tree, the nuts forming a considerable
part of the food of the inhabitants of Corsica and Sardinia, and even of Italy.
Oaks.
Almost all species of oak contain useful quantities of tannin in the bark,
and probably in the wood. Most if not all oaks yield catechol-tannins with,
probably, some mixture of ellagitannic acid.
Quercus robur, Common Oak. Fr Chêne; Ger. Eiche. It is frequently
separated into the two subspecies:—
Quercus pedunculata. Commonest oak of lowlands, England, Ireland and
Scotland. Acorns in bunches or spikes on a stalk 1⁄6 inch long, hence Ger.
name, Stiel-Eiche. Leaves sessile or short-stalked. In favourable situations,
said to yield about 2 per cent. more tannin than Q. sessiliflora, but this is
doubtful. It is the commonest oak in Slavonia, and the source of
commercial oakwood-extract.
Page 266
Q. sessiliflora, Ger. Traubeneiche. Common in hilly districts, and
scattered throughout the country. Acorns in bunch on the branch, or with
very short stalk; leaves on stalk 1⁄2-1 inch long.
Of English barks, Sussex and Hampshire are considered the best, and
contain up to 12-14 per cent. of tanning matter; a coppice bark from
Wastdale, Cumberland, is however, recorded to have yielded 19 per cent.
tanning matter (Hellon).
Probably each of the two varieties of oak gives best bark where it thrives
best (v. Höhnel).
Belgian bark is sometimes equal to English, and contains 10-12 per cent.
tanning matter. Dutch bark as exported is generally inferior and not cleaned;
Swedish is bright, but very poor.
Oak-bark contains a tanning matter, quercitannic acid, giving green-
blacks with iron salts, and possibly containing both catechol and pyrogallol
groups, but its constitution is not fully understood. It yields both red
anhydrides and ellagic acid; and gallic acid has been obtained by the action
of hydrochloric acid, though not by fermentation in the tannery. The tannin
is not a glucoside, but the fact that a sugar, lævulose, is also present in the
bark has led some observers to erroneous conclusions regarding the
constitution of the tannin. The unpurified infusion of the bark of Q. robur
gives a blue-black with iron-salts, from the presence of a colouring matter;
but those of most other oaks give green-blacks.
Most tannin is contained in the living part of the bark. The yield
diminishes in trees over twenty-five years, and coppice barks, from absence
of ross, are often strong, and also contain less colouring matter and more
fermentable sugar.
Warm and rich soils seem to yield the best barks.
The brighter the colour of the fresh cut “flesh,” the better the bark. Dark
brown inner side shows that bark has been exposed to rain, which
deteriorates strength and colour; but a very light colour is thought by some
to indicate poorness in tannin. White lichen is said to be a mark of poor
bark, and probably indicates a damp and unfavourable situation.
Oaks are generally cut when the sap is rising (15th April to 15th June),
and the buds open and new soft cells begin to grow, for the bark is then
more easily detached.
Experiments in France have shown that the bark of timber felled at other
seasons may be loosened by steaming, and it is said there is no practical
scattered throughout the country. Acorns in bunch on the branch, or with
very short stalk; leaves on stalk 1⁄2-1 inch long.
Of English barks, Sussex and Hampshire are considered the best, and
contain up to 12-14 per cent. of tanning matter; a coppice bark from
Wastdale, Cumberland, is however, recorded to have yielded 19 per cent.
tanning matter (Hellon).
Probably each of the two varieties of oak gives best bark where it thrives
best (v. Höhnel).
Belgian bark is sometimes equal to English, and contains 10-12 per cent.
tanning matter. Dutch bark as exported is generally inferior and not cleaned;
Swedish is bright, but very poor.
Oak-bark contains a tanning matter, quercitannic acid, giving green-
blacks with iron salts, and possibly containing both catechol and pyrogallol
groups, but its constitution is not fully understood. It yields both red
anhydrides and ellagic acid; and gallic acid has been obtained by the action
of hydrochloric acid, though not by fermentation in the tannery. The tannin
is not a glucoside, but the fact that a sugar, lævulose, is also present in the
bark has led some observers to erroneous conclusions regarding the
constitution of the tannin. The unpurified infusion of the bark of Q. robur
gives a blue-black with iron-salts, from the presence of a colouring matter;
but those of most other oaks give green-blacks.
Most tannin is contained in the living part of the bark. The yield
diminishes in trees over twenty-five years, and coppice barks, from absence
of ross, are often strong, and also contain less colouring matter and more
fermentable sugar.
Warm and rich soils seem to yield the best barks.
The brighter the colour of the fresh cut “flesh,” the better the bark. Dark
brown inner side shows that bark has been exposed to rain, which
deteriorates strength and colour; but a very light colour is thought by some
to indicate poorness in tannin. White lichen is said to be a mark of poor
bark, and probably indicates a damp and unfavourable situation.
Oaks are generally cut when the sap is rising (15th April to 15th June),
and the buds open and new soft cells begin to grow, for the bark is then
more easily detached.
Experiments in France have shown that the bark of timber felled at other
seasons may be loosened by steaming, and it is said there is no practical
Page 267
loss of tannin. Superheated steam, produced in a small boiler in the woods,
is used.
The bark is peeled with tools of various forms, the branch and knotted
places being loosened by beating with a mallet. The bark must be peeled
immediately the tree has been felled.
The peeled bark, in pieces up to three feet long, is laid on hurdles sloped
in such a way that the rain runs off as much as possible, and in this way it is
dried, but in wet seasons is much damaged. Bark so dried in the woods
often retains 40-50 per cent. water, and must be stacked or stored so as to
allow of further drying.
English bark is sometimes sold in “long rind,” and sometimes “hatched”
or chopped in pieces about four inches long. Belgian and Dutch barks are
generally hatched. Belgian tree bark is “cleaned” (and cleanings often
mixed back with bulk), Dutch bark is not cleaned. Much sand and dirt is
contained in most Continental bark: screenings of Belgian bark yielded a
black liquor, and contained so much sand that they would not even burn!
Oak-bark extract is occasionally offered for sale, but is not usually
genuine or of good quality, except that of the American chestnut-oak, Q.
prinus, from which an excellent extract has been manufactured in the
Alleghanies. Factitious extracts often contain myrobalans and quebracho.
is used.
The bark is peeled with tools of various forms, the branch and knotted
places being loosened by beating with a mallet. The bark must be peeled
immediately the tree has been felled.
The peeled bark, in pieces up to three feet long, is laid on hurdles sloped
in such a way that the rain runs off as much as possible, and in this way it is
dried, but in wet seasons is much damaged. Bark so dried in the woods
often retains 40-50 per cent. water, and must be stacked or stored so as to
allow of further drying.
English bark is sometimes sold in “long rind,” and sometimes “hatched”
or chopped in pieces about four inches long. Belgian and Dutch barks are
generally hatched. Belgian tree bark is “cleaned” (and cleanings often
mixed back with bulk), Dutch bark is not cleaned. Much sand and dirt is
contained in most Continental bark: screenings of Belgian bark yielded a
black liquor, and contained so much sand that they would not even burn!
Oak-bark extract is occasionally offered for sale, but is not usually
genuine or of good quality, except that of the American chestnut-oak, Q.
prinus, from which an excellent extract has been manufactured in the
Alleghanies. Factitious extracts often contain myrobalans and quebracho.
Page 268
Fig. 45.—Turkey Oak (Quercus cerris).
Oakwood contains only a very small percentage (from 2-4 per cent.) of a
tannin, practically identical with that of chestnut, but different to that of
oak-bark. It is stated by de Lof to reach 9-14 per cent. in old heart-wood;
but this is doubtful. The wood retains the tannin in its interior for a long
time. Wood of a Roman bridge built at Mainz 55 B.C. is stated by de Lof to
have still contained 2·14 per cent. tannin in 1881 A.D. A good deal of
imitated oakwood extract is undoubtedly made from chestnut wood, and
unfortunately no very satisfactory way of distinguishing it is known, though
oak-bark extract can be distinguished from oakwood by giving a precipitate
at once, even in dilute solution, with bromine-water, while the wood gives a
brown precipitate only after long standing. Precipitation by bromine-water
Oakwood contains only a very small percentage (from 2-4 per cent.) of a
tannin, practically identical with that of chestnut, but different to that of
oak-bark. It is stated by de Lof to reach 9-14 per cent. in old heart-wood;
but this is doubtful. The wood retains the tannin in its interior for a long
time. Wood of a Roman bridge built at Mainz 55 B.C. is stated by de Lof to
have still contained 2·14 per cent. tannin in 1881 A.D. A good deal of
imitated oakwood extract is undoubtedly made from chestnut wood, and
unfortunately no very satisfactory way of distinguishing it is known, though
oak-bark extract can be distinguished from oakwood by giving a precipitate
at once, even in dilute solution, with bromine-water, while the wood gives a
brown precipitate only after long standing. Precipitation by bromine-water
Page 269
is a general characteristic of catechol tannins, and hence a mixture of
quebracho (a cheap catechol tan) with chestnut would simulate oak-bark in
this respect. If a few drops of the non-tannin solution or an alcoholic extract
from the “total soluble” of extracts containing quebracho or other catechol
tannins be treated with concentrated sulphuric acid in a test-tube, a deep
crimson will be produced, especially at the surface of the acid, which
remains pink on dilution with water. With pyrogallol derivatives, such as
genuine oakwood, a yellow or brown only is produced (J. Hughes). The test
is very delicate. Another distinction is that bark extracts contain perceptible
traces of manganese, but this cannot be relied on as many wood extracts
also contain some, probably derived from the twig and branch bark which is
used along with the wood. Oakwood extract is now manufactured on an
enormous scale in Slavonia, and is used both by sole- and dressing-leather
tanners, chiefly to increase the strength of the layer liquors. The extract is
also used to increase the weight of leather after tannage by mopping on the
flesh-side. All the best oakwood extract manufacturers contract to sell on
analysis and colour estimation, and good Slavonian oakwood extract
generally contains 26-28 per cent. of tanning matter, giving a tintometer
measurement of 4-5° red, and 20-25° yellow, when a solution containing 1⁄2
per cent. of tanning matter is measured in a 1 cm. cell. For particulars of the
manufacture of concentrated extracts see p. 337.
quebracho (a cheap catechol tan) with chestnut would simulate oak-bark in
this respect. If a few drops of the non-tannin solution or an alcoholic extract
from the “total soluble” of extracts containing quebracho or other catechol
tannins be treated with concentrated sulphuric acid in a test-tube, a deep
crimson will be produced, especially at the surface of the acid, which
remains pink on dilution with water. With pyrogallol derivatives, such as
genuine oakwood, a yellow or brown only is produced (J. Hughes). The test
is very delicate. Another distinction is that bark extracts contain perceptible
traces of manganese, but this cannot be relied on as many wood extracts
also contain some, probably derived from the twig and branch bark which is
used along with the wood. Oakwood extract is now manufactured on an
enormous scale in Slavonia, and is used both by sole- and dressing-leather
tanners, chiefly to increase the strength of the layer liquors. The extract is
also used to increase the weight of leather after tannage by mopping on the
flesh-side. All the best oakwood extract manufacturers contract to sell on
analysis and colour estimation, and good Slavonian oakwood extract
generally contains 26-28 per cent. of tanning matter, giving a tintometer
measurement of 4-5° red, and 20-25° yellow, when a solution containing 1⁄2
per cent. of tanning matter is measured in a 1 cm. cell. For particulars of the
manufacture of concentrated extracts see p. 337.
Page 270
Fig. 46.—Cork Oak (Quercus suber).
Q. cerris, Turkey Oak. Ger. Zerreiche. Common in southern Europe, a
fine tree, but bark inferior to Q. robur. Fig. 45.
Q. pubescens. Fr. Chêne velu; Ger. Weiss- or Schwarzeiche. In mountain
districts and scattered in Southern Europe, about equal to Q. robur.
Q. ilex, Evergreen Oak. Fr. Chêne vert, Chêne yeuse; Ger. Grüneiche,
Steineiche; Span. and Ital. Encina. South Europe, Algeria. Said to be
somewhat stronger in tannin than common oak, yielding 5-11 per cent. of a
rather darker coloured tannin, but well adapted to sole-leather. Good bark is
smooth outside, without fissures, short in fracture.
Q. cerris, Turkey Oak. Ger. Zerreiche. Common in southern Europe, a
fine tree, but bark inferior to Q. robur. Fig. 45.
Q. pubescens. Fr. Chêne velu; Ger. Weiss- or Schwarzeiche. In mountain
districts and scattered in Southern Europe, about equal to Q. robur.
Q. ilex, Evergreen Oak. Fr. Chêne vert, Chêne yeuse; Ger. Grüneiche,
Steineiche; Span. and Ital. Encina. South Europe, Algeria. Said to be
somewhat stronger in tannin than common oak, yielding 5-11 per cent. of a
rather darker coloured tannin, but well adapted to sole-leather. Good bark is
smooth outside, without fissures, short in fracture.
Page 271
Q. Suber, Cork Oak. F. Chêne liège; Ital. Sughero, Suvero. (Figs. 46, 47.)
The outer bark is cork; the interior bark contains 12-15 per cent. of tannin
which is redder than that of ordinary oak. Trees at first produce an irregular
cork, sold as “virgin cork” for ferneries, etc. After this is stripped, later
growths are more uniform, and fit for use; tanning bark is only obtained
when the tree is cut down. Bark is rough but pale-coloured on both sides
and about 1 cm. thick; interior like ordinary oak, but more strongly
furrowed. Produced chiefly on Mediterranean coasts, and formerly largely
used in Ireland.
Fig. 47.—Section of Cork Oak, showing cork, inner bark and wood.
Q. pseudosuber, African Oak. Fr. Chêne faux liège. Algeria. Not stronger
than English oak, but with more colouring matter, hence strikes quickly
through leather. Bark very thick.
Q. Mirbecki. Fr. Chêne Zeen. Algeria. Rapid growth. Bark contains 8 per
cent. of tannin.
The outer bark is cork; the interior bark contains 12-15 per cent. of tannin
which is redder than that of ordinary oak. Trees at first produce an irregular
cork, sold as “virgin cork” for ferneries, etc. After this is stripped, later
growths are more uniform, and fit for use; tanning bark is only obtained
when the tree is cut down. Bark is rough but pale-coloured on both sides
and about 1 cm. thick; interior like ordinary oak, but more strongly
furrowed. Produced chiefly on Mediterranean coasts, and formerly largely
used in Ireland.
Fig. 47.—Section of Cork Oak, showing cork, inner bark and wood.
Q. pseudosuber, African Oak. Fr. Chêne faux liège. Algeria. Not stronger
than English oak, but with more colouring matter, hence strikes quickly
through leather. Bark very thick.
Q. Mirbecki. Fr. Chêne Zeen. Algeria. Rapid growth. Bark contains 8 per
cent. of tannin.
Page 272
Q. Tozæ. Fr. Chêne tauzin. Pyrenees and S. France. Bark contains 14 per
cent. of tannin.
Q. coccifera, Kermes Oak. Fr. Kermes, Garouille (Fig. 48). South Europe
and Algeria. Root bark is called “rusque” or “garouille”; averages 10-18 per
cent. tannin, but trunk bark does not exceed 11 per cent. This tree is the
food of the kermes insect, used for dyeing scarlet before the introduction of
cochineal. Garouille is principally used in the south of France, giving a firm
sole-leather of a disagreeable odour and dark brown colour.
Fig. 48.—Kermes Oak (Quercus coccifera).
cent. of tannin.
Q. coccifera, Kermes Oak. Fr. Kermes, Garouille (Fig. 48). South Europe
and Algeria. Root bark is called “rusque” or “garouille”; averages 10-18 per
cent. tannin, but trunk bark does not exceed 11 per cent. This tree is the
food of the kermes insect, used for dyeing scarlet before the introduction of
cochineal. Garouille is principally used in the south of France, giving a firm
sole-leather of a disagreeable odour and dark brown colour.
Fig. 48.—Kermes Oak (Quercus coccifera).
Page 273
Q. Ægilops (and probably other species—Q. macrolepis, græca, Ungeri,
coccifera), Valonia. Fr. Valonée; Ger. Valonea, Ackerdoppen, Orientalische
Knoppern. Best Smyrna contains up to 40 per cent., Greek 19-30 per cent.,
Candia valonias up to 41 per cent., and Caramanian (probably not Q.
Ægilops) 17-22 per cent. of tannins which are at least principally pyrogallol
derivatives and which give blue-blacks with iron, no precipitate with
bromine-water, and which deposit a great deal of bloom consisting of
ellagic acid.
Fig. 49.—Valonia Oak (Q. Ægilops).
coccifera), Valonia. Fr. Valonée; Ger. Valonea, Ackerdoppen, Orientalische
Knoppern. Best Smyrna contains up to 40 per cent., Greek 19-30 per cent.,
Candia valonias up to 41 per cent., and Caramanian (probably not Q.
Ægilops) 17-22 per cent. of tannins which are at least principally pyrogallol
derivatives and which give blue-blacks with iron, no precipitate with
bromine-water, and which deposit a great deal of bloom consisting of
ellagic acid.
Fig. 49.—Valonia Oak (Q. Ægilops).
Page 274
Q. Ægilops (Fig. 49) is said to be most abundant in the highlands of
Morea, Roumelia, Greek Archipelago, Asia Minor and Palestine, while
macrolepis forms large forests in many parts of Greece, and especially on
the lower slopes of Mount Taygetos. In Asia Minor the fruit ripens in July-
August, when the trees are beaten and acorns left on the ground to dry. They
are afterwards gathered, and carried on camels to stores in the towns, and
thence by camel and rail to Smyrna, where they are placed in heaps 5-6 feet
deep in large airy stores, and allowed to ferment and heat for some weeks,
when the acorn, which contains but little tannin, contracts and falls from the
cup, and is used for feeding pigs. This fermentation is risky, and if carried
too far the cups become dark-coloured and damaged. The acorn contains a
considerable amount of fermentable sugar.
When ready for shipment, the valonia is hand-picked, the largest and
finest cups (prima) going to Trieste, the second selection to England
(Inglese), and the remainder, known as “natural,” also coming largely to
England. The “Inglese,” although inferior in appearance to the very large
selected cups, is, of course, less costly, and gives an equal yield of tannin.
In 1887, Smyrna exported about 23,000 tons to England, and 16,000 tons
elsewhere, principally to Austria, Germany and Italy. The largest known
crop is stated at 70,000 tons in Asia Minor, and 14,000 in Greece, but the
average yield is considerably less than this.
The beard contains considerably more tannin than the cups, sometimes
over 40 per cent. It is often sold separately at the same or a lower price, and
in Smyrna is known by the Turkish name tirnac (Ital. trillo).
In Greece the best valonia is collected (in April?) before the cup is
matured and while it still encloses the acorn, and is known as chamada (It.
camata and camatina). The colour of these kinds is excellent and the
percentage of tannin high. Mainly used by dyers, but often worth attention
for tanning where colour is important. In camatina the acorn is completely
covered in the cup, while in camata it is partly exposed.
The next quality, rhabdisto, is beaten down by sticks in September-
October (hence name), while after the first rains the fruit falls and turns
black, and is called charcala. It contains but little tannin, and is not
generally collected.
Sometimes valonia is attacked by a sort of honeydew, probably caused by
an aphis, which renders it very sticky, and perhaps more liable to heat, but
does not in itself damage its tanning properties.
Morea, Roumelia, Greek Archipelago, Asia Minor and Palestine, while
macrolepis forms large forests in many parts of Greece, and especially on
the lower slopes of Mount Taygetos. In Asia Minor the fruit ripens in July-
August, when the trees are beaten and acorns left on the ground to dry. They
are afterwards gathered, and carried on camels to stores in the towns, and
thence by camel and rail to Smyrna, where they are placed in heaps 5-6 feet
deep in large airy stores, and allowed to ferment and heat for some weeks,
when the acorn, which contains but little tannin, contracts and falls from the
cup, and is used for feeding pigs. This fermentation is risky, and if carried
too far the cups become dark-coloured and damaged. The acorn contains a
considerable amount of fermentable sugar.
When ready for shipment, the valonia is hand-picked, the largest and
finest cups (prima) going to Trieste, the second selection to England
(Inglese), and the remainder, known as “natural,” also coming largely to
England. The “Inglese,” although inferior in appearance to the very large
selected cups, is, of course, less costly, and gives an equal yield of tannin.
In 1887, Smyrna exported about 23,000 tons to England, and 16,000 tons
elsewhere, principally to Austria, Germany and Italy. The largest known
crop is stated at 70,000 tons in Asia Minor, and 14,000 in Greece, but the
average yield is considerably less than this.
The beard contains considerably more tannin than the cups, sometimes
over 40 per cent. It is often sold separately at the same or a lower price, and
in Smyrna is known by the Turkish name tirnac (Ital. trillo).
In Greece the best valonia is collected (in April?) before the cup is
matured and while it still encloses the acorn, and is known as chamada (It.
camata and camatina). The colour of these kinds is excellent and the
percentage of tannin high. Mainly used by dyers, but often worth attention
for tanning where colour is important. In camatina the acorn is completely
covered in the cup, while in camata it is partly exposed.
The next quality, rhabdisto, is beaten down by sticks in September-
October (hence name), while after the first rains the fruit falls and turns
black, and is called charcala. It contains but little tannin, and is not
generally collected.
Sometimes valonia is attacked by a sort of honeydew, probably caused by
an aphis, which renders it very sticky, and perhaps more liable to heat, but
does not in itself damage its tanning properties.
Page 275
The lighter the colour, the heavier the weight, and the thicker the scales
of the beard, the better the quality usually proves, but analysis is the best
guide. Caramanian valonia is very inferior.
The tannin contained in valonia is especially suitable in the manufacture
of sole-leather. It deposits much bloom, and if used as a dusting material,
has the characteristic of making the leather solid and compact, but leaves
the grain somewhat rough and hard to work. In mixture with gambier and
other materials, it is an excellent tannage for dressing leather, and with
proper management deposits little or no bloom (cp. p. 231).
Q. infectoria (Fig. 50) is the source of the “Turkish” or Aleppo galls.
Galls are caused by insects, principally of the genus Cynips, or gall-wasps,
which lay their eggs in different parts of plants, and in some way cause an
abnormal growth of the bud, leaf, or other part.
of the beard, the better the quality usually proves, but analysis is the best
guide. Caramanian valonia is very inferior.
The tannin contained in valonia is especially suitable in the manufacture
of sole-leather. It deposits much bloom, and if used as a dusting material,
has the characteristic of making the leather solid and compact, but leaves
the grain somewhat rough and hard to work. In mixture with gambier and
other materials, it is an excellent tannage for dressing leather, and with
proper management deposits little or no bloom (cp. p. 231).
Q. infectoria (Fig. 50) is the source of the “Turkish” or Aleppo galls.
Galls are caused by insects, principally of the genus Cynips, or gall-wasps,
which lay their eggs in different parts of plants, and in some way cause an
abnormal growth of the bud, leaf, or other part.
Page 276
Fig. 50.—Gall Oak (Q. infectoria).
Aleppo galls are developed from the young shoot of the oak, are best
before the insect has escaped, and contain in this stage up to 50 or 60 per
cent. of gallotannic acid. When the insect has developed and escaped, the
galls are of course perforated, much lighter, and more porous. These galls
and those of Rhus semialata are the principal sources of the tannin of
commerce.
The Q. infectoria also bears a large gall like an apple, “Apples of
Sodom,” or “rove,” caused by a different insect. This, in a crushed
condition, has been somewhat largely used as a tanning material, and
contains 24-34 per cent. gallotannic acid.
Aleppo galls are developed from the young shoot of the oak, are best
before the insect has escaped, and contain in this stage up to 50 or 60 per
cent. of gallotannic acid. When the insect has developed and escaped, the
galls are of course perforated, much lighter, and more porous. These galls
and those of Rhus semialata are the principal sources of the tannin of
commerce.
The Q. infectoria also bears a large gall like an apple, “Apples of
Sodom,” or “rove,” caused by a different insect. This, in a crushed
condition, has been somewhat largely used as a tanning material, and
contains 24-34 per cent. gallotannic acid.
Page 277
English oaks have several species of galls and oak-apples, but they do not
seem to be of much value for tanning.
Fig. 51.—Chestnut Oak (Q. prinus).
Knoppern are galls produced on the immature acorns of various species
of oaks, principally Q. Cerris in Hungary, and were formerly largely used
there for tanning, as they contain up to 35 per cent. gallotannic acid. They
are now less abundant, and have been largely replaced by valonia,
sometimes called orientalische Knoppern. Like all purely gallotannic
materials, they naturally give a soft and porous tannage, ill-adapted for sole-
leather purposes, which has led to the Austrian practice of drying, or rather
seem to be of much value for tanning.
Fig. 51.—Chestnut Oak (Q. prinus).
Knoppern are galls produced on the immature acorns of various species
of oaks, principally Q. Cerris in Hungary, and were formerly largely used
there for tanning, as they contain up to 35 per cent. gallotannic acid. They
are now less abundant, and have been largely replaced by valonia,
sometimes called orientalische Knoppern. Like all purely gallotannic
materials, they naturally give a soft and porous tannage, ill-adapted for sole-
leather purposes, which has led to the Austrian practice of drying, or rather
Page 278
stewing, the leather in very hot and damp stoves, which make it hard and
brittle.
Chinese and Japanese galls are the product of the action of an aphis on a
species of sumach, and will be mentioned again under sumachs (Rhus).
Djaft, dchift, jift, or jaft is a material apparently of Eastern origin, and
said to be derived from an oak of Kurdistan. Dark red scales or fragments,
origin uncertain, very astringent and darkish tannage, liquor when spilt
dries whitish, apparently from crystallisation of some sort. It contains a
large amount of tannin. It appears very irregularly in commerce and the
writer would be glad to obtain further samples and details of origin. He
once used 6 or 7 tons successfully in sole-leather tannage. It has also been
attributed to a shrub allied to the Cæsalpinias (p. 286).
The most important American oaks are—Q. prinus (castanea,
monticola), the Chestnut or Rock Oak (Fig. 51). About equal to our oak in
strength, bark very thick, and infusion strongly fluorescent, especially in
presence of ammonia. Source of chestnut-oak extract. The most important
tanning oak-bark of the United States.
Q. alba, or “white oak,” is perhaps the most widely distributed and
abundant of any of the American oaks, and very closely resembles the
European Q. robur.
Q. tinctoria or nigra, Black or Quercitron Oak. Poor as a tanning
material, but used for dyeing yellow, and for modifying the colour of
hemlock tannages. The dyestuff, quercetin, is closely allied to that of fustic,
and gives yellows with alum and tin mordants.
A good deal of information is given by Trimble[138] on American oaks
and other tanning materials.
[138] ‘The Tannins,’ vol. ii., Lippincott, Philadelphia, 1894.
Important Indian oaks are Q. glauca, Q. lamellosa and Q. incana; bark of
last said to yield 22 per cent. of tannin.
SALICACEÆ, Willows.
The bark of various willows, especially Salix arenaria and Russeliana, is
used for tanning in Russia, and for Danish glove-leather. Some contain up
to 12-14 per cent. of an iron-blueing tannin. They impart a strong odour to
leather, but different to that of birch-tar oil, and the scent of genuine Russia
brittle.
Chinese and Japanese galls are the product of the action of an aphis on a
species of sumach, and will be mentioned again under sumachs (Rhus).
Djaft, dchift, jift, or jaft is a material apparently of Eastern origin, and
said to be derived from an oak of Kurdistan. Dark red scales or fragments,
origin uncertain, very astringent and darkish tannage, liquor when spilt
dries whitish, apparently from crystallisation of some sort. It contains a
large amount of tannin. It appears very irregularly in commerce and the
writer would be glad to obtain further samples and details of origin. He
once used 6 or 7 tons successfully in sole-leather tannage. It has also been
attributed to a shrub allied to the Cæsalpinias (p. 286).
The most important American oaks are—Q. prinus (castanea,
monticola), the Chestnut or Rock Oak (Fig. 51). About equal to our oak in
strength, bark very thick, and infusion strongly fluorescent, especially in
presence of ammonia. Source of chestnut-oak extract. The most important
tanning oak-bark of the United States.
Q. alba, or “white oak,” is perhaps the most widely distributed and
abundant of any of the American oaks, and very closely resembles the
European Q. robur.
Q. tinctoria or nigra, Black or Quercitron Oak. Poor as a tanning
material, but used for dyeing yellow, and for modifying the colour of
hemlock tannages. The dyestuff, quercetin, is closely allied to that of fustic,
and gives yellows with alum and tin mordants.
A good deal of information is given by Trimble[138] on American oaks
and other tanning materials.
[138] ‘The Tannins,’ vol. ii., Lippincott, Philadelphia, 1894.
Important Indian oaks are Q. glauca, Q. lamellosa and Q. incana; bark of
last said to yield 22 per cent. of tannin.
SALICACEÆ, Willows.
The bark of various willows, especially Salix arenaria and Russeliana, is
used for tanning in Russia, and for Danish glove-leather. Some contain up
to 12-14 per cent. of an iron-blueing tannin. They impart a strong odour to
leather, but different to that of birch-tar oil, and the scent of genuine Russia
Page 279
leather is due to a combination of both. In many cases the bark peeled off
osiers for basket-making is employed. A Russian willow (species
unknown), in the form of thin bark of osiers or small branches, gave 9·5 per
cent. tannin when examined in the Leather Industries Laboratory of the
Yorkshire College; and willow barks certainly demand more attention than
they have received in England as tanning materials for fine leathers. Salix
caprea has been used in France for glove leathers, but is weaker than S.
arenaria.
Poplars belong to the same natural order, and have been used for tanning,
but their barks at the most contain 2-3 per cent.
POLYGONACEÆ, Docks.
Most members of this family contain tannin.
Rumex hymenosepalum, Canaigre, Gonagra (Cana agria), Red Dock, wild
pie-plant (Fig. 52). Common in sandy alluvial plains of Mexico and Texas,
and considerably resembling rhubarb. Its tuberous roots resemble those of
the dahlia, and contain, when air-dried, 25-30 per cent. of a catechol tannin,
probably allied to that of mimosa. Undried, the roots contain about 68 per
cent. of water and only 8 per cent. of tannin. When well harvested by
slicing thin and rapidly drying, it gives leather a bright orange colour, and,
it is said, considerable weight and firmness, and is thus specially suitable
for use in retanning and finishing light goods and harness leather. Besides
tannin, the root contains a yellow colouring matter, and about 8 per cent. of
starch, of which the granules are very variable in form and size, but mostly
oval or elongated. They do not stain readily with iodine till they have been
well washed, or treated with dilute sulphuric acid. Both the starch and
tannin are contained in large and somewhat thin-walled cells, and the sliced
material is easily extracted at low temperatures. Greater heat gelatinises the
starch, and extracts a darker colour. The best temperature for extraction is
between 30° and 50° C. (see p. 348).
osiers for basket-making is employed. A Russian willow (species
unknown), in the form of thin bark of osiers or small branches, gave 9·5 per
cent. tannin when examined in the Leather Industries Laboratory of the
Yorkshire College; and willow barks certainly demand more attention than
they have received in England as tanning materials for fine leathers. Salix
caprea has been used in France for glove leathers, but is weaker than S.
arenaria.
Poplars belong to the same natural order, and have been used for tanning,
but their barks at the most contain 2-3 per cent.
POLYGONACEÆ, Docks.
Most members of this family contain tannin.
Rumex hymenosepalum, Canaigre, Gonagra (Cana agria), Red Dock, wild
pie-plant (Fig. 52). Common in sandy alluvial plains of Mexico and Texas,
and considerably resembling rhubarb. Its tuberous roots resemble those of
the dahlia, and contain, when air-dried, 25-30 per cent. of a catechol tannin,
probably allied to that of mimosa. Undried, the roots contain about 68 per
cent. of water and only 8 per cent. of tannin. When well harvested by
slicing thin and rapidly drying, it gives leather a bright orange colour, and,
it is said, considerable weight and firmness, and is thus specially suitable
for use in retanning and finishing light goods and harness leather. Besides
tannin, the root contains a yellow colouring matter, and about 8 per cent. of
starch, of which the granules are very variable in form and size, but mostly
oval or elongated. They do not stain readily with iodine till they have been
well washed, or treated with dilute sulphuric acid. Both the starch and
tannin are contained in large and somewhat thin-walled cells, and the sliced
material is easily extracted at low temperatures. Greater heat gelatinises the
starch, and extracts a darker colour. The best temperature for extraction is
between 30° and 50° C. (see p. 348).
Page 280
Fig. 52.—Canaigre (Rumex hymenosepalum). ‘New Commercial
Drugs and Plants,’ T. Christy.
The root is most readily grown from tubers or portions including the
crown, as the plant seeds sparingly. Sandy soils, subject to inundation or
irrigation, seem best suited to its culture. In California and Arizona the
growth begins in October or November with the winter rains, blooming
about the end of January, while the leaves die down in May and the roots
remain dormant during the summer. It is not important at what time the
roots are harvested, and they seem to improve in percentage of tannin up to
the second year, after which they become darker and deteriorate.
Drugs and Plants,’ T. Christy.
The root is most readily grown from tubers or portions including the
crown, as the plant seeds sparingly. Sandy soils, subject to inundation or
irrigation, seem best suited to its culture. In California and Arizona the
growth begins in October or November with the winter rains, blooming
about the end of January, while the leaves die down in May and the roots
remain dormant during the summer. It is not important at what time the
roots are harvested, and they seem to improve in percentage of tannin up to
the second year, after which they become darker and deteriorate.
Page 281
The harvested crop should be sliced into thin pieces and rapidly dried at a
low temperature, or still better, converted at once into extract. This is
already done on a considerable scale at Deming, New Mexico. The residue
after extraction is used in America as cattle-food; and might no doubt be
also applied to the production of alcohol.
Planting takes place in autumn, in rows, say 30 inches apart, with 10
inches between each root. Roots for “seed” should be kept in the ground or
stored in dry sand. This should yield a crop of 10 tons per acre in an
average season.
References.—Report U.S. Commissioner of Agriculture, 1878, pp. 119 et
seq.; Trimble, Am. Jour. of Pharmacy, p. 395, 1889; Canaigre, Bull. No. 7,
Arizona Agr. Expt. Station, 1893; ‘Canaigre or Tanner’s Dock,’ Bull. No.
105, University of California, Berkeley, Cal.; ‘Canaigre Tannin,’ Trimble
and Peacock, Philadelphia, 1893; ‘Report to the German Leather Trades
Association,’ by V. Schroeder, 1894; ‘Il Canaigre,’ E. Andrieis, Turin, 1899.
Rumex maritima, or maritimus. Central Europe, England, Ireland. It is
said by de Lof to be found in California, where it is used by the Indians for
tanning; but he probably confounds it with canaigre. De Lof found its roots,
wet, to contain 6 per cent. and after drying, 22 per cent. of tannin, together
with starch and an acid allied to malic.
Several English docks contain tannin; the writer had a sample of leather
tanned with dock-root (very possibly R. aquaticus), many years old, but still
soft and close in texture, and of excellent quality.
Polygonum amphibium. Said to grow on thousands of acres (?) on the
lower Missouri. Roots contain 22 per cent., branches 17 per cent. of tannin.
P. amphibium is a common English and European plant, with spikes of pink
flowers, growing in marshes and ponds. Probably this is the Polygonum
analysed by Fraas, who found 20-26 per cent. tannin.
Polygonum Bistorta. Common in damp places in England. Bistort,
Snakeweed, called “Eastermer giants” in Cumberland, where the young
leaves are used for making herb-puddings. Fraas found 16-21 per cent.
tannin in the roots.
Other species are known to contain much tannin. Perkin found a red
colouring matter in P. cuspidatum, a native of India and China, commonly
grown in gardens as a foliage plant (Journ. Chem. Soc., 1895, p. 1084). P.
tinctorium, used as a source of indigo in China and Japan.
low temperature, or still better, converted at once into extract. This is
already done on a considerable scale at Deming, New Mexico. The residue
after extraction is used in America as cattle-food; and might no doubt be
also applied to the production of alcohol.
Planting takes place in autumn, in rows, say 30 inches apart, with 10
inches between each root. Roots for “seed” should be kept in the ground or
stored in dry sand. This should yield a crop of 10 tons per acre in an
average season.
References.—Report U.S. Commissioner of Agriculture, 1878, pp. 119 et
seq.; Trimble, Am. Jour. of Pharmacy, p. 395, 1889; Canaigre, Bull. No. 7,
Arizona Agr. Expt. Station, 1893; ‘Canaigre or Tanner’s Dock,’ Bull. No.
105, University of California, Berkeley, Cal.; ‘Canaigre Tannin,’ Trimble
and Peacock, Philadelphia, 1893; ‘Report to the German Leather Trades
Association,’ by V. Schroeder, 1894; ‘Il Canaigre,’ E. Andrieis, Turin, 1899.
Rumex maritima, or maritimus. Central Europe, England, Ireland. It is
said by de Lof to be found in California, where it is used by the Indians for
tanning; but he probably confounds it with canaigre. De Lof found its roots,
wet, to contain 6 per cent. and after drying, 22 per cent. of tannin, together
with starch and an acid allied to malic.
Several English docks contain tannin; the writer had a sample of leather
tanned with dock-root (very possibly R. aquaticus), many years old, but still
soft and close in texture, and of excellent quality.
Polygonum amphibium. Said to grow on thousands of acres (?) on the
lower Missouri. Roots contain 22 per cent., branches 17 per cent. of tannin.
P. amphibium is a common English and European plant, with spikes of pink
flowers, growing in marshes and ponds. Probably this is the Polygonum
analysed by Fraas, who found 20-26 per cent. tannin.
Polygonum Bistorta. Common in damp places in England. Bistort,
Snakeweed, called “Eastermer giants” in Cumberland, where the young
leaves are used for making herb-puddings. Fraas found 16-21 per cent.
tannin in the roots.
Other species are known to contain much tannin. Perkin found a red
colouring matter in P. cuspidatum, a native of India and China, commonly
grown in gardens as a foliage plant (Journ. Chem. Soc., 1895, p. 1084). P.
tinctorium, used as a source of indigo in China and Japan.
Page 282
Coccoloba uvifera, Seaside Grape of West Indies; source of West Indian
kino. Whole plant rich in tannin.
LAURACEÆ, Bay Family.
Persea, or Laurus lingue. Bark used in Chili for tanning Valdivia leather.
(According to Arata, Laurus caustica.) A tree 25-30 feet high and 2 feet in
circumference. Bark rough outside, and whitish, with an aromatic smell and
taste, brittle and easily ground, contains 17-19 per cent. of a catechol-
phloroglucol tannin, greening iron salts (Journ. Chem. Soc., 1881, p. 600).
About 60,000 heavy hides are tanned yearly with this bark in Valdivia and
district, and mostly sent to Hamburg. The hides are thick and scarcely
tanned through, colour fair, leather soft and porous.
Persea Meyerina N. and Laurus Pneumo. Said to be also used in Chili.
SANTALACEÆ.
Osyris compressa (Fusanus compressus, Colpoon compressum, Thesium
Colpoon), “Cape Sumach,” “Pruim Bast,” leaves and bark, Cape of Good
Hope. Leaves contain about 23 per cent. of tannin and form a useful
substitute for sumach; but the tannin is not identical, and is of the catechol
class, resembling gambier.
O. arborea. Northern India. Leaves rich in tannin.
Fusanus acuminatus (Santalum acuminatum), “Quandony.” Australia.
18-19 per cent. tannin, dark coloured.
Exocarpus cupressiformis. Australia. Bark contains 15 per cent. tannin.
DAPHNOIDÆ, Spurge Laurels.
Daphne Cnidium L., “Garou.” Algeria. Used for dyeing and tanning.
PROTEACEÆ.
Banksia serrata, Heath Honeysuckle. Australia. Specimen examined
contained 11 per cent. tannin; according to Maiden it reaches 23 per cent.
kino. Whole plant rich in tannin.
LAURACEÆ, Bay Family.
Persea, or Laurus lingue. Bark used in Chili for tanning Valdivia leather.
(According to Arata, Laurus caustica.) A tree 25-30 feet high and 2 feet in
circumference. Bark rough outside, and whitish, with an aromatic smell and
taste, brittle and easily ground, contains 17-19 per cent. of a catechol-
phloroglucol tannin, greening iron salts (Journ. Chem. Soc., 1881, p. 600).
About 60,000 heavy hides are tanned yearly with this bark in Valdivia and
district, and mostly sent to Hamburg. The hides are thick and scarcely
tanned through, colour fair, leather soft and porous.
Persea Meyerina N. and Laurus Pneumo. Said to be also used in Chili.
SANTALACEÆ.
Osyris compressa (Fusanus compressus, Colpoon compressum, Thesium
Colpoon), “Cape Sumach,” “Pruim Bast,” leaves and bark, Cape of Good
Hope. Leaves contain about 23 per cent. of tannin and form a useful
substitute for sumach; but the tannin is not identical, and is of the catechol
class, resembling gambier.
O. arborea. Northern India. Leaves rich in tannin.
Fusanus acuminatus (Santalum acuminatum), “Quandony.” Australia.
18-19 per cent. tannin, dark coloured.
Exocarpus cupressiformis. Australia. Bark contains 15 per cent. tannin.
DAPHNOIDÆ, Spurge Laurels.
Daphne Cnidium L., “Garou.” Algeria. Used for dyeing and tanning.
PROTEACEÆ.
Banksia serrata, Heath Honeysuckle. Australia. Specimen examined
contained 11 per cent. tannin; according to Maiden it reaches 23 per cent.
Page 283
Banksia integrifolia. Queensland. Bark contains 11 per cent. tannin.
Grevillia striata. Australia. Bark contains 18 per cent. tannin.
Leucospermum conocarpum. Kruppelboom. Knotted Tree. Cape of Good
Hope. Said by de Lof to contain 22 per cent. of tannin; but a specimen
examined by the Author yielded 10·9 per cent. on analysis.
Protea mellifera. Sugarbush. Suikerbosch. Cape of Good Hope. Contains
25 per cent. tannin, according to de Lof; but Palmer found 18·8 per cent.
Protea grandiflora. Waagenboom. Cape. Contains 25 per cent. tannin (de
Lof); 15·9 per cent. (Palmer); 15·6 per cent. (Procter).
Protea speciosa. Cape of Good Hope.
Leucadendron argenteum, Silver Tree, Silverboom, Witteboom Cape of
Good Hope. Bark said to contain 16 per cent. tannin (de Lof); a specimen
examined by the Author yielded 9·2 per cent.
Brabium stellatifolium, Wilde Amandelboom, Wild Almond.
PLUMBAGINÆ.
Plumbago Europea, Leadwort. Fr. Dentelaire. A garden plant in England,
native in France; contains much tannin, especially in the root-bark.
Statice coriaria, Marsh Rosemary. South of Russia. Roots up to 3 metres
long and 2-12 cm. thick; used by Kalmucks for tanning sheep-skins; contain
22 per cent. of tannin (de Lof).
Statice limonum, Sea Lavender. Coasts and salt marshes of Europe and
America. Richer in tannin than S. coriaria; used in France, Spain and
Portugal.
Several other species contain tannin. These plants are allied to “Thrift”
(Armeria).
MALPIGHIACEÆ.
Byrsonima spicata, Antilles, “Tamwood.”
Byrsonima coriacea, Jamaica, “Golden Spoon.”
Byrsonima chrysophylla, etc.
Malpighia punicifolia, Nicaragua, “Nancite”; “Mangrutta.” Bark contains
20-30 per cent. of light-coloured tannin.
Grevillia striata. Australia. Bark contains 18 per cent. tannin.
Leucospermum conocarpum. Kruppelboom. Knotted Tree. Cape of Good
Hope. Said by de Lof to contain 22 per cent. of tannin; but a specimen
examined by the Author yielded 10·9 per cent. on analysis.
Protea mellifera. Sugarbush. Suikerbosch. Cape of Good Hope. Contains
25 per cent. tannin, according to de Lof; but Palmer found 18·8 per cent.
Protea grandiflora. Waagenboom. Cape. Contains 25 per cent. tannin (de
Lof); 15·9 per cent. (Palmer); 15·6 per cent. (Procter).
Protea speciosa. Cape of Good Hope.
Leucadendron argenteum, Silver Tree, Silverboom, Witteboom Cape of
Good Hope. Bark said to contain 16 per cent. tannin (de Lof); a specimen
examined by the Author yielded 9·2 per cent.
Brabium stellatifolium, Wilde Amandelboom, Wild Almond.
PLUMBAGINÆ.
Plumbago Europea, Leadwort. Fr. Dentelaire. A garden plant in England,
native in France; contains much tannin, especially in the root-bark.
Statice coriaria, Marsh Rosemary. South of Russia. Roots up to 3 metres
long and 2-12 cm. thick; used by Kalmucks for tanning sheep-skins; contain
22 per cent. of tannin (de Lof).
Statice limonum, Sea Lavender. Coasts and salt marshes of Europe and
America. Richer in tannin than S. coriaria; used in France, Spain and
Portugal.
Several other species contain tannin. These plants are allied to “Thrift”
(Armeria).
MALPIGHIACEÆ.
Byrsonima spicata, Antilles, “Tamwood.”
Byrsonima coriacea, Jamaica, “Golden Spoon.”
Byrsonima chrysophylla, etc.
Malpighia punicifolia, Nicaragua, “Nancite”; “Mangrutta.” Bark contains
20-30 per cent. of light-coloured tannin.
Page 284
POLYGALACEÆ, Milkwort Family.
Krameria triandria, Rhatany, Peru.
The root is used in medicine, and is stated to contain 40 per cent. of
tannin.
Wittstein found only 20 per cent. of an iron-greening catechol-
phloroglucol tannin allied to tormentil tannin, in the root-bark, the only
active part of root.
ANACARDIACEÆ.
Loxopteryngium Lorenzii. Span. Quebracho colorado. South America,
especially Argentine Republic; the highest proportion of tannin occurring in
the wood from Gran Chaco district. Wood contains on an average about 20
per cent. of a red, difficultly-soluble tannin, yielding “reds,” and containing
catechol and phloroglucol. The tannin is not very soluble in water, and
hence can only be used in weak liquors, but is very astringent, and gives a
firm, reddish leather. The wood also contains a catechin[139] and a colouring
matter, fustin, identical with that of “young fustic.” It is imported into
England, and more largely to Havre and Hamburg, in logs, which are there
chipped like logwood, and either used direct for tanning, or made into
extract. A very cheap tan. With alum it gives a yellow colour. The extract
usually dissolves to a fawn-coloured turbid solution. Many quebracho
extracts are now made completely soluble by treatment with alkalies or
sulphites (cp. p. 338).
Krameria triandria, Rhatany, Peru.
The root is used in medicine, and is stated to contain 40 per cent. of
tannin.
Wittstein found only 20 per cent. of an iron-greening catechol-
phloroglucol tannin allied to tormentil tannin, in the root-bark, the only
active part of root.
ANACARDIACEÆ.
Loxopteryngium Lorenzii. Span. Quebracho colorado. South America,
especially Argentine Republic; the highest proportion of tannin occurring in
the wood from Gran Chaco district. Wood contains on an average about 20
per cent. of a red, difficultly-soluble tannin, yielding “reds,” and containing
catechol and phloroglucol. The tannin is not very soluble in water, and
hence can only be used in weak liquors, but is very astringent, and gives a
firm, reddish leather. The wood also contains a catechin[139] and a colouring
matter, fustin, identical with that of “young fustic.” It is imported into
England, and more largely to Havre and Hamburg, in logs, which are there
chipped like logwood, and either used direct for tanning, or made into
extract. A very cheap tan. With alum it gives a yellow colour. The extract
usually dissolves to a fawn-coloured turbid solution. Many quebracho
extracts are now made completely soluble by treatment with alkalies or
sulphites (cp. p. 338).
Page 285
[139] See P. Arata, Journ. Chem. Soc., 1878, A, p. 986; 1881, A, p. 1152; and Perkin and
Gunnell, Trans. Chem. Soc., 1896, 1303.
“Quebracho” means “axebreaker,” and is consequently applied to a variety
of hard woods. Its specific gravity is 1·27-1·38, and it therefore sinks in water.
Pistacia lentiscus, Ital. Pistacio, Fr. Lentisque. Sicily, Cyprus, Algeria.
Small myrtle-like leaves contain from 12-19 per cent. of a catechol-tannin, and
are very largely used in the adulteration of sumach. Leather tanned with
sumach adulterated with this material darkens and reddens on exposure to light
and air, and for this reason its use in many cases is decidedly injurious. In
Cyprus and the East it is known as “Skens,” Ital. Schinia, Fr. Poudre de
Lentisque, in England, often called Cyprus sumach. (Cp. p. 272.)
P. orientalis, terebinthus, vera, etc., India, Mediterranean. Various aphis
galls, 30-40 per cent. tannin. A sample of galls of Pistacia vera, “Gool-i-pista,”
India, recently examined in the Author’s laboratory, contained 30 per cent. of a
light-coloured tannin.
Schinus molle, “Molle,” Buenos Ayres. Leaves only used; said to contain 19
per cent. tannin.
S. Aroeira, Brazil. Said to contain 14 per cent. tannin.
Rhus coriaria, Sicilian sumach. Ital. Somacco. (Fig. 53.) A shrubby bush, of
which leaves and small twigs are used.
Gunnell, Trans. Chem. Soc., 1896, 1303.
“Quebracho” means “axebreaker,” and is consequently applied to a variety
of hard woods. Its specific gravity is 1·27-1·38, and it therefore sinks in water.
Pistacia lentiscus, Ital. Pistacio, Fr. Lentisque. Sicily, Cyprus, Algeria.
Small myrtle-like leaves contain from 12-19 per cent. of a catechol-tannin, and
are very largely used in the adulteration of sumach. Leather tanned with
sumach adulterated with this material darkens and reddens on exposure to light
and air, and for this reason its use in many cases is decidedly injurious. In
Cyprus and the East it is known as “Skens,” Ital. Schinia, Fr. Poudre de
Lentisque, in England, often called Cyprus sumach. (Cp. p. 272.)
P. orientalis, terebinthus, vera, etc., India, Mediterranean. Various aphis
galls, 30-40 per cent. tannin. A sample of galls of Pistacia vera, “Gool-i-pista,”
India, recently examined in the Author’s laboratory, contained 30 per cent. of a
light-coloured tannin.
Schinus molle, “Molle,” Buenos Ayres. Leaves only used; said to contain 19
per cent. tannin.
S. Aroeira, Brazil. Said to contain 14 per cent. tannin.
Rhus coriaria, Sicilian sumach. Ital. Somacco. (Fig. 53.) A shrubby bush, of
which leaves and small twigs are used.
Page 286
Fig. 53.—Sicilian Sumach (Rhus coriaria).
Mostly propagated by suckers from older plants, which are planted in rows
about two feet apart in early spring, and pruned to 6-8 inches. Bushes begin to
bear the year after planting, though the strength is not so good as from more
mature plants. Cropping is either by pruning off shoots, or gathering leaves by
hand; in the latter case shrubs are pruned in winter. The leaves are dried either
in the fields, or on covered threshing floors, where they are afterwards
separated from the stems by beating. Some is exported in this state, as “leaf” or
“baling” sumach, but most is ground to fine powder under edge-runners.
“Ventilated” sumach is winnowed to remove dust and sand, which often
contains iron. “Mascolino” is the best sumach from Palermo and district;
“feminella” consists of weaker sorts from other parts, and is generally used for
mixing.
The different varieties of sumach are classed as follows:—
Relative
Market
Value.
Mostly propagated by suckers from older plants, which are planted in rows
about two feet apart in early spring, and pruned to 6-8 inches. Bushes begin to
bear the year after planting, though the strength is not so good as from more
mature plants. Cropping is either by pruning off shoots, or gathering leaves by
hand; in the latter case shrubs are pruned in winter. The leaves are dried either
in the fields, or on covered threshing floors, where they are afterwards
separated from the stems by beating. Some is exported in this state, as “leaf” or
“baling” sumach, but most is ground to fine powder under edge-runners.
“Ventilated” sumach is winnowed to remove dust and sand, which often
contains iron. “Mascolino” is the best sumach from Palermo and district;
“feminella” consists of weaker sorts from other parts, and is generally used for
mixing.
The different varieties of sumach are classed as follows:—
Relative
Market
Value.
Page 287
Sumach for baling 2·5
„ „ grinding 2·3
„ from yearling plants 1·5
„ „ ends of branches collected in autumn 1·0
To prepare these different grades for ultimate consumption, they are ground
in mills similar to those employed for crushing olives, that is, in which two
large stone wheels follow each other, revolving upon a circular bed, the whole
construction being about the same as the Spanish or Mexican arrastre. The
sumach thus pulverised is passed through bolting-screens to separate the finer
from the coarser particles.
After the sumach leaf has been subjected to the first process of trituration,
the coarse remaining portions are re-ground and the product added to that
which has been already obtained. The still unpulverised residue known as
peduzzo is sifted, and the coarser and ungrindable parts are used as fuel, while
the finer are mixed with the partially-ground, small, leaf-bearing branches
(gambuzza, gammuzza), and ground again.
Palermo is the principal seat of the sumach trade. The material is generally
bought from the small growers by middlemen, who hold it till market
conditions are favourable. The quotations are always in tarì of 42·5 centimes
per cantar of 79·342 kilos, which are obsolete even in Sicily, and have to be
reckoned into lire (francs) and kilos. Consequently 1 tarì per cantar equals
0·53565 lira per 100 kilos.
In 1894, the prices delivered at the mills were about 41-42 tarì for
mascolino, 37-38 tarì for femminello, 14-18 tarì for brusca, and 10 tarì for
stinco, per cantar; the lira being worth about 9d.[140]
[140] Cf. ‘Kew Bulletin,’ No. 107, pp. 293-6.
Sumach has been introduced into Australia, and is said to thrive well in the
dry plains of the Wimmera district.
Sumach often contains much sand, and sometimes particles of magnetic iron
ore, which cause black stains, and may be collected by a magnet, and which
dissolve in dilute hydrochloric acid without evolution of hydrogen, to a yellow
solution. Metallic iron, which is also attracted by the magnet, dissolves in
hydrochloric acid with effervescence to a colourless or green solution.
Good sumach contains at least 25-27 per cent. of tannin. The Author has
analysed samples of undoubted genuineness containing as much as 32 per cent.
of a tannin, principally gallotannic, with some ellagitannic acid, and a
colouring matter (myricetin) identical with that of Myrica nagi (p. 250), which
gives yellows with alumina and tin mordants, and is fugitive to light.
„ „ grinding 2·3
„ from yearling plants 1·5
„ „ ends of branches collected in autumn 1·0
To prepare these different grades for ultimate consumption, they are ground
in mills similar to those employed for crushing olives, that is, in which two
large stone wheels follow each other, revolving upon a circular bed, the whole
construction being about the same as the Spanish or Mexican arrastre. The
sumach thus pulverised is passed through bolting-screens to separate the finer
from the coarser particles.
After the sumach leaf has been subjected to the first process of trituration,
the coarse remaining portions are re-ground and the product added to that
which has been already obtained. The still unpulverised residue known as
peduzzo is sifted, and the coarser and ungrindable parts are used as fuel, while
the finer are mixed with the partially-ground, small, leaf-bearing branches
(gambuzza, gammuzza), and ground again.
Palermo is the principal seat of the sumach trade. The material is generally
bought from the small growers by middlemen, who hold it till market
conditions are favourable. The quotations are always in tarì of 42·5 centimes
per cantar of 79·342 kilos, which are obsolete even in Sicily, and have to be
reckoned into lire (francs) and kilos. Consequently 1 tarì per cantar equals
0·53565 lira per 100 kilos.
In 1894, the prices delivered at the mills were about 41-42 tarì for
mascolino, 37-38 tarì for femminello, 14-18 tarì for brusca, and 10 tarì for
stinco, per cantar; the lira being worth about 9d.[140]
[140] Cf. ‘Kew Bulletin,’ No. 107, pp. 293-6.
Sumach has been introduced into Australia, and is said to thrive well in the
dry plains of the Wimmera district.
Sumach often contains much sand, and sometimes particles of magnetic iron
ore, which cause black stains, and may be collected by a magnet, and which
dissolve in dilute hydrochloric acid without evolution of hydrogen, to a yellow
solution. Metallic iron, which is also attracted by the magnet, dissolves in
hydrochloric acid with effervescence to a colourless or green solution.
Good sumach contains at least 25-27 per cent. of tannin. The Author has
analysed samples of undoubted genuineness containing as much as 32 per cent.
of a tannin, principally gallotannic, with some ellagitannic acid, and a
colouring matter (myricetin) identical with that of Myrica nagi (p. 250), which
gives yellows with alumina and tin mordants, and is fugitive to light.
Page 288
Sumach is the best tanning material known for pale colour and soft tannage,
and is hence used for moroccos, roans, skivers, etc., and also for brightening
leathers of darker tannages, such as mimosa, gambier, the colouring matters of
which warm sumach liquors seem able to dissolve.
In the report of the Society of Arts Committee on bookbinding leathers,[141]
it is stated on abundant evidence, that sumach-tanned leathers are less affected
by light and gas-fumes, and less liable to decay than those of any other known
tannage.
[141] Soc. Arts. Journ., 1901, p. 14.
Sumach is frequently adulterated with the ground leaves and twigs of
Pistacia lentiscus (“schinia” or “skens”), Coriaria myrtifolia (“stinco”),
Tamarix africana (“brusca”), Ailantus glandulosa, Vitis vinifera (leaf of the
common grape vine) and some other species of the Rhus family, but Pistacia
lentiscus is used to a much larger extent than any of the others. Pistacia,
coriaria, and tamarix all contain considerable quantities of tannin, though less
than genuine sumach, and of a different chemical constitution.
The most satisfactory method of detecting these adulterants is by
microscopic examination, none of the chemical methods proposed being very
satisfactory; though, as many of the added matters contain catechol tannins,
while those of sumach are purely pyrogallol derivatives, the method proposed
by Hughes for the detection of quebracho in oakwood by the reaction of
concentrated sulphuric acid (p. 296) might render good service, and any
sumach infusion which was rendered turbid by bromine-water would at least
be open to grave suspicion.
PLATE III.
and is hence used for moroccos, roans, skivers, etc., and also for brightening
leathers of darker tannages, such as mimosa, gambier, the colouring matters of
which warm sumach liquors seem able to dissolve.
In the report of the Society of Arts Committee on bookbinding leathers,[141]
it is stated on abundant evidence, that sumach-tanned leathers are less affected
by light and gas-fumes, and less liable to decay than those of any other known
tannage.
[141] Soc. Arts. Journ., 1901, p. 14.
Sumach is frequently adulterated with the ground leaves and twigs of
Pistacia lentiscus (“schinia” or “skens”), Coriaria myrtifolia (“stinco”),
Tamarix africana (“brusca”), Ailantus glandulosa, Vitis vinifera (leaf of the
common grape vine) and some other species of the Rhus family, but Pistacia
lentiscus is used to a much larger extent than any of the others. Pistacia,
coriaria, and tamarix all contain considerable quantities of tannin, though less
than genuine sumach, and of a different chemical constitution.
The most satisfactory method of detecting these adulterants is by
microscopic examination, none of the chemical methods proposed being very
satisfactory; though, as many of the added matters contain catechol tannins,
while those of sumach are purely pyrogallol derivatives, the method proposed
by Hughes for the detection of quebracho in oakwood by the reaction of
concentrated sulphuric acid (p. 296) might render good service, and any
sumach infusion which was rendered turbid by bromine-water would at least
be open to grave suspicion.
PLATE III.
Page 289
Ailantus glandulosa. Coriaria myrtifolia.
Colpoon compressa. Rhus cotinus.
PLATE IV.
Colpoon compressa. Rhus cotinus.
PLATE IV.
Page 290
Pistacia lentiscus. Rhus metopium.
Rhus coriaria. Tamarix Africana.
The most important work on the microscopic structure of the tissues of
sumach and its adulterants was done by Andreasch, when during the later
stages of his last illness he was obliged to winter in Sicily.[142] His work will
well repay study, but unfortunately does not admit of useful abstraction here. A
very useful investigation was also made in the Author’s laboratory by Messrs.
Rhus coriaria. Tamarix Africana.
The most important work on the microscopic structure of the tissues of
sumach and its adulterants was done by Andreasch, when during the later
stages of his last illness he was obliged to winter in Sicily.[142] His work will
well repay study, but unfortunately does not admit of useful abstraction here. A
very useful investigation was also made in the Author’s laboratory by Messrs.
Page 291
M. C. Lamb and W. H. Harrison,[143] as regards the treatment and examination
of the leaf-cuticles, which renders the detection of mixture comparatively easy.
For details, the original memoir must be consulted, but if the suspected sumach
be gently warmed for a few minutes with strong nitric acid, its more delicate
leaf structure is entirely destroyed, and after washing and neutralising with
sodium carbonate the strong cuticles of the leaves of the more common
adulterants, “schinia” (Pistacia lentiscus), “stinco” (Coriaria myrtifolia),
“brusca” (Tamarix africana), and Ailantus glandulosa are uninjured, and easily
recognised. Examination is rendered easier by dyeing the cuticles; safranine,
acid green, Bismarck brown, and naphthol yellow being suitable for the
purpose. Mr. Lamb’s photographs of the cuticles are reproduced on Plates III.
and IV., but if possible, it is most satisfactory to compare the suspected sample
direct with known specimens of the adulterants.
[142] ‘Sicilianischer Sumach und seine Verfalschung,’ Wien, 1898.
[143] ‘Sumach and the Microscopic Detection of its Adulterants,’ Journ. Soc. Dyers and
Colorists, March 1899.
of the leaf-cuticles, which renders the detection of mixture comparatively easy.
For details, the original memoir must be consulted, but if the suspected sumach
be gently warmed for a few minutes with strong nitric acid, its more delicate
leaf structure is entirely destroyed, and after washing and neutralising with
sodium carbonate the strong cuticles of the leaves of the more common
adulterants, “schinia” (Pistacia lentiscus), “stinco” (Coriaria myrtifolia),
“brusca” (Tamarix africana), and Ailantus glandulosa are uninjured, and easily
recognised. Examination is rendered easier by dyeing the cuticles; safranine,
acid green, Bismarck brown, and naphthol yellow being suitable for the
purpose. Mr. Lamb’s photographs of the cuticles are reproduced on Plates III.
and IV., but if possible, it is most satisfactory to compare the suspected sample
direct with known specimens of the adulterants.
[142] ‘Sicilianischer Sumach und seine Verfalschung,’ Wien, 1898.
[143] ‘Sumach and the Microscopic Detection of its Adulterants,’ Journ. Soc. Dyers and
Colorists, March 1899.
Page 292
Fig. 54.—American Sumach (Rhus glabra).
R. glabra, Southern States, U.S.A. (Fig. 54). Very largely used in the States
to take the place of Sicilian sumach. A sample collected by the late Professor
Trimble, and analysed in the Leather Industries Laboratory, contained 25 per
cent. of tannin and produced a leather of very much darker colour than
Sicilian.
R. typhina, “staghorn” or Virginian sumach, contains 10-18 per cent. of
tannin. A sample from same source as above contained 13 per cent.
R. cotonoides, U.S.A. The analysis of a sample of this material gave 21 per
cent. of tanning matter, and leather tanned with it was almost equal in colour to
that from R. glabra.
Other sorts found in States: R. semialata (5 per cent. tannin); R. aromatica
(13 per cent. tannin); R. metopium (8 per cent.); R. copallina, R. pumila, R.
canadensis; R. toxicodendron is the well-known “poison ivy,” a climbing plant
which causes a severe and irritating eruption if touched.
R. glabra and R. copallina are chiefly recommended for extended
cultivation in the United States.
In Virginia, the leaves are collected and cured by the country people, and
sold and delivered to owners of mills for grinding. Their particular object being
to secure the largest possible quantity of product at the lowest cost, little
attention is given to the quality obtained, or the manner of collecting. The most
intelligent dealers in the raw material urge upon collectors to observe the
following particulars:—To ensure a maximum value for tanning purposes, the
leaf should be taken when full of sap, before it has turned red, has begun to
wither, or has been affected by frost. Either the leaf-bearing stems may be
stripped off, or the entire stalk may be cut away, and the leaves upon it allowed
to wither before being carried to the drying shed; but care must be observed
that they are neither scorched nor bleached by the sun. When wilted, they are
carried to a covered place, and spread upon open shelving or racks to dry,
avoiding the deposit in any one place of a quantity so great as to endanger the
quality of the product by overheating and fermentation. Sumach should be
allowed to remain in the drying-house for at least one month before sending to
the market; in case of bad weather, a longer period may be required. When
ready for packing for shipment, it should be perfectly dry and very brittle,
otherwise it is likely to suffer injury in warehouses from heating and
fermentation.
Buyers of sumach leaves for grinding depend largely upon colour for the
determination of the value; the leaves should, therefore, when ready for
R. glabra, Southern States, U.S.A. (Fig. 54). Very largely used in the States
to take the place of Sicilian sumach. A sample collected by the late Professor
Trimble, and analysed in the Leather Industries Laboratory, contained 25 per
cent. of tannin and produced a leather of very much darker colour than
Sicilian.
R. typhina, “staghorn” or Virginian sumach, contains 10-18 per cent. of
tannin. A sample from same source as above contained 13 per cent.
R. cotonoides, U.S.A. The analysis of a sample of this material gave 21 per
cent. of tanning matter, and leather tanned with it was almost equal in colour to
that from R. glabra.
Other sorts found in States: R. semialata (5 per cent. tannin); R. aromatica
(13 per cent. tannin); R. metopium (8 per cent.); R. copallina, R. pumila, R.
canadensis; R. toxicodendron is the well-known “poison ivy,” a climbing plant
which causes a severe and irritating eruption if touched.
R. glabra and R. copallina are chiefly recommended for extended
cultivation in the United States.
In Virginia, the leaves are collected and cured by the country people, and
sold and delivered to owners of mills for grinding. Their particular object being
to secure the largest possible quantity of product at the lowest cost, little
attention is given to the quality obtained, or the manner of collecting. The most
intelligent dealers in the raw material urge upon collectors to observe the
following particulars:—To ensure a maximum value for tanning purposes, the
leaf should be taken when full of sap, before it has turned red, has begun to
wither, or has been affected by frost. Either the leaf-bearing stems may be
stripped off, or the entire stalk may be cut away, and the leaves upon it allowed
to wither before being carried to the drying shed; but care must be observed
that they are neither scorched nor bleached by the sun. When wilted, they are
carried to a covered place, and spread upon open shelving or racks to dry,
avoiding the deposit in any one place of a quantity so great as to endanger the
quality of the product by overheating and fermentation. Sumach should be
allowed to remain in the drying-house for at least one month before sending to
the market; in case of bad weather, a longer period may be required. When
ready for packing for shipment, it should be perfectly dry and very brittle,
otherwise it is likely to suffer injury in warehouses from heating and
fermentation.
Buyers of sumach leaves for grinding depend largely upon colour for the
determination of the value; the leaves should, therefore, when ready for
Page 293
market, present a bright-green colour, which is evidence that they have
suffered neither from rain after being gathered, nor from heating during the
process of drying. Leaves having a mouldy odour or appearance are rejected.
The Virginian crop reaches 7000-8000 tons, and is collected at any time
between July 1st and the appearance of frost.
There is an important difference in the value of the European and American
products. The proportion of tannic acid in the latter is generally lower than that
found in the former, which is much preferred by tanners and dyers. By using
Sicilian sumach it is possible to make the finest white leathers, while by the
employment of the American product, the leather has a disagreeable yellow or
dark colour, apparently due to a colouring matter, which exists in larger
quantity in the American variety than in the Sicilian.
Experiments upon the presence of colouring matters made by treating an
infusion of sumach with a solution of gelatine, gave the following results:—
Virginia, mixed, collected in June, gave A nearly white precipitate.
„ „ „ July, „ A decidedly yellowish-white precipitate.
„ R. copallina „ August, „ A dirty-yellow precipitate.
„ R. glabra „ „ „ A very dirty-white precipitate.
Fredericksburg, mixed „ „ „ A dirty-yellow precipitate.
Sicilian „ „ „ A slightly yellowish-white precipitate.
For the purpose of tanning white and delicately coloured leathers, therefore,
the collection should be made in June; while for tanning dark-coloured
leathers, and for dyeing and calico-printing in dark colours, where the slightly
yellow shade will have no injurious effect, the collection may be made in July.
It appears that for all purposes, the sumach collected after the 1st of August is
inferior in quality.
Experimental results as regards percentage of tannin obtained by collecting
sumach at different seasons showed:—
Per Cent. of
Tannic Acid.
Virginia, mixed, collected in June, gave 22·75
„ „ „ July, „ 27·38
„ R. glabra „ August, „ 23·56
„ R. copallina „ „ „ 16·99
Sicilian, R. coriaria „ „ „ 24·27
It is evident, therefore, that in order to secure the maximum amount of
tannic acid, the sumach should be collected in July, but the colouring matter of
the leaves has an important influence upon the value of the product. The leaves
of the upper extremities of the stalks are always richer in tannic acid than those
suffered neither from rain after being gathered, nor from heating during the
process of drying. Leaves having a mouldy odour or appearance are rejected.
The Virginian crop reaches 7000-8000 tons, and is collected at any time
between July 1st and the appearance of frost.
There is an important difference in the value of the European and American
products. The proportion of tannic acid in the latter is generally lower than that
found in the former, which is much preferred by tanners and dyers. By using
Sicilian sumach it is possible to make the finest white leathers, while by the
employment of the American product, the leather has a disagreeable yellow or
dark colour, apparently due to a colouring matter, which exists in larger
quantity in the American variety than in the Sicilian.
Experiments upon the presence of colouring matters made by treating an
infusion of sumach with a solution of gelatine, gave the following results:—
Virginia, mixed, collected in June, gave A nearly white precipitate.
„ „ „ July, „ A decidedly yellowish-white precipitate.
„ R. copallina „ August, „ A dirty-yellow precipitate.
„ R. glabra „ „ „ A very dirty-white precipitate.
Fredericksburg, mixed „ „ „ A dirty-yellow precipitate.
Sicilian „ „ „ A slightly yellowish-white precipitate.
For the purpose of tanning white and delicately coloured leathers, therefore,
the collection should be made in June; while for tanning dark-coloured
leathers, and for dyeing and calico-printing in dark colours, where the slightly
yellow shade will have no injurious effect, the collection may be made in July.
It appears that for all purposes, the sumach collected after the 1st of August is
inferior in quality.
Experimental results as regards percentage of tannin obtained by collecting
sumach at different seasons showed:—
Per Cent. of
Tannic Acid.
Virginia, mixed, collected in June, gave 22·75
„ „ „ July, „ 27·38
„ R. glabra „ August, „ 23·56
„ R. copallina „ „ „ 16·99
Sicilian, R. coriaria „ „ „ 24·27
It is evident, therefore, that in order to secure the maximum amount of
tannic acid, the sumach should be collected in July, but the colouring matter of
the leaves has an important influence upon the value of the product. The leaves
of the upper extremities of the stalks are always richer in tannic acid than those
Page 294
of the base; and the increase of age of the plant is accompanied by a general
diminution of this acid.
The mill used for grinding sumach leaves consists of a heavy, solid, circular,
wooden bed, 15 feet diameter, with a depression around the edge a few inches
deep and 1 foot wide, for the reception of the ground sumach from the bed, and
two edge-rollers, weighing about 2500 lb. each, 5-6 feet diameter, and
provided with numerous teeth of iron or wood, thickly inserted. In Europe and
in some parts of the Southern States, sumach is still ground by stones revolving
on a stone bed, and the sifting is often done by hand.
Fig. 55.—Venetian Sumach (Rhus cotinus).
R. cotinus, Venetian sumach. Fr. Arbre à perruques; Ger. Perrukenstrauch
(Fig. 55). More important as a dyeing than as a tanning material, its twigs and
wood, “young fustic,” containing a large proportion of a colouring matter
(fisetin), which with tin and alumina mordants dyes bright yellows; and much
resembles, but is not identical with the myricetin present in R. coriaria.[144] Its
diminution of this acid.
The mill used for grinding sumach leaves consists of a heavy, solid, circular,
wooden bed, 15 feet diameter, with a depression around the edge a few inches
deep and 1 foot wide, for the reception of the ground sumach from the bed, and
two edge-rollers, weighing about 2500 lb. each, 5-6 feet diameter, and
provided with numerous teeth of iron or wood, thickly inserted. In Europe and
in some parts of the Southern States, sumach is still ground by stones revolving
on a stone bed, and the sifting is often done by hand.
Fig. 55.—Venetian Sumach (Rhus cotinus).
R. cotinus, Venetian sumach. Fr. Arbre à perruques; Ger. Perrukenstrauch
(Fig. 55). More important as a dyeing than as a tanning material, its twigs and
wood, “young fustic,” containing a large proportion of a colouring matter
(fisetin), which with tin and alumina mordants dyes bright yellows; and much
resembles, but is not identical with the myricetin present in R. coriaria.[144] Its
Page 295
leaves, known as Turkish or Venetian sumach, contain about 17 per cent. of
tannin, and are used for tanning.
[144] Perkin and Allen, Trans. Chem. Soc. 1896, 1299.
R. pentaphylla, “Tezera,” Algeria, is used by the Arabs for tanning goat-
skins.
R. Thunbergii, Kliphout, Cape of Good Hope. A sample of the bark analysed
in the Author’s laboratory contained 28 per cent. of tanning matter. A valuable
tanning material, of reddish colour. The tannin is of the catechol class.
Several other species of Rhus are used in tanning. R. semialata yields
Chinese and Japanese galls, containing up to 70 per cent. gallotannic acid.
They are caused, not by a fly, but by the attack of an aphis, as are those of the
allied Pistacia.[145] The aphides pass their asexual stage inside the gall, which
is large and thin-walled. A similar aphis-gall is found on the American sumach.
A specimen of the leaves examined at the Yorkshire College yielded only 5 per
cent. of tannin.
[145] See Flückiger and Hanbury, ‘Pharmacographia.’
Mangifera indica, Mango, widely distributed in the Tropics. Bark and leaves
rich in tannin, which gives green-blacks with iron.
CORIARIACEÆ.
Coriaria myrtifolia, French sumach (of which there are four kinds—fauvis,
douzère, redoul or redon, and pudis). A poisonous shrub of South of France;
leaves used for tanning, and as a sumach adulterant under the name of
“stinco”; contain about 15 per cent. tannin. (Cp. p. 272.)
Coriaria ruscifolia bark, the tutu of New Zealand, contains 16-17 per cent.
of tannin.
Other Coriarias merit examination, and are known to contain much tannin.
RUBIACEÆ.
Rubia, Madder, allied to Galiums, which are almost the only English
representatives of the family. The coffee- and cinchona-plants are foreign
representatives.
Nauclea, or Uncaria gambir. East Indies. (Fig. 56.) A climbing shrub,
source of “gambier,” or “Terra Japonica”; also called “Catechu,” in common
with several other solid extracts. Gambier is first described by the Dutch trader
tannin, and are used for tanning.
[144] Perkin and Allen, Trans. Chem. Soc. 1896, 1299.
R. pentaphylla, “Tezera,” Algeria, is used by the Arabs for tanning goat-
skins.
R. Thunbergii, Kliphout, Cape of Good Hope. A sample of the bark analysed
in the Author’s laboratory contained 28 per cent. of tanning matter. A valuable
tanning material, of reddish colour. The tannin is of the catechol class.
Several other species of Rhus are used in tanning. R. semialata yields
Chinese and Japanese galls, containing up to 70 per cent. gallotannic acid.
They are caused, not by a fly, but by the attack of an aphis, as are those of the
allied Pistacia.[145] The aphides pass their asexual stage inside the gall, which
is large and thin-walled. A similar aphis-gall is found on the American sumach.
A specimen of the leaves examined at the Yorkshire College yielded only 5 per
cent. of tannin.
[145] See Flückiger and Hanbury, ‘Pharmacographia.’
Mangifera indica, Mango, widely distributed in the Tropics. Bark and leaves
rich in tannin, which gives green-blacks with iron.
CORIARIACEÆ.
Coriaria myrtifolia, French sumach (of which there are four kinds—fauvis,
douzère, redoul or redon, and pudis). A poisonous shrub of South of France;
leaves used for tanning, and as a sumach adulterant under the name of
“stinco”; contain about 15 per cent. tannin. (Cp. p. 272.)
Coriaria ruscifolia bark, the tutu of New Zealand, contains 16-17 per cent.
of tannin.
Other Coriarias merit examination, and are known to contain much tannin.
RUBIACEÆ.
Rubia, Madder, allied to Galiums, which are almost the only English
representatives of the family. The coffee- and cinchona-plants are foreign
representatives.
Nauclea, or Uncaria gambir. East Indies. (Fig. 56.) A climbing shrub,
source of “gambier,” or “Terra Japonica”; also called “Catechu,” in common
with several other solid extracts. Gambier is first described by the Dutch trader
Page 296
Couperus, in 1780; plant introduced in Malacca, 1758; plantations established
in Singapore in 1819.
Culture is mainly by Chinamen, and is very rude; it yields rapid return, but
under the treatment to which it is subjected a plantation is worn out in ten to
fifteen years. Cropping commences three years after planting, and is continued
two to four times annually, with little regard to fitness of shrubs, the plant
being cropped till it has barely leaves left to support existence. It is found
advantageous to combine pepper-culture with that of gambier, the spent leaves
form a good protection for the pepper-plant roots, but they have little actual
manurial value.
Fig. 56.—Gambier Shrub (Nauclea gambir).
Cropping is done with a knife called a parang, while a larger knife is used
for chopping the leaves and twigs before they are put in a boiler, in which they
in Singapore in 1819.
Culture is mainly by Chinamen, and is very rude; it yields rapid return, but
under the treatment to which it is subjected a plantation is worn out in ten to
fifteen years. Cropping commences three years after planting, and is continued
two to four times annually, with little regard to fitness of shrubs, the plant
being cropped till it has barely leaves left to support existence. It is found
advantageous to combine pepper-culture with that of gambier, the spent leaves
form a good protection for the pepper-plant roots, but they have little actual
manurial value.
Fig. 56.—Gambier Shrub (Nauclea gambir).
Cropping is done with a knife called a parang, while a larger knife is used
for chopping the leaves and twigs before they are put in a boiler, in which they
Page 297
are heated with water till the liquid, which is constantly stirred during the
operation with a wooden five-pronged stirrer, becomes syrupy. The leaves are
then brought out with a wooden fork, and allowed to drain on a tray, so that the
liquor runs back into the boiler. The coarser matter still remaining in the boiler
is removed with a strainer like a racquet, and the finer by straining the liquor
through a perforated cocoanut shell into small shallow tubs, where it is allowed
to cool with constant stirring with a cylindrical wooden bar, which is worked
up and down with a rotary motion until the catechin crystallises. When quite
cool the pasty mass is turned out of the tub, cut into cubes with sides 1 inch
long with a hoop-iron knife, and dried on bamboo trays in racks under sheds,
or sometimes smoke-dried with wood fires.
Good cube gambier is an earthy-looking substance and is dark outside, but
pale within from crystallisation of catechin. Catechin is not itself a tanning
material, but is apparently converted into a tannin by drying at 110°-126° C.,
when it parts with a molecule of water. It is very probable that a similar change
occurs in the tannery. The tannin is a catechol-phloroglucol derivative, less
astringent than most of this series, and of pale colour. (See p. 297.)
A commoner quality, called “block-gambier,” instead of being cut into
cubes, is run into large oblong blocks of about 250 lb. weight, which are
wrapped in matting and exported in a pasty condition. These contain 35-40 per
cent. of tannin, as estimated by the hide-powder method, while the best cubes
reach 50-65 per cent. Besides the forms named, various others are made,
principally for native use in chewing with betel-nut in the form of small
biscuits, or in thin discs (“wafer gambier”) by running the pasty mass into
bamboos and cutting the cylinder so formed into thin slices. These forms are
usually light in colour, and very rich in catechin.
For details of the chemistry and employment of gambier, see pp. 228, 231,
239, etc.
APOCYNACEÆ.
Aspidospermum quebracho. Sp. Quebracho blanco. Brazil. Bark contains
aspidospermin, an alkaloid used in medicine, but both bark and wood are poor
in tannin.
Quebracho colorado, see Anacardiaceæ, p. 269.
operation with a wooden five-pronged stirrer, becomes syrupy. The leaves are
then brought out with a wooden fork, and allowed to drain on a tray, so that the
liquor runs back into the boiler. The coarser matter still remaining in the boiler
is removed with a strainer like a racquet, and the finer by straining the liquor
through a perforated cocoanut shell into small shallow tubs, where it is allowed
to cool with constant stirring with a cylindrical wooden bar, which is worked
up and down with a rotary motion until the catechin crystallises. When quite
cool the pasty mass is turned out of the tub, cut into cubes with sides 1 inch
long with a hoop-iron knife, and dried on bamboo trays in racks under sheds,
or sometimes smoke-dried with wood fires.
Good cube gambier is an earthy-looking substance and is dark outside, but
pale within from crystallisation of catechin. Catechin is not itself a tanning
material, but is apparently converted into a tannin by drying at 110°-126° C.,
when it parts with a molecule of water. It is very probable that a similar change
occurs in the tannery. The tannin is a catechol-phloroglucol derivative, less
astringent than most of this series, and of pale colour. (See p. 297.)
A commoner quality, called “block-gambier,” instead of being cut into
cubes, is run into large oblong blocks of about 250 lb. weight, which are
wrapped in matting and exported in a pasty condition. These contain 35-40 per
cent. of tannin, as estimated by the hide-powder method, while the best cubes
reach 50-65 per cent. Besides the forms named, various others are made,
principally for native use in chewing with betel-nut in the form of small
biscuits, or in thin discs (“wafer gambier”) by running the pasty mass into
bamboos and cutting the cylinder so formed into thin slices. These forms are
usually light in colour, and very rich in catechin.
For details of the chemistry and employment of gambier, see pp. 228, 231,
239, etc.
APOCYNACEÆ.
Aspidospermum quebracho. Sp. Quebracho blanco. Brazil. Bark contains
aspidospermin, an alkaloid used in medicine, but both bark and wood are poor
in tannin.
Quebracho colorado, see Anacardiaceæ, p. 269.
Page 298
ERICACEÆ, Heath Family.
Arctostaphylos (or Arbutus) uva-ursi, Bearberry. Used in Russia, Finland;
twigs and leaves said to contain 14 per cent. tannin. Often adulterated with
leaves of Vaccinium vitis-idæ or Cowberry.
Arbutus unedo, Common Arbutus. Leaves, fruit and bark used on
Mediterranean coasts.
VACCINIÆ.
Vaccinium Myrtillus, Bilberry. Used in Piedmont.
SAXIFRAGEÆ.
Weimannia glabra L., “Curtidor” bark. Venezuela.
Weimannia macrostachys D.C. Reunion.
Weimannia racemosa, New Zealand Towai or Tawheri bark.
These species contain 10-13 per cent. of iron-blueing tannin, and have been
practically used, but are not of much importance.
TAMARISCINIÆ.
Most of the members of this group are poor in tannin, but several species
have galls which are rich.
Tamarix africana; Egypt, Algeria. Galls containing 26-56 per cent. tannin.
The small twigs are collected in Tunis, and when dried and ground are
imported into Sicily to be used for the adulteration of sumach under the name
of “Brusca,” and contain about 9 per cent. of tannin. (Cp. p. 272.)
T. articulata, Morocco, yields galls produced by aphides, called in Arabia
Takout, and stated by Vogel to contain 43 per cent. of tannin.
Tamarix gallica, used in Spain and Italy.
OXALIDEÆ.
Oxalis gigantea, source of churco bark, Chili. A thin, brittle, dark red bark,
mostly about 2 mm. thick, cork and ross entirely absent. The bark is brittle, and
Arctostaphylos (or Arbutus) uva-ursi, Bearberry. Used in Russia, Finland;
twigs and leaves said to contain 14 per cent. tannin. Often adulterated with
leaves of Vaccinium vitis-idæ or Cowberry.
Arbutus unedo, Common Arbutus. Leaves, fruit and bark used on
Mediterranean coasts.
VACCINIÆ.
Vaccinium Myrtillus, Bilberry. Used in Piedmont.
SAXIFRAGEÆ.
Weimannia glabra L., “Curtidor” bark. Venezuela.
Weimannia macrostachys D.C. Reunion.
Weimannia racemosa, New Zealand Towai or Tawheri bark.
These species contain 10-13 per cent. of iron-blueing tannin, and have been
practically used, but are not of much importance.
TAMARISCINIÆ.
Most of the members of this group are poor in tannin, but several species
have galls which are rich.
Tamarix africana; Egypt, Algeria. Galls containing 26-56 per cent. tannin.
The small twigs are collected in Tunis, and when dried and ground are
imported into Sicily to be used for the adulteration of sumach under the name
of “Brusca,” and contain about 9 per cent. of tannin. (Cp. p. 272.)
T. articulata, Morocco, yields galls produced by aphides, called in Arabia
Takout, and stated by Vogel to contain 43 per cent. of tannin.
Tamarix gallica, used in Spain and Italy.
OXALIDEÆ.
Oxalis gigantea, source of churco bark, Chili. A thin, brittle, dark red bark,
mostly about 2 mm. thick, cork and ross entirely absent. The bark is brittle, and
Page 299
the cells thin. It contains about 25 per cent. of an easily extracted, dark red
tannin, giving green-blacks with iron. The bark has been incorrectly attributed
to Fuchsia macrostemma. (Cp. Von Höhnel, ‘Die Gerberinden,’ p. 125, and this
book, p. 284.)
COMBRETACEÆ.
Several families of this genus contain trees rich in tannin, but most
important are the Myrobalans (often, but incorrectly, written Myrabolams or
Myrabolans), the unripe fruit of various species of Indian Terminalia.
Fig. 57.—Myrobalan Tree (Terminalia Chebula).
T. Chebula (Fig. 57), a tree 40-50 feet high, and yielding good timber, is the
source of all the ordinary varieties, which differ only in the district from which
they are obtained, and the state of maturity of the fruit. The nuts contain from
30 to 40 per cent. of tannin. Of the various sorts, probably those known as
tannin, giving green-blacks with iron. The bark has been incorrectly attributed
to Fuchsia macrostemma. (Cp. Von Höhnel, ‘Die Gerberinden,’ p. 125, and this
book, p. 284.)
COMBRETACEÆ.
Several families of this genus contain trees rich in tannin, but most
important are the Myrobalans (often, but incorrectly, written Myrabolams or
Myrabolans), the unripe fruit of various species of Indian Terminalia.
Fig. 57.—Myrobalan Tree (Terminalia Chebula).
T. Chebula (Fig. 57), a tree 40-50 feet high, and yielding good timber, is the
source of all the ordinary varieties, which differ only in the district from which
they are obtained, and the state of maturity of the fruit. The nuts contain from
30 to 40 per cent. of tannin. Of the various sorts, probably those known as
Page 300
Bombays are least unripe, while “lean greens” are the most so. The unripe fruit
is the richest in tannin. “Bombays” have a smooth skin in coarse wrinkles, and
when cut are porous and light coloured. “J’s” (Jubbalpores) and “V’s”
(Vingorlas), have finer and shallower wrinkles, and are harder, solider and
consequently darker looking, but do not give a darker liquor, while “lean
greens” are greener, have less yellow colouring matter, and consequently more
nearly approach in character to sumach, which the tannin in many respects
resembles, though probably containing more ellagitannic acid in proportion to
gallotannic acid than the latter.
The “nuts” should be bright in colour, not worm-eaten, nor “waxy” or soft.
If kept in a damp place they rapidly absorb moisture, and fall into the “waxy”
condition, in which they are very difficult to grind, sticking to and choking the
cutters or beaters of the mill.
Neither the large hard stones nor their kernels contain tannin, but the latter
have an oil which gives a peculiar odour to leather. The tannin exists in large
and rather thickly-walled cells, and is not very easily extracted; the skin is
wrinkled, but the uncrushed nuts swell up to their original plum-like form
when placed in water for some time. The bark is almost as rich as the fruit, and
the tree also yields galls.
T. Belerica yields Beleric or “Bedda nuts,” which are downy, rounder and
larger than ordinary myrobalans, and contain about 12 per cent. of tannin, used
as adulterant of ground myrobalans. A sample of solid extract made from the
bark of T. Belerica contained 70 per cent. of tannin.
T. tomentosa has downy nuts, containing about 10 per cent. of tannin, bark
stated by de Lof to contain 36 per cent. of tannin. A sample of solid extract
contained 56 per cent. of tannin. The bark contains about 11 per cent.
There are several other Indian species.
T. Catappa, “Badamier bark” of Mauritius, contains 12 per cent. of tannin.
T. mauritiana, “Jamrosa bark,” said to contain 30 per cent. of tannin.
T. Oliveri, Malay Archipelago, yields “Thann leaves,” from which an extract
is made as a cutch substitute. A sample of the extract from Burmah examined
recently in the Author’s laboratory, contained 62 per cent. of tannin. The tannin
is a catechol derivative, differing from that of Acacia catechu in containing no
phloroglucol (p. 297).
A sample of bark from Mandalay contained 31 per cent. of tannin, while the
leaves from the same tree contained 14 per cent.
Emblic myrobalans, see p. 293.
is the richest in tannin. “Bombays” have a smooth skin in coarse wrinkles, and
when cut are porous and light coloured. “J’s” (Jubbalpores) and “V’s”
(Vingorlas), have finer and shallower wrinkles, and are harder, solider and
consequently darker looking, but do not give a darker liquor, while “lean
greens” are greener, have less yellow colouring matter, and consequently more
nearly approach in character to sumach, which the tannin in many respects
resembles, though probably containing more ellagitannic acid in proportion to
gallotannic acid than the latter.
The “nuts” should be bright in colour, not worm-eaten, nor “waxy” or soft.
If kept in a damp place they rapidly absorb moisture, and fall into the “waxy”
condition, in which they are very difficult to grind, sticking to and choking the
cutters or beaters of the mill.
Neither the large hard stones nor their kernels contain tannin, but the latter
have an oil which gives a peculiar odour to leather. The tannin exists in large
and rather thickly-walled cells, and is not very easily extracted; the skin is
wrinkled, but the uncrushed nuts swell up to their original plum-like form
when placed in water for some time. The bark is almost as rich as the fruit, and
the tree also yields galls.
T. Belerica yields Beleric or “Bedda nuts,” which are downy, rounder and
larger than ordinary myrobalans, and contain about 12 per cent. of tannin, used
as adulterant of ground myrobalans. A sample of solid extract made from the
bark of T. Belerica contained 70 per cent. of tannin.
T. tomentosa has downy nuts, containing about 10 per cent. of tannin, bark
stated by de Lof to contain 36 per cent. of tannin. A sample of solid extract
contained 56 per cent. of tannin. The bark contains about 11 per cent.
There are several other Indian species.
T. Catappa, “Badamier bark” of Mauritius, contains 12 per cent. of tannin.
T. mauritiana, “Jamrosa bark,” said to contain 30 per cent. of tannin.
T. Oliveri, Malay Archipelago, yields “Thann leaves,” from which an extract
is made as a cutch substitute. A sample of the extract from Burmah examined
recently in the Author’s laboratory, contained 62 per cent. of tannin. The tannin
is a catechol derivative, differing from that of Acacia catechu in containing no
phloroglucol (p. 297).
A sample of bark from Mandalay contained 31 per cent. of tannin, while the
leaves from the same tree contained 14 per cent.
Emblic myrobalans, see p. 293.
Page 301
RHIZOPHORACEÆ, Mangles or Mangroves.
Rhizophora Mangle, and other allied species, Mangrove or Mangle,
Manglier, Paletuvier, Cascalote, grows on tropical coasts all round the world.
The barks vary much in strength, from 15 up to 40 per cent. in different species
(see Ceriops). Leaves, used in Havana, are said to contain 22 per cent. tannin.
According to Eitner, the younger plants contain the highest proportion of
tannin. R. Mangle seems to yield a bark inferior to several other species.
All trees growing in swamp, and of the same character of growth as
mangrove, are called “Bakau” in the East Indies (Anglice, mangrove) and
various species of Ceriops yield the best tanning bark. A tidal mangrove
swamp at low water is a tangle of arched roots like inverted branches on which
the trees are supported.
The catechol-tannin, which is easily extracted, is of deep red colour and
allied to that of the mimosas. In admixture with other materials the red colour
has a much smaller effect, and mangrove bark is now largely used in
combination with pine, oak and mimosa.
Several other species are also rich in tannin, and used in different parts of
the world under the name of mangle, as are also several species of Conocarpus
belonging to the Combretaceæ.
Rhizophora mucronata. India and Burmah. Bark varies considerably; David
Hooper, Indian Museum, Calcutta, gives 26·9 per cent. of tannin. Dr. Koerner
(Deutschen Gerberschule, Freiberg) analysed two samples in 1900, one
containing 48 per cent. and the other 21 per cent. of tannin; two samples from
the British Imperial Institute recently examined by the Author showed only 4·5
and 6·1 per cent. of tannin respectively.
Ceriops Candolleana, Bakau or Tengah Bark, East Indies. Goran, Bengal.
Contains up to 27 per cent. of tannin and yields an extract which promises well
as a substitute for cutch, to which, for dyeing purposes it is nearly or quite
equal. The solid extract contains up to 65 per cent. tannin, making a good but
dark red leather.
Ceriops Roxburghiana, a somewhat larger tree, also growing in the
Sunderbans, bark very similar in strength and character to the above.
ONAGRACEÆ, the Œnothera Family.
Fuchsia excorticata, the only deciduous tree of New Zealand. Contains 5
per cent. tannin.
Rhizophora Mangle, and other allied species, Mangrove or Mangle,
Manglier, Paletuvier, Cascalote, grows on tropical coasts all round the world.
The barks vary much in strength, from 15 up to 40 per cent. in different species
(see Ceriops). Leaves, used in Havana, are said to contain 22 per cent. tannin.
According to Eitner, the younger plants contain the highest proportion of
tannin. R. Mangle seems to yield a bark inferior to several other species.
All trees growing in swamp, and of the same character of growth as
mangrove, are called “Bakau” in the East Indies (Anglice, mangrove) and
various species of Ceriops yield the best tanning bark. A tidal mangrove
swamp at low water is a tangle of arched roots like inverted branches on which
the trees are supported.
The catechol-tannin, which is easily extracted, is of deep red colour and
allied to that of the mimosas. In admixture with other materials the red colour
has a much smaller effect, and mangrove bark is now largely used in
combination with pine, oak and mimosa.
Several other species are also rich in tannin, and used in different parts of
the world under the name of mangle, as are also several species of Conocarpus
belonging to the Combretaceæ.
Rhizophora mucronata. India and Burmah. Bark varies considerably; David
Hooper, Indian Museum, Calcutta, gives 26·9 per cent. of tannin. Dr. Koerner
(Deutschen Gerberschule, Freiberg) analysed two samples in 1900, one
containing 48 per cent. and the other 21 per cent. of tannin; two samples from
the British Imperial Institute recently examined by the Author showed only 4·5
and 6·1 per cent. of tannin respectively.
Ceriops Candolleana, Bakau or Tengah Bark, East Indies. Goran, Bengal.
Contains up to 27 per cent. of tannin and yields an extract which promises well
as a substitute for cutch, to which, for dyeing purposes it is nearly or quite
equal. The solid extract contains up to 65 per cent. tannin, making a good but
dark red leather.
Ceriops Roxburghiana, a somewhat larger tree, also growing in the
Sunderbans, bark very similar in strength and character to the above.
ONAGRACEÆ, the Œnothera Family.
Fuchsia excorticata, the only deciduous tree of New Zealand. Contains 5
per cent. tannin.
Page 302
Fuchsia macrostemma, Chili. Yields Tilco or Chilco bark. Churco bark has
been incorrectly attributed to this plant, but it is certainly derived from an
oxalis, as stated by the Kew authorities. (Cp. von Höhnel, ‘Die Gerberinde,’ p.
125.)
GUNNERACEÆ.
Gunnera scabra (Pangue?), Pauke, Chili. Used occasionally in the tanning
of goat-skins.
MYRTACEÆ.
Eucalyptus globulus, and other species of E. common in Australia, and
introduced into Algeria and Southern Europe (gum-trees), are more or less rich
in catechol-tannins, their sap being the source of Botany Bay or Australian
kinos, which contain up to 79 per cent. tannin. Several species of Eucalyptus
afford astringent extracts; those from the “red,” “white,” or “flooded” gum (E.
rostrata), the “blood-wood” (E. corymbosa), and E. citriodora, being quite
suitable for replacing the officinal kind. The gum is chiefly obtained by
woodcutters, being found in a viscid state in flattened cavities in the wood, and
soon becoming inspissated, hard and brittle. Minor quantities are procured by
incising the bark of living trees; a treacly fluid yielding 35 per cent. of solid
kino on evaporation is thus obtained. The gum is imported from Australia, but
there are no statistics to show in what quantity.[146]
[146] Compare Journ. Soc. Chem. Ind., 1902, p. 159.
Eucalyptus longifolia bark, the “woolly-butt” of Australia, contains 8·3 per
cent. of tannic acid, and 2·8 of gallic. The “peppermint” tree contains 20 per
cent. of tannic acid in its bark. The “stringy-bark” (E. obliqua) gives 131⁄2 per
cent. of kinotannic acid. The Victorian “iron-bark” (E. leucoxylon) contains 22
per cent. of kinotannic acid, but is available only for inferior leather.
Myrtus communis, and several other myrtle species, contain a considerable
amount of tannin in the bark and leaves.
GRANATACEÆ.
Punica Granatum, Pomegranate. Peel of fruit employed in Spain and the
East as substitute for sumach, containing up to 25 per cent. of tannin. Bark said
been incorrectly attributed to this plant, but it is certainly derived from an
oxalis, as stated by the Kew authorities. (Cp. von Höhnel, ‘Die Gerberinde,’ p.
125.)
GUNNERACEÆ.
Gunnera scabra (Pangue?), Pauke, Chili. Used occasionally in the tanning
of goat-skins.
MYRTACEÆ.
Eucalyptus globulus, and other species of E. common in Australia, and
introduced into Algeria and Southern Europe (gum-trees), are more or less rich
in catechol-tannins, their sap being the source of Botany Bay or Australian
kinos, which contain up to 79 per cent. tannin. Several species of Eucalyptus
afford astringent extracts; those from the “red,” “white,” or “flooded” gum (E.
rostrata), the “blood-wood” (E. corymbosa), and E. citriodora, being quite
suitable for replacing the officinal kind. The gum is chiefly obtained by
woodcutters, being found in a viscid state in flattened cavities in the wood, and
soon becoming inspissated, hard and brittle. Minor quantities are procured by
incising the bark of living trees; a treacly fluid yielding 35 per cent. of solid
kino on evaporation is thus obtained. The gum is imported from Australia, but
there are no statistics to show in what quantity.[146]
[146] Compare Journ. Soc. Chem. Ind., 1902, p. 159.
Eucalyptus longifolia bark, the “woolly-butt” of Australia, contains 8·3 per
cent. of tannic acid, and 2·8 of gallic. The “peppermint” tree contains 20 per
cent. of tannic acid in its bark. The “stringy-bark” (E. obliqua) gives 131⁄2 per
cent. of kinotannic acid. The Victorian “iron-bark” (E. leucoxylon) contains 22
per cent. of kinotannic acid, but is available only for inferior leather.
Myrtus communis, and several other myrtle species, contain a considerable
amount of tannin in the bark and leaves.
GRANATACEÆ.
Punica Granatum, Pomegranate. Peel of fruit employed in Spain and the
East as substitute for sumach, containing up to 25 per cent. of tannin. Bark said
Page 303
to contain 22 per cent. tannin. Balaustines, wild pomegranates, East Indies.
Fruit, said to contain 46 per cent. tannin.
ROSACEÆ.
Tormentilla erecta, Potentilla tormentilla. Root variously stated to contain
20-46 per cent. tannin. Red coloured leather, formerly used in Orkneys,
Shetland, and Faroe Islands, and in some parts of Germany.
Sorbus or Pyrus Aucuparia, Mountain Ash. Bark said to be stronger than
oak.
Many other plants of the family contain tannin, among others the strawberry.
PAPILIONACEÆ.
Butea frondosa.[147] This (with Pterocarpus marsupium)[148] furnishes East
Indian kino. The flowers are used in India as a dye, under the name of Tesu.
Bark fairly rich in tannin.
[147] ‘Dictionary of Economic Products,’ I.B., p. 944; Hummel and Cavallo, Proc. Chem.
Soc. 1894, p. ii.
[148] Agricult. Ledger, 1901, No. 11, Gov. Printing Office, Calcutta.
Pterocarpus or Drepanocarpus senegalensis is the source of African kino,
which contains up to 75 per cent. of tannin.
Cæsalpinia coriaria, Divi-divi. A tree of 20-30 feet, native in Central
America, introduced successfully in India, but principally imported from
Maracaibo, Paraiba and Rio Hache. The dried pods contain 40-45 per cent. of a
pyrogallol-tannin, mainly ellagitannic acid, and would be a most valuable
tanning material, but for a liability to fermentation and sudden development of
a deep red colouring matter. The causes are not well understood, but apparently
the risk can be materially lessened by use of antiseptics. If used in strong
liquors it gives a heavy and firm leather, but is principally employed as a
partial substitute for gambier on dressing leather. Used in rapid drum-tannage
for light leathers, an excellent colour may be obtained. It is said to give an
especially firm and glossy flesh. Leather tanned with it, even when of
outwardly good colour, has often a blueish-violet shade within, perhaps due to
the development of a colouring matter allied to that of logwood. The seeds do
not contain tannin, which lies almost free in the husk of the pod. The pods are
about 3-4 cm. long, dark outside, and curl up in drying to an S-shape.
Fruit, said to contain 46 per cent. tannin.
ROSACEÆ.
Tormentilla erecta, Potentilla tormentilla. Root variously stated to contain
20-46 per cent. tannin. Red coloured leather, formerly used in Orkneys,
Shetland, and Faroe Islands, and in some parts of Germany.
Sorbus or Pyrus Aucuparia, Mountain Ash. Bark said to be stronger than
oak.
Many other plants of the family contain tannin, among others the strawberry.
PAPILIONACEÆ.
Butea frondosa.[147] This (with Pterocarpus marsupium)[148] furnishes East
Indian kino. The flowers are used in India as a dye, under the name of Tesu.
Bark fairly rich in tannin.
[147] ‘Dictionary of Economic Products,’ I.B., p. 944; Hummel and Cavallo, Proc. Chem.
Soc. 1894, p. ii.
[148] Agricult. Ledger, 1901, No. 11, Gov. Printing Office, Calcutta.
Pterocarpus or Drepanocarpus senegalensis is the source of African kino,
which contains up to 75 per cent. of tannin.
Cæsalpinia coriaria, Divi-divi. A tree of 20-30 feet, native in Central
America, introduced successfully in India, but principally imported from
Maracaibo, Paraiba and Rio Hache. The dried pods contain 40-45 per cent. of a
pyrogallol-tannin, mainly ellagitannic acid, and would be a most valuable
tanning material, but for a liability to fermentation and sudden development of
a deep red colouring matter. The causes are not well understood, but apparently
the risk can be materially lessened by use of antiseptics. If used in strong
liquors it gives a heavy and firm leather, but is principally employed as a
partial substitute for gambier on dressing leather. Used in rapid drum-tannage
for light leathers, an excellent colour may be obtained. It is said to give an
especially firm and glossy flesh. Leather tanned with it, even when of
outwardly good colour, has often a blueish-violet shade within, perhaps due to
the development of a colouring matter allied to that of logwood. The seeds do
not contain tannin, which lies almost free in the husk of the pod. The pods are
about 3-4 cm. long, dark outside, and curl up in drying to an S-shape.
Page 304
C. digyna, Tari or teri pods. Occurs in Prome, Toungoo, Bassin, Mynang
and other parts of India and Burmah, where it is used as a drug. The pod-case
is said to yield over 50 per cent. of tanning matter. A sample from Burmah,
kindly sent by the Imperial Institute, examined by the Author in 1900,
contained 24 per cent. of tannin, but after removing the seeds the remaining
pod-cases yielded 44 per cent. of tannin on analysis. C. digyna promises to
become a valuable tanning material if it proves free from the tendency to
ferment which is so troublesome in divi-divi. It has been introduced into
England under the name of “white tan,” which yields a leather quite as white
as sumach; but the supply seems at present uncertain.
C. cacolaco, Cascalote, Mexico. Pods rich in tannin (up to 55 per cent.,
Eitner). Pods larger and fleshier than divi, seeds smaller, tannin similar.
The pods of several other Cæsalpinias are used in tanning, sometimes under
the name of “Algarobilla,” which is simply a diminutive of Algaroba, the
carob, or locust-bean, derived from Arabic al Kharroba, and applied to several
small pods. (See Balsamocarpon and Prosopis.)
C. (or Balsamocarpon) brevifolia, Chili, ordinary Algarobilla. Fig. 58. One
of the strongest tanning materials known, containing an average of 45 per cent.
of a tannin very like that of divi, but less prone to discoloration. The tannin lies
loose in a very open skeleton of fibre, and is easily soluble in cold water; the
seeds contain no tannin. If not allowed to ferment it produces a very bright-
coloured leather.
Algarobilla has been attributed to Prosopis pallida, but this appears
incorrect. Several species of P. are known to yield tanning pods; those of P.
Stephaniana of the desert of Kaschan, in Persia, are dschigh dschighe, perhaps
identical with dchift or jaft. (See p. 263.) Bark of P. spicigera used in Punjab.
C. (or Hæmatoxylon) campechianum, Logwood, Central America. In
addition to colouring matter, and a glucoside which it yields on oxidation, this
wood contains about 3 per cent. tannin. Its principal use is in dyeing blacks
with iron or chrome mordants. (See p. 413.)
and other parts of India and Burmah, where it is used as a drug. The pod-case
is said to yield over 50 per cent. of tanning matter. A sample from Burmah,
kindly sent by the Imperial Institute, examined by the Author in 1900,
contained 24 per cent. of tannin, but after removing the seeds the remaining
pod-cases yielded 44 per cent. of tannin on analysis. C. digyna promises to
become a valuable tanning material if it proves free from the tendency to
ferment which is so troublesome in divi-divi. It has been introduced into
England under the name of “white tan,” which yields a leather quite as white
as sumach; but the supply seems at present uncertain.
C. cacolaco, Cascalote, Mexico. Pods rich in tannin (up to 55 per cent.,
Eitner). Pods larger and fleshier than divi, seeds smaller, tannin similar.
The pods of several other Cæsalpinias are used in tanning, sometimes under
the name of “Algarobilla,” which is simply a diminutive of Algaroba, the
carob, or locust-bean, derived from Arabic al Kharroba, and applied to several
small pods. (See Balsamocarpon and Prosopis.)
C. (or Balsamocarpon) brevifolia, Chili, ordinary Algarobilla. Fig. 58. One
of the strongest tanning materials known, containing an average of 45 per cent.
of a tannin very like that of divi, but less prone to discoloration. The tannin lies
loose in a very open skeleton of fibre, and is easily soluble in cold water; the
seeds contain no tannin. If not allowed to ferment it produces a very bright-
coloured leather.
Algarobilla has been attributed to Prosopis pallida, but this appears
incorrect. Several species of P. are known to yield tanning pods; those of P.
Stephaniana of the desert of Kaschan, in Persia, are dschigh dschighe, perhaps
identical with dchift or jaft. (See p. 263.) Bark of P. spicigera used in Punjab.
C. (or Hæmatoxylon) campechianum, Logwood, Central America. In
addition to colouring matter, and a glucoside which it yields on oxidation, this
wood contains about 3 per cent. tannin. Its principal use is in dyeing blacks
with iron or chrome mordants. (See p. 413.)
Page 305
Fig. 58.[149]—Algarobilla (Cæsalpinia brevifolia).
[149] ‘New Commercial Drugs and Plants,’ No. 5, T. Christy.
C. echinata yields “Brazil-wood.” (See p. 413.)
C. Sappan, Sappan-wood, India.
Cassia auriculata, Turwar or Tanghadi bark, Southern India. Used for
tanning so-called “Persian” sheep- and goat-skins, contains about 17 per cent.
of a catechol tannin. Leather tanned with it is of a pale yellow colour, but
rapidly reddens in sunlight. Cp. p. 235.
C. fistula, India. Husk of pod, 17 per cent. tannin. The pulp of pod is used as
an aperient.
C. elongata and lanceolata. Senna leaves. Upper Egypt.
C. Sophora, “Bali-babilan.”
[149] ‘New Commercial Drugs and Plants,’ No. 5, T. Christy.
C. echinata yields “Brazil-wood.” (See p. 413.)
C. Sappan, Sappan-wood, India.
Cassia auriculata, Turwar or Tanghadi bark, Southern India. Used for
tanning so-called “Persian” sheep- and goat-skins, contains about 17 per cent.
of a catechol tannin. Leather tanned with it is of a pale yellow colour, but
rapidly reddens in sunlight. Cp. p. 235.
C. fistula, India. Husk of pod, 17 per cent. tannin. The pulp of pod is used as
an aperient.
C. elongata and lanceolata. Senna leaves. Upper Egypt.
C. Sophora, “Bali-babilan.”
Page 306
Fig. 59.—Babool (Acacia arabica).
MIMOSEÆ, a Tribe of Leguminosæ.
Acacia arabica, “Babool,” “Babul,” India, Egypt. Fig. 59. Bark contains
about 12-20 per cent. of catechol tannin; one of the principal Indian tanning
materials, used for kips and heavier leathers. Pods, used in India for bating,
contain about same amount of tannin as bark, but of a different kind, that of the
bark being a catechol-tannin, with a good deal of red colouring matter, while
the pods contain a paler tannin allied to divi, which is not precipitated by lime-
water. In Egypt the pods are called bablah, a name which is also applied to
pods of A. cineraria and A. vera, and others. They are used for dyeing glove-
leathers.
MIMOSEÆ, a Tribe of Leguminosæ.
Acacia arabica, “Babool,” “Babul,” India, Egypt. Fig. 59. Bark contains
about 12-20 per cent. of catechol tannin; one of the principal Indian tanning
materials, used for kips and heavier leathers. Pods, used in India for bating,
contain about same amount of tannin as bark, but of a different kind, that of the
bark being a catechol-tannin, with a good deal of red colouring matter, while
the pods contain a paler tannin allied to divi, which is not precipitated by lime-
water. In Egypt the pods are called bablah, a name which is also applied to
pods of A. cineraria and A. vera, and others. They are used for dyeing glove-
leathers.
Page 307
A. nilotica, Egypt. Pods called neb-neb or bablah.
Fig. 60.—Cutch Tree (Acacia catechu).
A. catechu, India. The wood yields cutch or “dark catechu.” A lighter
coloured variety called kath, containing much crystallised catechin, is also
made in India, and principally used for chewing with betel. A. catechu is a tree
30-40 feet high, common in India and Burma, and also in tropical East Africa,
where, however, it is not utilised. In Southern India, A. suma is also used for
the same purpose.
Trees of about 1 foot diameter are cut down, and the wood (some state the
heart-wood only) is reduced to chips, and boiled with water in earthen jars over
a mud-fireplace. As the liquor becomes thick and strong, it is decanted into
another vessel, and the evaporation continued till the extract will set on
Fig. 60.—Cutch Tree (Acacia catechu).
A. catechu, India. The wood yields cutch or “dark catechu.” A lighter
coloured variety called kath, containing much crystallised catechin, is also
made in India, and principally used for chewing with betel. A. catechu is a tree
30-40 feet high, common in India and Burma, and also in tropical East Africa,
where, however, it is not utilised. In Southern India, A. suma is also used for
the same purpose.
Trees of about 1 foot diameter are cut down, and the wood (some state the
heart-wood only) is reduced to chips, and boiled with water in earthen jars over
a mud-fireplace. As the liquor becomes thick and strong, it is decanted into
another vessel, and the evaporation continued till the extract will set on
Page 308
cooling, when it is poured into moulds made of leaves or clay, the drying being
completed by exposure to the sun and air. “Kath,” or pale cutch, is made in
Northern India, by stopping the evaporation at an earlier point, and allowing
the liquor to cool, and crystallise over twigs and leaves thrown into pots for the
purpose. It contains a large proportion of catechin, apparently identical with
that of gambier, but its tannin is much redder. Good cutch contains about 60
per cent. tanning matter, but is principally used for dyeing browns and blacks
with chrome and iron mordants. It contains quercetin, a yellow colouring
matter (p. 263).
A. leucophlea, India and Java “Pilang.” Pods and bark equal to A. arabica.
Australia abounds in acacias (mimosas), many of which are used in tanning,
but vary greatly in strength, not only according to species, but probably also by
situation and growth. Probably the best information is to be found in a
pamphlet on ‘Wattles and Wattle-Bark,’ by J. H. Maiden, F.L.S., published by
the Department of Public Instruction at Sydney, 1890. His analyses were made
by the Löwenthal process, and can only be roughly compared with those by the
hide-powder method. The analyses given are by the I.A.L.T.C. method, and
mostly on samples furnished by Mr. Maiden.
A peculiarity largely developed in the mimosa family is the tendency for the
true leaves to be suppressed, and their place taken by the flattened and
expanded midrib (phyllode). Thus leaves of two very distinct forms are
common in the genus, and some acacias, as A. heterophylla, may have both
forms on the same branch. Compare A. pycnantha and A. decurrens.
The Australian mimosas have been naturalised in India, and grow freely in
the Nilgiri Hills, but the bark does not appear to be utilised.
The most important species are as follows:—
A. pycnantha. (Fig. 61.) “Broad-leaved” or “Golden Wattle,” South
Australia. One of the strongest tanning barks known. A sample marked
“special,” analysed in the Yorkshire College, contained 50 per cent. of tannin;
another sample marked “ordinary” contained 40 per cent.
completed by exposure to the sun and air. “Kath,” or pale cutch, is made in
Northern India, by stopping the evaporation at an earlier point, and allowing
the liquor to cool, and crystallise over twigs and leaves thrown into pots for the
purpose. It contains a large proportion of catechin, apparently identical with
that of gambier, but its tannin is much redder. Good cutch contains about 60
per cent. tanning matter, but is principally used for dyeing browns and blacks
with chrome and iron mordants. It contains quercetin, a yellow colouring
matter (p. 263).
A. leucophlea, India and Java “Pilang.” Pods and bark equal to A. arabica.
Australia abounds in acacias (mimosas), many of which are used in tanning,
but vary greatly in strength, not only according to species, but probably also by
situation and growth. Probably the best information is to be found in a
pamphlet on ‘Wattles and Wattle-Bark,’ by J. H. Maiden, F.L.S., published by
the Department of Public Instruction at Sydney, 1890. His analyses were made
by the Löwenthal process, and can only be roughly compared with those by the
hide-powder method. The analyses given are by the I.A.L.T.C. method, and
mostly on samples furnished by Mr. Maiden.
A peculiarity largely developed in the mimosa family is the tendency for the
true leaves to be suppressed, and their place taken by the flattened and
expanded midrib (phyllode). Thus leaves of two very distinct forms are
common in the genus, and some acacias, as A. heterophylla, may have both
forms on the same branch. Compare A. pycnantha and A. decurrens.
The Australian mimosas have been naturalised in India, and grow freely in
the Nilgiri Hills, but the bark does not appear to be utilised.
The most important species are as follows:—
A. pycnantha. (Fig. 61.) “Broad-leaved” or “Golden Wattle,” South
Australia. One of the strongest tanning barks known. A sample marked
“special,” analysed in the Yorkshire College, contained 50 per cent. of tannin;
another sample marked “ordinary” contained 40 per cent.
Page 309
Fig. 61.—Broad-leaved Wattle (Acacia Fig. 62.—Green Wattle (Acacia decurrens).
pycnantha).
A. longifolia, the Golden Wattle of New South Wales, only contains half as
much tannin as A. pycnantha.
A. mollissima, with its two varieties A. decurrens (Fig. 62) and A. dealbata,
are among the most important of the Wattle family commercially. Two samples
of the former marked “Green Wattle” showed 36-39 per cent. of tanning
matter; another sample marked “Sydney Green Wattle,” contained 41 per cent.
A sample of A. decurrens, the second variety, was much weaker, showing only
12 per cent. on analysis.
A. penninervis (Hickory bark) is said to be particularly hardy, but its strength
seems to vary. A sample from Bateman’s Bay contained 38 per cent. of tanning
matter.
A. binervata, another “Black Wattle” contains up to 30 per cent. tanning
matter, as does also the “Weeping Willow,” A. saligna. The latter is poisonous,
and is said to be used for killing fish.
A. prominens, the bark of which resembles that of the Golden Wattle, A.
longifolia, in appearance contains only 14 per cent. tannin.
The cultivation of wattles in Australia has been somewhat neglected, but
would render possible the utilisation of many acres of land lying waste, or
which have already been exhausted and rendered unfit for the growth of
pycnantha).
A. longifolia, the Golden Wattle of New South Wales, only contains half as
much tannin as A. pycnantha.
A. mollissima, with its two varieties A. decurrens (Fig. 62) and A. dealbata,
are among the most important of the Wattle family commercially. Two samples
of the former marked “Green Wattle” showed 36-39 per cent. of tanning
matter; another sample marked “Sydney Green Wattle,” contained 41 per cent.
A sample of A. decurrens, the second variety, was much weaker, showing only
12 per cent. on analysis.
A. penninervis (Hickory bark) is said to be particularly hardy, but its strength
seems to vary. A sample from Bateman’s Bay contained 38 per cent. of tanning
matter.
A. binervata, another “Black Wattle” contains up to 30 per cent. tanning
matter, as does also the “Weeping Willow,” A. saligna. The latter is poisonous,
and is said to be used for killing fish.
A. prominens, the bark of which resembles that of the Golden Wattle, A.
longifolia, in appearance contains only 14 per cent. tannin.
The cultivation of wattles in Australia has been somewhat neglected, but
would render possible the utilisation of many acres of land lying waste, or
which have already been exhausted and rendered unfit for the growth of
Page 310
cereals. It requires so little attention as to make it very profitable, and wattle-
growing and sheep-grazing can be combined satisfactorily after the first year,
when the young trees in the plantation have reached the height of 3-4 feet. In
Natal the Australian wattles, especially A. mollissima, have been acclimatised
and cultivated with success, and large quantities of excellent bark are now
exported to England. African wattle-barks usually contain about 30 per cent. of
tannin.
Wattles grow in almost any soil, even the poorest, but their growth is most
rapid on loose, sandy patches, or where the surface has been broken for
agricultural purposes. When the soil is hard and firm, plough-furrows should
be made at a regular distance of 6-8 feet apart, and the seeds dropped into
these. The seed should be sown in May, having been previously soaked in hot
water, a little below boiling temperature, in which they may be allowed to
remain for a few hours. It should be dropped at an average distance of 1 foot
apart along the furrow, in which case, about 7200 seeds would suffice for one
acre of land. The seed should not be covered with more than about 1⁄4 inch of
soil.
On loose sandy soil, it might even be unnecessary to break up the ground in
any way; the furrows may be dispensed with, and the seed sown broadcast
after the land has been harrowed. After the plants have come up, they should
be thinned so that they stand 6-8 feet apart. When the young trees have attained
the height of 3-4 feet, the lower branches should be pruned off, and every
effort afterwards made to keep the stem straight and clear, in order to facilitate
the stripping, and induce an increased yield of bark. It is advisable that the
black and broad-leaved kinds should be grown separately, as the black wattle,
being of much larger and quicker growth, would oppress the slower-growing
broad-leaved one. Care should be taken to replace every tree stripped by re-
sowing, in order that there should be as little variation in the yield as possible.
In Victoria, the months of September-December are those in which the sap
rises without intermission, and the bark is charged with tannin. Analysis proves
that the bark from trees growing on limestone is greatly inferior in tannin to
that obtained from other formations, differing 10-25 per cent.
The following are South American mimosas:—
A. cavenia, Espinillo. Bark, contains 6 per cent., pods, 18-21 per cent., or
more of tannin.
A. cebil, Red Cebil. Bark, contains 10-15 per cent.; leaves, 6-7 per cent.
tannin. Argentine Republic.
A. Guarensis, Algarobilla of Argentine Republic. Bark, pods and flowers
said to be used for tanning.
growing and sheep-grazing can be combined satisfactorily after the first year,
when the young trees in the plantation have reached the height of 3-4 feet. In
Natal the Australian wattles, especially A. mollissima, have been acclimatised
and cultivated with success, and large quantities of excellent bark are now
exported to England. African wattle-barks usually contain about 30 per cent. of
tannin.
Wattles grow in almost any soil, even the poorest, but their growth is most
rapid on loose, sandy patches, or where the surface has been broken for
agricultural purposes. When the soil is hard and firm, plough-furrows should
be made at a regular distance of 6-8 feet apart, and the seeds dropped into
these. The seed should be sown in May, having been previously soaked in hot
water, a little below boiling temperature, in which they may be allowed to
remain for a few hours. It should be dropped at an average distance of 1 foot
apart along the furrow, in which case, about 7200 seeds would suffice for one
acre of land. The seed should not be covered with more than about 1⁄4 inch of
soil.
On loose sandy soil, it might even be unnecessary to break up the ground in
any way; the furrows may be dispensed with, and the seed sown broadcast
after the land has been harrowed. After the plants have come up, they should
be thinned so that they stand 6-8 feet apart. When the young trees have attained
the height of 3-4 feet, the lower branches should be pruned off, and every
effort afterwards made to keep the stem straight and clear, in order to facilitate
the stripping, and induce an increased yield of bark. It is advisable that the
black and broad-leaved kinds should be grown separately, as the black wattle,
being of much larger and quicker growth, would oppress the slower-growing
broad-leaved one. Care should be taken to replace every tree stripped by re-
sowing, in order that there should be as little variation in the yield as possible.
In Victoria, the months of September-December are those in which the sap
rises without intermission, and the bark is charged with tannin. Analysis proves
that the bark from trees growing on limestone is greatly inferior in tannin to
that obtained from other formations, differing 10-25 per cent.
The following are South American mimosas:—
A. cavenia, Espinillo. Bark, contains 6 per cent., pods, 18-21 per cent., or
more of tannin.
A. cebil, Red Cebil. Bark, contains 10-15 per cent.; leaves, 6-7 per cent.
tannin. Argentine Republic.
A. Guarensis, Algarobilla of Argentine Republic. Bark, pods and flowers
said to be used for tanning.
Page 311
A. timbo, Buenos Ayres.
A. curupi, Curupy bark.
A. angico, or Piptadenia macrocarpa, Brazil, yields “angica bark,” a sample
of which contained 20 per cent. of tanning matter when analysed recently in
the Author’s laboratory.
“White Bark,” South America, probably an acacia, bark internally very
similar to angica, if not identical.
A. horrida, “Doornbosch,” Cape of Good Hope, contains 8 per cent. of
tannin.
Inga feuillei, “Paypay,” Peru. Pods said to contain 12-15 per cent. of tannin
(doubtful). Several other species of Inga known to contain tannin.
Elephantorrhiza Burchellii, Elandsboschjes, Tugwar, or Tulwah, South
Africa; a papilionaceous plant. The air-dry root contains 12 per cent. of tannin,
and a great deal of red colouring matter. The roots are several feet long, and
about 2 inches in diameter, growing by the sides of rivers.
The following additions may be made to the above list:—
EUPHORBIACEÆ.
Cleistanthus collinus, “Kodarsi,” Deccan. Bark stated to contain 33 per cent.
of tannin.
Phyllanthus emblica, India, yields emblic myrobalans, which in immature
condition contain considerable tannin. Leaves (18 per cent.) and bark used for
tanning.
Phyllanthus distichus and nepalensis both yield tanning barks.
COMBRETACEÆ.
Anogeissus latifolia, India. Bark and leaves rich in tannin.
GUTTIFERÆ.
Garcinia mangostana, India. The rind of the mangosteen fruit contains much
tannin.
A. curupi, Curupy bark.
A. angico, or Piptadenia macrocarpa, Brazil, yields “angica bark,” a sample
of which contained 20 per cent. of tanning matter when analysed recently in
the Author’s laboratory.
“White Bark,” South America, probably an acacia, bark internally very
similar to angica, if not identical.
A. horrida, “Doornbosch,” Cape of Good Hope, contains 8 per cent. of
tannin.
Inga feuillei, “Paypay,” Peru. Pods said to contain 12-15 per cent. of tannin
(doubtful). Several other species of Inga known to contain tannin.
Elephantorrhiza Burchellii, Elandsboschjes, Tugwar, or Tulwah, South
Africa; a papilionaceous plant. The air-dry root contains 12 per cent. of tannin,
and a great deal of red colouring matter. The roots are several feet long, and
about 2 inches in diameter, growing by the sides of rivers.
The following additions may be made to the above list:—
EUPHORBIACEÆ.
Cleistanthus collinus, “Kodarsi,” Deccan. Bark stated to contain 33 per cent.
of tannin.
Phyllanthus emblica, India, yields emblic myrobalans, which in immature
condition contain considerable tannin. Leaves (18 per cent.) and bark used for
tanning.
Phyllanthus distichus and nepalensis both yield tanning barks.
COMBRETACEÆ.
Anogeissus latifolia, India. Bark and leaves rich in tannin.
GUTTIFERÆ.
Garcinia mangostana, India. The rind of the mangosteen fruit contains much
tannin.
Page 312
CHAPTER XIX.
THE CHEMISTRY OF THE TANNINS.
The essential constituents of tanning materials are members of a large group
of organic compounds known as “tannins” or “tannic acids,” which are widely
distributed throughout the vegetable kingdom, and said to have one
representative among animals, in the body of the corn-weevil. Their use in
vegetable physiology is as yet uncertain, and indeed they appear in some cases
to be waste products of organic change. The tannins, though varying
considerably in their chemical constitution, and in many important
characteristics, are all marked by the power of precipitating gelatine and some
allied bodies from their solutions, of converting animal skin into the
imputrescible material known as leather, and of forming dark-coloured
compounds with ferric salts which are often utilised as inks. They are also
precipitated by lead and copper acetates, stannous chloride, and many other
metallic salts, and form insoluble compounds with many organic bases, such as
quinine, and with the basic aniline colours. They are possessed of feeble acid
character.
All tannins are soluble in water to a greater or less degree; they are also
soluble in alcohol, in mixtures of alcohol and ether, in ethyl acetate, acetone,
and a few similar solvents, but are not dissolved by dry ether alone, nor by
chloroform, petroleum spirit, carbon disulphide, nor benzine.
As the tannins are uncrystallisable, and incapable of being distilled without
decomposition, they are exceedingly difficult to obtain in a state of purity, and,
owing to the considerable differences in their character, no one method is
equally applicable to the whole group. As their successful separation requires
considerable chemical training, and experience, detailed description is outside
the scope of the present work, but some particulars of the more important
methods employed are given on p. 43, L.I.L.B.
Their chemical constitution is complex and in most cases imperfectly
understood, but all the natural tannins which have been investigated prove to
be derivatives of the trihydric phenol, pyrogallol, or of the dihydric phenol,
catechol, the latter of which is often accompanied by a trihydric phenol,
phloroglucol, which is isomeric with pyrogallol. The phenols are, themselves,
a class of derivatives of benzene, C6H6, in which one or more of the hydrogen
THE CHEMISTRY OF THE TANNINS.
The essential constituents of tanning materials are members of a large group
of organic compounds known as “tannins” or “tannic acids,” which are widely
distributed throughout the vegetable kingdom, and said to have one
representative among animals, in the body of the corn-weevil. Their use in
vegetable physiology is as yet uncertain, and indeed they appear in some cases
to be waste products of organic change. The tannins, though varying
considerably in their chemical constitution, and in many important
characteristics, are all marked by the power of precipitating gelatine and some
allied bodies from their solutions, of converting animal skin into the
imputrescible material known as leather, and of forming dark-coloured
compounds with ferric salts which are often utilised as inks. They are also
precipitated by lead and copper acetates, stannous chloride, and many other
metallic salts, and form insoluble compounds with many organic bases, such as
quinine, and with the basic aniline colours. They are possessed of feeble acid
character.
All tannins are soluble in water to a greater or less degree; they are also
soluble in alcohol, in mixtures of alcohol and ether, in ethyl acetate, acetone,
and a few similar solvents, but are not dissolved by dry ether alone, nor by
chloroform, petroleum spirit, carbon disulphide, nor benzine.
As the tannins are uncrystallisable, and incapable of being distilled without
decomposition, they are exceedingly difficult to obtain in a state of purity, and,
owing to the considerable differences in their character, no one method is
equally applicable to the whole group. As their successful separation requires
considerable chemical training, and experience, detailed description is outside
the scope of the present work, but some particulars of the more important
methods employed are given on p. 43, L.I.L.B.
Their chemical constitution is complex and in most cases imperfectly
understood, but all the natural tannins which have been investigated prove to
be derivatives of the trihydric phenol, pyrogallol, or of the dihydric phenol,
catechol, the latter of which is often accompanied by a trihydric phenol,
phloroglucol, which is isomeric with pyrogallol. The phenols are, themselves,
a class of derivatives of benzene, C6H6, in which one or more of the hydrogen
Page 313
atoms are replaced by OH groups. Common phenol or “carbolic acid” is their
simplest representative. Many of them, including pyrogallol and catechol, are
used as photographic “developers.” The phenols on replacing another
hydrogen by carboxyl (CO.OH) form true acids, of which salicylic corresponds
to common phenol, protocatechuic to catechol, and gallic to pyrogallol; and the
tannins are apparently complicated acids, in which one of the two latter acids is
linked to a second molecule of the same or another acid as an anhydride, in
some cases possibly with the addition of phenols or other organic groups. For
more detailed information, see L.I.L.B., p. 45. Gallotannic acid is apparently
digallic acid, in which two molecules of gallic acid are linked together after
giving up the elements of a molecule of water. Natural gallotannic acid and
many other tannins are glucosides, or at least contain glucose, which in many
cases can be removed by purification.
From what has just been said, it is obvious that a classification of the tannins
according to constitution, is at present impracticable, not only from our
imperfect knowledge, but from the difficulty of separating and determining the
products of their decomposition. It is not, however, difficult to distinguish the
catechol- from the pyrogallol-tannins by their chemical characteristics, apart
from actual separation of the phenols, and the division is important as it is
marked by certain broad differences in their properties which affect their use in
tanning.
The catechol-tannins, dissolved in water, yield a precipitate when bromine-
water is added till the solution smells strongly of it. The precipitate is
occasionally crystalline, but generally amorphous, and of yellowish or
brownish colour. When the infusion of tannin is very weak, the precipitate is
sometimes only slight, or forms slowly. Pyrogallol-tannins give no precipitate
with bromine-water. Another reaction, which is generally characteristic of
catechol-tannins, is that if concentrated sulphuric acid is added to a single drop
of the infusion in a test-tube, a dark red, or crimson ring is formed at the
junction of the two liquids, and on dilution with water, the solution is generally
pink. Pyrogallol-tannins on the other hand give a yellow, or at most a dark
brown ring, which dilutes to a yellowish solution. This reaction is of great
delicacy, which may be further increased by the use of an alcoholic instead of
an aqueous extract. It is often given also by the non-tannin residue of catechol-
tannins which is left after treatment with hide-powder, in which case it is
probably due to the presence of catechins allied to the tannins. With ferric salts
(preferably a solution of iron-alum), pyrogallol-tannins give blue-blacks, while
catechol-tannins generally give greenish blacks, though the reaction is apt to be
rendered uncertain by the presence of colouring matters, or perhaps in some
simplest representative. Many of them, including pyrogallol and catechol, are
used as photographic “developers.” The phenols on replacing another
hydrogen by carboxyl (CO.OH) form true acids, of which salicylic corresponds
to common phenol, protocatechuic to catechol, and gallic to pyrogallol; and the
tannins are apparently complicated acids, in which one of the two latter acids is
linked to a second molecule of the same or another acid as an anhydride, in
some cases possibly with the addition of phenols or other organic groups. For
more detailed information, see L.I.L.B., p. 45. Gallotannic acid is apparently
digallic acid, in which two molecules of gallic acid are linked together after
giving up the elements of a molecule of water. Natural gallotannic acid and
many other tannins are glucosides, or at least contain glucose, which in many
cases can be removed by purification.
From what has just been said, it is obvious that a classification of the tannins
according to constitution, is at present impracticable, not only from our
imperfect knowledge, but from the difficulty of separating and determining the
products of their decomposition. It is not, however, difficult to distinguish the
catechol- from the pyrogallol-tannins by their chemical characteristics, apart
from actual separation of the phenols, and the division is important as it is
marked by certain broad differences in their properties which affect their use in
tanning.
The catechol-tannins, dissolved in water, yield a precipitate when bromine-
water is added till the solution smells strongly of it. The precipitate is
occasionally crystalline, but generally amorphous, and of yellowish or
brownish colour. When the infusion of tannin is very weak, the precipitate is
sometimes only slight, or forms slowly. Pyrogallol-tannins give no precipitate
with bromine-water. Another reaction, which is generally characteristic of
catechol-tannins, is that if concentrated sulphuric acid is added to a single drop
of the infusion in a test-tube, a dark red, or crimson ring is formed at the
junction of the two liquids, and on dilution with water, the solution is generally
pink. Pyrogallol-tannins on the other hand give a yellow, or at most a dark
brown ring, which dilutes to a yellowish solution. This reaction is of great
delicacy, which may be further increased by the use of an alcoholic instead of
an aqueous extract. It is often given also by the non-tannin residue of catechol-
tannins which is left after treatment with hide-powder, in which case it is
probably due to the presence of catechins allied to the tannins. With ferric salts
(preferably a solution of iron-alum), pyrogallol-tannins give blue-blacks, while
catechol-tannins generally give greenish blacks, though the reaction is apt to be
rendered uncertain by the presence of colouring matters, or perhaps in some
Page 314
cases by the constitution of the tannin. Thus aqueous infusions of common
oak-bark (Quercus robur) give a decidedly blue black with iron, though the
tannin is a catechol one, and the purified tannin gives a green-black. Most of
the barks of American oaks, such as Q. prinus, give green-blacks without
purification. The Australian mimosas generally give dull purple-blacks with
iron-salts, though they all contain catechol-tannins. The iron test was first
proposed by Stenhouse as a means of classification. Trimble has shown that
while the purified pyrogallol-tannins only contain about 52 per cent. of carbon,
the catechol-tannins have about 60 per cent.[150]
[150] ‘The Tannins,’ ii. p. 131.
Only two tannins of the pyrogallol group have been definitely distinguished,
though it is very possible that more exist. These are ordinary tannic acid of
gall-nuts (probably digallic acid), which yields gallic acid when heated with
dilute acids, or by the action of certain unorganised ferments or zymases (p.
16) which are generally present in tanning materials; and ellagitannic acid
(usually present in greater or less proportion in mixture with the gallotannic
acid), which, under the same conditions yields “bloom” (an insoluble deposit
of ellagic acid), as one of its products. Hence it happens that most pyrogallol
tannins deposit “bloom” on leather, though in very different proportions, gall-
nuts and sumach giving very little, and myrobalans, valonia and divi-divi a
great deal. English oak-bark deposits a good deal of “bloom” on leather,
though it is certain that its principal tannin is a catechol one, but it is possible
that the blue-black which it gives with iron salts may be due to the presence of
ellagitannic acid, though gallotannic acid is known to be absent. The tannins of
oakwood, chestnut and valonia are principally if not entirely pyrogallol
derivatives, closely allied to, if not identical with the two just named, but, if so,
very difficult to obtain in a pure condition. It is noteworthy that so wide a
difference exists between the various products of the oak; galls, bark, fruit and
wood yielding tannins of very varied properties. The tannin of other galls, such
as those of the sumach and pistacio, generally contain gallotannic acid, even
when, as in the last case, the remainder of the plant yields catechol-tannins.
The tannins of the catechol group appear to present much more variety than
the pyrogallol-tannins, though it is possible that many apparent differences
may be due to the presence of impurities. It is, however, at least certain that the
tannins of gambier and cutch contain phloroglucol as one of their constituents,
while it is absent from most other tanning materials. Its presence is easily
detected by moistening pine-wood (a deal shaving) with an infusion of the
tannin in question, and applying a little concentrated hydrochloric acid, when
oak-bark (Quercus robur) give a decidedly blue black with iron, though the
tannin is a catechol one, and the purified tannin gives a green-black. Most of
the barks of American oaks, such as Q. prinus, give green-blacks without
purification. The Australian mimosas generally give dull purple-blacks with
iron-salts, though they all contain catechol-tannins. The iron test was first
proposed by Stenhouse as a means of classification. Trimble has shown that
while the purified pyrogallol-tannins only contain about 52 per cent. of carbon,
the catechol-tannins have about 60 per cent.[150]
[150] ‘The Tannins,’ ii. p. 131.
Only two tannins of the pyrogallol group have been definitely distinguished,
though it is very possible that more exist. These are ordinary tannic acid of
gall-nuts (probably digallic acid), which yields gallic acid when heated with
dilute acids, or by the action of certain unorganised ferments or zymases (p.
16) which are generally present in tanning materials; and ellagitannic acid
(usually present in greater or less proportion in mixture with the gallotannic
acid), which, under the same conditions yields “bloom” (an insoluble deposit
of ellagic acid), as one of its products. Hence it happens that most pyrogallol
tannins deposit “bloom” on leather, though in very different proportions, gall-
nuts and sumach giving very little, and myrobalans, valonia and divi-divi a
great deal. English oak-bark deposits a good deal of “bloom” on leather,
though it is certain that its principal tannin is a catechol one, but it is possible
that the blue-black which it gives with iron salts may be due to the presence of
ellagitannic acid, though gallotannic acid is known to be absent. The tannins of
oakwood, chestnut and valonia are principally if not entirely pyrogallol
derivatives, closely allied to, if not identical with the two just named, but, if so,
very difficult to obtain in a pure condition. It is noteworthy that so wide a
difference exists between the various products of the oak; galls, bark, fruit and
wood yielding tannins of very varied properties. The tannin of other galls, such
as those of the sumach and pistacio, generally contain gallotannic acid, even
when, as in the last case, the remainder of the plant yields catechol-tannins.
The tannins of the catechol group appear to present much more variety than
the pyrogallol-tannins, though it is possible that many apparent differences
may be due to the presence of impurities. It is, however, at least certain that the
tannins of gambier and cutch contain phloroglucol as one of their constituents,
while it is absent from most other tanning materials. Its presence is easily
detected by moistening pine-wood (a deal shaving) with an infusion of the
tannin in question, and applying a little concentrated hydrochloric acid, when
Page 315
after a few minutes, a bright red or purple stain is produced. The catechol-
tannins, on boiling with acids, yield no gallic acid, or bloom, but generally a
deposit of “reds,” insoluble in water but soluble in alkaline liquids, and in
alcohol, and which are closely allied to resins, and especially to the red resin
known as “dragon’s blood.” These reds are anhydrides of the tannins, that is,
are produced from them by the abstraction of water; and are consequently
formed by any agency which tends to remove water, such as long boiling or
high temperature. The lower anhydrides (that is, those from which least water
has been abstracted) are not wholly insoluble, but form the “difficultly soluble”
tannins which are naturally present in many materials. They are much more
readily soluble in hot than in cold water, which is one of the causes why
liquors made by the aid of heat generally give darker colour to leather than
those extracted cold. They exist in large quantity in hemlock extract and
quebracho. Attempts have been made to utilise their alkaline solutions for
tanning, but without much success; though alkalies or alkaline sulphites are
frequently used to obtain “soluble” quebracho extracts (p. 338).
Many catechol tanning materials, and especially gambier, cutch and
quebracho, contain in addition to the tannin, considerable portions of
colourless bodies called catechins, which are only slightly soluble in cold
water, but readily in hot, and which crystallise out on cooling. These bodies do
not tan, but are in a sense the source of the tannins, which appear to be their
first anhydrides, the reds being formed by the successive loss of further
molecules of water. These bodies very probably ultimately become converted
into tannins by changes in the tanyard. The change may be brought about very
rapidly by heating to a temperature of 100 to 120° C.[151] The catechin of
gambier, by crystallising on and in the leather, is the cause of a trouble known
as “whites,” which is common where gambier is largely used.
[151] Some doubt exists as to the exact temperature at which catechins become converted
into anhydrides, and Perkin puts it higher than that stated.
An unfortunate peculiarity, apparently common to all catechol-tannins, is
that, however light-coloured the leather produced by them, it darkens and
reddens rapidly by exposure to strong light, and ultimately becomes quite
friable and rotten.[152] Cp. pp. 234, 272.
[152] Cp. Report of Committee on Leathers for Bookbinding, Journ. Soc. of Arts, 1901, p.
14.
Wagner, a German chemist, attempted to classify the tannins into
“physiological” tannins, which were produced in the natural growth of the
plant, and “pathological” which were caused by the attack of insects such as
tannins, on boiling with acids, yield no gallic acid, or bloom, but generally a
deposit of “reds,” insoluble in water but soluble in alkaline liquids, and in
alcohol, and which are closely allied to resins, and especially to the red resin
known as “dragon’s blood.” These reds are anhydrides of the tannins, that is,
are produced from them by the abstraction of water; and are consequently
formed by any agency which tends to remove water, such as long boiling or
high temperature. The lower anhydrides (that is, those from which least water
has been abstracted) are not wholly insoluble, but form the “difficultly soluble”
tannins which are naturally present in many materials. They are much more
readily soluble in hot than in cold water, which is one of the causes why
liquors made by the aid of heat generally give darker colour to leather than
those extracted cold. They exist in large quantity in hemlock extract and
quebracho. Attempts have been made to utilise their alkaline solutions for
tanning, but without much success; though alkalies or alkaline sulphites are
frequently used to obtain “soluble” quebracho extracts (p. 338).
Many catechol tanning materials, and especially gambier, cutch and
quebracho, contain in addition to the tannin, considerable portions of
colourless bodies called catechins, which are only slightly soluble in cold
water, but readily in hot, and which crystallise out on cooling. These bodies do
not tan, but are in a sense the source of the tannins, which appear to be their
first anhydrides, the reds being formed by the successive loss of further
molecules of water. These bodies very probably ultimately become converted
into tannins by changes in the tanyard. The change may be brought about very
rapidly by heating to a temperature of 100 to 120° C.[151] The catechin of
gambier, by crystallising on and in the leather, is the cause of a trouble known
as “whites,” which is common where gambier is largely used.
[151] Some doubt exists as to the exact temperature at which catechins become converted
into anhydrides, and Perkin puts it higher than that stated.
An unfortunate peculiarity, apparently common to all catechol-tannins, is
that, however light-coloured the leather produced by them, it darkens and
reddens rapidly by exposure to strong light, and ultimately becomes quite
friable and rotten.[152] Cp. pp. 234, 272.
[152] Cp. Report of Committee on Leathers for Bookbinding, Journ. Soc. of Arts, 1901, p.
14.
Wagner, a German chemist, attempted to classify the tannins into
“physiological” tannins, which were produced in the natural growth of the
plant, and “pathological” which were caused by the attack of insects such as
Page 316
the gall-wasps, and he further ventured the assertion that only the former class
were capable of producing leather. It has since been shown that the tannins
produced in galls are identical with some of those found in healthy plants, and
galls themselves have been used in tanning from very ancient times. It is only
necessary to remind the reader of the use of Turkish gall-nuts, in place of
sumach, which was common in the East in the tannage of moroccos, and of the
“Knoppern,” or oak-galls formerly so largely used in Austria as a tanning
material for sole leather. It is true that the tannin of galls is not very suitable for
the latter purpose, consisting as it does mostly of gallotannic acid, which,
giving no solid deposit of bloom or reds, is incapable of making a heavy or
solid leather. Pure gallotannic acid itself produces a very white and soft leather.
The class to which the tannins of the different tanning materials belong is
mostly mentioned in the Botanical List (Chap. XVIII.), but it may be well here
to specify a few of the most common. Galls and sumach contain gallotannic
acid with a little ellagitannic; myrobalans, valonia, divi-divi, algarobilla,
oakwood and chestnut are all pyrogallol-tannins giving ellagic and gallic acid
among their decomposition products. All the pine barks, including the
American hemlock, and the larch, all the acacias and mimosas, including the
Indian Babul (Acacia arabica), the oak barks (though not the oak wood, fruits,
or galls), quebracho wood, cassia[153] and mangrove barks, canaigre, cutch and
gambier are catechol-tannins, and the two last contain phloroglucol, of which
minute traces are also present in many other catechol-tannins (p. 297).
[153] Cassia auriculata, or “turwar” bark, is the ordinary tannage of the East Indian or
“Persian” sheep- and goat-skins, largely used in bookbinding, but which redden and
decay very rapidly.
Gallotannic acid, and several artificial tannins with the characteristic
reactions of the class have been produced in the laboratory, but there is no
present prospect of their manufacture at prices which can in the faintest way
compete with those of natural production.
Tanning materials frequently contain mordant colouring matters, often
derived from the same phenols as the accompanying tannins. They also usually
contain gums, starch and glucose. Oak bark contains lævulose which is not
combined with the tannin. Many tannins, however, exist in nature in
combination with the sugars as glucosides, which are easily decomposed by
the action of acids or by fermentation. These sugary matters are important as
furnishing by fermentation the acetic and lactic acids of tanning liquors.
were capable of producing leather. It has since been shown that the tannins
produced in galls are identical with some of those found in healthy plants, and
galls themselves have been used in tanning from very ancient times. It is only
necessary to remind the reader of the use of Turkish gall-nuts, in place of
sumach, which was common in the East in the tannage of moroccos, and of the
“Knoppern,” or oak-galls formerly so largely used in Austria as a tanning
material for sole leather. It is true that the tannin of galls is not very suitable for
the latter purpose, consisting as it does mostly of gallotannic acid, which,
giving no solid deposit of bloom or reds, is incapable of making a heavy or
solid leather. Pure gallotannic acid itself produces a very white and soft leather.
The class to which the tannins of the different tanning materials belong is
mostly mentioned in the Botanical List (Chap. XVIII.), but it may be well here
to specify a few of the most common. Galls and sumach contain gallotannic
acid with a little ellagitannic; myrobalans, valonia, divi-divi, algarobilla,
oakwood and chestnut are all pyrogallol-tannins giving ellagic and gallic acid
among their decomposition products. All the pine barks, including the
American hemlock, and the larch, all the acacias and mimosas, including the
Indian Babul (Acacia arabica), the oak barks (though not the oak wood, fruits,
or galls), quebracho wood, cassia[153] and mangrove barks, canaigre, cutch and
gambier are catechol-tannins, and the two last contain phloroglucol, of which
minute traces are also present in many other catechol-tannins (p. 297).
[153] Cassia auriculata, or “turwar” bark, is the ordinary tannage of the East Indian or
“Persian” sheep- and goat-skins, largely used in bookbinding, but which redden and
decay very rapidly.
Gallotannic acid, and several artificial tannins with the characteristic
reactions of the class have been produced in the laboratory, but there is no
present prospect of their manufacture at prices which can in the faintest way
compete with those of natural production.
Tanning materials frequently contain mordant colouring matters, often
derived from the same phenols as the accompanying tannins. They also usually
contain gums, starch and glucose. Oak bark contains lævulose which is not
combined with the tannin. Many tannins, however, exist in nature in
combination with the sugars as glucosides, which are easily decomposed by
the action of acids or by fermentation. These sugary matters are important as
furnishing by fermentation the acetic and lactic acids of tanning liquors.
Page 317
Page 318
CHAPTER XX.
THE SAMPLING AND ANALYSIS OF TANNING MATERIALS.
Although the analysis of tanning materials falls more properly within the
scope of a book for chemists than one intended primarily for tanners, and
though it has been treated at considerable length in the ‘Leather Industries
Laboratory Book,’ a slight sketch must now be given of the methods in general
use, since it is of great importance that at least the principles on which they are
based should be understood by all to whom they are of practical interest, and
also because an approximate analysis of a tanning material by the hide-powder
method is within the scope of any intelligent tanner who will provide himself
with the necessary implements. Much attention has been paid to the subject
area by the International Association of Leather Trades Chemists, and also by
the American Official Association of Agricultural Chemists, and as the
methods prescribed by one or other of these are with very little exception
employed by all qualified chemists throughout the world, their directions,
corrected up to date, are given in Appendices A and C. As, however, these
directions are addressed to chemists already familiar with the usual course of
analysis, a somewhat fuller explanation must here be given.
It must specially be insisted on, that absolute adherence to the methods
given is essential to obtaining concordant results, and little points of
manipulation which appear in themselves unimportant, are frequently the result
of long experience and careful discussion. The members of the International
Association, especially, are bound by their rules to make note in their
analytical reports of any deviation, however small, from the prescribed
process.
The first step in the analysis of any material is to draw a sample truly
representing the bulk, which is often by no means easy, while failure to
accomplish it is probably the cause of more errors and disputes than any
inaccuracy of the method of analysis itself. In very many cases, chemists are
blamed for discrepancies which really exist in the samples supplied to them.
The chemists of the International Association only hold themselves responsible
for the accuracy of their analyses when the sampling has been done strictly
according to the rules prescribed by their Association. On this account, all
THE SAMPLING AND ANALYSIS OF TANNING MATERIALS.
Although the analysis of tanning materials falls more properly within the
scope of a book for chemists than one intended primarily for tanners, and
though it has been treated at considerable length in the ‘Leather Industries
Laboratory Book,’ a slight sketch must now be given of the methods in general
use, since it is of great importance that at least the principles on which they are
based should be understood by all to whom they are of practical interest, and
also because an approximate analysis of a tanning material by the hide-powder
method is within the scope of any intelligent tanner who will provide himself
with the necessary implements. Much attention has been paid to the subject
area by the International Association of Leather Trades Chemists, and also by
the American Official Association of Agricultural Chemists, and as the
methods prescribed by one or other of these are with very little exception
employed by all qualified chemists throughout the world, their directions,
corrected up to date, are given in Appendices A and C. As, however, these
directions are addressed to chemists already familiar with the usual course of
analysis, a somewhat fuller explanation must here be given.
It must specially be insisted on, that absolute adherence to the methods
given is essential to obtaining concordant results, and little points of
manipulation which appear in themselves unimportant, are frequently the result
of long experience and careful discussion. The members of the International
Association, especially, are bound by their rules to make note in their
analytical reports of any deviation, however small, from the prescribed
process.
The first step in the analysis of any material is to draw a sample truly
representing the bulk, which is often by no means easy, while failure to
accomplish it is probably the cause of more errors and disputes than any
inaccuracy of the method of analysis itself. In very many cases, chemists are
blamed for discrepancies which really exist in the samples supplied to them.
The chemists of the International Association only hold themselves responsible
for the accuracy of their analyses when the sampling has been done strictly
according to the rules prescribed by their Association. On this account, all
Page 319
important samples should be drawn in the presence of a principal, or some
other responsible person.
In liquid extracts, the thorough mixing of the liquid is of the greatest
importance. Most extracts contain a portion of “difficultly soluble” tannins (see
p. 297), which slowly settle to the bottom, or adhere to the sides of the cask;
from which such expedients as merely rolling a full cask are quite inefficient to
dislodge them. In fact nothing but taking the heads out of a sufficient number
of casks, and actually stirring them with a suitable plunger, which should be
specially applied to the sides and bottom, or emptying the entire contents of the
casks into a tank in which the whole can be adequately mixed, is really
thoroughly reliable, though at times it is necessary to be content with less
satisfactory methods. In any case, when it is probable that samples must be
submitted to more than one chemist, the whole should be drawn at once,
thoroughly mixed and divided, and sealed in separate bottles, and in dividing a
sample the same care must be taken to ensure complete mixture, as in drawing
the original sample.
Solid and pasty extracts, such as quebracho, cutch and gambier, are still
more difficult to sample fairly, as the outside is almost invariably much drier
than the interior. Generally the only way is to select such portions as are
thought fairly to represent the bulk, to chop them into moderately small pieces,
mix and seal in an air-tight tin, leaving it to the chemist to draw from these the
smaller sample required for analysis. Gambier is best sampled with a tubular
tool like a cork-borer, designed by Mr. Kathreiner, Fig. 63, which should be
passed completely through the bale, or the cylindrical sample of gambier
cannot be withdrawn. The same tool may also be used for sampling sumach in
bags, if the damage to the bag is not objected to. If such a tool is not available,
the only fair way to sample gambier is to cut slices completely through the bale
with a clean fleshing knife. In any case it is of the utmost importance that the
sample once drawn, should be mixed as rapidly as possible, and at once
enclosed in an air-tight box or jar, sealed and labelled.
other responsible person.
In liquid extracts, the thorough mixing of the liquid is of the greatest
importance. Most extracts contain a portion of “difficultly soluble” tannins (see
p. 297), which slowly settle to the bottom, or adhere to the sides of the cask;
from which such expedients as merely rolling a full cask are quite inefficient to
dislodge them. In fact nothing but taking the heads out of a sufficient number
of casks, and actually stirring them with a suitable plunger, which should be
specially applied to the sides and bottom, or emptying the entire contents of the
casks into a tank in which the whole can be adequately mixed, is really
thoroughly reliable, though at times it is necessary to be content with less
satisfactory methods. In any case, when it is probable that samples must be
submitted to more than one chemist, the whole should be drawn at once,
thoroughly mixed and divided, and sealed in separate bottles, and in dividing a
sample the same care must be taken to ensure complete mixture, as in drawing
the original sample.
Solid and pasty extracts, such as quebracho, cutch and gambier, are still
more difficult to sample fairly, as the outside is almost invariably much drier
than the interior. Generally the only way is to select such portions as are
thought fairly to represent the bulk, to chop them into moderately small pieces,
mix and seal in an air-tight tin, leaving it to the chemist to draw from these the
smaller sample required for analysis. Gambier is best sampled with a tubular
tool like a cork-borer, designed by Mr. Kathreiner, Fig. 63, which should be
passed completely through the bale, or the cylindrical sample of gambier
cannot be withdrawn. The same tool may also be used for sampling sumach in
bags, if the damage to the bag is not objected to. If such a tool is not available,
the only fair way to sample gambier is to cut slices completely through the bale
with a clean fleshing knife. In any case it is of the utmost importance that the
sample once drawn, should be mixed as rapidly as possible, and at once
enclosed in an air-tight box or jar, sealed and labelled.
Page 320
Fig. 63.—Kathreiner’s Sampling Tools. A, strong cross-handle; B, guard-disc; C C´, brass tube
sharpened at C´; D, brass or wooden plunger.
Dry tanning materials, such as bark and valonia, require judgment in
selecting samples which fairly represent bulk. If they are of a nature which do
not readily separate into dust and fibre, a good method is to grind a sufficient
quantity in an ordinary bark-mill, and after well mixing, to draw the sample
from the ground portion. In other cases it is best to empty a sufficient number
of bags one upon another in layers on a smooth floor, and to take out a section
down to the floor. In such materials as valonia and divi-divi, the dust or beard
is usually much stronger than the average of the pods or cups.
The same sort of precautions are required in drawing the still smaller sample
required for analysis from the larger original sample, but these are sufficiently
detailed in the directions of the I.A.L.T.C. given in the Appendix. As materials
usually require finer grinding than can be managed with the mills employed in
the tannery, a suitable mill must be provided, and one of the simplest, at a
moderate price, is a No. 4 drug-mill made by A. Kenrick and Sons, Limited,
West Bromwich, Fig. 64. Coffee mills are seldom strong enough for the
purpose, but if nothing better is available, the sample must be thoroughly dried
sharpened at C´; D, brass or wooden plunger.
Dry tanning materials, such as bark and valonia, require judgment in
selecting samples which fairly represent bulk. If they are of a nature which do
not readily separate into dust and fibre, a good method is to grind a sufficient
quantity in an ordinary bark-mill, and after well mixing, to draw the sample
from the ground portion. In other cases it is best to empty a sufficient number
of bags one upon another in layers on a smooth floor, and to take out a section
down to the floor. In such materials as valonia and divi-divi, the dust or beard
is usually much stronger than the average of the pods or cups.
The same sort of precautions are required in drawing the still smaller sample
required for analysis from the larger original sample, but these are sufficiently
detailed in the directions of the I.A.L.T.C. given in the Appendix. As materials
usually require finer grinding than can be managed with the mills employed in
the tannery, a suitable mill must be provided, and one of the simplest, at a
moderate price, is a No. 4 drug-mill made by A. Kenrick and Sons, Limited,
West Bromwich, Fig. 64. Coffee mills are seldom strong enough for the
purpose, but if nothing better is available, the sample must be thoroughly dried
Page 321
before grinding, and its loss of weight noted, and taken into account in
calculating the analysis, care being taken that the sample after grinding is so
preserved that it cannot re-absorb moisture. Valonia, myrobalans and even
barks, may before grinding be broken with a flat-faced hammer, on a thick
cast-iron plate, with raised edges to prevent loss from flying fragments.
Fig. 64.—Kenrick’s Drug-Mill.
Preparation of solution for analysis.—As the method of analysis only gives
satisfactory results when the quantity of tanning matter in the solution is within
certain limits, the International Association prescribes that it must be such as to
contain between 3·5 and 4·5 grms. of tanning matter per liter, or as near as
possible, on the average, to 4 grms. If, as will rarely happen, the strength of a
calculating the analysis, care being taken that the sample after grinding is so
preserved that it cannot re-absorb moisture. Valonia, myrobalans and even
barks, may before grinding be broken with a flat-faced hammer, on a thick
cast-iron plate, with raised edges to prevent loss from flying fragments.
Fig. 64.—Kenrick’s Drug-Mill.
Preparation of solution for analysis.—As the method of analysis only gives
satisfactory results when the quantity of tanning matter in the solution is within
certain limits, the International Association prescribes that it must be such as to
contain between 3·5 and 4·5 grms. of tanning matter per liter, or as near as
possible, on the average, to 4 grms. If, as will rarely happen, the strength of a
Page 322
material is quite unknown, it may be necessary to make a trial test to ascertain
the quantity of substance to be used, but the following table gives the quantity
with sufficient accuracy for most ordinary materials.
Table showing the Amount of different Materials
to be weighed out for analysis
to make up one Liter of Solution.
Barks, etc.
Grams.
Algarobilla 9
Canaigre 15
Divi-divi 9
Hemlock bark 16
Mimosa bark 11
Myrobalans 15
Oak-bark 30
Oak-wood 100
Quebracho wood 20
Sumach 15
Valonia 15
Valonia beard 11
Extracts.
Oak-wood, sp. gr. 1·2 or over 15
Chestnut ditto 14
Quebracho (solid) 6
Quebracho (liquid) 9 to 13
Gambier (block) 10
Gambier (cube) 7
The best method of weighing out exact quantities may be here described for
those to whom it is not already known, as much time may be wasted by
attempting it unsystematically. The material is of course weighed in a basin,
which together with the weight which is desired of the material, is exactly
counterpoised by weights in the other pan. Where many weighings of the sort
have to be made, it saves time to keep one particular basin for the purpose,
which should be properly marked[154]; and to make a counterpoise of lead or
brass exactly equal to it in weight, so that it is only necessary to add weights
corresponding to the quantity required to be weighed out. Supposing now, that
it is a liquid extract which is to be weighed, a sufficient quantity is introduced
into the basin with a pipette, to slightly exceed the required weight. The pipette
is now emptied, and a small quantity is withdrawn with it from the basin. If the
basin is still too heavy, the pipette is emptied, and the process repeated until
the quantity of substance to be used, but the following table gives the quantity
with sufficient accuracy for most ordinary materials.
Table showing the Amount of different Materials
to be weighed out for analysis
to make up one Liter of Solution.
Barks, etc.
Grams.
Algarobilla 9
Canaigre 15
Divi-divi 9
Hemlock bark 16
Mimosa bark 11
Myrobalans 15
Oak-bark 30
Oak-wood 100
Quebracho wood 20
Sumach 15
Valonia 15
Valonia beard 11
Extracts.
Oak-wood, sp. gr. 1·2 or over 15
Chestnut ditto 14
Quebracho (solid) 6
Quebracho (liquid) 9 to 13
Gambier (block) 10
Gambier (cube) 7
The best method of weighing out exact quantities may be here described for
those to whom it is not already known, as much time may be wasted by
attempting it unsystematically. The material is of course weighed in a basin,
which together with the weight which is desired of the material, is exactly
counterpoised by weights in the other pan. Where many weighings of the sort
have to be made, it saves time to keep one particular basin for the purpose,
which should be properly marked[154]; and to make a counterpoise of lead or
brass exactly equal to it in weight, so that it is only necessary to add weights
corresponding to the quantity required to be weighed out. Supposing now, that
it is a liquid extract which is to be weighed, a sufficient quantity is introduced
into the basin with a pipette, to slightly exceed the required weight. The pipette
is now emptied, and a small quantity is withdrawn with it from the basin. If the
basin is still too heavy, the pipette is emptied, and the process repeated until
Page 323
the basin is too light. The true weight now lies between that in the basin and
the small quantity retained in the pipette, from which extract is added till the
basin is again over-weighed, and the same process is repeated, each time
reducing the margin, till a sufficient approximation is obtained. It is not
necessary in weighing out the sample, to be accurate to a single milligram; but
with practice, this amount of accuracy is easily attained. If the material is solid,
a spatula is substituted for the pipette. The weighing of liquid or pasty extracts
should be as rapid as possible, as they lose weight on the balance by
evaporation.
[154] Porcelain basins may be indelibly marked by writing on them with an ordinary iron
ink, and heating strongly with a blowpipe.
Liquid extracts are most easily dissolved by placing a large funnel in the
neck of a liter flask, and after pouring a little boiling water into the flask,
holding the basin inclined in the funnel, and washing out its contents with
boiling distilled water from a glass wash-bottle, or a perfectly clean copper
kettle, till the flask is filled to the mark. The flask is now covered with a small
beaker, which must hang loose on its neck, without resting on its shoulders,
and is rapidly cooled by placing it under a cold water tap, to a temperature as
little above 15° C. as possible, and is then filled up to the mark on the neck
with cold water, and well mixed by shaking very thoroughly.
Solid or pasty extracts are dissolved in a beaker by stirring with successive
quantities of boiling water, which are poured off into the flask, leaving the
undissolved matter in the beaker. When the flask is nearly full, if any small
portions remain undissolved or insoluble, they may be rinsed into it with the
last portions of hot water, and the flask is now cooled and mixed as already
described.
the small quantity retained in the pipette, from which extract is added till the
basin is again over-weighed, and the same process is repeated, each time
reducing the margin, till a sufficient approximation is obtained. It is not
necessary in weighing out the sample, to be accurate to a single milligram; but
with practice, this amount of accuracy is easily attained. If the material is solid,
a spatula is substituted for the pipette. The weighing of liquid or pasty extracts
should be as rapid as possible, as they lose weight on the balance by
evaporation.
[154] Porcelain basins may be indelibly marked by writing on them with an ordinary iron
ink, and heating strongly with a blowpipe.
Liquid extracts are most easily dissolved by placing a large funnel in the
neck of a liter flask, and after pouring a little boiling water into the flask,
holding the basin inclined in the funnel, and washing out its contents with
boiling distilled water from a glass wash-bottle, or a perfectly clean copper
kettle, till the flask is filled to the mark. The flask is now covered with a small
beaker, which must hang loose on its neck, without resting on its shoulders,
and is rapidly cooled by placing it under a cold water tap, to a temperature as
little above 15° C. as possible, and is then filled up to the mark on the neck
with cold water, and well mixed by shaking very thoroughly.
Solid or pasty extracts are dissolved in a beaker by stirring with successive
quantities of boiling water, which are poured off into the flask, leaving the
undissolved matter in the beaker. When the flask is nearly full, if any small
portions remain undissolved or insoluble, they may be rinsed into it with the
last portions of hot water, and the flask is now cooled and mixed as already
described.
Page 324
Fig. 65.—Procter’s Extractor.
Extraction of solid materials, such as barks, or valonia, is more difficult, but
the following is a convenient method, which has been recognised as official by
the International Association. An ordinary beaker, of about 200 c.c. capacity,
but which may be varied in size according to the weight of the material which
it is necessary to treat, is placed in a water-bath, as shown in Fig. 65. A thistle-
headed funnel, the stem of which is bent twice at right angles, and of which the
head is covered with a piece of fine silk gauze (such as is used by millers) to
act as a strainer, is placed in the beaker and held in position by a clamp as
shown in the figure. To the free end of its stem a piece of glass tube, six or
eight inches long, is attached by indiarubber tube, which is provided with a
pinchcock to regulate the flow of liquid. Fine silver-sand, freed from iron and
soluble matters by washing first with hydrochloric acid, and then very
Extraction of solid materials, such as barks, or valonia, is more difficult, but
the following is a convenient method, which has been recognised as official by
the International Association. An ordinary beaker, of about 200 c.c. capacity,
but which may be varied in size according to the weight of the material which
it is necessary to treat, is placed in a water-bath, as shown in Fig. 65. A thistle-
headed funnel, the stem of which is bent twice at right angles, and of which the
head is covered with a piece of fine silk gauze (such as is used by millers) to
act as a strainer, is placed in the beaker and held in position by a clamp as
shown in the figure. To the free end of its stem a piece of glass tube, six or
eight inches long, is attached by indiarubber tube, which is provided with a
pinchcock to regulate the flow of liquid. Fine silver-sand, freed from iron and
soluble matters by washing first with hydrochloric acid, and then very
Page 325
thoroughly with water, is now poured into the beaker, so as to surround the
head of the funnel to about half an inch in depth; and the weighed quantity of
tanning material is next introduced. It is best to cover the material with cold
water, and allow it to stand all night, but in case of haste, water of 30° to 50°
may be used, and the extraction proceeded with after the material is thoroughly
soaked. Percolation is started by sucking the syphon, and allowing the liquid to
drop slowly into a liter flask, the temperature of the water-bath being
maintained by a Bunsen burner, and the beaker being refilled as it requires it
with water at the desired temperature.[155] At least 500 c.c. must be percolated
before the temperature is allowed to exceed 50°, after which, except in the case
of sumach and canaigre, which should be begun about 30°, and at no time
allowed to rise above 50°, the temperature may be raised to boiling point. At
least 11⁄2 hour should be employed in percolating 800 to 900 c.c. and if the
material is not then practically exhausted, the liter flask must be withdrawn,
and an ordinary ungauged flask substituted, into which the percolation is
continued till the material is exhausted. The very dilute liquor in the second
flask is now boiled down till its volume is sufficiently small to be added to that
in the liter flask, a small funnel being placed in its neck during ebullition, to
prevent spirting and the access of air. Under no conditions must the stronger
liquor of the first part of the percolation be boiled down, as this would involve
destruction of tannin. The solution is now cooled, and made up to the mark as
has been before described. Most ordinary materials may be practically
exhausted by the liter of water if percolation is slow, and the trouble of
evaporation may thus be avoided.
[155] The material should be kept in an even layer, and if necessary the surface may be
stirred at intervals with the thermometer or a glass rod.
Total soluble matter.—The solution of which the preparation has been
described, must now be filtered, the size and kind of paper, and exact method
of filtration prescribed by the International Association being strictly adhered
to. All papers and methods of filtration absorb traces of tanning matters, and
but few will give a clear filtrate with such solutions as those of quebracho and
hemlock extracts; and to obtain uniform results exact uniformity of method is
essential.[156] Deviations from the exact method, in the case of quebracho,
easily cause discrepancies of several units per cent. in the result. The object of
rejecting the first portions of the filtered solution is to prevent, as far as
possible, errors which would arise from the absorption of tannin by the paper,
and to insure a clear filtrate. 50 c.c. of the clear filtrate is now measured by an
accurate pipette, and evaporated to dryness in a weighed porcelain basin, on a
head of the funnel to about half an inch in depth; and the weighed quantity of
tanning material is next introduced. It is best to cover the material with cold
water, and allow it to stand all night, but in case of haste, water of 30° to 50°
may be used, and the extraction proceeded with after the material is thoroughly
soaked. Percolation is started by sucking the syphon, and allowing the liquid to
drop slowly into a liter flask, the temperature of the water-bath being
maintained by a Bunsen burner, and the beaker being refilled as it requires it
with water at the desired temperature.[155] At least 500 c.c. must be percolated
before the temperature is allowed to exceed 50°, after which, except in the case
of sumach and canaigre, which should be begun about 30°, and at no time
allowed to rise above 50°, the temperature may be raised to boiling point. At
least 11⁄2 hour should be employed in percolating 800 to 900 c.c. and if the
material is not then practically exhausted, the liter flask must be withdrawn,
and an ordinary ungauged flask substituted, into which the percolation is
continued till the material is exhausted. The very dilute liquor in the second
flask is now boiled down till its volume is sufficiently small to be added to that
in the liter flask, a small funnel being placed in its neck during ebullition, to
prevent spirting and the access of air. Under no conditions must the stronger
liquor of the first part of the percolation be boiled down, as this would involve
destruction of tannin. The solution is now cooled, and made up to the mark as
has been before described. Most ordinary materials may be practically
exhausted by the liter of water if percolation is slow, and the trouble of
evaporation may thus be avoided.
[155] The material should be kept in an even layer, and if necessary the surface may be
stirred at intervals with the thermometer or a glass rod.
Total soluble matter.—The solution of which the preparation has been
described, must now be filtered, the size and kind of paper, and exact method
of filtration prescribed by the International Association being strictly adhered
to. All papers and methods of filtration absorb traces of tanning matters, and
but few will give a clear filtrate with such solutions as those of quebracho and
hemlock extracts; and to obtain uniform results exact uniformity of method is
essential.[156] Deviations from the exact method, in the case of quebracho,
easily cause discrepancies of several units per cent. in the result. The object of
rejecting the first portions of the filtered solution is to prevent, as far as
possible, errors which would arise from the absorption of tannin by the paper,
and to insure a clear filtrate. 50 c.c. of the clear filtrate is now measured by an
accurate pipette, and evaporated to dryness in a weighed porcelain basin, on a
Page 326
steam-bath, in order to determine the “total soluble.” This and succeeding
operations should be done in duplicate, even if this has not been the case in
making up the original solution, which is certainly desirable.
[156] Methods of correction for absorption of filter-papers have been worked out in the
Author’s laboratory, and adopted by the last conference of the International Association.
Cp. Collegium, pp. 145-158, 1902, and App. A, p. 477.
Ordinary light porcelain basins, generally of about three inches diameter, are
employed for evaporation, which takes place somewhat more rapidly if they
are flat-bottomed (saucer-shaped). In place of porcelain, thin glass basins of
hemispherical form may be used, and, but for the cost, platinum would be
better than anything else. Aluminium and nickel basins have been tried, but are
slightly attacked by some liquors, and hence are more liable to vary in weight,
though they have the advantage in rapidity of evaporation. Evaporation takes
place most quickly if the steam-bath can be placed in a draught of air, so as to
rapidly carry away the vapour formed, but the basins must be protected from
dust. Under favourable circumstances, evaporation of 50 c.c. in porcelain
basins occupies one to one and a half hour. An ordinary pan fitted with a lid of
thin copper perforated with holes of two and three-quarter inches in diameter,
makes a useful water-bath; but where much work is done, it is desirable to
have a rectangular bath of thin sheet copper, taking a single, or at most a
double row of basins, and fitted with the usual appliance for keeping the water
at constant level; or with a supply of steam from a boiler, and an overflow for
condensed water.
As soon as the contents of the basins appear completely dry, they may be
transferred to the drying oven. The most satisfactory form is one in which the
basins are placed in a closed chamber, surrounded by steam at the atmospheric
pressure, and at the same time subjected to a vacuum maintained by a water-jet
air-pump; but as this apparatus is somewhat costly, it will probably only be
provided in laboratories which make a speciality of such work. Next to the
vacuum-oven, an air-oven, heated by a gas-burner, and with its temperature
controlled by a mercurial regulator to 100-105° C., gives the best results, and it
is also the cheapest; but considerable care and some scientific knowledge are
required to work it satisfactorily. In intelligent hands good results may be got
from the small “breakfast cooker” gas ovens made by Fletcher of Warrington,
which are placed on an iron plate heated by a gas burner, the supply of gas to
which is regulated by a thermostat, or mercurial gas-regulator, inserted,
together with a thermometer, through holes drilled in the top. The basins must
not be placed too near the bottom of the oven, which must be protected by a
perforated metal plate supported perhaps one inch above it, to prevent radiation
operations should be done in duplicate, even if this has not been the case in
making up the original solution, which is certainly desirable.
[156] Methods of correction for absorption of filter-papers have been worked out in the
Author’s laboratory, and adopted by the last conference of the International Association.
Cp. Collegium, pp. 145-158, 1902, and App. A, p. 477.
Ordinary light porcelain basins, generally of about three inches diameter, are
employed for evaporation, which takes place somewhat more rapidly if they
are flat-bottomed (saucer-shaped). In place of porcelain, thin glass basins of
hemispherical form may be used, and, but for the cost, platinum would be
better than anything else. Aluminium and nickel basins have been tried, but are
slightly attacked by some liquors, and hence are more liable to vary in weight,
though they have the advantage in rapidity of evaporation. Evaporation takes
place most quickly if the steam-bath can be placed in a draught of air, so as to
rapidly carry away the vapour formed, but the basins must be protected from
dust. Under favourable circumstances, evaporation of 50 c.c. in porcelain
basins occupies one to one and a half hour. An ordinary pan fitted with a lid of
thin copper perforated with holes of two and three-quarter inches in diameter,
makes a useful water-bath; but where much work is done, it is desirable to
have a rectangular bath of thin sheet copper, taking a single, or at most a
double row of basins, and fitted with the usual appliance for keeping the water
at constant level; or with a supply of steam from a boiler, and an overflow for
condensed water.
As soon as the contents of the basins appear completely dry, they may be
transferred to the drying oven. The most satisfactory form is one in which the
basins are placed in a closed chamber, surrounded by steam at the atmospheric
pressure, and at the same time subjected to a vacuum maintained by a water-jet
air-pump; but as this apparatus is somewhat costly, it will probably only be
provided in laboratories which make a speciality of such work. Next to the
vacuum-oven, an air-oven, heated by a gas-burner, and with its temperature
controlled by a mercurial regulator to 100-105° C., gives the best results, and it
is also the cheapest; but considerable care and some scientific knowledge are
required to work it satisfactorily. In intelligent hands good results may be got
from the small “breakfast cooker” gas ovens made by Fletcher of Warrington,
which are placed on an iron plate heated by a gas burner, the supply of gas to
which is regulated by a thermostat, or mercurial gas-regulator, inserted,
together with a thermometer, through holes drilled in the top. The basins must
not be placed too near the bottom of the oven, which must be protected by a
perforated metal plate supported perhaps one inch above it, to prevent radiation
Page 327
and to distribute the hot air. Any cold air required for ventilation should be
admitted below this plate, and care should be taken to exclude the products of
the burning gas. Contact of the basins with any heated part of the metal-work
should be carefully avoided, and they are best supported on grid-shelves
covered with wire gauze or perforated metal, so as to allow of free circulation
of air. If perforated zinc is used, it must be well supported, as it is much
softened at the temperature used. The least satisfactory appliance in skilled
hands, but probably the most easy to work by the inexperienced, is the
ordinary water- or steam-oven. It is impossible, in this apparatus, to raise the
temperature of the interior fully to boiling point, and below this gambier,
quebracho, and other solutions containing catechins (p. 298), dry very slowly.
On the other hand, so long as it is kept boiling and supplied with water, the
temperature is necessarily constant, and there is no danger of overheating,
which easily occurs in ovens heated directly by gas. Such ovens are often fitted
with openings at the top for use as a steam-bath. To get the best results, the
basins must be as freely exposed as possible to the air in the interior of the
oven (in no case must basins be set one inside another, except in the exsiccator
for cooling), and little or no ventilation from the outside is required, as only
traces of moisture remain after evaporation on the steam-bath; so that, after an
hour’s drying, any ventilators may safely be closed. As a good deal of cooling
takes place through the door, it is best to protect it with some non-conducting
material, such as asbestos millboard, which may be attached with rivets, or
even with ordinary paper-fasteners. One to one and a half hours will be
required to dry to constance in the vacuum-oven; two to three in the air-oven at
105°; and probably about four hours in the water-oven, except in the case of
gambiers, which may require somewhat longer. Too long heating is
disadvantageous, as the residues begin to oxidise and gain in weight. As soon
as it is judged that the basins will be constant in weight, they are withdrawn
from the drying oven, and at once placed in an exsiccator (a glass vessel with
an accurately fitted lid, which should be slightly greased, in the bottom part of
which is placed either dry calcium chloride or concentrated sulphuric acid, to
absorb the moisture of the air it contains). In this they are left till thoroughly
cold, which if several basins are put in together, may require half an hour. They
are then weighed accurately, but as rapidly as possible; returned to the drying
oven for half an hour; and replaced in the exsiccator. The exact weight of each
basin, as it comes in turn to be weighed, is now placed on the balance before
removing the basin from the exsiccator, so that it can be seen instantly if there
is loss or gain of weight, before it has time to absorb any moisture from the air.
The weight should not be more than a milligram or so less than at the first
admitted below this plate, and care should be taken to exclude the products of
the burning gas. Contact of the basins with any heated part of the metal-work
should be carefully avoided, and they are best supported on grid-shelves
covered with wire gauze or perforated metal, so as to allow of free circulation
of air. If perforated zinc is used, it must be well supported, as it is much
softened at the temperature used. The least satisfactory appliance in skilled
hands, but probably the most easy to work by the inexperienced, is the
ordinary water- or steam-oven. It is impossible, in this apparatus, to raise the
temperature of the interior fully to boiling point, and below this gambier,
quebracho, and other solutions containing catechins (p. 298), dry very slowly.
On the other hand, so long as it is kept boiling and supplied with water, the
temperature is necessarily constant, and there is no danger of overheating,
which easily occurs in ovens heated directly by gas. Such ovens are often fitted
with openings at the top for use as a steam-bath. To get the best results, the
basins must be as freely exposed as possible to the air in the interior of the
oven (in no case must basins be set one inside another, except in the exsiccator
for cooling), and little or no ventilation from the outside is required, as only
traces of moisture remain after evaporation on the steam-bath; so that, after an
hour’s drying, any ventilators may safely be closed. As a good deal of cooling
takes place through the door, it is best to protect it with some non-conducting
material, such as asbestos millboard, which may be attached with rivets, or
even with ordinary paper-fasteners. One to one and a half hours will be
required to dry to constance in the vacuum-oven; two to three in the air-oven at
105°; and probably about four hours in the water-oven, except in the case of
gambiers, which may require somewhat longer. Too long heating is
disadvantageous, as the residues begin to oxidise and gain in weight. As soon
as it is judged that the basins will be constant in weight, they are withdrawn
from the drying oven, and at once placed in an exsiccator (a glass vessel with
an accurately fitted lid, which should be slightly greased, in the bottom part of
which is placed either dry calcium chloride or concentrated sulphuric acid, to
absorb the moisture of the air it contains). In this they are left till thoroughly
cold, which if several basins are put in together, may require half an hour. They
are then weighed accurately, but as rapidly as possible; returned to the drying
oven for half an hour; and replaced in the exsiccator. The exact weight of each
basin, as it comes in turn to be weighed, is now placed on the balance before
removing the basin from the exsiccator, so that it can be seen instantly if there
is loss or gain of weight, before it has time to absorb any moisture from the air.
The weight should not be more than a milligram or so less than at the first
Page 328
weighing; if weight has been gained, it is caused by oxidation, and the first
weight should be taken as correct if it is certain that the basin was then
perfectly cold; a very slight amount of warmth easily reducing the apparent
weight by several milligrams. If material loss has occurred, the basin must of
course be returned to the oven, and re-weighed in another half hour; but with
experience, this should rarely be needed.
It is necessary that the balance used should weigh accurately to milligrams;
and it must carry at least 50 grm. on each pan; while it is more convenient that
it should carry 100 or more, it is always possible with a little ingenuity, to
manage within 50 grm.; and if a cheap balance must be used, the smaller size
will probably be more accurate. Balances of this sort can now be got for two or
three pounds, though it is in all respects better to obtain one of first rate
quality, which should cost about ten pounds. The balances of Verbeek and
Peckholdt, of Dresden, from their simplicity and rapidity of weighing, have
given great satisfaction in technical work in the Yorkshire College. Whatever
economy be exercised in the choice of the balance, it is essential that the set of
weights should be of the greatest accuracy, and especially that all the weights
of one denomination (10 grm., 1 grm., etc.), should accurately balance each
other. Even after all precautions are taken, it is desirable that those weights
which are in duplicate should receive distinguishing marks (e.g. with a centre-
punch), and should always be placed on the scale in the same order; and, not
only on account of possible inaccuracy, but to save time, it is desirable to reject
basins which are so nearly of an even weight (20, 25, 30 grm.) that when
weighed with the residue (0·3-0·4 grm.), a change of the larger weights may be
required, since it is to be remembered that any error of the weights employed is
concentrated on the small weight of the residue.
After deducting the weight of the empty basins, the weight in milligrams of
the two residues of 50 c.c., which should be practically alike, are added
together, and the sum divided by the weight in grams of tanning material used;
which gives the percentage of “total soluble matter.”
Non-tannins.—It is now necessary to determine the proportion of the “total
soluble” which consists of “non-tanning matters,” that is, of substances not
removed from the solution by treatment with hide-powder. The so-called
“tanning matters” removed, include colouring matters and some other
substances, which though absorbed by hide, are certainly not tannins in a
strictly chemical sense. (See note, p. 480.)
According to the method of the International Association, the apparatus
shown in Fig. 66 is employed for this purpose. The glass bell is carefully and
uniformly stuffed with hide-powder, care being taken that no channels are left,
weight should be taken as correct if it is certain that the basin was then
perfectly cold; a very slight amount of warmth easily reducing the apparent
weight by several milligrams. If material loss has occurred, the basin must of
course be returned to the oven, and re-weighed in another half hour; but with
experience, this should rarely be needed.
It is necessary that the balance used should weigh accurately to milligrams;
and it must carry at least 50 grm. on each pan; while it is more convenient that
it should carry 100 or more, it is always possible with a little ingenuity, to
manage within 50 grm.; and if a cheap balance must be used, the smaller size
will probably be more accurate. Balances of this sort can now be got for two or
three pounds, though it is in all respects better to obtain one of first rate
quality, which should cost about ten pounds. The balances of Verbeek and
Peckholdt, of Dresden, from their simplicity and rapidity of weighing, have
given great satisfaction in technical work in the Yorkshire College. Whatever
economy be exercised in the choice of the balance, it is essential that the set of
weights should be of the greatest accuracy, and especially that all the weights
of one denomination (10 grm., 1 grm., etc.), should accurately balance each
other. Even after all precautions are taken, it is desirable that those weights
which are in duplicate should receive distinguishing marks (e.g. with a centre-
punch), and should always be placed on the scale in the same order; and, not
only on account of possible inaccuracy, but to save time, it is desirable to reject
basins which are so nearly of an even weight (20, 25, 30 grm.) that when
weighed with the residue (0·3-0·4 grm.), a change of the larger weights may be
required, since it is to be remembered that any error of the weights employed is
concentrated on the small weight of the residue.
After deducting the weight of the empty basins, the weight in milligrams of
the two residues of 50 c.c., which should be practically alike, are added
together, and the sum divided by the weight in grams of tanning material used;
which gives the percentage of “total soluble matter.”
Non-tannins.—It is now necessary to determine the proportion of the “total
soluble” which consists of “non-tanning matters,” that is, of substances not
removed from the solution by treatment with hide-powder. The so-called
“tanning matters” removed, include colouring matters and some other
substances, which though absorbed by hide, are certainly not tannins in a
strictly chemical sense. (See note, p. 480.)
According to the method of the International Association, the apparatus
shown in Fig. 66 is employed for this purpose. The glass bell is carefully and
uniformly stuffed with hide-powder, care being taken that no channels are left,
Page 329
especially at the sides, through which the liquor can reach
the syphon without traversing the hide-powder. Before
filling the bell, the short leg of the syphon-tube should be
loosely plugged with cotton-wool (of which a little is
allowed to project from the end), in order to prevent the
powder from gaining access to the tube. The powder is
retained in its position in the bell by a piece of muslin held
by an indiarubber band, and the bell is then placed in a
beaker or tumbler as shown in the figure; and filtered
liquor is gradually added, as it is absorbed by the powder,
till the whole is uniformly wetted. The liquor which was
first filtered through the paper, and rejected for “total
solubles,” may be used for this purpose, and it is not
necessary that it should be absolutely clear. The syphon is
now gently sucked, and the filtrate is allowed to fall, drop
by drop, into a gauged cylinder. The first 30 c.c. which
collects is rejected, since it contains traces of dissolved
hide-substance even from the purest hide-powder; and the
next 50 c.c. should give no turbidity if a few drops are Fig. 66.
Hide-powder Filter.
mixed either with clear tannin solution (absence of
dissolved hide-substance), or with the first 30 c.c. (absence of tannin). This 50
c.c. is used for determination of non-tannins, by evaporation and drying
precisely as has been described in the case of “total soluble.” Some chemists,
with very accurate balances, prefer to evaporate only 25 c.c., which effects a
little saving of time in evaporation; but in any case the whole of the 50 c.c.
must be allowed to run through the filter before it is measured, as the filtrate
varies somewhat in solid contents as the filtration proceeds. The filtration and
evaporation should be done in duplicate. The weight of the residue is
calculated into percentage as “soluble non-tanning matters” precisely as has
been described for the “total soluble”; and when subtracted from the latter, the
remainder is the percentage of “tanning matters.” If the hide-powder now
employed by the English members of the International Association
(manufactured by Messrs. Mehner and Stransky in Freiberg in Sachsen), be
employed, no difficulty will be found in the filtration. This powder is quite
neutral, and contains between 10 and 20 per cent. of cellulose to render it more
absorbent. It does not swell in the filter, and hence should be stuffed into the
bell almost as tightly as possible, about 10 grm. being required. If the bell is
properly filled, the filtration should altogether take about one hour, but if the
liquid runs too fast, it must be regulated by a pinchcock on the indiarubber
the syphon without traversing the hide-powder. Before
filling the bell, the short leg of the syphon-tube should be
loosely plugged with cotton-wool (of which a little is
allowed to project from the end), in order to prevent the
powder from gaining access to the tube. The powder is
retained in its position in the bell by a piece of muslin held
by an indiarubber band, and the bell is then placed in a
beaker or tumbler as shown in the figure; and filtered
liquor is gradually added, as it is absorbed by the powder,
till the whole is uniformly wetted. The liquor which was
first filtered through the paper, and rejected for “total
solubles,” may be used for this purpose, and it is not
necessary that it should be absolutely clear. The syphon is
now gently sucked, and the filtrate is allowed to fall, drop
by drop, into a gauged cylinder. The first 30 c.c. which
collects is rejected, since it contains traces of dissolved
hide-substance even from the purest hide-powder; and the
next 50 c.c. should give no turbidity if a few drops are Fig. 66.
Hide-powder Filter.
mixed either with clear tannin solution (absence of
dissolved hide-substance), or with the first 30 c.c. (absence of tannin). This 50
c.c. is used for determination of non-tannins, by evaporation and drying
precisely as has been described in the case of “total soluble.” Some chemists,
with very accurate balances, prefer to evaporate only 25 c.c., which effects a
little saving of time in evaporation; but in any case the whole of the 50 c.c.
must be allowed to run through the filter before it is measured, as the filtrate
varies somewhat in solid contents as the filtration proceeds. The filtration and
evaporation should be done in duplicate. The weight of the residue is
calculated into percentage as “soluble non-tanning matters” precisely as has
been described for the “total soluble”; and when subtracted from the latter, the
remainder is the percentage of “tanning matters.” If the hide-powder now
employed by the English members of the International Association
(manufactured by Messrs. Mehner and Stransky in Freiberg in Sachsen), be
employed, no difficulty will be found in the filtration. This powder is quite
neutral, and contains between 10 and 20 per cent. of cellulose to render it more
absorbent. It does not swell in the filter, and hence should be stuffed into the
bell almost as tightly as possible, about 10 grm. being required. If the bell is
properly filled, the filtration should altogether take about one hour, but if the
liquid runs too fast, it must be regulated by a pinchcock on the indiarubber
Page 330
tube of the syphon. If other powders are used, which often contain acid, and
swell very much in the bell, the filling is much more difficult, and while the
sides of the bell must be closely packed, great care is requisite to keep the
powder loose in the centre, or the filter will not run. One point requires
mention with regard to neutral hide-powders. If an extract which has been
rendered soluble by the addition of alkalis or sulphites (p. 388) be analysed
with a perfectly neutral powder, it has been shown by Paessler and
Appelius[157] that a part of the tannin combined with the alkali will not be
absorbed, while with acid powders, the whole will be estimated.
[157] Wissenschaftliche Beilage des ‘Ledermarkt,’ 1901, p. 107.
The “shake-method” adopted by the American
Association of Official Agricultural Chemists, possesses
some advantages, especially in the analysis of used liquors
which, from the acids they contain, are apt to give
somewhat too high results by the filter method (see App.
B, page 480). It has the further advantage of being much
less dependent than the filter-method on the quality of the
hide-powder employed. It has therefore been accepted by
the International Association as permissive for all tanning
materials, and as compulsory for used liquors (see App.
A), and must therefore be briefly explained. It can be
carried out successfully with somewhat inferior hide-
powders to those required for the filter, but generally gives
results 1 or 2 per cent. lower in tannins than the latter. A
special shaking machine must be employed, capable of
thoroughly agitating a mixture of hide-powder and the
liquor to be analysed; and if many analyses have to be
done, it is convenient that it should be driven by power, as
otherwise the work becomes somewhat laborious. A
machine called a “milk-shaker,” Fig. 67, employed in the
mixing of summer drinks, is generally used. The quantity
of powder required for the analyses to be made (about 8
grm. of ordinary air-dried powder for each determination,
Fig. 67. with say 5 grm. added), is stirred in a large beaker with 25
American Milk-shaker. times its weight of distilled water, and allowed to soak for
24 hours, 1·5 per cent. of chrome-alum previously dissolved in water being
added at the beginning of the operation, and 1·5 per cent. more not less than 6
hours before its end. The powder is then washed by squeezing through linen,
swell very much in the bell, the filling is much more difficult, and while the
sides of the bell must be closely packed, great care is requisite to keep the
powder loose in the centre, or the filter will not run. One point requires
mention with regard to neutral hide-powders. If an extract which has been
rendered soluble by the addition of alkalis or sulphites (p. 388) be analysed
with a perfectly neutral powder, it has been shown by Paessler and
Appelius[157] that a part of the tannin combined with the alkali will not be
absorbed, while with acid powders, the whole will be estimated.
[157] Wissenschaftliche Beilage des ‘Ledermarkt,’ 1901, p. 107.
The “shake-method” adopted by the American
Association of Official Agricultural Chemists, possesses
some advantages, especially in the analysis of used liquors
which, from the acids they contain, are apt to give
somewhat too high results by the filter method (see App.
B, page 480). It has the further advantage of being much
less dependent than the filter-method on the quality of the
hide-powder employed. It has therefore been accepted by
the International Association as permissive for all tanning
materials, and as compulsory for used liquors (see App.
A), and must therefore be briefly explained. It can be
carried out successfully with somewhat inferior hide-
powders to those required for the filter, but generally gives
results 1 or 2 per cent. lower in tannins than the latter. A
special shaking machine must be employed, capable of
thoroughly agitating a mixture of hide-powder and the
liquor to be analysed; and if many analyses have to be
done, it is convenient that it should be driven by power, as
otherwise the work becomes somewhat laborious. A
machine called a “milk-shaker,” Fig. 67, employed in the
mixing of summer drinks, is generally used. The quantity
of powder required for the analyses to be made (about 8
grm. of ordinary air-dried powder for each determination,
Fig. 67. with say 5 grm. added), is stirred in a large beaker with 25
American Milk-shaker. times its weight of distilled water, and allowed to soak for
24 hours, 1·5 per cent. of chrome-alum previously dissolved in water being
added at the beginning of the operation, and 1·5 per cent. more not less than 6
hours before its end. The powder is then washed by squeezing through linen,
Page 331
and the washing is continued till the wash-water no longer gives a precipitate
with barium chloride; and is then well squeezed out in linen, preferably with
the aid of a press. The damp squeezed powder is now roughly weighed, to
determine approximately what quantity it is necessary to take, to give 7·5 grm.
of the original dry powder to each estimation (air-dried powder contains about
15 per cent. of moisture), and a portion is accurately weighed in a basin, and
dried, first on the water-bath, and then in the drying oven, to determine its
moisture by loss. The approximate amount of powder required for each
determination—if possible a round number of grams—is now weighed into as
many bottles of about 300 c.c. capacity as determinations are to be made, 100
c.c. of the filtered liquors, prepared as before described, are introduced into
each bottle, and the bottles are then each shaken for 10 minutes (Mr. Alsop
states that in his experience 5 minutes is sufficient). The contents of the bottles
are now filtered through funnels, the stems of which are plugged with pure
cotton-wool, and the liquor is returned till a clear filtrate is obtained, of which
50 c.c. is evaporated as in the International method. It is now necessary to
accurately correct the residue obtained, for the amount of water carried in by
the wet powder. The loss of weight of the powder which has been dried,
divided by its wet weight, gives the water contained in each gram of wet
powder, and this multiplied by the weight of wet powder added to the liquor,
gives the weight in grams (or volume in c.c.) of water which has been added to
each 100 c.c. of liquor. Consequently, if the residues found be multiplied by
this weight plus 100, and the product divided by 100, the weight will be
obtained which should have been given by 50 c.c. of undiluted but detannised
liquor; and from this the non-tannins are calculated exactly as in the case of the
residues from the filter process. Of course, in practice, a factor is found, by
which it is simply necessary to multiply all the residues, to correct them to
undiluted weight. The process sounds somewhat complicated, but in reality,
where a large number of determinations have to be made, is quite as quick, if
not quicker than the filter method; which it is quite possible it may ultimately
supersede, as much attention is being devoted to its improvement.
Having determined the tanning, and soluble non-tanning matters of the
materials, it remains to determine the moisture, and the insoluble which make
up the whole. To determine moisture, a quantity, not exceeding two or three
grams of dry solid materials, or half a gram of moist or liquid extracts, is
weighed into a basin, and dried in the same way as has been described for the
residues, only that a considerably longer time will be required before
constancy is attained. The object of employing so small a quantity of liquid
extracts is to abridge this time, and the consequent oxidation, as much as
with barium chloride; and is then well squeezed out in linen, preferably with
the aid of a press. The damp squeezed powder is now roughly weighed, to
determine approximately what quantity it is necessary to take, to give 7·5 grm.
of the original dry powder to each estimation (air-dried powder contains about
15 per cent. of moisture), and a portion is accurately weighed in a basin, and
dried, first on the water-bath, and then in the drying oven, to determine its
moisture by loss. The approximate amount of powder required for each
determination—if possible a round number of grams—is now weighed into as
many bottles of about 300 c.c. capacity as determinations are to be made, 100
c.c. of the filtered liquors, prepared as before described, are introduced into
each bottle, and the bottles are then each shaken for 10 minutes (Mr. Alsop
states that in his experience 5 minutes is sufficient). The contents of the bottles
are now filtered through funnels, the stems of which are plugged with pure
cotton-wool, and the liquor is returned till a clear filtrate is obtained, of which
50 c.c. is evaporated as in the International method. It is now necessary to
accurately correct the residue obtained, for the amount of water carried in by
the wet powder. The loss of weight of the powder which has been dried,
divided by its wet weight, gives the water contained in each gram of wet
powder, and this multiplied by the weight of wet powder added to the liquor,
gives the weight in grams (or volume in c.c.) of water which has been added to
each 100 c.c. of liquor. Consequently, if the residues found be multiplied by
this weight plus 100, and the product divided by 100, the weight will be
obtained which should have been given by 50 c.c. of undiluted but detannised
liquor; and from this the non-tannins are calculated exactly as in the case of the
residues from the filter process. Of course, in practice, a factor is found, by
which it is simply necessary to multiply all the residues, to correct them to
undiluted weight. The process sounds somewhat complicated, but in reality,
where a large number of determinations have to be made, is quite as quick, if
not quicker than the filter method; which it is quite possible it may ultimately
supersede, as much attention is being devoted to its improvement.
Having determined the tanning, and soluble non-tanning matters of the
materials, it remains to determine the moisture, and the insoluble which make
up the whole. To determine moisture, a quantity, not exceeding two or three
grams of dry solid materials, or half a gram of moist or liquid extracts, is
weighed into a basin, and dried in the same way as has been described for the
residues, only that a considerably longer time will be required before
constancy is attained. The object of employing so small a quantity of liquid
extracts is to abridge this time, and the consequent oxidation, as much as
Page 332
possible, as the extract soon forms a hard skin on the exterior, which renders
further drying very tedious. It is advantageous to add a little alcohol to liquid
and semi-liquid extracts, and so dilute them that by inclining the basin they can
be distributed in a thin layer over its sides, while at the same time the alcohol
facilitates the evaporation of the water. The weight of the dried residue in the
basin is the “total solids,” while the loss is the “water”; and these can be
converted into percentages by multiplying by 100 and dividing by the weight
of substance originally taken. An alternate method, which is frequently
convenient with extracts, is to pipette off 50 c.c. (in duplicate) of the dissolved
and well-mixed extract-solution before filtration, and dry exactly in the same
way as for “total soluble.” The sum of the two residues in milligrams, divided
by the weight of extract taken for analysis, gives the “total solids”; subtracting
this from 100 leaves the “water,” while the difference between the “total
solids” and the “total soluble” is the percentage of insoluble matter. Two
further points must be noted. If the total solids are determined by the first
method, and the total soluble in the ordinary way, in an extract which contains
no insoluble matter, it frequently happens that they differ by 0·1 or 0·2 per
cent., owing either to the difficulty of driving off the whole of the water, or to
slight oxidation of the total soluble residue. On the other hand, if the second
method is adopted, a small amount of “insoluble” is invariably found, even in
perfectly soluble extracts, which is due to the absorption of tannin or colouring
matter by the filter paper. On the correction of this error, see Collegium, 1902,
pp. 145-158, and App. A, p. 477.
As the value of a tanning material often depends very much on the paleness
of its colour, it has become customary to specify in contracts the intensity of
colour of a solution of it containing one-half per cent. of tanning matter (as
measured by the I.A.L.T.C. method of analysis), in a glass cell of one
centimeter thick, by comparison with standard coloured glasses in the
tintometer. On the method of making the measurement see L.I.L.B., p. 131.
Note.—All the apparatus named in this chapter can be obtained of Messrs. Reynolds and
Branson, Commercial Street, Leeds; or of Messrs. Portway, Jamaica Road, S.E.; and of
most other dealers in chemical apparatus.
further drying very tedious. It is advantageous to add a little alcohol to liquid
and semi-liquid extracts, and so dilute them that by inclining the basin they can
be distributed in a thin layer over its sides, while at the same time the alcohol
facilitates the evaporation of the water. The weight of the dried residue in the
basin is the “total solids,” while the loss is the “water”; and these can be
converted into percentages by multiplying by 100 and dividing by the weight
of substance originally taken. An alternate method, which is frequently
convenient with extracts, is to pipette off 50 c.c. (in duplicate) of the dissolved
and well-mixed extract-solution before filtration, and dry exactly in the same
way as for “total soluble.” The sum of the two residues in milligrams, divided
by the weight of extract taken for analysis, gives the “total solids”; subtracting
this from 100 leaves the “water,” while the difference between the “total
solids” and the “total soluble” is the percentage of insoluble matter. Two
further points must be noted. If the total solids are determined by the first
method, and the total soluble in the ordinary way, in an extract which contains
no insoluble matter, it frequently happens that they differ by 0·1 or 0·2 per
cent., owing either to the difficulty of driving off the whole of the water, or to
slight oxidation of the total soluble residue. On the other hand, if the second
method is adopted, a small amount of “insoluble” is invariably found, even in
perfectly soluble extracts, which is due to the absorption of tannin or colouring
matter by the filter paper. On the correction of this error, see Collegium, 1902,
pp. 145-158, and App. A, p. 477.
As the value of a tanning material often depends very much on the paleness
of its colour, it has become customary to specify in contracts the intensity of
colour of a solution of it containing one-half per cent. of tanning matter (as
measured by the I.A.L.T.C. method of analysis), in a glass cell of one
centimeter thick, by comparison with standard coloured glasses in the
tintometer. On the method of making the measurement see L.I.L.B., p. 131.
Note.—All the apparatus named in this chapter can be obtained of Messrs. Reynolds and
Branson, Commercial Street, Leeds; or of Messrs. Portway, Jamaica Road, S.E.; and of
most other dealers in chemical apparatus.
Page 333
CHAPTER XXI.
GRINDING OF TANNING MATERIALS.
Before the tannin they contain can be extracted, most materials require to be
ground, almost the only exceptions to this rule being divi-divi and algarobilla,
in which the tannin is very loosely contained. Extracts, whether solid or liquid,
merely require to be dissolved in water or liquor, in which they are, for all
practical purposes, perfectly soluble. With the less soluble extracts it is
generally preferable to dissolve at a temperature of 50° to 60° C. with vigorous
stirring.
The actual method of grinding, and consequently the machinery employed
for the purpose, vary not only with the material to be ground, but with the
method of leaching adopted, as it is essential that the mass of ground material
should be completely permeated by the liquor employed in leaching; and if it
be ground too finely, or subjected to too much pressure on account of the
height to which it is piled in the leaches, it is apt to form a compact and clay-
like mass, the interior of which remains unextracted.
In the laboratory, where thorough
extraction must be completed in a few hours,
the material can hardly be too fine; but on the
larger scale a much coarser product must be
used, and leaching requires days, or
sometimes even weeks, and is then seldom
successful in removing all the tannin. It is
probable, however, that in the future these
mechanical difficulties of extraction will be
overcome; and the material will then be as
finely divided, and as completely extracted on
the large scale, as it is in the laboratory at the
present time.
One of the earliest methods of grinding
oak-bark, and which is still used for sumach
(p. 271) consists in crushing it under large
Fig. 68.—Cone-Mill.
circular edge-stones, frequently turned by a
horse. This process was very slow and inefficient for barks, and both it and
GRINDING OF TANNING MATERIALS.
Before the tannin they contain can be extracted, most materials require to be
ground, almost the only exceptions to this rule being divi-divi and algarobilla,
in which the tannin is very loosely contained. Extracts, whether solid or liquid,
merely require to be dissolved in water or liquor, in which they are, for all
practical purposes, perfectly soluble. With the less soluble extracts it is
generally preferable to dissolve at a temperature of 50° to 60° C. with vigorous
stirring.
The actual method of grinding, and consequently the machinery employed
for the purpose, vary not only with the material to be ground, but with the
method of leaching adopted, as it is essential that the mass of ground material
should be completely permeated by the liquor employed in leaching; and if it
be ground too finely, or subjected to too much pressure on account of the
height to which it is piled in the leaches, it is apt to form a compact and clay-
like mass, the interior of which remains unextracted.
In the laboratory, where thorough
extraction must be completed in a few hours,
the material can hardly be too fine; but on the
larger scale a much coarser product must be
used, and leaching requires days, or
sometimes even weeks, and is then seldom
successful in removing all the tannin. It is
probable, however, that in the future these
mechanical difficulties of extraction will be
overcome; and the material will then be as
finely divided, and as completely extracted on
the large scale, as it is in the laboratory at the
present time.
One of the earliest methods of grinding
oak-bark, and which is still used for sumach
(p. 271) consists in crushing it under large
Fig. 68.—Cone-Mill.
circular edge-stones, frequently turned by a
horse. This process was very slow and inefficient for barks, and both it and
Page 334
horizontal millstones similar to those used for wheat were long ago superseded
by iron or steel mills on the same principle as the ordinary coffee-mill.
These mills, Fig. 68, consist of a “bell” or inner cone, covered with blades or
teeth arranged at a slight angle to the vertical section of the cone, and which
are made finer and increased in number towards its lower and wider part. This
cone rotates within an outer hollow cone or casing, also provided with blades
or teeth which are sloped slightly in the opposite direction to those of the inner
cone, so as to meet them at an angle, like the cutting-blades of a pair of
scissors, and the angles of the cone are so chosen that the blades approach each
other more closely towards their base. The outer cone is fixed, and is provided
with a hopper like a coffee-mill, while the inner cone is so rotated on its axis
that bark placed in the hopper is screwed down between the two, and cut finer
and finer till it reaches the lower edge, when it drops out. The blades or teeth
are usually cast in one piece with the metal cones, and sharpened when
required by chipping with cold chisels. This operation should not be conducted
in the mill-house, or small chippings of iron may get mixed with the bark, and
cause stains on the leather. This form of mill, which is run in England at about
30 revolutions per minute, and at nearly three times this speed in America,
works very well with dry material, but clogs badly if it be appreciably damp.
On this account it is always well to run the mill with a fairly slack belt which
will slip before exerting sufficient pressure to break the machine, as in such
operations as grinding, safety clutches are of but little use.
A type of mill varying somewhat from the above, consists of a pair of discs
or very obtuse cones, the inner one of which runs on a horizontal axis. The
teeth are generally arranged in concentric rings and interlock with each other.
The material to be ground is fed at or near the centre of the fixed disc, and
escapes at the edges. The construction of this class of mill will be easily
understood from Fig. 69. Very small pieces of iron or steel which get caught
between the teeth will often result in the breaking of the latter, and the
formation of iron dust, which is a serious objection to the employment of this
type of mill (to which the Schmeija “Excelsior,” the Glaeser “Favorita,” and
the “Devil Disintegrator” of the Hardy Patent Pick Co. belong) for grinding
barks.
by iron or steel mills on the same principle as the ordinary coffee-mill.
These mills, Fig. 68, consist of a “bell” or inner cone, covered with blades or
teeth arranged at a slight angle to the vertical section of the cone, and which
are made finer and increased in number towards its lower and wider part. This
cone rotates within an outer hollow cone or casing, also provided with blades
or teeth which are sloped slightly in the opposite direction to those of the inner
cone, so as to meet them at an angle, like the cutting-blades of a pair of
scissors, and the angles of the cone are so chosen that the blades approach each
other more closely towards their base. The outer cone is fixed, and is provided
with a hopper like a coffee-mill, while the inner cone is so rotated on its axis
that bark placed in the hopper is screwed down between the two, and cut finer
and finer till it reaches the lower edge, when it drops out. The blades or teeth
are usually cast in one piece with the metal cones, and sharpened when
required by chipping with cold chisels. This operation should not be conducted
in the mill-house, or small chippings of iron may get mixed with the bark, and
cause stains on the leather. This form of mill, which is run in England at about
30 revolutions per minute, and at nearly three times this speed in America,
works very well with dry material, but clogs badly if it be appreciably damp.
On this account it is always well to run the mill with a fairly slack belt which
will slip before exerting sufficient pressure to break the machine, as in such
operations as grinding, safety clutches are of but little use.
A type of mill varying somewhat from the above, consists of a pair of discs
or very obtuse cones, the inner one of which runs on a horizontal axis. The
teeth are generally arranged in concentric rings and interlock with each other.
The material to be ground is fed at or near the centre of the fixed disc, and
escapes at the edges. The construction of this class of mill will be easily
understood from Fig. 69. Very small pieces of iron or steel which get caught
between the teeth will often result in the breaking of the latter, and the
formation of iron dust, which is a serious objection to the employment of this
type of mill (to which the Schmeija “Excelsior,” the Glaeser “Favorita,” and
the “Devil Disintegrator” of the Hardy Patent Pick Co. belong) for grinding
barks.
Page 335
Fig. 69.—“Excelsior” Mill.
Myrobalans and mimosa-barks have proved especially troublesome to grind,
the former from the hardness of the stones of the fruit, and a tendency to clog
the mill, and the latter from their combined hardness and toughness.
“Disintegrators” of various patterns are now made, which are capable of
grinding both these materials satisfactorily, and but for their liability to cause
fire, and the large proportion of fine dust which they make, are usually to be
preferred to toothed mills. In spite of their disadvantages, however, they have
come very largely into use, on account of their efficiency in grinding obstinate
materials. Disintegrators work on the principle of knocking or beating the
material to powder, by means of very rapidly revolving beaters, which, in the
smaller machines, are driven at 2500 to 3000 revolutions per minute.
The first disintegrator was made by Carr and consisted of two concentric
cylinders or baskets of steel bars, rotating in opposite directions at a very high
speed. The material was fed between these and was dashed to pieces by being
thrown against the bars and the outer casing.
Myrobalans and mimosa-barks have proved especially troublesome to grind,
the former from the hardness of the stones of the fruit, and a tendency to clog
the mill, and the latter from their combined hardness and toughness.
“Disintegrators” of various patterns are now made, which are capable of
grinding both these materials satisfactorily, and but for their liability to cause
fire, and the large proportion of fine dust which they make, are usually to be
preferred to toothed mills. In spite of their disadvantages, however, they have
come very largely into use, on account of their efficiency in grinding obstinate
materials. Disintegrators work on the principle of knocking or beating the
material to powder, by means of very rapidly revolving beaters, which, in the
smaller machines, are driven at 2500 to 3000 revolutions per minute.
The first disintegrator was made by Carr and consisted of two concentric
cylinders or baskets of steel bars, rotating in opposite directions at a very high
speed. The material was fed between these and was dashed to pieces by being
thrown against the bars and the outer casing.
Page 336
Fig. 70.—Disintegrator.
A simpler form was soon introduced by Carter, in which only one axis was
employed, carrying radial beaters which dashed the material against the
serrated outer casing, a portion of the circumference of which was fitted with
gratings, through which the ground material was thrown as soon as it was
sufficiently reduced in size, the fineness of the grinding being regulated by
changing the grates as required. This type of disintegrator is, with slight
variations, made by all the leading makers of tanners’ machinery; and one form
is shown in Fig. 70, and a similar but smaller machine, opened to show
construction, in Fig. 71.
In the more modern machines the sides as well as the circumference of the
casing are frequently corrugated in order to increase the action on the material.
Mills running at such high rates of speed as 3000 revolutions per minute will
grind most hard substances, such as stone or brick, without injury, but pieces of
iron among the tanning material are apt to cause damage, and various magnetic
devices have been employed for separating this metal, but with only partial
A simpler form was soon introduced by Carter, in which only one axis was
employed, carrying radial beaters which dashed the material against the
serrated outer casing, a portion of the circumference of which was fitted with
gratings, through which the ground material was thrown as soon as it was
sufficiently reduced in size, the fineness of the grinding being regulated by
changing the grates as required. This type of disintegrator is, with slight
variations, made by all the leading makers of tanners’ machinery; and one form
is shown in Fig. 70, and a similar but smaller machine, opened to show
construction, in Fig. 71.
In the more modern machines the sides as well as the circumference of the
casing are frequently corrugated in order to increase the action on the material.
Mills running at such high rates of speed as 3000 revolutions per minute will
grind most hard substances, such as stone or brick, without injury, but pieces of
iron among the tanning material are apt to cause damage, and various magnetic
devices have been employed for separating this metal, but with only partial
Page 337
success. In the best mills, therefore, the beaters and inner casings are
constructed so that they can be easily replaced, and the damage is then rarely
serious.
Fig. 71.—Disintegrator opened, showing construction.
In order to avoid vibration, the discs and beaters of all these high-speed
mills must be balanced with great accuracy. This is best accomplished by
removing the spindle from the mill, and allowing it to roll on two levelled
straight-edges, and then filing or chipping the beaters on the heavy side until it
will remain indifferently in any position.
A new form of disintegrator has been recently brought out in America by the
Williams’ Patent Crusher and Pulveriser Company, in which a series of discs
are keyed to the main shaft, to the circumference of which a number of sets of
“hammers” are suspended by means of hinge-bolts. Each of these steel bars, or
hammers, has a free arc movement of 120°, and when the machine is in motion
take a position divergent from the centre on account of the centrifugal force.
constructed so that they can be easily replaced, and the damage is then rarely
serious.
Fig. 71.—Disintegrator opened, showing construction.
In order to avoid vibration, the discs and beaters of all these high-speed
mills must be balanced with great accuracy. This is best accomplished by
removing the spindle from the mill, and allowing it to roll on two levelled
straight-edges, and then filing or chipping the beaters on the heavy side until it
will remain indifferently in any position.
A new form of disintegrator has been recently brought out in America by the
Williams’ Patent Crusher and Pulveriser Company, in which a series of discs
are keyed to the main shaft, to the circumference of which a number of sets of
“hammers” are suspended by means of hinge-bolts. Each of these steel bars, or
hammers, has a free arc movement of 120°, and when the machine is in motion
take a position divergent from the centre on account of the centrifugal force.
Page 338
After striking a blow against any material fed on to a plate serving as an
“anvil,” the hammers recoil, and, after passing any material which is not
shattered by the blow, again resume their normal position, leaving the next set
of hammers to beat against the unground material. The hinged suspension of
the hammers imparts a degree of flexibility to the mill which is not found in
any other machine of this character, and lessens the risk of serious damage to
the machine by the introduction of pieces of metal along with the bark. The
makers claim that this machine can be repaired more rapidly and with less
expense than any other disintegrator of equal power on the market.
Considerable improvements have recently been made in the details of its
construction. Fig. 72 shows a section of this mill. Of course only the end
hammers of each set can be seen in the figure.
“anvil,” the hammers recoil, and, after passing any material which is not
shattered by the blow, again resume their normal position, leaving the next set
of hammers to beat against the unground material. The hinged suspension of
the hammers imparts a degree of flexibility to the mill which is not found in
any other machine of this character, and lessens the risk of serious damage to
the machine by the introduction of pieces of metal along with the bark. The
makers claim that this machine can be repaired more rapidly and with less
expense than any other disintegrator of equal power on the market.
Considerable improvements have recently been made in the details of its
construction. Fig. 72 shows a section of this mill. Of course only the end
hammers of each set can be seen in the figure.
Page 339
Fig. 72.—Section of Williams’ Crusher.
When myrobalans or valonia is to be used for leaching, it is generally better
to crush it between toothed or fluted rollers, rather than to grind it finely, as the
cellular structure is just as completely broken up, and the flakes formed by
crushing allow of much freer percolation than when the material is powdered
by the disintegrator, while the consumption of power is also less. The general
construction of the machine will be easily understood from Fig. 73, and it is
only necessary to point out that the small upper roller acts mainly as a “feed”
to the larger crushing rolls.
In the best mills, the rollers are made up of a series of toothed steel discs on
a square axis, and are on this account easily replaced or sharpened when they
When myrobalans or valonia is to be used for leaching, it is generally better
to crush it between toothed or fluted rollers, rather than to grind it finely, as the
cellular structure is just as completely broken up, and the flakes formed by
crushing allow of much freer percolation than when the material is powdered
by the disintegrator, while the consumption of power is also less. The general
construction of the machine will be easily understood from Fig. 73, and it is
only necessary to point out that the small upper roller acts mainly as a “feed”
to the larger crushing rolls.
In the best mills, the rollers are made up of a series of toothed steel discs on
a square axis, and are on this account easily replaced or sharpened when they
Page 340
have become broken or worn.
Fig. 73.—Myrobalans Crusher.
Several mills have been introduced in America in which the bark is sawn or
rasped by toothed discs like circular saws, but these are only capable of dealing
with barks of a brittle nature, and are immediately choked by tough materials
like the bark of the mimosa or oak. A better form of mill, but one which is, to
some extent, subject to the same disadvantage, is the “shaving-mill,” in which
blades are fixed like plane-irons upon a disc, cones or cylinder, and are rotated
at a high speed against the material which is fed against them by toothed
rollers at such an angle that the shavings are cut diagonally to the grain. These
shaving-mills are largely in use in America for hemlock-bark, with which they
are particularly successful. The principle of the machine is exactly the same as
that of the machines used in cutting oakwood, quebracho, and the different dye
woods. One type of shaving-mill is illustrated in Fig. 74.
Fig. 73.—Myrobalans Crusher.
Several mills have been introduced in America in which the bark is sawn or
rasped by toothed discs like circular saws, but these are only capable of dealing
with barks of a brittle nature, and are immediately choked by tough materials
like the bark of the mimosa or oak. A better form of mill, but one which is, to
some extent, subject to the same disadvantage, is the “shaving-mill,” in which
blades are fixed like plane-irons upon a disc, cones or cylinder, and are rotated
at a high speed against the material which is fed against them by toothed
rollers at such an angle that the shavings are cut diagonally to the grain. These
shaving-mills are largely in use in America for hemlock-bark, with which they
are particularly successful. The principle of the machine is exactly the same as
that of the machines used in cutting oakwood, quebracho, and the different dye
woods. One type of shaving-mill is illustrated in Fig. 74.
Page 341
Fig. 74.—Shaving Mill.
It frequently happens that the material is delivered from the mill in a very
unequal state of division, and it is sometimes necessary to screen it and thus
separate the coarser portion either for use in the leaches or for re-grinding,
while the finer portion is more suitable for “dusting.” With disintegrators,
which deliver the bark with considerable impetus, the screening can be
accomplished by placing a screen diagonally below the mill, through which the
finer parts are projected. It is, however, essential that this screen should be
quite smooth on its upper surface and very strong, as ordinary wire gauze is
immediately cut through by the impact of the material. What are called “locked
wire screens” in which the wires are supported by being actually twisted round
the transverse bars are very suitable. Where the circumstances will not permit
of screening in this way, cylindrical rotating screens, or nearly horizontal
It frequently happens that the material is delivered from the mill in a very
unequal state of division, and it is sometimes necessary to screen it and thus
separate the coarser portion either for use in the leaches or for re-grinding,
while the finer portion is more suitable for “dusting.” With disintegrators,
which deliver the bark with considerable impetus, the screening can be
accomplished by placing a screen diagonally below the mill, through which the
finer parts are projected. It is, however, essential that this screen should be
quite smooth on its upper surface and very strong, as ordinary wire gauze is
immediately cut through by the impact of the material. What are called “locked
wire screens” in which the wires are supported by being actually twisted round
the transverse bars are very suitable. Where the circumstances will not permit
of screening in this way, cylindrical rotating screens, or nearly horizontal
Page 342
screens vibrated by an eccentric may be used. The latter are cheaper to erect
and have the advantage that they take up less room, and by having lengths of
wirework or perforated steel of different coarseness, the material may be
separated into more than one degree of fineness.
Fig. 75.—Bark-Breaker.
Oak-bark as it is taken off the trees is usually in lengths of perhaps three
feet, and it is necessary to cut or break it into smaller fragments before it can
be ground in most of the machines just described. This is frequently done by
hand by chopping the bark into pieces about four inches long, and the
operation is known as “hatching.” Machines on the principle of the chaff-
cutter, consisting of a fly-wheel with curved blades radially attached to it, are
sometimes used. Instead of “hatching” it, the bark is frequently broken by
passing through toothed rollers fitting into each other, and often attached to the
mill; the construction of this machine will be readily understood from Fig. 75.
and have the advantage that they take up less room, and by having lengths of
wirework or perforated steel of different coarseness, the material may be
separated into more than one degree of fineness.
Fig. 75.—Bark-Breaker.
Oak-bark as it is taken off the trees is usually in lengths of perhaps three
feet, and it is necessary to cut or break it into smaller fragments before it can
be ground in most of the machines just described. This is frequently done by
hand by chopping the bark into pieces about four inches long, and the
operation is known as “hatching.” Machines on the principle of the chaff-
cutter, consisting of a fly-wheel with curved blades radially attached to it, are
sometimes used. Instead of “hatching” it, the bark is frequently broken by
passing through toothed rollers fitting into each other, and often attached to the
mill; the construction of this machine will be readily understood from Fig. 75.
Page 343
In Belgium, and some other bark-producing districts, the adhering moss and
dead outside bark are usually removed before hatching, but apparently these
impurities are frequently re-mixed with the bark after the hatching is
completed! As such barks often also contain much clay and dirt, it is generally
expedient to pass the hatched bark over a coarse screen before letting it enter
the mill, so as to remove the greater part of such rubbish, since, if left in the
bark, it produces black and unsatisfactory liquors.
In drawing up policies for fire insurance, it is usual to charge a higher rate
where disintegrators are used to grind the tanning material, as owing to the
amount of dust and the production of sparks by the striking of the steel parts of
the machine on any chance piece of flint or metal which may get into it, there
is a greater liability to fire than with toothed mills, although with proper
precautions the risk is really small. (Cp. p. 446.)
All disintegrators act like ventilating fans, and suck in air with the material,
blowing it out again with great force at the periphery. This air is heavily laden
with dust from the tanning material which is extremely irritating to the lungs.
The difficulty is to some extent remedied by an air-channel or flue (generally
cast in the casing of the machine) connecting the discharge with the feed-
opening so as to convey the air back to the disintegrator. The air is thus
circulated through the arrangement, but some is always drawn in from the
external atmosphere and driven out with the ground material, and it is
advisable that the chamber into which it is discharged should be provided with
some means of filtering the air before it escapes. One convenient method is to
have a large flannel bag which is blown out by the air like a balloon and out of
which the dust can be shaken when the machinery has stopped. Another
efficient method is to have one of the walls or the ceiling of the chamber made
of canvas or of sacking; but in any case the air should be allowed an escape
where a little dust will not cause annoyance.
Chain-Conveyors.—While, in England, the ground material is usually
carried from the mill to the leaches in barrows or baskets, in America the use
of conveyors is practically universal, and there is no doubt that they effect a
great saving of labour at a comparatively small cost.
The most practical conveyor for tanning materials consists of a trough
through which an endless chain passes, carrying scrapers. The chain generally
used for this purpose is one consisting of square links fitting into each other
and capable of running over toothed wheels. These chains are made by several
firms in America, and in England by the Ewart Chain Conveyor Co., of Derby,
who supply not only plain links but also those having projections to which
buckets, scrapers and a variety of attachments may be fixed.
dead outside bark are usually removed before hatching, but apparently these
impurities are frequently re-mixed with the bark after the hatching is
completed! As such barks often also contain much clay and dirt, it is generally
expedient to pass the hatched bark over a coarse screen before letting it enter
the mill, so as to remove the greater part of such rubbish, since, if left in the
bark, it produces black and unsatisfactory liquors.
In drawing up policies for fire insurance, it is usual to charge a higher rate
where disintegrators are used to grind the tanning material, as owing to the
amount of dust and the production of sparks by the striking of the steel parts of
the machine on any chance piece of flint or metal which may get into it, there
is a greater liability to fire than with toothed mills, although with proper
precautions the risk is really small. (Cp. p. 446.)
All disintegrators act like ventilating fans, and suck in air with the material,
blowing it out again with great force at the periphery. This air is heavily laden
with dust from the tanning material which is extremely irritating to the lungs.
The difficulty is to some extent remedied by an air-channel or flue (generally
cast in the casing of the machine) connecting the discharge with the feed-
opening so as to convey the air back to the disintegrator. The air is thus
circulated through the arrangement, but some is always drawn in from the
external atmosphere and driven out with the ground material, and it is
advisable that the chamber into which it is discharged should be provided with
some means of filtering the air before it escapes. One convenient method is to
have a large flannel bag which is blown out by the air like a balloon and out of
which the dust can be shaken when the machinery has stopped. Another
efficient method is to have one of the walls or the ceiling of the chamber made
of canvas or of sacking; but in any case the air should be allowed an escape
where a little dust will not cause annoyance.
Chain-Conveyors.—While, in England, the ground material is usually
carried from the mill to the leaches in barrows or baskets, in America the use
of conveyors is practically universal, and there is no doubt that they effect a
great saving of labour at a comparatively small cost.
The most practical conveyor for tanning materials consists of a trough
through which an endless chain passes, carrying scrapers. The chain generally
used for this purpose is one consisting of square links fitting into each other
and capable of running over toothed wheels. These chains are made by several
firms in America, and in England by the Ewart Chain Conveyor Co., of Derby,
who supply not only plain links but also those having projections to which
buckets, scrapers and a variety of attachments may be fixed.
Page 344
Fig. 76.—Chain-Conveyor.
In many cases the trough is V-shaped with the chain running in the angle; in
others flat-bottomed as in the illustration, or rectangular. The scrapers may
consist either of metal or of wood; and where materials have to be carried up a
steep incline buckets instead of scrapers should be employed. The arrangement
of such a conveyor is illustrated by Fig. 76.
A useful form of conveyor for dry materials consists in a woven cotton belt
running in a smooth trough and with laths riveted across it at intervals. These
laths should project slightly beyond the edges of the belt so as to prevent wear.
Care must be taken with belts of this sort that the material does not get
between the belt and the pulley.
In many cases the trough is V-shaped with the chain running in the angle; in
others flat-bottomed as in the illustration, or rectangular. The scrapers may
consist either of metal or of wood; and where materials have to be carried up a
steep incline buckets instead of scrapers should be employed. The arrangement
of such a conveyor is illustrated by Fig. 76.
A useful form of conveyor for dry materials consists in a woven cotton belt
running in a smooth trough and with laths riveted across it at intervals. These
laths should project slightly beyond the edges of the belt so as to prevent wear.
Care must be taken with belts of this sort that the material does not get
between the belt and the pulley.
Page 345
Chain-carriers are often used for conveying the spent tan to the furnaces
from the leaches, and occasionally for carrying skins.
Several other kinds of conveyor are in use in corn-mills, spiral or worm
conveyors which work on the screw principle being very largely used for
carrying corn. They are not very suitable for tanning materials on account of
the coarseness of the latter, by which the friction is greatly increased; they are
however occasionally used. Those built up of separate blades are specially to
be avoided.
An ingenious form of conveyor has been recently introduced from Germany,
and consists of a light trough supported on steel springs and vibrated
longitudinally by means of an eccentric in such a way as to shake the material
from one end of the carrier to the other; the velocity of motion of the trough
being less in the outward than the return stroke, so that the material is carried
with it as it moves forward and slides over it in its return. It is obvious that the
principle may also be applied to screening or sifting.
from the leaches, and occasionally for carrying skins.
Several other kinds of conveyor are in use in corn-mills, spiral or worm
conveyors which work on the screw principle being very largely used for
carrying corn. They are not very suitable for tanning materials on account of
the coarseness of the latter, by which the friction is greatly increased; they are
however occasionally used. Those built up of separate blades are specially to
be avoided.
An ingenious form of conveyor has been recently introduced from Germany,
and consists of a light trough supported on steel springs and vibrated
longitudinally by means of an eccentric in such a way as to shake the material
from one end of the carrier to the other; the velocity of motion of the trough
being less in the outward than the return stroke, so that the material is carried
with it as it moves forward and slides over it in its return. It is obvious that the
principle may also be applied to screening or sifting.
Page 346
CHAPTER XXII.
THE EXTRACTION OF TANNING MATERIALS, AND THE MAKING
OF EXTRACTS.
Leaching.—The material, having been reduced to a suitable state of
fineness, is ready for extraction. This requires a considerable amount of time,
as the tannin is contained in cells whose walls are of a wood-like substance
(cellulose and lignine), through which the water diffuses but slowly. Hence,
unless the material be very finely ground, a long soaking will be necessary
before it becomes “spent.” It should be the aim of the tanner to have his barks,
etc. ground so finely that they may be extracted as rapidly as possible, and yet
not be so fine that they settle to a compact mass in the leaches and so prevent
circulation. Using the present methods of extraction on the large scale it is
necessary to have the material only somewhat coarsely ground or crushed, so
as to render its percolation practicable; but it is quite possible that in the near
future some better mechanical means will be found of treating the dust and
other excessively finely ground matter so as to bring about a very rapid
extraction.
Up to perhaps 150 years ago, no attempt was made to leach the tanning
material, which was simply strewed in layers between the hides, and moistened
with water. Leaching originated in England, and was first applied merely to
complete the exhaustion of the material which had been already used for
layers; but the use of even weak liquors instead of water in the layers was
found so advantageous, that new material was soon applied to make stronger
infusions. The earliest form of leach was simply a pit with a perforated wooden
“eye” or shaft down one corner, in which a pump could be placed to remove
the liquor without being choked with solid matter. This was considerably
improved by the addition of a perforated “false bottom” to the pit, with which
the eye communicated. The perforations of the latter were found unnecessary,
and it now serves simply for pumping through, or for the manipulation of a
plug in a hole communicating with an underground “trunk” leading into a
pump-well. The false-bottom is best made of laths about 1 inch thick and 2
inches wide, cut slanting so as to be wider on the upper than the lower surface,
which makes the spaces between them less liable to choke. The laths are nailed
THE EXTRACTION OF TANNING MATERIALS, AND THE MAKING
OF EXTRACTS.
Leaching.—The material, having been reduced to a suitable state of
fineness, is ready for extraction. This requires a considerable amount of time,
as the tannin is contained in cells whose walls are of a wood-like substance
(cellulose and lignine), through which the water diffuses but slowly. Hence,
unless the material be very finely ground, a long soaking will be necessary
before it becomes “spent.” It should be the aim of the tanner to have his barks,
etc. ground so finely that they may be extracted as rapidly as possible, and yet
not be so fine that they settle to a compact mass in the leaches and so prevent
circulation. Using the present methods of extraction on the large scale it is
necessary to have the material only somewhat coarsely ground or crushed, so
as to render its percolation practicable; but it is quite possible that in the near
future some better mechanical means will be found of treating the dust and
other excessively finely ground matter so as to bring about a very rapid
extraction.
Up to perhaps 150 years ago, no attempt was made to leach the tanning
material, which was simply strewed in layers between the hides, and moistened
with water. Leaching originated in England, and was first applied merely to
complete the exhaustion of the material which had been already used for
layers; but the use of even weak liquors instead of water in the layers was
found so advantageous, that new material was soon applied to make stronger
infusions. The earliest form of leach was simply a pit with a perforated wooden
“eye” or shaft down one corner, in which a pump could be placed to remove
the liquor without being choked with solid matter. This was considerably
improved by the addition of a perforated “false bottom” to the pit, with which
the eye communicated. The perforations of the latter were found unnecessary,
and it now serves simply for pumping through, or for the manipulation of a
plug in a hole communicating with an underground “trunk” leading into a
pump-well. The false-bottom is best made of laths about 1 inch thick and 2
inches wide, cut slanting so as to be wider on the upper than the lower surface,
which makes the spaces between them less liable to choke. The laths are nailed
Page 347
on cross-battens with copper nails, which should be long enough to clinch, 1⁄4-
inch to 1⁄2-inch spaces being allowed between the laths according to the
fineness of the ground material. The lattice-bottom should be in at least two
sections, so as to allow of its easy removal for cleaning, and should rest on
detached blocks, which are best nailed to the underside of the battens. A space
of 2 inches to 3 inches below the false bottom will prove sufficient if it is
cleared every time the pit is emptied, but not otherwise. Clearness from
obstruction both below the bottom and between the laths themselves is very
important in securing free running in the “press leach” system about to be
described. A section of the latticed bottom is shown in Fig. 77. The laths are
easily cut by employing a circular saw with a tilted table, and turning the board
at each cut. No advantage is gained by planing them.
inch to 1⁄2-inch spaces being allowed between the laths according to the
fineness of the ground material. The lattice-bottom should be in at least two
sections, so as to allow of its easy removal for cleaning, and should rest on
detached blocks, which are best nailed to the underside of the battens. A space
of 2 inches to 3 inches below the false bottom will prove sufficient if it is
cleared every time the pit is emptied, but not otherwise. Clearness from
obstruction both below the bottom and between the laths themselves is very
important in securing free running in the “press leach” system about to be
described. A section of the latticed bottom is shown in Fig. 77. The laths are
easily cut by employing a circular saw with a tilted table, and turning the board
at each cut. No advantage is gained by planing them.
Page 348
Fig. 77.—Section of Leach-Bottom.
As a strong liquor cannot be made by the use of a single leaching-pit, a
series of pits are now always employed, and it is the leaching, systematic or
otherwise, which determines how much of the total tannin will be thrown
away and lost in the “spent tan.” In the case of properly extracted materials
the “spent tan” will not contain more than one per cent. of tanning matter,
but the degree of extraction which is profitable is dependent on the tanning
material employed and the class of leather to be produced.
The system of leaches now considered to be the best is based on the
“continuous” process of extraction. Of its different forms, the “press-leach”
is the simplest and in most cases is all that is required.
As a strong liquor cannot be made by the use of a single leaching-pit, a
series of pits are now always employed, and it is the leaching, systematic or
otherwise, which determines how much of the total tannin will be thrown
away and lost in the “spent tan.” In the case of properly extracted materials
the “spent tan” will not contain more than one per cent. of tanning matter,
but the degree of extraction which is profitable is dependent on the tanning
material employed and the class of leather to be produced.
The system of leaches now considered to be the best is based on the
“continuous” process of extraction. Of its different forms, the “press-leach”
is the simplest and in most cases is all that is required.
Page 349
Fig. 78.—Plan and Section of Battery of Press-Leaches.
A plan and vertical section of the leaches is shown in Fig. 78. Assuming
that the leaches have been working for some time and that the liquor in the
strongest leach has been run off to the tan-pits, or in the case of
manufacturing extracts to the decolorising tanks or evaporator, the last vat
in the series is now filled with water or spent liquor, which may be heated
by steam if desired, and this water, which completes the exhaustion of the
material in this vat, forces the liquor forward in the whole series, so that it
gets stronger and stronger as it passes from vat to vat. The very weak liquor
remaining in the last vat is now pumped into a spare pit, or on to the next
stronger vat, pressing the liquor forward as before; the vat is emptied of the
spent material and refilled with new, and now becomes the head leach; and
A plan and vertical section of the leaches is shown in Fig. 78. Assuming
that the leaches have been working for some time and that the liquor in the
strongest leach has been run off to the tan-pits, or in the case of
manufacturing extracts to the decolorising tanks or evaporator, the last vat
in the series is now filled with water or spent liquor, which may be heated
by steam if desired, and this water, which completes the exhaustion of the
material in this vat, forces the liquor forward in the whole series, so that it
gets stronger and stronger as it passes from vat to vat. The very weak liquor
remaining in the last vat is now pumped into a spare pit, or on to the next
stronger vat, pressing the liquor forward as before; the vat is emptied of the
spent material and refilled with new, and now becomes the head leach; and
Page 350
the strongest liquor is pressed on to it by running water or weak liquor on
the weakest vat.
As regards the construction of such a “battery” of leaches, details will
differ according to whether the usual English square sunk pits, or the
American form of circular tub-leaches is employed. In the former case the
vertical spouts connected with the space under the false bottoms are usually
made of wood, like the old fashioned “eye,” and placed at one side or corner
of each pit, and connected with the top of the next pit by a short trough
which may be open above or covered as preferred. Both eyes and cross
troughs must be of ample size, so as not to check the running of the liquor,
and for a set of six or eight leaches, the bottom of the cross trough should be
at least 10 or 12 inches below the actual top of the leach, which should not
be filled with material above that level. The object of this is to allow of a
sufficient fall from the first to the last leach. Means must be provided for the
temporary closing of the cross-trough between the vats which form the first
and last leach. On a very small scale, this may be done with a plug; sliding
wooden doors are convenient, but difficult to keep tight. A hinged or sliding
door held against an indiarubber facing by a wedge or toggle-joint would
seem a practicable device.
If round tub-leaches are employed, the vertical connection may be
similarly made with a wooden trough, but copper tubes are almost essential
for the cross connections. If a vertical copper eye in the centre of the leach
be provided for boiling, or for emptying the leach (p. 334), it may be
utilised for the upflow by connecting it with the cross pipe with a thin
copper pipe of large diameter, which must be movable for the purpose of
casting the leach. A joint like that of a stove-pipe will probably prove
sufficiently tight, but if necessary may be made tighter by rolling an
indiarubber ring over it.
Six to eight leaches is generally a sufficient number to form a press-leach
“battery.” If more are connected in one series it will usually be necessary to
assist the circulation, either by pumping an intermediate leach, or by one or
more pumps on the Holbrook system, in which a power-driven pump of
simple construction is fitted in the eye of the leach. It is hardly necessary to
note that the liquor must run downward through the leaches, and up through
the vertical pipes, in order to prevent mixture of the weaker with the
stronger liquor.
the weakest vat.
As regards the construction of such a “battery” of leaches, details will
differ according to whether the usual English square sunk pits, or the
American form of circular tub-leaches is employed. In the former case the
vertical spouts connected with the space under the false bottoms are usually
made of wood, like the old fashioned “eye,” and placed at one side or corner
of each pit, and connected with the top of the next pit by a short trough
which may be open above or covered as preferred. Both eyes and cross
troughs must be of ample size, so as not to check the running of the liquor,
and for a set of six or eight leaches, the bottom of the cross trough should be
at least 10 or 12 inches below the actual top of the leach, which should not
be filled with material above that level. The object of this is to allow of a
sufficient fall from the first to the last leach. Means must be provided for the
temporary closing of the cross-trough between the vats which form the first
and last leach. On a very small scale, this may be done with a plug; sliding
wooden doors are convenient, but difficult to keep tight. A hinged or sliding
door held against an indiarubber facing by a wedge or toggle-joint would
seem a practicable device.
If round tub-leaches are employed, the vertical connection may be
similarly made with a wooden trough, but copper tubes are almost essential
for the cross connections. If a vertical copper eye in the centre of the leach
be provided for boiling, or for emptying the leach (p. 334), it may be
utilised for the upflow by connecting it with the cross pipe with a thin
copper pipe of large diameter, which must be movable for the purpose of
casting the leach. A joint like that of a stove-pipe will probably prove
sufficiently tight, but if necessary may be made tighter by rolling an
indiarubber ring over it.
Six to eight leaches is generally a sufficient number to form a press-leach
“battery.” If more are connected in one series it will usually be necessary to
assist the circulation, either by pumping an intermediate leach, or by one or
more pumps on the Holbrook system, in which a power-driven pump of
simple construction is fitted in the eye of the leach. It is hardly necessary to
note that the liquor must run downward through the leaches, and up through
the vertical pipes, in order to prevent mixture of the weaker with the
stronger liquor.
Page 351
Several additions and modifications to the system have been made with a
view of obviating the so-called “channel difficulty.” There is always a fear
on the part of some tanners that the liquid in the leaches may push the
material aside and form channels through it, thus preventing proper
extraction of the tanning matter. In the author’s opinion this evil has been
greatly exaggerated, as, unless the liquid be pumped from the leaches at a
very rapid rate while they are in circulation, it is not at all easy for the
formation of such channels to take place. In any case it can be entirely
avoided by turning over the material in the leaches occasionally, so as to
lighten it somewhat and rearrange it a little.
It may also be pointed out that the provision of a proper system for
pressing or circulating leaches does not prevent their being pumped off as
frequently as desired, though this is generally to be avoided, since when the
leach is emptied of liquor, the material tends to settle into a compact mass,
which is not easy to percolate, and which is liable to shrink from the sides
of the pit, thus causing the very trouble which it is desired to avoid. There
are some advantages in taking the first and strongest liquors off the material
in a separate tank, and then finishing the exhaustion in the press leaches,
since many materials swell, and pack tightly when they are first wetted, but
on the whole the method hardly pays for its added cost.
The press-leach system as above described is well adapted for the
requirements of tanners, as its first cost is very small in addition to that of
the construction of the leaches themselves; it extracts the bark well, and
saves much labour in pumping, and greatly lessens the tendency of the
pumper to miss pits in the series, to save time, when the master’s eye is not
on him. Another advantage which is often important, is that when the
leaches are full, much more than a single liquor can be run from the head-
leach without pumping on; and similarly when they are run down to their
lowest level, much more than a single liquor can be pumped on to the worst
leach before it overflows. As the leaches flow slowly in comparison to the
rate at which liquors can be pumped by a good steam pump, it is very
advantageous to allow the pump to discharge into a liquor-tank raised to
such a height that the liquor can be run from it into any leach at a suitable
rate for the circulation, and it also enables liquors to be pumped without
waiting till room has been found for them in the leaches. Similar tanks are
very useful in running liquors for the yard, and especially for the suspenders
in a sole-leather yard, enabling circulation to be kept up during the night,
view of obviating the so-called “channel difficulty.” There is always a fear
on the part of some tanners that the liquid in the leaches may push the
material aside and form channels through it, thus preventing proper
extraction of the tanning matter. In the author’s opinion this evil has been
greatly exaggerated, as, unless the liquid be pumped from the leaches at a
very rapid rate while they are in circulation, it is not at all easy for the
formation of such channels to take place. In any case it can be entirely
avoided by turning over the material in the leaches occasionally, so as to
lighten it somewhat and rearrange it a little.
It may also be pointed out that the provision of a proper system for
pressing or circulating leaches does not prevent their being pumped off as
frequently as desired, though this is generally to be avoided, since when the
leach is emptied of liquor, the material tends to settle into a compact mass,
which is not easy to percolate, and which is liable to shrink from the sides
of the pit, thus causing the very trouble which it is desired to avoid. There
are some advantages in taking the first and strongest liquors off the material
in a separate tank, and then finishing the exhaustion in the press leaches,
since many materials swell, and pack tightly when they are first wetted, but
on the whole the method hardly pays for its added cost.
The press-leach system as above described is well adapted for the
requirements of tanners, as its first cost is very small in addition to that of
the construction of the leaches themselves; it extracts the bark well, and
saves much labour in pumping, and greatly lessens the tendency of the
pumper to miss pits in the series, to save time, when the master’s eye is not
on him. Another advantage which is often important, is that when the
leaches are full, much more than a single liquor can be run from the head-
leach without pumping on; and similarly when they are run down to their
lowest level, much more than a single liquor can be pumped on to the worst
leach before it overflows. As the leaches flow slowly in comparison to the
rate at which liquors can be pumped by a good steam pump, it is very
advantageous to allow the pump to discharge into a liquor-tank raised to
such a height that the liquor can be run from it into any leach at a suitable
rate for the circulation, and it also enables liquors to be pumped without
waiting till room has been found for them in the leaches. Similar tanks are
very useful in running liquors for the yard, and especially for the suspenders
in a sole-leather yard, enabling circulation to be kept up during the night,
Page 352
and at other times when the pumps are not running. They may also be used
as filters for the suspender liquors by fitting them with false bottoms
covered with a layer of nearly spent tan. The liquors may be distributed to
the different pits and leaches by means of canvas hose-pipes, or, what is
often more convenient, by overhead troughs, carefully levelled, and fitted
with discharge valves where required. The latter are conveniently made of
lead in a hemispherical form, resting on an indiarubber washer supported by
a light brass casting, or a suitably turned rebate in a block of wood. (Cp. p.
457 and Fig. 79.) Such valves if good indiarubber is used, wear well, and
are absolutely tight.
Fig. 79.—Valve for Liquor-Troughs.
In England, leaches are usually sunk in the ground, and are frequently
made of brick and cement, or of large Yorkshire flagstones. Such leaches are
somewhat costly but very durable. Square wooden pits, puddled outside
with clay, are also used, and last well with cold, or even warm liquors, but
will not stand direct steaming, the wood gradually bending, and allowing
the clay to leak into the liquor, causing black stains. The large round vats of
thick pine, and often holding 10 or 12 tons, which are generally used in the
United States, stand boiling much better, and are frequently supported above
a tramway or conveyor, into which the spent bark can be discharged through
a manhole in the bottom. If this method is adopted, it must be remembered
that bark, and indeed most other tanning materials, will not run through a
hole like corn, but must be cast into it, so that unless the vat is of great
as filters for the suspender liquors by fitting them with false bottoms
covered with a layer of nearly spent tan. The liquors may be distributed to
the different pits and leaches by means of canvas hose-pipes, or, what is
often more convenient, by overhead troughs, carefully levelled, and fitted
with discharge valves where required. The latter are conveniently made of
lead in a hemispherical form, resting on an indiarubber washer supported by
a light brass casting, or a suitably turned rebate in a block of wood. (Cp. p.
457 and Fig. 79.) Such valves if good indiarubber is used, wear well, and
are absolutely tight.
Fig. 79.—Valve for Liquor-Troughs.
In England, leaches are usually sunk in the ground, and are frequently
made of brick and cement, or of large Yorkshire flagstones. Such leaches are
somewhat costly but very durable. Square wooden pits, puddled outside
with clay, are also used, and last well with cold, or even warm liquors, but
will not stand direct steaming, the wood gradually bending, and allowing
the clay to leak into the liquor, causing black stains. The large round vats of
thick pine, and often holding 10 or 12 tons, which are generally used in the
United States, stand boiling much better, and are frequently supported above
a tramway or conveyor, into which the spent bark can be discharged through
a manhole in the bottom. If this method is adopted, it must be remembered
that bark, and indeed most other tanning materials, will not run through a
hole like corn, but must be cast into it, so that unless the vat is of great
Page 353
depth, it is simpler and almost as easy to cast over the top. If the manhole is
used, a central hole must be made in the false bottom, and this must be
surmounted by a copper pipe made in sections of two or three feet, and
reaching to the top of the leach. When the pit is to be emptied, the top
length is removed, and the tan shovelled down the hole until the second
length is reached, and the process repeated. The central pipe serves also for
the circulation of the liquor when the pits are boiled, and may be used as the
ascending pipe for circulating on the press-leach system.
The question of the influence of temperature on extraction is discussed on
p. 344, but except where a pale colour is all important, it is generally
profitable to use a moderate degree of heat in extraction. In the opinion of
the writer (which is supported by a vast amount of careful experiment) only
the nearly exhausted leaches should be heated, not merely to avoid
discoloration, but to extract the maximum amount of tannin. In American
tanneries the boiling is frequently done by copper coils fixed below the false
bottoms of the vats, but such coils are very costly, and, where weak liquors
only are to be heated, seem to present no advantage over a well-arranged
system of heating by direct steam in which care is taken that dry steam only
is used, and that all water condensed in steam pipes, and usually containing
iron, is removed by effective steam-traps. If steam is blown into cold liquor
through an open pipe, a very disagreeable rattling and vibration is produced,
which is not only annoying, but is very injurious to the leaches. This evil
may be avoided by the use of “silent boiling jets” on the principle of the
steam-jet water-raiser; and, following a suggestion of the writer, these jets
may be used at the same time to circulate the water through the tanning
material of the nearly exhausted vat, and so wash out the last traces of tan.
The simplest way to accomplish this is to lower the boiling jet, directed
upwards, and connected with a movable steam-pipe, into the eye of the
leach (which is preferably central) so that the heated water flows over its
top, and percolates downwards through the material to be washed. Two
forms of these boiling and mixing jets made by Messrs. Körting are shown
in Figs. 80 and 81.
used, a central hole must be made in the false bottom, and this must be
surmounted by a copper pipe made in sections of two or three feet, and
reaching to the top of the leach. When the pit is to be emptied, the top
length is removed, and the tan shovelled down the hole until the second
length is reached, and the process repeated. The central pipe serves also for
the circulation of the liquor when the pits are boiled, and may be used as the
ascending pipe for circulating on the press-leach system.
The question of the influence of temperature on extraction is discussed on
p. 344, but except where a pale colour is all important, it is generally
profitable to use a moderate degree of heat in extraction. In the opinion of
the writer (which is supported by a vast amount of careful experiment) only
the nearly exhausted leaches should be heated, not merely to avoid
discoloration, but to extract the maximum amount of tannin. In American
tanneries the boiling is frequently done by copper coils fixed below the false
bottoms of the vats, but such coils are very costly, and, where weak liquors
only are to be heated, seem to present no advantage over a well-arranged
system of heating by direct steam in which care is taken that dry steam only
is used, and that all water condensed in steam pipes, and usually containing
iron, is removed by effective steam-traps. If steam is blown into cold liquor
through an open pipe, a very disagreeable rattling and vibration is produced,
which is not only annoying, but is very injurious to the leaches. This evil
may be avoided by the use of “silent boiling jets” on the principle of the
steam-jet water-raiser; and, following a suggestion of the writer, these jets
may be used at the same time to circulate the water through the tanning
material of the nearly exhausted vat, and so wash out the last traces of tan.
The simplest way to accomplish this is to lower the boiling jet, directed
upwards, and connected with a movable steam-pipe, into the eye of the
leach (which is preferably central) so that the heated water flows over its
top, and percolates downwards through the material to be washed. Two
forms of these boiling and mixing jets made by Messrs. Körting are shown
in Figs. 80 and 81.
Page 354
Page 355
Figs. 80 and 81.—Boiling and Mixing Jets.
Batteries of closed copper extractors, worked on the press system, and
similar to those used in extracting sugar from beetroot, have frequently been
advocated, but are very costly, and have no other advantage over open vats
than that the liquor can be forced through the series by pressure, instead of
circulating by gravity. No advantage is gained by boiling under pressure,
since even boiling in open vats has been shown to destroy tannin, darken the
colour of the liquor, and increase the amount of insolubles, and higher
temperatures are still more injurious.
Heating the weakest leach in the press-leach system promotes the even
circulation of the liquor, since the warm weak liquor is much lighter than
the colder and stronger liquors in the forward leaches, and so floats on the
top, and presses the stronger liquor uniformly downwards. It also has the
Batteries of closed copper extractors, worked on the press system, and
similar to those used in extracting sugar from beetroot, have frequently been
advocated, but are very costly, and have no other advantage over open vats
than that the liquor can be forced through the series by pressure, instead of
circulating by gravity. No advantage is gained by boiling under pressure,
since even boiling in open vats has been shown to destroy tannin, darken the
colour of the liquor, and increase the amount of insolubles, and higher
temperatures are still more injurious.
Heating the weakest leach in the press-leach system promotes the even
circulation of the liquor, since the warm weak liquor is much lighter than
the colder and stronger liquors in the forward leaches, and so floats on the
top, and presses the stronger liquor uniformly downwards. It also has the
Page 356
advantage that the liquors are cooled before they are strong enough for the
yard, while in tanneries where all the leaches are heated, expensive tubular
coolers are often employed. As the liquor cools, much of the colouring
matters and reds dissolved in the hot liquor separate, and are filtered out by
the tanning material, so that much brighter and lighter coloured liquors are
obtained.
Fig. 82.—Sprinkler-Leach.
Sprinkler-Leaches, Fig. 82, were formerly used in many tanneries and
extract factories, especially in the United States. They were introduced by
Allen and Warren, and yield a liquor which is at first very strong, but which
becomes very rapidly weaker as the running is continued. These leaches are
similar in principle to the mashing-tub and sparger of the brewer, but the
process is not well adapted for tanners’ use, as the material is left too much
exposed to the air, which is apt to cause oxidation and loss of tannin. It is
also extremely difficult to completely exhaust the material without using an
impracticably large volume of water. Sprinkler-leaches are arranged so as to
spray the liquor, or water, on to the top of the solid material which is to be
extracted at such a rate that it flows out just as rapidly as it flows into the
vat. Some idea of the great amount of oxidation and consequent loss of
tannin which takes place in this form of extractor may be obtained when it
is remembered that this same method is now used for the destruction of
yard, while in tanneries where all the leaches are heated, expensive tubular
coolers are often employed. As the liquor cools, much of the colouring
matters and reds dissolved in the hot liquor separate, and are filtered out by
the tanning material, so that much brighter and lighter coloured liquors are
obtained.
Fig. 82.—Sprinkler-Leach.
Sprinkler-Leaches, Fig. 82, were formerly used in many tanneries and
extract factories, especially in the United States. They were introduced by
Allen and Warren, and yield a liquor which is at first very strong, but which
becomes very rapidly weaker as the running is continued. These leaches are
similar in principle to the mashing-tub and sparger of the brewer, but the
process is not well adapted for tanners’ use, as the material is left too much
exposed to the air, which is apt to cause oxidation and loss of tannin. It is
also extremely difficult to completely exhaust the material without using an
impracticably large volume of water. Sprinkler-leaches are arranged so as to
spray the liquor, or water, on to the top of the solid material which is to be
extracted at such a rate that it flows out just as rapidly as it flows into the
vat. Some idea of the great amount of oxidation and consequent loss of
tannin which takes place in this form of extractor may be obtained when it
is remembered that this same method is now used for the destruction of
Page 357
sewage matter by spraying it on to beds of coke so that it may be mixed
with as much air as possible before it is attacked by the bacteria of the coke-
beds (see p. 473), and also to oxidise weak alcohol to acetic acid in the
“quick vinegar process.”
So far as extraction is concerned, there is no difference in principle
between the methods adopted by the tanner and the extract manufacturer,
though the latter usually works on a larger scale, and not unfrequently, in
order to increase his output, or the gravity of his extract, employs a higher
temperature. This is probably justified by practical considerations in the
manufacture of extracts from very low-grade materials, such as oakwood,
which only contains 2 to 3 per cent. of tanning matter, or even of chestnut
wood which is somewhat stronger, but it is one of the causes why
decoloration of the battery liquor is generally necessary.
Dried blood is chiefly used as the decolorising agent, but a paste of
blood-albumen has been recently placed on the market, which is said to be
free from several of the disadvantages attending the use of the crude
material.
The liquor to be decolorised is run into a mixing vat fitted with a steam
coil capable of raising the temperature of the liquid to at least 80° C., and
usually provided with a simple rotary stirring gear. The liquor, as run into
the mixing vat, must not have a temperature of more than 48° C. (118° F.)
nor a strength of more than about 20° Bkr. (sp. gr. 1·020).
The blood or albumen dissolved in a little water, is added to the contents
of the vat, which are then well mixed, and the temperature is raised to 70°
C. when the albumen coagulates and carries down much of the colouring
matter. The solution is run into another tank where the precipitate is allowed
to settle, and the clear liquor is then drawn off for the evaporation. The
muddy portion, about 8 inches in depth, is pumped through filter-presses
(which can be cheaply constructed of wood), the clear liquors going to the
evaporators and the press-cakes being dried for manure.
In addition to blood-albumen, several other substances, such as lead
acetate (sugar of lead), salts of alumina, casein and other albuminous
matters have been employed in the decoloration of extracts, but they are by
no means so efficient as albumen.
Decolorising always causes a loss of tanning matter, some of this being
carried down with the precipitated colouring matter; and is for this reason to
be dispensed with whenever its use is not really necessary. It may often be
with as much air as possible before it is attacked by the bacteria of the coke-
beds (see p. 473), and also to oxidise weak alcohol to acetic acid in the
“quick vinegar process.”
So far as extraction is concerned, there is no difference in principle
between the methods adopted by the tanner and the extract manufacturer,
though the latter usually works on a larger scale, and not unfrequently, in
order to increase his output, or the gravity of his extract, employs a higher
temperature. This is probably justified by practical considerations in the
manufacture of extracts from very low-grade materials, such as oakwood,
which only contains 2 to 3 per cent. of tanning matter, or even of chestnut
wood which is somewhat stronger, but it is one of the causes why
decoloration of the battery liquor is generally necessary.
Dried blood is chiefly used as the decolorising agent, but a paste of
blood-albumen has been recently placed on the market, which is said to be
free from several of the disadvantages attending the use of the crude
material.
The liquor to be decolorised is run into a mixing vat fitted with a steam
coil capable of raising the temperature of the liquid to at least 80° C., and
usually provided with a simple rotary stirring gear. The liquor, as run into
the mixing vat, must not have a temperature of more than 48° C. (118° F.)
nor a strength of more than about 20° Bkr. (sp. gr. 1·020).
The blood or albumen dissolved in a little water, is added to the contents
of the vat, which are then well mixed, and the temperature is raised to 70°
C. when the albumen coagulates and carries down much of the colouring
matter. The solution is run into another tank where the precipitate is allowed
to settle, and the clear liquor is then drawn off for the evaporation. The
muddy portion, about 8 inches in depth, is pumped through filter-presses
(which can be cheaply constructed of wood), the clear liquors going to the
evaporators and the press-cakes being dried for manure.
In addition to blood-albumen, several other substances, such as lead
acetate (sugar of lead), salts of alumina, casein and other albuminous
matters have been employed in the decoloration of extracts, but they are by
no means so efficient as albumen.
Decolorising always causes a loss of tanning matter, some of this being
carried down with the precipitated colouring matter; and is for this reason to
be dispensed with whenever its use is not really necessary. It may often be
Page 358
avoided by careful extraction at moderate temperatures, and this is
especially to be aimed at in the case of strong tanning materials, which
easily yield battery liquors of much greater strength than 20° Bkr., and
which thus, if they can be sent direct to the evaporator, save cost in
evaporation, which is often an important consideration.
Another method which is frequently used to brighten the colour of
extracts, is treatment with sulphurous acid. Dilute sulphurous acid solution
may be used for extraction, but a more common method is to pass sulphur
dioxide gas into the liquor before concentration. Sulphurous acid acts partly
as a weak acid, in decomposing compounds of the tannins and colouring
matters with bases, such as lime, iron, copper, but more actively by reducing
oxygen compounds and preventing oxidation. Bleaching in this way does
not actually destroy or remove the colouring matters, which are apt to
reappear on exposure to the air, either in the liquor, or perhaps more often in
the leather tanned with it, so that the gain is frequently more apparent than
real. If present in any considerable quantities, sulphurous acid may also
cause inconvenience by its swelling action on the pelt, but is mostly
expelled in concentration.
Another process should perhaps also be mentioned here, though not
strictly a means of bleaching. Several tanning materials, and notably
quebracho and hemlock, contain large quantities of “difficultly soluble
tannins,” which render the liquors made from their extracts turbid on
cooling. These tannins form soluble compounds with alkalis and with
alkaline sulphites, in the latter case probably setting free the sulphurous acid
and combining with the base. This has been taken advantage of in a recent
patent[158] in which quebracho and other extracts are rendered soluble by
heating in closed vessels with bisulphites, sulphites, sulphides, or even
caustic alkalis; and many “soluble quebracho extracts” made on this
principle are now on the market. In this case, even where bisulphites are
used, the greater part of the sulphurous acid, after serving its purpose in
preventing oxidation, escapes in course of manufacture, and the extracts
remain neutral or alkaline. There is no reason that such extracts should not
prove serviceable in tanning, but it has recently been shown by Paessler that
the alkaline tannin is not absorbed by neutral hide-powder, and it therefore
may lead, not only to discrepancies in analysis, but in case of drum-tannage,
where no acid is naturally present, to failure to utilise the whole of the
especially to be aimed at in the case of strong tanning materials, which
easily yield battery liquors of much greater strength than 20° Bkr., and
which thus, if they can be sent direct to the evaporator, save cost in
evaporation, which is often an important consideration.
Another method which is frequently used to brighten the colour of
extracts, is treatment with sulphurous acid. Dilute sulphurous acid solution
may be used for extraction, but a more common method is to pass sulphur
dioxide gas into the liquor before concentration. Sulphurous acid acts partly
as a weak acid, in decomposing compounds of the tannins and colouring
matters with bases, such as lime, iron, copper, but more actively by reducing
oxygen compounds and preventing oxidation. Bleaching in this way does
not actually destroy or remove the colouring matters, which are apt to
reappear on exposure to the air, either in the liquor, or perhaps more often in
the leather tanned with it, so that the gain is frequently more apparent than
real. If present in any considerable quantities, sulphurous acid may also
cause inconvenience by its swelling action on the pelt, but is mostly
expelled in concentration.
Another process should perhaps also be mentioned here, though not
strictly a means of bleaching. Several tanning materials, and notably
quebracho and hemlock, contain large quantities of “difficultly soluble
tannins,” which render the liquors made from their extracts turbid on
cooling. These tannins form soluble compounds with alkalis and with
alkaline sulphites, in the latter case probably setting free the sulphurous acid
and combining with the base. This has been taken advantage of in a recent
patent[158] in which quebracho and other extracts are rendered soluble by
heating in closed vessels with bisulphites, sulphites, sulphides, or even
caustic alkalis; and many “soluble quebracho extracts” made on this
principle are now on the market. In this case, even where bisulphites are
used, the greater part of the sulphurous acid, after serving its purpose in
preventing oxidation, escapes in course of manufacture, and the extracts
remain neutral or alkaline. There is no reason that such extracts should not
prove serviceable in tanning, but it has recently been shown by Paessler that
the alkaline tannin is not absorbed by neutral hide-powder, and it therefore
may lead, not only to discrepancies in analysis, but in case of drum-tannage,
where no acid is naturally present, to failure to utilise the whole of the
Page 359
tannin, though, when added to ordinary liquors, the acids contained in the
latter will set free the tannins.
[158] Lepetit, Dollfus, and Gansser, Eng. Pat. 8582, 1896.
The use of ferrocyanides has been suggested as a means of precipitating
iron and copper present in extracts, and it may also be pointed out, that with
many red-coloured tanning materials, such as hemlock and quebracho, the
addition of small quantities of alum to the tanning liquor effects
considerable improvement in colour, not only by precipitating a part of the
difficultly soluble “reds,” but by developing the yellow colour of certain
colouring matters (quercetin, myricetin, etc.) which may be present. Such an
addition does no harm in the case of soft leathers, but would probably be
injurious in a sole-leather tannage.
The liquors, whether direct from the leaches or from the decolorising
vats, must next be concentrated by evaporation (Chap. XXVI.), to sirupy
consistency for liquid extracts, or until they will become nearly solid on
cooling, if a solid extract is required. As has already been stated, the action
of heat tends to cause a loss of tannin and a darkening of colour by
decomposition and the formation of insoluble reds. To reduce this loss to a
minimum, the weak liquors are evaporated with as little access of air and at
as low a temperature as possible, and these conditions are best obtained by
the use of steam-heated vacuum pans.
latter will set free the tannins.
[158] Lepetit, Dollfus, and Gansser, Eng. Pat. 8582, 1896.
The use of ferrocyanides has been suggested as a means of precipitating
iron and copper present in extracts, and it may also be pointed out, that with
many red-coloured tanning materials, such as hemlock and quebracho, the
addition of small quantities of alum to the tanning liquor effects
considerable improvement in colour, not only by precipitating a part of the
difficultly soluble “reds,” but by developing the yellow colour of certain
colouring matters (quercetin, myricetin, etc.) which may be present. Such an
addition does no harm in the case of soft leathers, but would probably be
injurious in a sole-leather tannage.
The liquors, whether direct from the leaches or from the decolorising
vats, must next be concentrated by evaporation (Chap. XXVI.), to sirupy
consistency for liquid extracts, or until they will become nearly solid on
cooling, if a solid extract is required. As has already been stated, the action
of heat tends to cause a loss of tannin and a darkening of colour by
decomposition and the formation of insoluble reds. To reduce this loss to a
minimum, the weak liquors are evaporated with as little access of air and at
as low a temperature as possible, and these conditions are best obtained by
the use of steam-heated vacuum pans.
Page 360
Fig. 83.—Triple-effect Yaryan Evaporator.
For concentration to gravities not exceeding 1·200, the Yaryan apparatus
made by Mirrlees, Watson and Yaryan, of Glasgow, is that most employed.
The general arrangement of a “triple effect” machine of this make is shown
in Fig. 83, and the internal construction in Fig. 84. Each body consists of a
strong casing into which steam is admitted, and which is traversed by
copper tubes which terminate in a separating chamber at the further end,
which is maintained at a low pressure by an air-pump. The liquid to be
evaporated is admitted into the tubes, and is immediately converted into
spray by the steam generated from it, and swept forward into the separating
For concentration to gravities not exceeding 1·200, the Yaryan apparatus
made by Mirrlees, Watson and Yaryan, of Glasgow, is that most employed.
The general arrangement of a “triple effect” machine of this make is shown
in Fig. 83, and the internal construction in Fig. 84. Each body consists of a
strong casing into which steam is admitted, and which is traversed by
copper tubes which terminate in a separating chamber at the further end,
which is maintained at a low pressure by an air-pump. The liquid to be
evaporated is admitted into the tubes, and is immediately converted into
spray by the steam generated from it, and swept forward into the separating
Page 361
chamber, from which it is withdrawn by a pump. The steam before going to
the air-pump (or, in the case of “multiple effects,” to the next body), is
passed through a “catch-all,” to separate any spray still retained in the
steam. Thus the liquor to be evaporated will pass through the entire
apparatus in four or five minutes, and may be concentrated from a gravity of
1·02 or 1·03 to that of 1·20 without ever having been heated above 70° C.
(160° F.). Unless fuel is very cheap, which is often the case where the spent
tanning material can be used to raise steam, it is advisable to use a double or
triple effect, in which the steam from the evaporation of the weakest liquor
in the first body is used to heat the second, which is maintained at a lower
vacuum, and so on. In this way the steam is made to do nearly double or
triple duty. As the steam from the extract-liquors contains acids which
corrode iron, it is necessary to have the casing as well as the tubes made of
copper in all bodies in which it is employed. Iron must, in fact, be carefully
avoided in every part of apparatus which comes in contact with extract-
liquor or its vapour. Besides the Yaryan, there are several other evaporators
in which the spray principle is more or less completely employed. The
simplest of these consists in substituting for the heating coil of an ordinary
vacuum-pan a copper steam-box traversed by vertical tubes open at both top
and bottom. This is immersed in the liquid to be evaporated, which enters at
the bottom of the tubes and is sprayed out at the top. Paul Neubäcker, of
Danzig, constructs a pan on this principle with a very ingenious
arrangement for the destruction of foam, which seems worth attention.
the air-pump (or, in the case of “multiple effects,” to the next body), is
passed through a “catch-all,” to separate any spray still retained in the
steam. Thus the liquor to be evaporated will pass through the entire
apparatus in four or five minutes, and may be concentrated from a gravity of
1·02 or 1·03 to that of 1·20 without ever having been heated above 70° C.
(160° F.). Unless fuel is very cheap, which is often the case where the spent
tanning material can be used to raise steam, it is advisable to use a double or
triple effect, in which the steam from the evaporation of the weakest liquor
in the first body is used to heat the second, which is maintained at a lower
vacuum, and so on. In this way the steam is made to do nearly double or
triple duty. As the steam from the extract-liquors contains acids which
corrode iron, it is necessary to have the casing as well as the tubes made of
copper in all bodies in which it is employed. Iron must, in fact, be carefully
avoided in every part of apparatus which comes in contact with extract-
liquor or its vapour. Besides the Yaryan, there are several other evaporators
in which the spray principle is more or less completely employed. The
simplest of these consists in substituting for the heating coil of an ordinary
vacuum-pan a copper steam-box traversed by vertical tubes open at both top
and bottom. This is immersed in the liquid to be evaporated, which enters at
the bottom of the tubes and is sprayed out at the top. Paul Neubäcker, of
Danzig, constructs a pan on this principle with a very ingenious
arrangement for the destruction of foam, which seems worth attention.
Page 362
Fig. 84.—Section of Yaryan Evaporator.
Larger section (160 kB)
It is unfortunately impossible to carry the evaporation of extracts much
further than sp. g. 1·2 with spray apparatus, as thicker liquors are apt to clog
the tubes, which are then difficult to clean, so that even liquid extracts are
usually finished in vacuum-pans of the ordinary type, which may also be
arranged in multiple effect.
In the case of a solid extract, the evaporation must be carried on until it is
as thick as can be run from the apparatus. To do this satisfactorily, stirrers
must be provided to keep the extract in motion so long as it is in the pan.
Larger section (160 kB)
It is unfortunately impossible to carry the evaporation of extracts much
further than sp. g. 1·2 with spray apparatus, as thicker liquors are apt to clog
the tubes, which are then difficult to clean, so that even liquid extracts are
usually finished in vacuum-pans of the ordinary type, which may also be
arranged in multiple effect.
In the case of a solid extract, the evaporation must be carried on until it is
as thick as can be run from the apparatus. To do this satisfactorily, stirrers
must be provided to keep the extract in motion so long as it is in the pan.
Page 363
The thick, hot, liquid extract is then run into boxes lined with paper, or other
suitable material, where it is allowed to cool and to solidify.
The pan for the final evaporation of solid extracts should be planned so as
to allow of easy cleaning and ready access to its interior, so that if
accidentally the evaporation is carried so far that the liquid will not run out,
the clearing of the pan may be a comparatively easy matter. It is also
important that the extract-exit should be of large size. Probably a broad and
somewhat shallow pan, heated merely by a steam jacket, and fitted with
rotating stirrers, is the most suitable.
The Use of Extracts in the Tannery.—One of the great attractions of
extracts is that they save the trouble and cost of leaching, and as the extract
manufacturer makes this his specialty, he can often extract more tanning
matter from a material than the tanner who has no means of concentrating
his weak liquors. The extract manufacturer also can employ methods of
decoloration which would be impracticable to the tanner, and so enable the
latter to obtain better colour than if he employed the raw material. By the
use of extracts a tanner can strengthen weak liquors without trouble, and
with definite quantities of materials; and by using extracts for this purpose
the tanner is enabled to use up the weaker liquors of his leaches and so
employ more water and obtain better extraction of his solid materials than if
he used them alone. In the case of very weak materials like oakwood, the
difficulties of making liquors of sufficient strength for tanning without
evaporation are so great as to render such materials useless to the tanner for
his own extraction, and their carriage even for short distances may amount
to more than their total value. Even with much richer materials, extraction
effects a saving if the carriage is a long one, as it rarely pays to import any
material containing less than about 25 per cent. of tanning matter. Even
when the strength of the natural material is considerable, as in the case of
quebracho, extraction may be profitable if from its hardness, or other
reasons, the material is difficult for the tanner to handle. For long voyages,
and especially from the tropics, solid extracts are more suitable than liquid,
as the expense of casks is saved, and the danger of fermentation is lessened.
As it is impossible for the tanner to judge by appearance or consistency of
the strength or value of extracts, they should always be bought and sold on
the analysis of the particular shipment or parcel by a competent chemist. For
directions for sampling see pp. 301, 475.
suitable material, where it is allowed to cool and to solidify.
The pan for the final evaporation of solid extracts should be planned so as
to allow of easy cleaning and ready access to its interior, so that if
accidentally the evaporation is carried so far that the liquid will not run out,
the clearing of the pan may be a comparatively easy matter. It is also
important that the extract-exit should be of large size. Probably a broad and
somewhat shallow pan, heated merely by a steam jacket, and fitted with
rotating stirrers, is the most suitable.
The Use of Extracts in the Tannery.—One of the great attractions of
extracts is that they save the trouble and cost of leaching, and as the extract
manufacturer makes this his specialty, he can often extract more tanning
matter from a material than the tanner who has no means of concentrating
his weak liquors. The extract manufacturer also can employ methods of
decoloration which would be impracticable to the tanner, and so enable the
latter to obtain better colour than if he employed the raw material. By the
use of extracts a tanner can strengthen weak liquors without trouble, and
with definite quantities of materials; and by using extracts for this purpose
the tanner is enabled to use up the weaker liquors of his leaches and so
employ more water and obtain better extraction of his solid materials than if
he used them alone. In the case of very weak materials like oakwood, the
difficulties of making liquors of sufficient strength for tanning without
evaporation are so great as to render such materials useless to the tanner for
his own extraction, and their carriage even for short distances may amount
to more than their total value. Even with much richer materials, extraction
effects a saving if the carriage is a long one, as it rarely pays to import any
material containing less than about 25 per cent. of tanning matter. Even
when the strength of the natural material is considerable, as in the case of
quebracho, extraction may be profitable if from its hardness, or other
reasons, the material is difficult for the tanner to handle. For long voyages,
and especially from the tropics, solid extracts are more suitable than liquid,
as the expense of casks is saved, and the danger of fermentation is lessened.
As it is impossible for the tanner to judge by appearance or consistency of
the strength or value of extracts, they should always be bought and sold on
the analysis of the particular shipment or parcel by a competent chemist. For
directions for sampling see pp. 301, 475.
Page 364
Extracts simply require to be dissolved in a suitable quantity of water or
weak liquor at an appropriate temperature, to obtain a liquor of any required
strength. Some extracts are completely soluble in cold water or liquor, but
most dissolve better by the aid of heat. 40°-60° C. (100°-140° F.) is
generally sufficient, and probably no advantage can arise from temperatures
over 80° (180° F.). Boiling should be avoided, as it facilitates the formation
of insoluble “reds” with consequent loss of tanning matter and darkening of
colour. The extract should be run into the vat in a thin stream, and
continuously plunged up; where large quantities of extract are to be
dissolved, a mechanical agitator is advantageous. A “silent boiling jet” (p.
335) may be used, fitted into a small casing immersed in the liquor and open
at both ends, and the extract run into the current it produces.
Whether in the manufacture of extracts, or for direct use in the tannery,
the temperature at which tanning materials are extracted is of prime
importance. It is a common mistake to assume that the largest amount of
tannin is extracted by boiling. Mr. A. N. Palmer has pointed out that this is
by no means the case, but that each material has an optimum temperature of
extraction, at which more tannin is extracted than at any other; and the
question has been carefully investigated by J. G. Parker and the author,[159]
with results which are given in the following tables. For many purposes the
colouring matter which accompanies the tannin is a serious disadvantage,
and it is usually most extracted at the higher temperatures; and on this
account it is necessary for the tanner who will work his leaches
economically to ascertain at what temperature he can extract the largest
amount of tannin combined with no more colouring matter than he can
permit to enter his leather. Most materials are satisfactorily extracted at
50°-60° C., but as a general rule it is best to begin cold or nearly so, and
only raise the temperature as the extraction proceeds. The tables show the
percentages of tanning matter, and the amount of colour (as measured by
Lovibond’s tintometer), obtained by extracting materials in a Procter’s
extractor (p. 306 and L.I.L.B., p. 102) so long as any colour or tannin could
be obtained.
[159] Journ. Soc. Ch. Ind., 1895, 635.
Belgian Oak Bark.
Temperature Tanning Soluble Per cent. Colour of Per cent.
of Matters Non- of 1⁄ of
2 per cent.
Extraction. Tannin Colour
weak liquor at an appropriate temperature, to obtain a liquor of any required
strength. Some extracts are completely soluble in cold water or liquor, but
most dissolve better by the aid of heat. 40°-60° C. (100°-140° F.) is
generally sufficient, and probably no advantage can arise from temperatures
over 80° (180° F.). Boiling should be avoided, as it facilitates the formation
of insoluble “reds” with consequent loss of tanning matter and darkening of
colour. The extract should be run into the vat in a thin stream, and
continuously plunged up; where large quantities of extract are to be
dissolved, a mechanical agitator is advantageous. A “silent boiling jet” (p.
335) may be used, fitted into a small casing immersed in the liquor and open
at both ends, and the extract run into the current it produces.
Whether in the manufacture of extracts, or for direct use in the tannery,
the temperature at which tanning materials are extracted is of prime
importance. It is a common mistake to assume that the largest amount of
tannin is extracted by boiling. Mr. A. N. Palmer has pointed out that this is
by no means the case, but that each material has an optimum temperature of
extraction, at which more tannin is extracted than at any other; and the
question has been carefully investigated by J. G. Parker and the author,[159]
with results which are given in the following tables. For many purposes the
colouring matter which accompanies the tannin is a serious disadvantage,
and it is usually most extracted at the higher temperatures; and on this
account it is necessary for the tanner who will work his leaches
economically to ascertain at what temperature he can extract the largest
amount of tannin combined with no more colouring matter than he can
permit to enter his leather. Most materials are satisfactorily extracted at
50°-60° C., but as a general rule it is best to begin cold or nearly so, and
only raise the temperature as the extraction proceeds. The tables show the
percentages of tanning matter, and the amount of colour (as measured by
Lovibond’s tintometer), obtained by extracting materials in a Procter’s
extractor (p. 306 and L.I.L.B., p. 102) so long as any colour or tannin could
be obtained.
[159] Journ. Soc. Ch. Ind., 1895, 635.
Belgian Oak Bark.
Temperature Tanning Soluble Per cent. Colour of Per cent.
of Matters Non- of 1⁄ of
2 per cent.
Extraction. Tannin Colour
Page 365
absorbed tanning on Solution in on
by Hide. Matters. Maximum 1⁄ Maximum
2 inch Cell.
Yield. Red. Yellow. Yield.
°C. per cent. per cent. deg. deg.
15 5·9 5·1 61·9 8·6 23·1 57·4
15-30 6·8 5·5 70·7 9·2 26·4 64·5
30-40 8·0 5·5 83·5 11·6 30·4 76·1
40-50 8·2 5·7 84·2 12·0 32·1 80·0
50-60 8·5 5·8 87·6 12·5 36·0 84·0
60-70 9·1 5·9 95·5 13·1 38·1 92·7
70-80 9·2 6·0 95·7 14·7 38·9 98·7
80-90 9·6 6·0 100·0 14·0 36·9 93·2
90-100 9·6 6·1 100·0 14·0 41·2 94·6
Boiled 1⁄2 hour 9·1 6·6 93·7 15·0 42·6 100·0
Myrobalans.
Temperature Tanning Soluble Per cent. Colour of Per cent.
of Matters. Non- of 1⁄ of
2 per cent.
Extraction. Tannins. Tannin Solution in Colour
on 1⁄ inch Cell.
2
on
Maximum Maximum
Yield. Red. Yellow. Yield.
°C. per cent. per cent. deg. deg.
15 28·5 12·8 79·2 1·09 4·9 97·4
15-30 30·1 13·6 83·6 1·00 4·1 82·5
30-40 32·3 14·3 89·8 1·03 4·1 82·7
40-50 33·5 13·6 93·0 1·03 4·2 84·4
50-60 34·7 14·4 96·4 1·03 4·4 87·6
60-70 34·8 14·4 96·6 1·03 4·5 89·3
70-80 34·9 14·9 96·8 1·10 4·7 94·1
80-90 35·1 15·0 97·4 1·16 4·8 96·7
90-100 36·0 14·9 100·0 1·12 4·9 97·0
Boiled 35·4 15·5 98·1 1·26 4·9 100·0
Smyrna Valonea.
Temperature Tanning Soluble Per cent. Colour of Per cent.
of Matters. Non- of 1⁄ of
2 per cent.
Extraction. Tannins. Tannin Solution in Colour
on 1⁄ inch Cell.
4
on
Maximum Maximum.
Yield. Red. Yellow. Blue.
°C. per cent. per cent. deg. deg. deg.
15 25·5 19·1 70·5 2·5 6·0 0·3 74·6
15-30 29·1 18·3 74·5 2·5 6·4 0·3 78·0
by Hide. Matters. Maximum 1⁄ Maximum
2 inch Cell.
Yield. Red. Yellow. Yield.
°C. per cent. per cent. deg. deg.
15 5·9 5·1 61·9 8·6 23·1 57·4
15-30 6·8 5·5 70·7 9·2 26·4 64·5
30-40 8·0 5·5 83·5 11·6 30·4 76·1
40-50 8·2 5·7 84·2 12·0 32·1 80·0
50-60 8·5 5·8 87·6 12·5 36·0 84·0
60-70 9·1 5·9 95·5 13·1 38·1 92·7
70-80 9·2 6·0 95·7 14·7 38·9 98·7
80-90 9·6 6·0 100·0 14·0 36·9 93·2
90-100 9·6 6·1 100·0 14·0 41·2 94·6
Boiled 1⁄2 hour 9·1 6·6 93·7 15·0 42·6 100·0
Myrobalans.
Temperature Tanning Soluble Per cent. Colour of Per cent.
of Matters. Non- of 1⁄ of
2 per cent.
Extraction. Tannins. Tannin Solution in Colour
on 1⁄ inch Cell.
2
on
Maximum Maximum
Yield. Red. Yellow. Yield.
°C. per cent. per cent. deg. deg.
15 28·5 12·8 79·2 1·09 4·9 97·4
15-30 30·1 13·6 83·6 1·00 4·1 82·5
30-40 32·3 14·3 89·8 1·03 4·1 82·7
40-50 33·5 13·6 93·0 1·03 4·2 84·4
50-60 34·7 14·4 96·4 1·03 4·4 87·6
60-70 34·8 14·4 96·6 1·03 4·5 89·3
70-80 34·9 14·9 96·8 1·10 4·7 94·1
80-90 35·1 15·0 97·4 1·16 4·8 96·7
90-100 36·0 14·9 100·0 1·12 4·9 97·0
Boiled 35·4 15·5 98·1 1·26 4·9 100·0
Smyrna Valonea.
Temperature Tanning Soluble Per cent. Colour of Per cent.
of Matters. Non- of 1⁄ of
2 per cent.
Extraction. Tannins. Tannin Solution in Colour
on 1⁄ inch Cell.
4
on
Maximum Maximum.
Yield. Red. Yellow. Blue.
°C. per cent. per cent. deg. deg. deg.
15 25·5 19·1 70·5 2·5 6·0 0·3 74·6
15-30 29·1 18·3 74·5 2·5 6·4 0·3 78·0
Page 366
30-40 33·6 18·1 86·2 2·3 6·4 0·3 76·2
40-50 35·5 18·1 86·2 2·3 6·5 0·3 74·6
50-60 39·1 16·6 100·0 2·0 6·0 0·3 76·2
60-70 38·6 17·0 99·0 2·0 6·8 0·3 84·7
70-80 38·8 17·5 99·5 2·1 7·4 0·4 84·7
80-90 36·9 17·2 95·0 2·2 7·6 0·4 84·7
90-100 36·6 17·0 94·0 2·4 7·8 0·5 90·6
Boiled 35·4 17·6 90·6 3·0 8·2 0·6 100·0
Greek Valonea.
Temperature Tanning Soluble Per cent. Colour of Per cent. of
of Matters. Non- of 1⁄ Colour in
2 per cent.
Extraction. Tannins. Tannin 1⁄ per cent.
Solution in 2
on 1⁄ inch Cell.
2 of
Maximum Tannin
Yield. Red. Yellow. Blue. Solution.
°C. per cent. per cent. deg. deg. deg.
15 16·0 13·0 64·0 2·9 6·3 0·3 67·3
15-30 18·1 12·6 72·4 3·0 6·6 0·3 70·0
30-40 21·1 12·0 84·4 2·8 6·5 0·3 68·0
40-50 23·6 12·1 94·4 2·4 6·6 0·3 65·9
50-60 24·8 12·4 99·2 2·7 7·0 0·4 71·6
60-70 25·0 12·6 100·0 2·9 7·3 0·5 75·8
70-80 24·6 12·5 98·4 3·1 7·9 0·6 82·3
80-90 24·0 12·5 96·0 3·4 8·1 0·6 85·8
90-100 23·6 12·6 94·4 3·5 8·8 0·7 92·0
Boiled 22·6 13·0 88·8 3·9 9·4 0·8 100·0
Natal Mimosa.
Temperature Tanning Soluble Per cent. Colour of Per cent.
of Matters. Non- of 1⁄ of
2 per cent.
Extraction. Tannins. Tannin Solution in Colour
on 1⁄ inch Cell.
2
on
Maximum. Maximum.
Red. Yellow.
°C. per cent. per cent. deg. deg.
15 21·2 11·6 66·2 2·6 4·1 51·1
15-30 29·0 9·8 90·6 3·0 4·1 54·2
30-40 30·1 9·8 94·0 3·0 4·4 56·5
40-50 30·2 9·8 94·4 3·1 5·0 61·8
50-60 30·4 10·4 95·0 3·9 6·5 79·9
60-70 31·5 10·6 98·4 4·2 6·5 81·6
70-80 32·0 10·8 100·0 4·2 7·0 85·5
80-90 30·8 11·2 96·2 4·9 7·4 93·8
90-100 30·1 11·8 94·0 5·3 7·8 100·0
40-50 35·5 18·1 86·2 2·3 6·5 0·3 74·6
50-60 39·1 16·6 100·0 2·0 6·0 0·3 76·2
60-70 38·6 17·0 99·0 2·0 6·8 0·3 84·7
70-80 38·8 17·5 99·5 2·1 7·4 0·4 84·7
80-90 36·9 17·2 95·0 2·2 7·6 0·4 84·7
90-100 36·6 17·0 94·0 2·4 7·8 0·5 90·6
Boiled 35·4 17·6 90·6 3·0 8·2 0·6 100·0
Greek Valonea.
Temperature Tanning Soluble Per cent. Colour of Per cent. of
of Matters. Non- of 1⁄ Colour in
2 per cent.
Extraction. Tannins. Tannin 1⁄ per cent.
Solution in 2
on 1⁄ inch Cell.
2 of
Maximum Tannin
Yield. Red. Yellow. Blue. Solution.
°C. per cent. per cent. deg. deg. deg.
15 16·0 13·0 64·0 2·9 6·3 0·3 67·3
15-30 18·1 12·6 72·4 3·0 6·6 0·3 70·0
30-40 21·1 12·0 84·4 2·8 6·5 0·3 68·0
40-50 23·6 12·1 94·4 2·4 6·6 0·3 65·9
50-60 24·8 12·4 99·2 2·7 7·0 0·4 71·6
60-70 25·0 12·6 100·0 2·9 7·3 0·5 75·8
70-80 24·6 12·5 98·4 3·1 7·9 0·6 82·3
80-90 24·0 12·5 96·0 3·4 8·1 0·6 85·8
90-100 23·6 12·6 94·4 3·5 8·8 0·7 92·0
Boiled 22·6 13·0 88·8 3·9 9·4 0·8 100·0
Natal Mimosa.
Temperature Tanning Soluble Per cent. Colour of Per cent.
of Matters. Non- of 1⁄ of
2 per cent.
Extraction. Tannins. Tannin Solution in Colour
on 1⁄ inch Cell.
2
on
Maximum. Maximum.
Red. Yellow.
°C. per cent. per cent. deg. deg.
15 21·2 11·6 66·2 2·6 4·1 51·1
15-30 29·0 9·8 90·6 3·0 4·1 54·2
30-40 30·1 9·8 94·0 3·0 4·4 56·5
40-50 30·2 9·8 94·4 3·1 5·0 61·8
50-60 30·4 10·4 95·0 3·9 6·5 79·9
60-70 31·5 10·6 98·4 4·2 6·5 81·6
70-80 32·0 10·8 100·0 4·2 7·0 85·5
80-90 30·8 11·2 96·2 4·9 7·4 93·8
90-100 30·1 11·8 94·0 5·3 7·8 100·0
Page 367
Boiled 29·4 12·0 91·8 5·7 7·2 98·4
Sumach.
Temperature Tanning Soluble Per cent. Colour of Per cent.
of Matters. Non- of 1⁄ of
2 per cent.
Extraction. Tannins. Tannin Solution in Colour
on 1⁄ inch Cell.
2
on
Maximum. Maximum.
Red. Yellow.
°C. per cent. per cent. deg. deg.
15 14·2 17·8 70·0 1·6 5·4 63·6
15-30 17·6 18·1 86·7 1·4 4·3 51·8
30-40 18·5 18·1 91·1 1·3 4·4 51·8
40-50 20·1 18·5 99·0 1·4 4·4 52·9
50-60 20·3 19·1 100·0 1·5 4·7 56·5
60-70 19·0 19·4 93·6 1·7 5·6 66·6
70-80 18·0 19·9 89·1 1·9 6·2 72·8
80-90 16·9 21·1 83·2 2·3 6·8 82·7
90-100 16·6 22·3 81·7 2·6 7·0 87·7
Boiled 15·2 24·0 74·8 3·3 7·7 100·0
Quebracho Wood.
Temperature Tanning Soluble Per cent. Colour of Per cent.
of Matters. Non- of 1⁄ of
2 per cent.
Extraction. Tannins. Tannin Solution in Colour
on 1⁄ inch Cell.
2
on
Maximum. Maximum.
Red. Yellow.
°C. per cent. per cent. deg. deg.
15 7·6 2·2 35·0 8·9 14·1 71·3
15-30 10·1 2·4 46·5 6·4 10·7 68·7
30-40 11·8 2·4 54·4 5·9 9·6 65·2
40-50 15·1 2·4 69·5 5·3 8·4 60·0
50-60 16·5 2·4 76·0 5·4 8·5 60·4
60-70 17·4 2·4 80·0 5·6 8·2 59·9
70-80 19·1 2·7 88·0 6·4 8·6 67·4
80-90 21·7 3·0 100·0 6·4 9·4 74·3
90-100 19·5 3·0 89·8 6·6 9·8 100·0
Mangrove Bark (Ceriops).
Temperature Tanning Soluble Per cent. Colour of Per cent.
of Matters. Non- of 1⁄ of
2 per cent.
Extraction. Tannins. Tannin Solution in Colour
on 1⁄ inch Cell.
2
on
Maximum. Maximum.
Red. Yellow.
Sumach.
Temperature Tanning Soluble Per cent. Colour of Per cent.
of Matters. Non- of 1⁄ of
2 per cent.
Extraction. Tannins. Tannin Solution in Colour
on 1⁄ inch Cell.
2
on
Maximum. Maximum.
Red. Yellow.
°C. per cent. per cent. deg. deg.
15 14·2 17·8 70·0 1·6 5·4 63·6
15-30 17·6 18·1 86·7 1·4 4·3 51·8
30-40 18·5 18·1 91·1 1·3 4·4 51·8
40-50 20·1 18·5 99·0 1·4 4·4 52·9
50-60 20·3 19·1 100·0 1·5 4·7 56·5
60-70 19·0 19·4 93·6 1·7 5·6 66·6
70-80 18·0 19·9 89·1 1·9 6·2 72·8
80-90 16·9 21·1 83·2 2·3 6·8 82·7
90-100 16·6 22·3 81·7 2·6 7·0 87·7
Boiled 15·2 24·0 74·8 3·3 7·7 100·0
Quebracho Wood.
Temperature Tanning Soluble Per cent. Colour of Per cent.
of Matters. Non- of 1⁄ of
2 per cent.
Extraction. Tannins. Tannin Solution in Colour
on 1⁄ inch Cell.
2
on
Maximum. Maximum.
Red. Yellow.
°C. per cent. per cent. deg. deg.
15 7·6 2·2 35·0 8·9 14·1 71·3
15-30 10·1 2·4 46·5 6·4 10·7 68·7
30-40 11·8 2·4 54·4 5·9 9·6 65·2
40-50 15·1 2·4 69·5 5·3 8·4 60·0
50-60 16·5 2·4 76·0 5·4 8·5 60·4
60-70 17·4 2·4 80·0 5·6 8·2 59·9
70-80 19·1 2·7 88·0 6·4 8·6 67·4
80-90 21·7 3·0 100·0 6·4 9·4 74·3
90-100 19·5 3·0 89·8 6·6 9·8 100·0
Mangrove Bark (Ceriops).
Temperature Tanning Soluble Per cent. Colour of Per cent.
of Matters. Non- of 1⁄ of
2 per cent.
Extraction. Tannins. Tannin Solution in Colour
on 1⁄ inch Cell.
2
on
Maximum. Maximum.
Red. Yellow.
Page 368
°C. per cent. per cent. deg. deg.
15 13·0 10·4 61·6 14·2 20·8 64·7
15-30 16·1 10·4 76·3 16·1 21·7 69·8
30-40 17·4 12·5 82·4 15·8 23·0 71·7
40-50 18·5 11·4 87·7 16·5 33·5 73·8
50-60 20·3 10·3 96·2 16·0 23·4 72·8
60-70 20·0 11·4 94·7 17·5 31·2 90·0
70-80 20·4 11·2 96·7 16·5 28·3 82·8
80-90 21·1 10·8 100·0 15·4 24·6 73·8
90-100 20·2 11·4 95·7 23·0 34·1 100·0
Canaigre Root (three years old).
Effect of Different Temperatures.
Temperature Tanning Soluble Per cent. Colour of Per cent.
of Matters Non- of 1⁄ of
2 per cent.
Extraction. absorbed Tanning Tannin Solution in Colour
by Hide. Matters. on 1⁄ inch Cell.
2
on
Maximum Maximum
Yield. Red. Yellow. Total. Yield.
°C. per cent per cent. deg. deg. deg.
15 21·1 13·0 78·7 1·6 4·1 5·9 41·5
15-30 26·2 12·5 85·6 1·6 3·8 4·4 38·0
30-40 28·1 12·5 91·8 1·4 3·7 5·1 35·9
40-50 30·5 13·1 99·6 2·1 4·2 6·3 44·3
50-60 30·6 13·6 100·0 2·4 4·8 7·2 50·7
60-70 27·2 14·1 88·8 2·5 5·0 7·5 52·7
70-80 26·4 14·6 86·2 2·8 6·1 8·9 62·6
80-90 23·2 14·8 75·8 3·1 6·9 10·0 70·4
90-100 22·8 14·8 74·5 4·3 7·4 11·7 82·4
Boiled 1⁄2 hour 19·2 12·3 62·7 5·6 8·6 14·2 100·0
Cube Gambier.
Effect of Different Temperatures.
Temperature Tanning Soluble Per cent. Colour of Per cent.
of Matters Non- of 1⁄ of
2 per cent.
Extraction. absorbed Tanning Tannin Solution in Colour
by Hide. Matters. on 1⁄ inch Cell.
2
on
Maximum Maximum
Yield. Red. Yellow. Total. Yield.
°C. per cent. per cent. deg. deg.
15 46·8 21·8 78·0 2·5 7·8 10·3 57·2
15-30 48·8 21·0 81·3 1·7 8·0 9·7 54·9
30-40 50·2 22·0 83·7 1·7 8·6 10·3 57·2
15 13·0 10·4 61·6 14·2 20·8 64·7
15-30 16·1 10·4 76·3 16·1 21·7 69·8
30-40 17·4 12·5 82·4 15·8 23·0 71·7
40-50 18·5 11·4 87·7 16·5 33·5 73·8
50-60 20·3 10·3 96·2 16·0 23·4 72·8
60-70 20·0 11·4 94·7 17·5 31·2 90·0
70-80 20·4 11·2 96·7 16·5 28·3 82·8
80-90 21·1 10·8 100·0 15·4 24·6 73·8
90-100 20·2 11·4 95·7 23·0 34·1 100·0
Canaigre Root (three years old).
Effect of Different Temperatures.
Temperature Tanning Soluble Per cent. Colour of Per cent.
of Matters Non- of 1⁄ of
2 per cent.
Extraction. absorbed Tanning Tannin Solution in Colour
by Hide. Matters. on 1⁄ inch Cell.
2
on
Maximum Maximum
Yield. Red. Yellow. Total. Yield.
°C. per cent per cent. deg. deg. deg.
15 21·1 13·0 78·7 1·6 4·1 5·9 41·5
15-30 26·2 12·5 85·6 1·6 3·8 4·4 38·0
30-40 28·1 12·5 91·8 1·4 3·7 5·1 35·9
40-50 30·5 13·1 99·6 2·1 4·2 6·3 44·3
50-60 30·6 13·6 100·0 2·4 4·8 7·2 50·7
60-70 27·2 14·1 88·8 2·5 5·0 7·5 52·7
70-80 26·4 14·6 86·2 2·8 6·1 8·9 62·6
80-90 23·2 14·8 75·8 3·1 6·9 10·0 70·4
90-100 22·8 14·8 74·5 4·3 7·4 11·7 82·4
Boiled 1⁄2 hour 19·2 12·3 62·7 5·6 8·6 14·2 100·0
Cube Gambier.
Effect of Different Temperatures.
Temperature Tanning Soluble Per cent. Colour of Per cent.
of Matters Non- of 1⁄ of
2 per cent.
Extraction. absorbed Tanning Tannin Solution in Colour
by Hide. Matters. on 1⁄ inch Cell.
2
on
Maximum Maximum
Yield. Red. Yellow. Total. Yield.
°C. per cent. per cent. deg. deg.
15 46·8 21·8 78·0 2·5 7·8 10·3 57·2
15-30 48·8 21·0 81·3 1·7 8·0 9·7 54·9
30-40 50·2 22·0 83·7 1·7 8·6 10·3 57·2
Page 369
40-50 51·9 23·0 86·5 1·7 8·8 10·5 58·3
50-60 51·1 20·3 91·9 1·7 8·9 10·6 58·8
60-70 55·6 20·3 92·7 1·9 9·4 11·3 62·7
70-80 55·7 20·3 92·8 2·2 10·1 12·3 68·3
80-90 55·8 21·2 93·1 2·3 10·6 12·9 71·6
90-100 56·1 22·0 93·3 2·8 11·6 14·4 80·0
Boiled 1⁄2 hour 60·0 20·0 100·0 3·2 14·8 18·0 100·0
Block Gambier.
Effect of Different Temperatures.
Temperature Tanning Soluble Per cent. Colour of Per cent.
of Matters Non- of 1⁄ of
2 per cent.
Extraction. absorbed Tanning Tannin Solution in Colour
by Hide. Matters. on 1⁄ inch Cell.
2
on
Maximum Maximum
Yield. Red. Yellow. Total. Yield.
°C. per cent. per cent. deg. deg.
15 30·1 27·4 50·1 2·6 8·1 10·7 33·5
15-30 34·8 26·2 69·6 2·4 8·0 10·4 34·0
30-40 40·8 27·2 81·6 2·0 9·0 11·0 55·0
40-50 44·8 27·6 89·6 2·4 9·8 12·2 61·0
50-60 46·8 27·8 93·6 2·4 10·1 12·5 62·5
60-70 47·3 27·6 94·6 2·5 10·6 13·2 66·0
70-80 47·4 27·6 94·7 2·8 10·9 13·7 63·5
80-90 47·6 27·3 95·2 3·2 11·6 14·8 74·0
90-100 48·2 27·1 96·4 3·8 12·8 16·6 83·0
Boiled 1⁄2 hour 50·2 26·4 100·0 5·0 15·0 20·0 100·0
50-60 51·1 20·3 91·9 1·7 8·9 10·6 58·8
60-70 55·6 20·3 92·7 1·9 9·4 11·3 62·7
70-80 55·7 20·3 92·8 2·2 10·1 12·3 68·3
80-90 55·8 21·2 93·1 2·3 10·6 12·9 71·6
90-100 56·1 22·0 93·3 2·8 11·6 14·4 80·0
Boiled 1⁄2 hour 60·0 20·0 100·0 3·2 14·8 18·0 100·0
Block Gambier.
Effect of Different Temperatures.
Temperature Tanning Soluble Per cent. Colour of Per cent.
of Matters Non- of 1⁄ of
2 per cent.
Extraction. absorbed Tanning Tannin Solution in Colour
by Hide. Matters. on 1⁄ inch Cell.
2
on
Maximum Maximum
Yield. Red. Yellow. Total. Yield.
°C. per cent. per cent. deg. deg.
15 30·1 27·4 50·1 2·6 8·1 10·7 33·5
15-30 34·8 26·2 69·6 2·4 8·0 10·4 34·0
30-40 40·8 27·2 81·6 2·0 9·0 11·0 55·0
40-50 44·8 27·6 89·6 2·4 9·8 12·2 61·0
50-60 46·8 27·8 93·6 2·4 10·1 12·5 62·5
60-70 47·3 27·6 94·6 2·5 10·6 13·2 66·0
70-80 47·4 27·6 94·7 2·8 10·9 13·7 63·5
80-90 47·6 27·3 95·2 3·2 11·6 14·8 74·0
90-100 48·2 27·1 96·4 3·8 12·8 16·6 83·0
Boiled 1⁄2 hour 50·2 26·4 100·0 5·0 15·0 20·0 100·0
Page 370
CHAPTER XXIII.
FATS, SOAPS, OILS AND WAXES.
Fats and oils constitute a large class of substances, of animal or vegetable
origin, which may be solid, pasty or more or less viscous liquids, but which
in the latter case are commonly known as “fixed” or fatty oils, to distinguish
them from the volatile, or essential oils, which may be distilled without
decomposition, and which are the source of most of the odours of plants,
and of quite different chemical constitution. The term “oil” is also applied to
various products of mineral origin, and especially to those derived from
petroleum, on account of their similarity in appearance and physical
properties to the fixed oils, though, chemically, they form a very distinct
class. The waxes are another group somewhat closely allied to the fats; and
there are certain fixed oils, such as sperm oil, which though very similar in
appearance and properties to the fatty oils, are chemically members of the
group of waxes.
As it is obvious that there is no chemical distinction between the fats and
fatty oils, except that of melting-point, it will be convenient to treat them
together; especially as what is a solid fat in one climate may be an oil in
another. Palm and cocoa-nut oils are cases in point, as the first is buttery,
and the second a hard fat in this country, though they are both liquid in
tropical climates.
For more detailed information on the chemistry of fats and oils, the reader
must be referred to the ‘Leather Industries Laboratory Book,’ sect. xviii., or
to the larger manuals devoted specially to the subject by Lewkowitsch, Jean,
and others, or the very excellent section on oils in Allen’s ‘Commercial
Organic Analysis,’ vol. ii.; but a few general facts must be recapitulated.
The true fats contain carbon, hydrogen and oxygen, but no nitrogen. They
are all compounds of glycerin with organic acids which are generally
termed “fatty acids,” and which resemble in many of their characteristics
the fats themselves. Glycerin is a very weak base, of the nature of an
alcohol, and consequently, when a fat is heated with a solution of one of the
caustic alkalis, the fatty acid combines with the latter, and the glycerin is set
FATS, SOAPS, OILS AND WAXES.
Fats and oils constitute a large class of substances, of animal or vegetable
origin, which may be solid, pasty or more or less viscous liquids, but which
in the latter case are commonly known as “fixed” or fatty oils, to distinguish
them from the volatile, or essential oils, which may be distilled without
decomposition, and which are the source of most of the odours of plants,
and of quite different chemical constitution. The term “oil” is also applied to
various products of mineral origin, and especially to those derived from
petroleum, on account of their similarity in appearance and physical
properties to the fixed oils, though, chemically, they form a very distinct
class. The waxes are another group somewhat closely allied to the fats; and
there are certain fixed oils, such as sperm oil, which though very similar in
appearance and properties to the fatty oils, are chemically members of the
group of waxes.
As it is obvious that there is no chemical distinction between the fats and
fatty oils, except that of melting-point, it will be convenient to treat them
together; especially as what is a solid fat in one climate may be an oil in
another. Palm and cocoa-nut oils are cases in point, as the first is buttery,
and the second a hard fat in this country, though they are both liquid in
tropical climates.
For more detailed information on the chemistry of fats and oils, the reader
must be referred to the ‘Leather Industries Laboratory Book,’ sect. xviii., or
to the larger manuals devoted specially to the subject by Lewkowitsch, Jean,
and others, or the very excellent section on oils in Allen’s ‘Commercial
Organic Analysis,’ vol. ii.; but a few general facts must be recapitulated.
The true fats contain carbon, hydrogen and oxygen, but no nitrogen. They
are all compounds of glycerin with organic acids which are generally
termed “fatty acids,” and which resemble in many of their characteristics
the fats themselves. Glycerin is a very weak base, of the nature of an
alcohol, and consequently, when a fat is heated with a solution of one of the
caustic alkalis, the fatty acid combines with the latter, and the glycerin is set
Page 371
free. The salts thus formed are denominated “soaps.” The reaction with
stearin (glycerin stearate), the principal constituent of hard animal fats, is
shown in the following equation.
Sodium Sodium
Stearin hydrate stearate Glycerin
(C17H35CO.O)3C3H5 + 3NaOH = 3C17H35CO.ONa + C3H5(OH)3.
If a soap is treated with an acid stronger than its own, the latter is set free,
while the new acid combines with the base. The following equation, for
instance, shows the action of hydrochloric acid on the stearic soap.
Hydro-
chloric Sodium
Sodium Stearate acid Stearic acid chloride
C17H35CO.ONa + HCl = C17H35CO.OH + NaCl.
If any soap be dissolved in hot water, and sufficient hydrochloric or
sulphuric acid added to render the solution acid, the latter will turn first
milky, and (if it be kept warm) the fatty acid will finally rise in an oily layer
to the surface, which in many cases will harden, as it cools, to a solid mass.
The amount of fatty acid in a soap may be roughly determined by weighing
25 grm., dissolving in 50 c.c. of boiling water, and adding excess of acid,
and allowing the reaction to take place in a graduated cylinder, or a flask
with a graduated neck, in a vessel of boiling water. When the fatty acid has
risen to the top, its volume may be noted, and each c.c. may be roughly
reckoned as 0·9 grm. (For more detailed methods cp. L.I.L.B., Sect. XVII.).
Soaps are insoluble in strong caustic alkaline solutions, and therefore
saponification (as the decomposition of fats by alkalis is called), does not
readily take place in them, and for this reason the soap-boiler generally
dilutes his caustic soda solutions to a strength not exceeding 18° Tw. (sp. gr.
1·090) in gravity, and separates the soap at the end of the operation, by the
addition of brine, in which it is insoluble. An easier method, and one which
is often useful for the preparation of small quantities of special soaps for fat
liquors and the like, is as follows.[160] 10 lb. of a good caustic soda, free
from common salt, is dissolved in 4 gallons of water, and 75 lb. of oil or fat
is warmed to about 25° C. or just sufficiently to render it liquid, and the
soda solution is added in a thin stream, with constant stirring, which must be
continued until the mass becomes too pasty. It is now set aside in a warm
stearin (glycerin stearate), the principal constituent of hard animal fats, is
shown in the following equation.
Sodium Sodium
Stearin hydrate stearate Glycerin
(C17H35CO.O)3C3H5 + 3NaOH = 3C17H35CO.ONa + C3H5(OH)3.
If a soap is treated with an acid stronger than its own, the latter is set free,
while the new acid combines with the base. The following equation, for
instance, shows the action of hydrochloric acid on the stearic soap.
Hydro-
chloric Sodium
Sodium Stearate acid Stearic acid chloride
C17H35CO.ONa + HCl = C17H35CO.OH + NaCl.
If any soap be dissolved in hot water, and sufficient hydrochloric or
sulphuric acid added to render the solution acid, the latter will turn first
milky, and (if it be kept warm) the fatty acid will finally rise in an oily layer
to the surface, which in many cases will harden, as it cools, to a solid mass.
The amount of fatty acid in a soap may be roughly determined by weighing
25 grm., dissolving in 50 c.c. of boiling water, and adding excess of acid,
and allowing the reaction to take place in a graduated cylinder, or a flask
with a graduated neck, in a vessel of boiling water. When the fatty acid has
risen to the top, its volume may be noted, and each c.c. may be roughly
reckoned as 0·9 grm. (For more detailed methods cp. L.I.L.B., Sect. XVII.).
Soaps are insoluble in strong caustic alkaline solutions, and therefore
saponification (as the decomposition of fats by alkalis is called), does not
readily take place in them, and for this reason the soap-boiler generally
dilutes his caustic soda solutions to a strength not exceeding 18° Tw. (sp. gr.
1·090) in gravity, and separates the soap at the end of the operation, by the
addition of brine, in which it is insoluble. An easier method, and one which
is often useful for the preparation of small quantities of special soaps for fat
liquors and the like, is as follows.[160] 10 lb. of a good caustic soda, free
from common salt, is dissolved in 4 gallons of water, and 75 lb. of oil or fat
is warmed to about 25° C. or just sufficiently to render it liquid, and the
soda solution is added in a thin stream, with constant stirring, which must be
continued until the mass becomes too pasty. It is now set aside in a warm
Page 372
place for at least twenty-four hours, during which saponification gradually
takes place. For leather purposes, a neutral soap, with a slight excess of fat,
is generally advantageous, so that the fat may be increased to 80 lb.; or, in
place of this, the operation will be facilitated by the addition of 5 lb. of
commercial oleic acid. If soft soap is desired, 14 lb. of caustic potash may
be used in place of the 10 lb. of caustic soda. The hardness or softness of
soaps varies to some extent with the fat used, but potash soaps are always
much softer than the corresponding soda soaps. It is obvious that with soaps
made in this way, all the glycerin remains mixed with the soap. If, on
testing, the soap does not prove to be free from caustic, it may be re-melted,
which will generally complete the reaction. Before attempting to work with
large quantities, a laboratory experiment is desirable, using 10 grm. of soda
in 40 c.c. of water, and 75 to 80 grm. of oil or fat. The neutrality or freedom
of the soap from caustic alkali may be tested by touching a freshly cut
surface with an alcoholic solution of phenolphthalein, which the least trace
of caustic soda or potash will render pink.
[160] Carpenter, ‘Soap, Candles and Lubricants,’ p. 144.
If solutions of soaps are mixed with those of salts of the heavy metals or
of the alkaline earths, a mutual decomposition takes place, the acid of the
salt combining with the alkali of the soap; and the fatty acid with the
metallic base, to form a metallic soap. Most of these soaps are sticky
masses, insoluble in water, but not unfrequently soluble in turpentine or
petroleum spirit, if previously thoroughly dried, so that some of them have
been applied to the production of varnish. Alumina soaps are occasionally
used to thicken mineral oils, or render them more viscous. The general
reaction of the stearin soap with calcium sulphate is shown in the following
equation, though in practice it is sometimes more complex:
Calcium Sodium
Stearin soap sulphate sulphate Calcium stearate
2C17H35CO.ONa + CaSO4 = Na2SO4 + (C17H35CO.O)2Ca
This is the reaction which causes the curdling of soap by hard water, page
93.
True fats cannot be distilled alone without decomposition. When distilled
in a current of steam, some undecomposed fat passes over, but the greater
takes place. For leather purposes, a neutral soap, with a slight excess of fat,
is generally advantageous, so that the fat may be increased to 80 lb.; or, in
place of this, the operation will be facilitated by the addition of 5 lb. of
commercial oleic acid. If soft soap is desired, 14 lb. of caustic potash may
be used in place of the 10 lb. of caustic soda. The hardness or softness of
soaps varies to some extent with the fat used, but potash soaps are always
much softer than the corresponding soda soaps. It is obvious that with soaps
made in this way, all the glycerin remains mixed with the soap. If, on
testing, the soap does not prove to be free from caustic, it may be re-melted,
which will generally complete the reaction. Before attempting to work with
large quantities, a laboratory experiment is desirable, using 10 grm. of soda
in 40 c.c. of water, and 75 to 80 grm. of oil or fat. The neutrality or freedom
of the soap from caustic alkali may be tested by touching a freshly cut
surface with an alcoholic solution of phenolphthalein, which the least trace
of caustic soda or potash will render pink.
[160] Carpenter, ‘Soap, Candles and Lubricants,’ p. 144.
If solutions of soaps are mixed with those of salts of the heavy metals or
of the alkaline earths, a mutual decomposition takes place, the acid of the
salt combining with the alkali of the soap; and the fatty acid with the
metallic base, to form a metallic soap. Most of these soaps are sticky
masses, insoluble in water, but not unfrequently soluble in turpentine or
petroleum spirit, if previously thoroughly dried, so that some of them have
been applied to the production of varnish. Alumina soaps are occasionally
used to thicken mineral oils, or render them more viscous. The general
reaction of the stearin soap with calcium sulphate is shown in the following
equation, though in practice it is sometimes more complex:
Calcium Sodium
Stearin soap sulphate sulphate Calcium stearate
2C17H35CO.ONa + CaSO4 = Na2SO4 + (C17H35CO.O)2Ca
This is the reaction which causes the curdling of soap by hard water, page
93.
True fats cannot be distilled alone without decomposition. When distilled
in a current of steam, some undecomposed fat passes over, but the greater
Page 373
part is broken up into free fatty acid and glycerin; and hydrocarbons
practically identical with mineral oils are also formed.
Fats and oils are insoluble in water, and in most cases only sparingly
soluble in alcohol, but freely soluble in ether, petroleum spirit, benzene, and
most other hydrocarbons, as well as in chloroform, carbon tetrachloride, and
carbon disulphide. Petroleum spirit, often called benzine, is largely used for
their extraction, and for de-greasing leather, and removing grease from
clothes. In the laboratory, carbon disulphide, or carbon tetrachloride is to be
preferred. Castor oil is an exception to the rule, owing to the large
proportion of oxygen which it contains, being readily soluble in alcohol, and
very sparingly in petroleum-spirit; and other oils, when oxidised, usually
become more soluble in alcohol, and less so in hydrocarbons.
Oils vary much in their tendency to “dry,” or become converted into solid
or sticky resin-like substances. This tendency is greatest in some of the seed
oils, and least in olive oil, and the oily part of animal fats (tallow oil,
neatsfoot oil). Sperm oil, a “liquid wax,” is also very free from this
tendency, but all fish oils possess it in a greater or less degree. It is not due
to evaporation, but to the absorption of oxygen by the fatty acid. The
tendency to oxygen-absorption, and consequently to drying (and, in the case
of leather-oils, to “spueing”), is measured analytically by the “iodine-
value,” the absorption of iodine being proportional to that of oxygen, while
it is much more easily measured.
There are no simple tests by which the purity of oils can be determined,
though in a few cases the presence of particular oils can be detected. The
mixing and adulteration of oils is now a science, and those who practise it
are well acquainted with the customary tests, and take care to adjust their
mixtures so as to meet them. Taste and smell however, with practice, often
furnish useful indications.
Natural oils and fats are invariably mixtures of the glycerides of several
fatty acids, and their qualities depend simply on the character of these
glycerides and the proportions in which they are mixed. The fatty acids
form several groups, differing in their degree of “saturation,”[161] or,
inversely, in their power of taking up oxygen, on which their tendency to
drying depends. The members of any one of these groups resemble each
other strongly, differing principally in melting points, density, and other
physical characteristics.
practically identical with mineral oils are also formed.
Fats and oils are insoluble in water, and in most cases only sparingly
soluble in alcohol, but freely soluble in ether, petroleum spirit, benzene, and
most other hydrocarbons, as well as in chloroform, carbon tetrachloride, and
carbon disulphide. Petroleum spirit, often called benzine, is largely used for
their extraction, and for de-greasing leather, and removing grease from
clothes. In the laboratory, carbon disulphide, or carbon tetrachloride is to be
preferred. Castor oil is an exception to the rule, owing to the large
proportion of oxygen which it contains, being readily soluble in alcohol, and
very sparingly in petroleum-spirit; and other oils, when oxidised, usually
become more soluble in alcohol, and less so in hydrocarbons.
Oils vary much in their tendency to “dry,” or become converted into solid
or sticky resin-like substances. This tendency is greatest in some of the seed
oils, and least in olive oil, and the oily part of animal fats (tallow oil,
neatsfoot oil). Sperm oil, a “liquid wax,” is also very free from this
tendency, but all fish oils possess it in a greater or less degree. It is not due
to evaporation, but to the absorption of oxygen by the fatty acid. The
tendency to oxygen-absorption, and consequently to drying (and, in the case
of leather-oils, to “spueing”), is measured analytically by the “iodine-
value,” the absorption of iodine being proportional to that of oxygen, while
it is much more easily measured.
There are no simple tests by which the purity of oils can be determined,
though in a few cases the presence of particular oils can be detected. The
mixing and adulteration of oils is now a science, and those who practise it
are well acquainted with the customary tests, and take care to adjust their
mixtures so as to meet them. Taste and smell however, with practice, often
furnish useful indications.
Natural oils and fats are invariably mixtures of the glycerides of several
fatty acids, and their qualities depend simply on the character of these
glycerides and the proportions in which they are mixed. The fatty acids
form several groups, differing in their degree of “saturation,”[161] or,
inversely, in their power of taking up oxygen, on which their tendency to
drying depends. The members of any one of these groups resemble each
other strongly, differing principally in melting points, density, and other
physical characteristics.
Page 374
[161] A “saturated” compound is one, the constituents of which are present in such
proportions that all the combining affinities of each are satisfied by the others. Iodine
value, see L.I.L.B., p. 176, and Jour. Soc. Ch. Ind., 1902, p. 454.
Saturated Fatty Acids.—Stearic acid, C18H35O.OH, and palmitic acid,
C16H31O.OH, are the most important. At ordinary temperatures they are
hard, white, crystalline bodies, and melt at 69° and 62° C. respectively.
They do not, under ordinary circumstances, absorb any oxygen, nor iodine,
and are very little liable to chemical change. Together with oleic acid, they
are the principal acids of tallow and other animal fats, while palmitic acid
and some lower members of the same group are more common in vegetable
oils. Free stearic acid is an important constituent of the “distilled stearines”
used in currying; while “oleostearine” consists mainly of the neutral fats or
glycerides of stearic and palmitic acids.
Liquid Fatty Acids, Non-drying.—Of these, oleic acid is much the most
common and important; its glyceride, olein, forming the liquid part of
animal fats, and being the principal constituent of vegetable non-drying oils.
Olive oil consists almost entirely of olein, with a little palmitin. The formula
of oleic acid is C18H33O.OH, thus differing from stearic acid in having two
less atoms of hydrogen. The “bonds” or affinities corresponding to these
two atoms are linked together, but can separate, and attach two atoms of
iodine, bromine, or chlorine, or one of oxygen. The iodine-value of pure
olein is 83·9 (that is, 100 grm. absorb 83·9 grm. iodine); and that of olive
oil about 83. Any oil with a higher “iodine-value” than olein must contain
drying oils, though a lower value does not necessarily indicate their
absence, if palmitin or other saturated acids are also present.
Unsaturated Liquid Fatty Acids.—Of these there are several groups,
differing in their degree of saturation, and also probably in their structure.
Their glycerides, together with olein, and sometimes palmitin, are the
constituents of the seed oils, the drying tendency of which depends on their
proportion of unsaturated acids, and the particular group to which they
belong. The fish oils contain a peculiar group of unsaturated acids, together
with olein, and usually stearin and palmitin, like the other animal fats.
Linolenic acid, C18H29O.OH, one of the acids of linseed oil, has six
hydrogen atoms less than stearic acid, and therefore three double linkings,
and will take up six atoms of iodine. Its theoretical iodine-value is 274,
while linseed oil itself often has an iodine-value exceeding 180. The iodine-
value of cod-liver oil is sometimes nearly as high. Both oils therefore
contain other acids less unsaturated than linolenic.
proportions that all the combining affinities of each are satisfied by the others. Iodine
value, see L.I.L.B., p. 176, and Jour. Soc. Ch. Ind., 1902, p. 454.
Saturated Fatty Acids.—Stearic acid, C18H35O.OH, and palmitic acid,
C16H31O.OH, are the most important. At ordinary temperatures they are
hard, white, crystalline bodies, and melt at 69° and 62° C. respectively.
They do not, under ordinary circumstances, absorb any oxygen, nor iodine,
and are very little liable to chemical change. Together with oleic acid, they
are the principal acids of tallow and other animal fats, while palmitic acid
and some lower members of the same group are more common in vegetable
oils. Free stearic acid is an important constituent of the “distilled stearines”
used in currying; while “oleostearine” consists mainly of the neutral fats or
glycerides of stearic and palmitic acids.
Liquid Fatty Acids, Non-drying.—Of these, oleic acid is much the most
common and important; its glyceride, olein, forming the liquid part of
animal fats, and being the principal constituent of vegetable non-drying oils.
Olive oil consists almost entirely of olein, with a little palmitin. The formula
of oleic acid is C18H33O.OH, thus differing from stearic acid in having two
less atoms of hydrogen. The “bonds” or affinities corresponding to these
two atoms are linked together, but can separate, and attach two atoms of
iodine, bromine, or chlorine, or one of oxygen. The iodine-value of pure
olein is 83·9 (that is, 100 grm. absorb 83·9 grm. iodine); and that of olive
oil about 83. Any oil with a higher “iodine-value” than olein must contain
drying oils, though a lower value does not necessarily indicate their
absence, if palmitin or other saturated acids are also present.
Unsaturated Liquid Fatty Acids.—Of these there are several groups,
differing in their degree of saturation, and also probably in their structure.
Their glycerides, together with olein, and sometimes palmitin, are the
constituents of the seed oils, the drying tendency of which depends on their
proportion of unsaturated acids, and the particular group to which they
belong. The fish oils contain a peculiar group of unsaturated acids, together
with olein, and usually stearin and palmitin, like the other animal fats.
Linolenic acid, C18H29O.OH, one of the acids of linseed oil, has six
hydrogen atoms less than stearic acid, and therefore three double linkings,
and will take up six atoms of iodine. Its theoretical iodine-value is 274,
while linseed oil itself often has an iodine-value exceeding 180. The iodine-
value of cod-liver oil is sometimes nearly as high. Both oils therefore
contain other acids less unsaturated than linolenic.
Page 375
The “spueing” of leather is due to the absorption of oxygen and
consequent resinification of the oils, and therefore all drying oils, however
pure, are capable of producing it, though some are more liable to do so than
others (cp. pp. 363, 365, 366, 368, 390).
Linolenic acid, and probably other allied acids, become converted by
absorption of oxygen into solid varnish-like substances, which are important
to the tanner, as furnishing the principal constituents of japans for leather.
The unsaturated acids of fish oils seldom give hard varnishes, though
menhaden oil (page 367) is sometimes used as paint-oil for outside work.
Most fats are liable to become rancid by exposure to the air, acquiring a
disagreeable taste and smell, and an acid reaction from the liberation of the
fatty acids. The changes which take place are somewhat complex.
The fatty acid of castor oil is of peculiar constitution, being an oleic acid
in which one of the hydrogen-atoms is replaced by a “hydroxyl” or OH
group. The solubility of castor oil in alcohol has already been alluded to. It
does not dry, and is an excellent oil for lubricating heavy machinery. It is
sometimes adulterated with “blown” oils, which are made from non-drying,
or slightly drying seed oils, like cotton-seed or rape, by blowing air through
them in a warmed condition. Under this treatment they increase greatly in
viscosity and density and in their solubility in alcohol, but do not acquire
the other valuable properties of genuine castor oil.
The “foots” or sediments which oils deposit on standing, sometimes
consist of animal or vegetable fibres, or mucilage combined with water, but
often are simply the harder fats, stearin, palmitin, etc., which crystallise
from the oil on cooling. In this case they are re-dissolved on warming the
oil. Such oils, which like neatsfoot and tallow oils become turbid in cold
weather, are styled “tender.”
Non-Drying Fats and Oils.
Tallow (Fr. Suif; Ger. Talg) is the fat of various mammalia, principally of
the ox and sheep, but occasionally also of the goat. The mixed fat obtained
from all parts of the carcass is known as “rendered tallow,” while that
obtained from the region of the kidneys (suet) is harder. A substance
commonly referred to as “pressed tallow” or “oleo-stearine” is obtained by
pressing ordinary tallow, in cloths, in the hydraulic press. The more liquid
consequent resinification of the oils, and therefore all drying oils, however
pure, are capable of producing it, though some are more liable to do so than
others (cp. pp. 363, 365, 366, 368, 390).
Linolenic acid, and probably other allied acids, become converted by
absorption of oxygen into solid varnish-like substances, which are important
to the tanner, as furnishing the principal constituents of japans for leather.
The unsaturated acids of fish oils seldom give hard varnishes, though
menhaden oil (page 367) is sometimes used as paint-oil for outside work.
Most fats are liable to become rancid by exposure to the air, acquiring a
disagreeable taste and smell, and an acid reaction from the liberation of the
fatty acids. The changes which take place are somewhat complex.
The fatty acid of castor oil is of peculiar constitution, being an oleic acid
in which one of the hydrogen-atoms is replaced by a “hydroxyl” or OH
group. The solubility of castor oil in alcohol has already been alluded to. It
does not dry, and is an excellent oil for lubricating heavy machinery. It is
sometimes adulterated with “blown” oils, which are made from non-drying,
or slightly drying seed oils, like cotton-seed or rape, by blowing air through
them in a warmed condition. Under this treatment they increase greatly in
viscosity and density and in their solubility in alcohol, but do not acquire
the other valuable properties of genuine castor oil.
The “foots” or sediments which oils deposit on standing, sometimes
consist of animal or vegetable fibres, or mucilage combined with water, but
often are simply the harder fats, stearin, palmitin, etc., which crystallise
from the oil on cooling. In this case they are re-dissolved on warming the
oil. Such oils, which like neatsfoot and tallow oils become turbid in cold
weather, are styled “tender.”
Non-Drying Fats and Oils.
Tallow (Fr. Suif; Ger. Talg) is the fat of various mammalia, principally of
the ox and sheep, but occasionally also of the goat. The mixed fat obtained
from all parts of the carcass is known as “rendered tallow,” while that
obtained from the region of the kidneys (suet) is harder. A substance
commonly referred to as “pressed tallow” or “oleo-stearine” is obtained by
pressing ordinary tallow, in cloths, in the hydraulic press. The more liquid
Page 376
portion which is expressed is tallow-oil, the finer qualities of which are used
in making margarine. Oleo-stearine must not be confounded with the
“distilled stearine,” obtained from Yorkshire grease by distillation and
pressure (page 359), nor with candlemakers’ “stearine,” which is a mixture
of free stearic and palmitic acids.
Pure tallow is white and tasteless, but much of that sold is yellowish and
of a disagreeable, slightly rancid flavour. Mutton tallow is usually harder
and whiter than that of beef. Goat tallow has a characteristic odour, as have
the recovered stearines and other waste greases from glue-works. Buck
tallow, which is particularly hard, has now been largely replaced by oleo-
stearine.
Beef tallow melts at about 40° C.; mutton tallow at 45°.
In chemical composition, tallow consists chiefly of a mixture of the tri-
glycerides of palmitic, stearic and oleic acids; its hardness diminishing with
the increase of the last.
Tallow should, when melted, be perfectly clear, turbidity indicating the
presence of water or other foreign matters, due either to carelessness in the
manufacture or, possibly, adulteration. Traces of phosphate of lime, or
fragments of animal tissue, may be present as accidental impurities; lime, on
the other hand, is sometimes added to thicken the tallow and enable it to
retain more water; starch, china clay, whiting, heavy spar, etc., are also
occasionally employed. Tallow has been not infrequently adulterated with
the distilled fatty acids from wool grease. When this is the case, crystals of
cholesterol (see L.I.L.B., p. 181) may be detected by examination of the
unsaponifiable matter of the mixture under a microscope. It would also give
the tallow an unusually high “acid-value.”
Methods for the proximate analysis of tallow are given in the ‘Laboratory
Book,’ pp. 189 et seq.
The fats produced by the boiling of fleshings for glue, and by the pressing
of sheep-skins, are of the nature of soft tallows. If the fleshings are delimed
with acid, and boiled fresh, the grease is generally of good colour, and with
little unpleasant odour, but contains traces of free fatty acids derived from
the decomposition of the lime-soaps. If the fleshings have been dried and
the lime carbonated, the grease will generally be brown, and more or less
rancid; but the lime-soaps are not decomposed, unless the “scutch” or refuse
be treated with acid, when a further yield of grease is obtained. The grease
from sheep-skins is generally somewhat brown, and often smells of the
in making margarine. Oleo-stearine must not be confounded with the
“distilled stearine,” obtained from Yorkshire grease by distillation and
pressure (page 359), nor with candlemakers’ “stearine,” which is a mixture
of free stearic and palmitic acids.
Pure tallow is white and tasteless, but much of that sold is yellowish and
of a disagreeable, slightly rancid flavour. Mutton tallow is usually harder
and whiter than that of beef. Goat tallow has a characteristic odour, as have
the recovered stearines and other waste greases from glue-works. Buck
tallow, which is particularly hard, has now been largely replaced by oleo-
stearine.
Beef tallow melts at about 40° C.; mutton tallow at 45°.
In chemical composition, tallow consists chiefly of a mixture of the tri-
glycerides of palmitic, stearic and oleic acids; its hardness diminishing with
the increase of the last.
Tallow should, when melted, be perfectly clear, turbidity indicating the
presence of water or other foreign matters, due either to carelessness in the
manufacture or, possibly, adulteration. Traces of phosphate of lime, or
fragments of animal tissue, may be present as accidental impurities; lime, on
the other hand, is sometimes added to thicken the tallow and enable it to
retain more water; starch, china clay, whiting, heavy spar, etc., are also
occasionally employed. Tallow has been not infrequently adulterated with
the distilled fatty acids from wool grease. When this is the case, crystals of
cholesterol (see L.I.L.B., p. 181) may be detected by examination of the
unsaponifiable matter of the mixture under a microscope. It would also give
the tallow an unusually high “acid-value.”
Methods for the proximate analysis of tallow are given in the ‘Laboratory
Book,’ pp. 189 et seq.
The fats produced by the boiling of fleshings for glue, and by the pressing
of sheep-skins, are of the nature of soft tallows. If the fleshings are delimed
with acid, and boiled fresh, the grease is generally of good colour, and with
little unpleasant odour, but contains traces of free fatty acids derived from
the decomposition of the lime-soaps. If the fleshings have been dried and
the lime carbonated, the grease will generally be brown, and more or less
rancid; but the lime-soaps are not decomposed, unless the “scutch” or refuse
be treated with acid, when a further yield of grease is obtained. The grease
from sheep-skins is generally somewhat brown, and often smells of the
Page 377
volatile acids and other constituents of the tan-liquors, especially if larch
bark has been used. These greases are usually much improved in appearance
and odour, if well washed by boiling or steaming on water, or by blowing a
mixture of air and steam through them, or sometimes even by mere heating
to a sufficient temperature to evaporate the water and drive off the volatile
matters. By allowing the grease to cool slowly, so as to favour
crystallisation, till it is of a soupy consistency, and then pumping through a
filter press with woollen cloths, the more liquid is separated easily from a
more solid portion, and both may in many cases be used in leather
manufacture, the tallow for currying, and the oil in place of neatsfoot oil.
Horse-fat, and especially that from the fatty portions of the neck (Ger.
Kammfett), as well as various other animal greases, are used in the
manufacture of leather. They differ from tallow chiefly in that they have a
lower melting-point, and contain more olein in proportion to the stearin and
palmitin than true tallow, and are consequently somewhat softer. Though
often almost white, these greases are sometimes darkened in colour by the
products of putrefying animal matter, but this does not, as a rule, interfere
with the oil being used for leather dressing. They are usually so cheap that
they are but little adulterated; means of determining their purity are,
however, given in L.I.L.B., p. 191.
Neatsfoot oil is a yellowish, nearly odourless oil, of bland taste, which is
largely employed in the dressing of calf-kid. It has a similar composition to
tallow oil and the other oils obtained by subjecting the soft animal fats to
great pressure at a low temperature. It is often adulterated with bone oil, lard
oil and cotton-seed oil, and occasionally with mineral oil and recovered
wool-grease.
As neatsfoot oil is somewhat costly, curriers may with advantage often
use ordinary animal greases (horse-fat, etc.) after they have had the harder
tallow extracted by cooling and pressure, the product thus obtained being,
chemically, the same as neatsfoot oil, and in every respect as suitable, while
it is much less liable to adulteration.
The true neatsfoot oil is prepared by boiling the feet of cattle, and
sometimes of sheep and horses, with water, and skimming off and clarifying
the oil which is thus obtained.
The physical and chemical characteristics of this oil are described in
L.I.L.B., p. 192.
bark has been used. These greases are usually much improved in appearance
and odour, if well washed by boiling or steaming on water, or by blowing a
mixture of air and steam through them, or sometimes even by mere heating
to a sufficient temperature to evaporate the water and drive off the volatile
matters. By allowing the grease to cool slowly, so as to favour
crystallisation, till it is of a soupy consistency, and then pumping through a
filter press with woollen cloths, the more liquid is separated easily from a
more solid portion, and both may in many cases be used in leather
manufacture, the tallow for currying, and the oil in place of neatsfoot oil.
Horse-fat, and especially that from the fatty portions of the neck (Ger.
Kammfett), as well as various other animal greases, are used in the
manufacture of leather. They differ from tallow chiefly in that they have a
lower melting-point, and contain more olein in proportion to the stearin and
palmitin than true tallow, and are consequently somewhat softer. Though
often almost white, these greases are sometimes darkened in colour by the
products of putrefying animal matter, but this does not, as a rule, interfere
with the oil being used for leather dressing. They are usually so cheap that
they are but little adulterated; means of determining their purity are,
however, given in L.I.L.B., p. 191.
Neatsfoot oil is a yellowish, nearly odourless oil, of bland taste, which is
largely employed in the dressing of calf-kid. It has a similar composition to
tallow oil and the other oils obtained by subjecting the soft animal fats to
great pressure at a low temperature. It is often adulterated with bone oil, lard
oil and cotton-seed oil, and occasionally with mineral oil and recovered
wool-grease.
As neatsfoot oil is somewhat costly, curriers may with advantage often
use ordinary animal greases (horse-fat, etc.) after they have had the harder
tallow extracted by cooling and pressure, the product thus obtained being,
chemically, the same as neatsfoot oil, and in every respect as suitable, while
it is much less liable to adulteration.
The true neatsfoot oil is prepared by boiling the feet of cattle, and
sometimes of sheep and horses, with water, and skimming off and clarifying
the oil which is thus obtained.
The physical and chemical characteristics of this oil are described in
L.I.L.B., p. 192.
Page 378
Wool-Fat (Fr. Suint, oesype; Ger. Wollschweissfett) is a grease of high
specific gravity, exsuded from the sebaceous glands of the sheep, together
with organic salts of potassium. It is obtained by extracting wool with
solvents; or by washing with alkaline solutions, from which it is recovered
by precipitation with acid, and subsequent hot-pressing of the “magma,” or,
more recently, by evaporating the scouring liquor to small bulk, and
centrifugating. Wool-fat is characterised by its low percentage of glycerides,
the fatty acids which it contains being mainly combined with higher
alcohols (bodies of alcoholic structure, but of a waxlike consistency), and
chemically it is rather a wax than a true fat. Among the alcohols which it
contains is included a marked percentage of cholesterol and isocholesterol.
It is difficultly saponifiable, requiring to be heated to 105-110° C. with
alcoholic potash under pressure; and even then about 44 per cent. of
alcohols remain, which are incapable of further saponification. Care must
therefore be taken not to assume that unsaponifiable matter in greases which
may contain wool-fat is necessarily mineral oil. For details of analysis see
L.I.L.B., p. 194.
Pure wool-fat is nearly white, of salve-like consistency and very slight
smell, with a density of 0·973 at 15° C. Crude wool-fat is yellow or brown,
with an unpleasant and very persistent characteristic smell. Both the pure
and the crude wool-fat have an extraordinary power of emulsifying with
water, which makes them very valuable as substitutes for dégras in stuffing
greases. Lanoline (and several other preparations under different names) are
mixtures of purified wool-fat and water, of which lanoline contains about 22
per cent.
“Yorkshire grease” differs from crude wool-fat, in being recovered from
the waters employed in scouring woollen cloths, as well as wool, and hence
contains the free fatty acids of soaps used in scouring, as well as the
“oleines,” etc., used in oiling the cloth, and although it often contains much
wool-fat, it is occasionally destitute of this substance.
Holden Fat consists of ordinary wool-grease mixed with fish oil, and is
used either as a substitute for, or in admixture with dégras (q. v.).
Distilled Wool Grease is produced by distilling crude Yorkshire grease
with steam. Most of the glycerides are broken up, but many of the free fatty
acids, alcohols and waxes distil over unchanged, though a considerable part
is decomposed into volatile hydrocarbons strongly resembling mineral oils.
The distillate is separated by cooling and pressure into a liquid “oleine” and
specific gravity, exsuded from the sebaceous glands of the sheep, together
with organic salts of potassium. It is obtained by extracting wool with
solvents; or by washing with alkaline solutions, from which it is recovered
by precipitation with acid, and subsequent hot-pressing of the “magma,” or,
more recently, by evaporating the scouring liquor to small bulk, and
centrifugating. Wool-fat is characterised by its low percentage of glycerides,
the fatty acids which it contains being mainly combined with higher
alcohols (bodies of alcoholic structure, but of a waxlike consistency), and
chemically it is rather a wax than a true fat. Among the alcohols which it
contains is included a marked percentage of cholesterol and isocholesterol.
It is difficultly saponifiable, requiring to be heated to 105-110° C. with
alcoholic potash under pressure; and even then about 44 per cent. of
alcohols remain, which are incapable of further saponification. Care must
therefore be taken not to assume that unsaponifiable matter in greases which
may contain wool-fat is necessarily mineral oil. For details of analysis see
L.I.L.B., p. 194.
Pure wool-fat is nearly white, of salve-like consistency and very slight
smell, with a density of 0·973 at 15° C. Crude wool-fat is yellow or brown,
with an unpleasant and very persistent characteristic smell. Both the pure
and the crude wool-fat have an extraordinary power of emulsifying with
water, which makes them very valuable as substitutes for dégras in stuffing
greases. Lanoline (and several other preparations under different names) are
mixtures of purified wool-fat and water, of which lanoline contains about 22
per cent.
“Yorkshire grease” differs from crude wool-fat, in being recovered from
the waters employed in scouring woollen cloths, as well as wool, and hence
contains the free fatty acids of soaps used in scouring, as well as the
“oleines,” etc., used in oiling the cloth, and although it often contains much
wool-fat, it is occasionally destitute of this substance.
Holden Fat consists of ordinary wool-grease mixed with fish oil, and is
used either as a substitute for, or in admixture with dégras (q. v.).
Distilled Wool Grease is produced by distilling crude Yorkshire grease
with steam. Most of the glycerides are broken up, but many of the free fatty
acids, alcohols and waxes distil over unchanged, though a considerable part
is decomposed into volatile hydrocarbons strongly resembling mineral oils.
The distillate is separated by cooling and pressure into a liquid “oleine” and
Page 379
a solid “stearine.” The latter forms a very valuable stuffing-grease which, in
England, largely takes the place of the “oleo-stearine” used in the United
States—with which, however, it must not be confounded.
Distilled Stearine, prepared as above described, is a pale yellow-to-brown
fat, which varies in hardness and in its melting point according to the
conditions of its preparation. It has a characteristic odour which is very
persistent, and it consists largely of free stearic and palmitic acids; most of
the liquid hydrocarbons formed by distillation being removed with the
“oleine.”
Olive Oil (Fr. Huile d’olive; Ger. Olivenoel, Baumoel) finds extensive use
in leather dressing, and especially in the manufacture of “fat-liquors” (pp.
217, 240). It is extracted from the fruit of the olive tree by pressure, and of
late years from the residues by extraction with carbon disulphide. Although
it chemically resembles tallow and lard oils very strongly, its adulteration
with these substances may usually be detected, at any rate roughly, by the
taste and odour of the oil. It is principally characterised, from a chemical
point of view, by containing the glyceride of palmitic but not that of stearic
acid, and by having a much larger proportion of olein to solid glycerides
than most of the non-drying animal oils. At low temperatures, olive oil
solidifies to a product which can be separated by pressure into a solid
tallow-like fat, and a fluid oil consisting essentially of tri-olein.
Olive oil is the type of a non-drying vegetable oil, but though it does not
thicken materially on exposure, it becomes rancid somewhat rapidly, and is
thus rendered unsuitable for lubrication. Unless the acidity is excessive it
does not appear to spoil the oil for leather manufacture, and for some
purposes is actually an advantage as aiding emulsification. Free acids in oils
may be removed by shaking with sodium carbonate solution.
Olive oil always contains some free acid; which is of importance in the
preparation of fat-liquors, as it facilitates the production of an emulsion.
This quality may be increased by the addition, when necessary, of a little
oleic acid.
Olive oil is frequently adulterated with other vegetable oils. Probably the
most useful criterion is the iodine-value, which is raised by the addition of
any seed oil. Examination in the refractometer also affords useful
indications. Cotton-seed, sesame and arachis (earth-nut) oils are the most
frequent adulterants of the better qualities, and in many cases may be
recognised by special tests.
England, largely takes the place of the “oleo-stearine” used in the United
States—with which, however, it must not be confounded.
Distilled Stearine, prepared as above described, is a pale yellow-to-brown
fat, which varies in hardness and in its melting point according to the
conditions of its preparation. It has a characteristic odour which is very
persistent, and it consists largely of free stearic and palmitic acids; most of
the liquid hydrocarbons formed by distillation being removed with the
“oleine.”
Olive Oil (Fr. Huile d’olive; Ger. Olivenoel, Baumoel) finds extensive use
in leather dressing, and especially in the manufacture of “fat-liquors” (pp.
217, 240). It is extracted from the fruit of the olive tree by pressure, and of
late years from the residues by extraction with carbon disulphide. Although
it chemically resembles tallow and lard oils very strongly, its adulteration
with these substances may usually be detected, at any rate roughly, by the
taste and odour of the oil. It is principally characterised, from a chemical
point of view, by containing the glyceride of palmitic but not that of stearic
acid, and by having a much larger proportion of olein to solid glycerides
than most of the non-drying animal oils. At low temperatures, olive oil
solidifies to a product which can be separated by pressure into a solid
tallow-like fat, and a fluid oil consisting essentially of tri-olein.
Olive oil is the type of a non-drying vegetable oil, but though it does not
thicken materially on exposure, it becomes rancid somewhat rapidly, and is
thus rendered unsuitable for lubrication. Unless the acidity is excessive it
does not appear to spoil the oil for leather manufacture, and for some
purposes is actually an advantage as aiding emulsification. Free acids in oils
may be removed by shaking with sodium carbonate solution.
Olive oil always contains some free acid; which is of importance in the
preparation of fat-liquors, as it facilitates the production of an emulsion.
This quality may be increased by the addition, when necessary, of a little
oleic acid.
Olive oil is frequently adulterated with other vegetable oils. Probably the
most useful criterion is the iodine-value, which is raised by the addition of
any seed oil. Examination in the refractometer also affords useful
indications. Cotton-seed, sesame and arachis (earth-nut) oils are the most
frequent adulterants of the better qualities, and in many cases may be
recognised by special tests.
Page 380
Castor Oil (Fr. Huile de ricin; Ger. Ricinusoel) is the oil expressed from
the seeds of Ricinus communis, and is a transparent, colourless or pale
yellowish liquid, having a faint odour and a disagreeable taste. At a low
temperature it thickens and deposits slightly, and at -18° C. it solidifies to a
pale yellow mass.
Castor oil is distinguished from all other natural fixed oils by its high
density (0·960 to 0·964) and viscosity, and by its solubility in alcohol and
its insolubility in petroleum ether. Genuine castor oil is completely soluble
in an equal volume of absolute alcohol, or in four times its volume of
“rectified spirit” at the ordinary temperature. It is practically insoluble in
petroleum ether, but can dissolve an equal measure of that liquid.
For the purpose of the leather manufacturer, the ordinary hot-pressed oil,
such as is used for lubricating machinery, is quite as good as the more costly
cold-pressed oil which is used for medicinal purposes. It is generally
imported in tins holding about 40 lb. of oil. Castor oil, and castor-oil soap
made as described on p. 352, are very good for fat-liquors, seeming to
interfere with dyeing and glazing less than most other oils. Boots oiled with
castor oil may be blacked at once, and will take a good polish.
The only oils which are usually mixed with castor oil are “blown” or
oxidised seed oils, or resin oil. Any other oils would so seriously lower the
specific gravity as to render their use impracticable. For the detection and
estimation of these the ‘Laboratory Book’ should be consulted, or if fuller
details are required the reader is referred to Benedikt and Lewkowitsch’s
‘Oils, Fats and Waxes,’ or to Allen’s ‘Commercial Organic Analysis,’ vol. ii.
Sulphonated castor oil or Turkey-red oil is now largely used for “fat-
liquoring,” for which it was probably first employed by the author, about
1890. This material—which must be carefully distinguished from the olive
oil preparation which is also used for dyeing cotton a Turkey-red colour—is
made by treating castor oil with one-quarter of its weight of strong sulphuric
acid (specific gravity 1·8), adding the latter in very small quantities at a
time, and taking care that the temperature of the mixture at no time exceeds
35° C. The mixture is then allowed to stand for twenty-four hours, with
occasional stirring, and is washed with its own volume of water, allowed to
stand until the water has all separated, and the oil is then syphoned off. If
desired, the oil may be further washed once or twice with a solution of
strong brine, but this is of doubtful advantage, and should in no case be
the seeds of Ricinus communis, and is a transparent, colourless or pale
yellowish liquid, having a faint odour and a disagreeable taste. At a low
temperature it thickens and deposits slightly, and at -18° C. it solidifies to a
pale yellow mass.
Castor oil is distinguished from all other natural fixed oils by its high
density (0·960 to 0·964) and viscosity, and by its solubility in alcohol and
its insolubility in petroleum ether. Genuine castor oil is completely soluble
in an equal volume of absolute alcohol, or in four times its volume of
“rectified spirit” at the ordinary temperature. It is practically insoluble in
petroleum ether, but can dissolve an equal measure of that liquid.
For the purpose of the leather manufacturer, the ordinary hot-pressed oil,
such as is used for lubricating machinery, is quite as good as the more costly
cold-pressed oil which is used for medicinal purposes. It is generally
imported in tins holding about 40 lb. of oil. Castor oil, and castor-oil soap
made as described on p. 352, are very good for fat-liquors, seeming to
interfere with dyeing and glazing less than most other oils. Boots oiled with
castor oil may be blacked at once, and will take a good polish.
The only oils which are usually mixed with castor oil are “blown” or
oxidised seed oils, or resin oil. Any other oils would so seriously lower the
specific gravity as to render their use impracticable. For the detection and
estimation of these the ‘Laboratory Book’ should be consulted, or if fuller
details are required the reader is referred to Benedikt and Lewkowitsch’s
‘Oils, Fats and Waxes,’ or to Allen’s ‘Commercial Organic Analysis,’ vol. ii.
Sulphonated castor oil or Turkey-red oil is now largely used for “fat-
liquoring,” for which it was probably first employed by the author, about
1890. This material—which must be carefully distinguished from the olive
oil preparation which is also used for dyeing cotton a Turkey-red colour—is
made by treating castor oil with one-quarter of its weight of strong sulphuric
acid (specific gravity 1·8), adding the latter in very small quantities at a
time, and taking care that the temperature of the mixture at no time exceeds
35° C. The mixture is then allowed to stand for twenty-four hours, with
occasional stirring, and is washed with its own volume of water, allowed to
stand until the water has all separated, and the oil is then syphoned off. If
desired, the oil may be further washed once or twice with a solution of
strong brine, but this is of doubtful advantage, and should in no case be
Page 381
excessive. The washed oil is finally neutralised by the cautious addition of
one-hundredth of its volume of strong ammonia solution (sp. gr. 0·880).
If properly prepared, Turkey-red oil (sulphonated castor oil) will, when
largely diluted with water, bear the addition of ammonia to alkaline reaction
without showing any turbidity even on standing several hours. If a turbidity
is produced, it indicates that the castor oil used was impure and contained
some oil rich in stearin.
The alcohol test described on p. 360 may also be applied, as the oily layer
will be entirely soluble if castor oil alone was used in the preparation of the
red oil.
Turkey-red oil usually contains about 50 per cent. of fatty acids (Allen).
Linseed Oil (Fr. Huile de lin; Ger. Leinoel) is used by leather
manufacturers in the preparation of the japan for making “patent leather,”
and to some extent also in currying, for oiling off levants and moroccos,
though for these purposes it has been largely superseded by mineral oils. It
is obtained from the seeds of the flax plant, Linum usitatissimum, chiefly
grown in Russia and India. The Russian oil is usually mixed with the oil
from hemp to the extent of about 20 per cent., while that from India, being
grown as a mixed crop with mustard and rape, is never perfectly pure. The
Baltic oil is considered best for japans, and is improved by storing for a
considerable time in tanks in a warm place.
When obtained by cold pressure of the seeds, linseed oil is of a bright
yellow colour; if a higher temperature be used in the extraction the oil is
more or less brown, and tastes much more acrid. On exposure to air, linseed
oil turns easily rancid, absorbs oxygen, and if spread out in a sufficiently
thin film it dries to a neutral substance (linoxyn), which is insoluble in ether.
This property is the one on which the chief value of linseed and other
“drying oils” depends.
Linseed oil is chiefly adulterated with other seed oils, cottonseed being
the most often used for this purpose, though menhaden and various other
fish oils are occasionally employed. As the density of raw linseed oil varies
between 0·932 and 0·936 at 15° C., the addition of other seed oils or of
mineral oil would cause an appreciable lowering of this figure, whilst rosin
or rosin oil would raise it. A judicious admixture of both mineral and rosin
oils would give a product of normal density. Fish oils can be detected by
their characteristic smell, especially on warming.
one-hundredth of its volume of strong ammonia solution (sp. gr. 0·880).
If properly prepared, Turkey-red oil (sulphonated castor oil) will, when
largely diluted with water, bear the addition of ammonia to alkaline reaction
without showing any turbidity even on standing several hours. If a turbidity
is produced, it indicates that the castor oil used was impure and contained
some oil rich in stearin.
The alcohol test described on p. 360 may also be applied, as the oily layer
will be entirely soluble if castor oil alone was used in the preparation of the
red oil.
Turkey-red oil usually contains about 50 per cent. of fatty acids (Allen).
Linseed Oil (Fr. Huile de lin; Ger. Leinoel) is used by leather
manufacturers in the preparation of the japan for making “patent leather,”
and to some extent also in currying, for oiling off levants and moroccos,
though for these purposes it has been largely superseded by mineral oils. It
is obtained from the seeds of the flax plant, Linum usitatissimum, chiefly
grown in Russia and India. The Russian oil is usually mixed with the oil
from hemp to the extent of about 20 per cent., while that from India, being
grown as a mixed crop with mustard and rape, is never perfectly pure. The
Baltic oil is considered best for japans, and is improved by storing for a
considerable time in tanks in a warm place.
When obtained by cold pressure of the seeds, linseed oil is of a bright
yellow colour; if a higher temperature be used in the extraction the oil is
more or less brown, and tastes much more acrid. On exposure to air, linseed
oil turns easily rancid, absorbs oxygen, and if spread out in a sufficiently
thin film it dries to a neutral substance (linoxyn), which is insoluble in ether.
This property is the one on which the chief value of linseed and other
“drying oils” depends.
Linseed oil is chiefly adulterated with other seed oils, cottonseed being
the most often used for this purpose, though menhaden and various other
fish oils are occasionally employed. As the density of raw linseed oil varies
between 0·932 and 0·936 at 15° C., the addition of other seed oils or of
mineral oil would cause an appreciable lowering of this figure, whilst rosin
or rosin oil would raise it. A judicious admixture of both mineral and rosin
oils would give a product of normal density. Fish oils can be detected by
their characteristic smell, especially on warming.
Page 382
Various methods have been proposed for judging the quality of linseed
oil, but none of them are perfectly satisfactory. The best oil is that which
dries the most perfectly; but the rapidity of the drying, and the consistency
of the dried product, are most important factors which must also be taken
into account. The iodine-valve, which is a measure of the drying power,
should not fall much below 180.
A satisfactory practical test, recommended by Allen,[162] consists in
mixing the oil with three times its weight of genuine white lead, and
covering a perfectly clean glass surface with the paint. An exactly similar
experiment is made simultaneously with a standard sample of linseed oil,
and the rates of drying and the characters of the coating of paint compared.
[162] Commercial Organic Analysis, ii. p. 122.
J. Muter has simplified this test by merely flooding a plate of glass with
the oil and then exposing it to a temperature of 38° C. (100° F.) in a good
current of air. The time required for drying, to such an extent that the
coating will not come off when lightly touched, is noted, and compared with
standard samples of oil. By applying the finger at intervals to different parts
of the film surface the progress of the drying can be readily observed.[163]
[163] Kathreiner states that this method is a useful test for fish and liver oils, those which
dry most rapidly being specially liable to “spue.”
Boiled Oils.—Its capacity for thus drying is much enhanced by heating,
with addition of “driers,” to a temperature of 130° C. and upwards, while
passing a current of air through the oil and then increasing the temperature
until the oil begins to effervesce (“boil”). Large quantities of linseed oil are
now treated in this way for use in the arts. The driers used are metallic salts,
principally those of lead and manganese, which apparently act as oxygen-
carriers. Litharge was formerly most commonly used, but its place has been
taken to a considerable extent by acetate, borate and resinate of manganese.
From 1 to 2 per cent. of either litharge or manganese borate may be used,
though less quantities produce a marked effect. Apparently litharge gives
the most rapid drying, and manganese a much paler colour.[164] Linseed oil
is usually darkened by boiling, and increases both in actual weight and in
specific gravity and viscosity. The chemical reactions which take place in
boiling are not well understood, but it is in the main a process of oxidation
and polymerisation, perhaps accompanied by the formation of anhydrides of
the fatty acids, and a portion of the drier remains dissolved in the boiled oil.
These driers may be detected by boiling an ounce or so of the oil with dilute
oil, but none of them are perfectly satisfactory. The best oil is that which
dries the most perfectly; but the rapidity of the drying, and the consistency
of the dried product, are most important factors which must also be taken
into account. The iodine-valve, which is a measure of the drying power,
should not fall much below 180.
A satisfactory practical test, recommended by Allen,[162] consists in
mixing the oil with three times its weight of genuine white lead, and
covering a perfectly clean glass surface with the paint. An exactly similar
experiment is made simultaneously with a standard sample of linseed oil,
and the rates of drying and the characters of the coating of paint compared.
[162] Commercial Organic Analysis, ii. p. 122.
J. Muter has simplified this test by merely flooding a plate of glass with
the oil and then exposing it to a temperature of 38° C. (100° F.) in a good
current of air. The time required for drying, to such an extent that the
coating will not come off when lightly touched, is noted, and compared with
standard samples of oil. By applying the finger at intervals to different parts
of the film surface the progress of the drying can be readily observed.[163]
[163] Kathreiner states that this method is a useful test for fish and liver oils, those which
dry most rapidly being specially liable to “spue.”
Boiled Oils.—Its capacity for thus drying is much enhanced by heating,
with addition of “driers,” to a temperature of 130° C. and upwards, while
passing a current of air through the oil and then increasing the temperature
until the oil begins to effervesce (“boil”). Large quantities of linseed oil are
now treated in this way for use in the arts. The driers used are metallic salts,
principally those of lead and manganese, which apparently act as oxygen-
carriers. Litharge was formerly most commonly used, but its place has been
taken to a considerable extent by acetate, borate and resinate of manganese.
From 1 to 2 per cent. of either litharge or manganese borate may be used,
though less quantities produce a marked effect. Apparently litharge gives
the most rapid drying, and manganese a much paler colour.[164] Linseed oil
is usually darkened by boiling, and increases both in actual weight and in
specific gravity and viscosity. The chemical reactions which take place in
boiling are not well understood, but it is in the main a process of oxidation
and polymerisation, perhaps accompanied by the formation of anhydrides of
the fatty acids, and a portion of the drier remains dissolved in the boiled oil.
These driers may be detected by boiling an ounce or so of the oil with dilute
Page 383
hydrochloric acid, allowing the mixture to separate into two layers and then
syphoning off the lower into another vessel, and testing for metals (lead,
manganese, zinc) or acids (boric, oxalic, etc.).
[164] Cp. F. H. Thorpe, Abst. Jour. Soc. Chem. Ind., 1890, 628, from Technology, Quart.,
iii. pp. 9-16.
Black japan for patent leathers is made by boiling linseed oil, without
blowing air through it, for at least seven or eight hours, with Prussian blue,
or with oxides of iron. The japan is brownish rather than blue in colour, and
it is probable that the Prussian blue serves merely as a source of iron oxide,
which acts both as a colouring matter and a drier. Other driers, such as
litharge, are sometimes added, and for coloured enamels other pigments are
substituted for the Prussian blue.
Cotton-seed Oil (Fr. Huile de coton; Ger. Cottonoel or
Baumwollensamenoel) is now expressed in enormous quantities in the
United States, on the continent of Europe and in Great Britain. The crude oil
contains a very characteristic colouring matter which, though naturally ruby
red, is sometimes so intense as to make the oil appear to be nearly black.
This colouring matter causes the oil to produce stains, and is therefore
removed by a process of refining, and a product of a straw- or golden-
yellow colour is thus obtained. The refining is usually effected by shaking
the crude oil with a cold 5 per cent. solution of caustic soda, using about ten
times as much oil as soda solution.
Cotton-seed oil is, on account of its price, seldom or never adulterated,
but is itself frequently employed as an adulterant of olive and neatsfoot oils.
It is a semi-drying oil, and unsuitable for most purposes in leather
manufacture. For a description of its characteristic properties, both chemical
and physical, the reader is referred to Lewkowitsch’s ‘Oils, Fats and
Waxes,’ or to Allen’s ‘Commercial Organic Analysis,’ vol. ii.
Sesamé Oil (Fr. Huile de sésamé; Ger. Sesamoel; Teel oil, Gingeli oil) is
another seed oil, usually of paler colour than cotton-seed oil, but resembling
it in having scarcely any odour, and possessing a bland and agreeable,
though not very characteristic taste. It is often used as an adulterant of olive
oil.
Sesamé oil is a non-drying oil, which does not easily turn rancid. When
present in other oils, it may be detected by agitating 10 c.c. of the sample
with 5 c.c. of concentrated hydrochloric acid in which 0·1 grm. of white
sugar has previously been dissolved. After shaking together for at least ten
syphoning off the lower into another vessel, and testing for metals (lead,
manganese, zinc) or acids (boric, oxalic, etc.).
[164] Cp. F. H. Thorpe, Abst. Jour. Soc. Chem. Ind., 1890, 628, from Technology, Quart.,
iii. pp. 9-16.
Black japan for patent leathers is made by boiling linseed oil, without
blowing air through it, for at least seven or eight hours, with Prussian blue,
or with oxides of iron. The japan is brownish rather than blue in colour, and
it is probable that the Prussian blue serves merely as a source of iron oxide,
which acts both as a colouring matter and a drier. Other driers, such as
litharge, are sometimes added, and for coloured enamels other pigments are
substituted for the Prussian blue.
Cotton-seed Oil (Fr. Huile de coton; Ger. Cottonoel or
Baumwollensamenoel) is now expressed in enormous quantities in the
United States, on the continent of Europe and in Great Britain. The crude oil
contains a very characteristic colouring matter which, though naturally ruby
red, is sometimes so intense as to make the oil appear to be nearly black.
This colouring matter causes the oil to produce stains, and is therefore
removed by a process of refining, and a product of a straw- or golden-
yellow colour is thus obtained. The refining is usually effected by shaking
the crude oil with a cold 5 per cent. solution of caustic soda, using about ten
times as much oil as soda solution.
Cotton-seed oil is, on account of its price, seldom or never adulterated,
but is itself frequently employed as an adulterant of olive and neatsfoot oils.
It is a semi-drying oil, and unsuitable for most purposes in leather
manufacture. For a description of its characteristic properties, both chemical
and physical, the reader is referred to Lewkowitsch’s ‘Oils, Fats and
Waxes,’ or to Allen’s ‘Commercial Organic Analysis,’ vol. ii.
Sesamé Oil (Fr. Huile de sésamé; Ger. Sesamoel; Teel oil, Gingeli oil) is
another seed oil, usually of paler colour than cotton-seed oil, but resembling
it in having scarcely any odour, and possessing a bland and agreeable,
though not very characteristic taste. It is often used as an adulterant of olive
oil.
Sesamé oil is a non-drying oil, which does not easily turn rancid. When
present in other oils, it may be detected by agitating 10 c.c. of the sample
with 5 c.c. of concentrated hydrochloric acid in which 0·1 grm. of white
sugar has previously been dissolved. After shaking together for at least ten
Page 384
minutes, the oil and acid are allowed to separate, when, if sesamé oil be
present, the acid layer will have a marked rose colour, the intensity of which
increases with the amount of sesamé oil in the sample (Baudouin’s test).
Sesamé oil is largely used in India for oiling tanned sheep- and goat-skins
(“Persians”), and has the characteristic property of being assimilable in
large quantities by leather without the latter appearing oily. East India
tanned skins often contain 25 and even 30 per cent. The oil is applied to
them in the wet condition before they are dried. It is easily detected in the
oils extracted from these skins by Baudouin’s test. The oil seems well
adapted for many purposes in leather manufacture.
Cod Oil (Fr. Huile de morue; Ger. Leberthran) is by far the most
important oil used by leather manufacturers, and is obtained from the liver
of the common cod-fish (Gadus Morrhua) and several other members of the
genus Gadus. The chief seats of the cod fishery are the coasts and banks of
Newfoundland, Nova Scotia, the Gulf of St. Lawrence, the coasts of
Norway, Denmark and Germany, the Dogger Bank in the North Sea, and the
shores of Alaska in the Pacific Ocean.
The oil was formerly obtained by keeping the livers of the fish in large
wooden vats, stirring constantly until so much decomposition has taken
place that the cells containing the oil burst, and the oil thus released rises to
the surface and is skimmed off with wooden ladles. The crude oil is allowed
to deposit any suspended matters by sedimentation in a tank, and is then
poured into casks ready for sale. The “brown oil” so often used by tanners is
obtained by boiling the solid matter left after extracting the oil as above in
iron tanks until all the water has evaporated; the oil thus liberated is then
strained off, clarified and put into barrels.
The purer qualities of cod-liver oil are now obtained by boiling the livers
with water and skimming off the oil which rises to the surface. Three grades
are on the market at the present time: medicinal, or ordinary bright; an
inferior “light brown”; and “dark-brown,” or “tanners’ oil.” It is probable
that these steam-extracted oils are much more liable to “spue” than those
extracted by the old method at a higher temperature, since Eitner[165] has
shown that seal oils extracted at a low temperature spue badly, but lose the
tendency if heated for some time to 250-300° C.
[165] Gerber, 1880, p. 244.
Genuine cod oil, as suitable for use in leather manufacture, is always
more or less brown in colour, of specific gravity about 0·928, and refractive
present, the acid layer will have a marked rose colour, the intensity of which
increases with the amount of sesamé oil in the sample (Baudouin’s test).
Sesamé oil is largely used in India for oiling tanned sheep- and goat-skins
(“Persians”), and has the characteristic property of being assimilable in
large quantities by leather without the latter appearing oily. East India
tanned skins often contain 25 and even 30 per cent. The oil is applied to
them in the wet condition before they are dried. It is easily detected in the
oils extracted from these skins by Baudouin’s test. The oil seems well
adapted for many purposes in leather manufacture.
Cod Oil (Fr. Huile de morue; Ger. Leberthran) is by far the most
important oil used by leather manufacturers, and is obtained from the liver
of the common cod-fish (Gadus Morrhua) and several other members of the
genus Gadus. The chief seats of the cod fishery are the coasts and banks of
Newfoundland, Nova Scotia, the Gulf of St. Lawrence, the coasts of
Norway, Denmark and Germany, the Dogger Bank in the North Sea, and the
shores of Alaska in the Pacific Ocean.
The oil was formerly obtained by keeping the livers of the fish in large
wooden vats, stirring constantly until so much decomposition has taken
place that the cells containing the oil burst, and the oil thus released rises to
the surface and is skimmed off with wooden ladles. The crude oil is allowed
to deposit any suspended matters by sedimentation in a tank, and is then
poured into casks ready for sale. The “brown oil” so often used by tanners is
obtained by boiling the solid matter left after extracting the oil as above in
iron tanks until all the water has evaporated; the oil thus liberated is then
strained off, clarified and put into barrels.
The purer qualities of cod-liver oil are now obtained by boiling the livers
with water and skimming off the oil which rises to the surface. Three grades
are on the market at the present time: medicinal, or ordinary bright; an
inferior “light brown”; and “dark-brown,” or “tanners’ oil.” It is probable
that these steam-extracted oils are much more liable to “spue” than those
extracted by the old method at a higher temperature, since Eitner[165] has
shown that seal oils extracted at a low temperature spue badly, but lose the
tendency if heated for some time to 250-300° C.
[165] Gerber, 1880, p. 244.
Genuine cod oil, as suitable for use in leather manufacture, is always
more or less brown in colour, of specific gravity about 0·928, and refractive
Page 385
index 1·482. At present prices it can only be adulterated with other fish oils,
rosin, or mineral oil, or with water, gelatine or mucilage. Of these, rosin oil
and petroleum are the most frequently employed in sophistication.
An inferior variety of oil, known as “coast cod,” made from the livers of
various fish, such as ling, haddock and hake, is also sold, but, as it is
frequently mixed with oils from other fish refuse, it has a very poor
reputation.
Cod oil, together with most of the other oils obtained from fish livers, has
the property of producing an intense reddish-violet colour when a drop of
strong sulphuric acid is dropped upon ten or fifteen drops of the oil
contained in a white porcelain tray or saucer. The reaction succeeds still
better, if, instead of the oil itself, its solution in chloroform, carbon
disulphide or tetrachloride is employed. This test, although very useful for
the detection of liver oils when they are present in oils of a totally different
character, such as rape or olive oils, does not in any way indicate whether a
sample of fish oil is pure or otherwise. A very similar reaction is given by
cholesterol which is present in wool-fat.
Shark-liver Oil (Fr. Huile de requin; Ger. Haifischthran) is obtained from
the liver of the “basking shark,” or “ice-shark,” chiefly caught off the coast
of Norway; but the livers of the dog-fish and several allied fish also are
sometimes substituted.
Shark oil has been employed in tanneries as a substitute for cod-liver oil,
but, according to Lewkowitsch, and to Allen, it is no longer employed in
England. From its pale colour it is probably principally used to improve the
appearance of darker oils. According to Eitner,[166] its use causes leather to
“spue” badly if not previously heated.
[166] Gerber, 1886, p. 266.
Shark oil is characterised by the very notable proportion of
unsaponifiable matter which it contains, which is of the same character as
that of sperm oil, and not easily removed from its soap solution by
petroleum ether. It gives a strong violet-blue coloration with concentrated
sulphuric acid, the reaction being even more marked than with cod-liver oil
itself, and of a bluer violet.
Whale Oil (Fr. Huile de baleine; Ger. Wallfischthran) is extracted from
the blubber of various species of whale, and often contains traces of
spermaceti, the substance which characterises the oil from the sperm whale.
This yields on saponification higher alcohols, which are found in the
rosin, or mineral oil, or with water, gelatine or mucilage. Of these, rosin oil
and petroleum are the most frequently employed in sophistication.
An inferior variety of oil, known as “coast cod,” made from the livers of
various fish, such as ling, haddock and hake, is also sold, but, as it is
frequently mixed with oils from other fish refuse, it has a very poor
reputation.
Cod oil, together with most of the other oils obtained from fish livers, has
the property of producing an intense reddish-violet colour when a drop of
strong sulphuric acid is dropped upon ten or fifteen drops of the oil
contained in a white porcelain tray or saucer. The reaction succeeds still
better, if, instead of the oil itself, its solution in chloroform, carbon
disulphide or tetrachloride is employed. This test, although very useful for
the detection of liver oils when they are present in oils of a totally different
character, such as rape or olive oils, does not in any way indicate whether a
sample of fish oil is pure or otherwise. A very similar reaction is given by
cholesterol which is present in wool-fat.
Shark-liver Oil (Fr. Huile de requin; Ger. Haifischthran) is obtained from
the liver of the “basking shark,” or “ice-shark,” chiefly caught off the coast
of Norway; but the livers of the dog-fish and several allied fish also are
sometimes substituted.
Shark oil has been employed in tanneries as a substitute for cod-liver oil,
but, according to Lewkowitsch, and to Allen, it is no longer employed in
England. From its pale colour it is probably principally used to improve the
appearance of darker oils. According to Eitner,[166] its use causes leather to
“spue” badly if not previously heated.
[166] Gerber, 1886, p. 266.
Shark oil is characterised by the very notable proportion of
unsaponifiable matter which it contains, which is of the same character as
that of sperm oil, and not easily removed from its soap solution by
petroleum ether. It gives a strong violet-blue coloration with concentrated
sulphuric acid, the reaction being even more marked than with cod-liver oil
itself, and of a bluer violet.
Whale Oil (Fr. Huile de baleine; Ger. Wallfischthran) is extracted from
the blubber of various species of whale, and often contains traces of
spermaceti, the substance which characterises the oil from the sperm whale.
This yields on saponification higher alcohols, which are found in the
Page 386
unsaponifiable matter; but in ordinary whale oil the total unsaponifiable
matter seldom exceeds 11⁄2 to 2 per cent. Whale oil is largely used on the
Continent for “chamoising” (q.v.), and is consequently a constituent of
dégras. It is much less oxidisable than cod.
Seal oil (Fr. Huile de phoque; Ger. Robbenthran) is obtained from the
common rough-coated seal, abundant in the Arctic regions. It bears a strong
resemblance to both whale and fish oils, and cannot be detected in mixtures
of these. The Swedish “Dreikronenthran” (Three Crown Oil) is a mixture of
seal and fish oils. As genuine seal oil only contains about 1⁄2 per cent. of
unsaponifiable matter, its adulteration by mineral or resin oils may be
detected by a determination of the matter extracted by petroleum ether after
saponification of the oil (see L.I.L.B., p. 178).
There is no simple test by which the purity or otherwise of a sample of oil
can be determined, as the dealers know all the best tests which the users
could try, and fake up their oils accordingly. For instance, if petroleum is to
be added surreptitiously to a cod oil, the decrease in specific gravity of the
oil caused by this addition would be corrected by the addition of a suitable
quantity of soap or rosin oil, which would scarcely affect the colour, taste or
odour of the sample. The only satisfactory method of detecting adulteration
is to submit the oil to a complete chemical examination, and for this purpose
L.I.L.B., pp. 156 et seq., or the larger text-books already named may be
suitably consulted.
Menhaden Oil (Porgie oil, Straits oil) is largely used in certain districts as
an adulterant or substitute for cod oil. It is obtained from the Alosa
Brevoordia or menhaden, a member of the herring family, about a foot long.
The fish is caught on the Atlantic coast of America, and is so plentiful that it
is very doubtful whether cod oil can ever compete with it successfully in
price. The fish are boiled in steam kettles, the oil squeezed by hydraulic
presses, clarified, and bleached by exposing to the sun in shallow glass-
covered tanks. An inferior grade is known as “Bank oil.” Menhaden oil is
chiefly characterised by its very high “specific temperature reaction”
(L.I.L.B., p. 169) which is about 306. It is not a good leather-oil, being very
liable to “spue.”
Many other varieties of oil extracted from the bodies, and not from the
livers only of fishes, are classed as fish oils. Menhaden oil is the principal of
these; but Japanese oil, sardine and herring oils, and those obtained from the
refuse of other fish are scarcely less important, though as they are derived
matter seldom exceeds 11⁄2 to 2 per cent. Whale oil is largely used on the
Continent for “chamoising” (q.v.), and is consequently a constituent of
dégras. It is much less oxidisable than cod.
Seal oil (Fr. Huile de phoque; Ger. Robbenthran) is obtained from the
common rough-coated seal, abundant in the Arctic regions. It bears a strong
resemblance to both whale and fish oils, and cannot be detected in mixtures
of these. The Swedish “Dreikronenthran” (Three Crown Oil) is a mixture of
seal and fish oils. As genuine seal oil only contains about 1⁄2 per cent. of
unsaponifiable matter, its adulteration by mineral or resin oils may be
detected by a determination of the matter extracted by petroleum ether after
saponification of the oil (see L.I.L.B., p. 178).
There is no simple test by which the purity or otherwise of a sample of oil
can be determined, as the dealers know all the best tests which the users
could try, and fake up their oils accordingly. For instance, if petroleum is to
be added surreptitiously to a cod oil, the decrease in specific gravity of the
oil caused by this addition would be corrected by the addition of a suitable
quantity of soap or rosin oil, which would scarcely affect the colour, taste or
odour of the sample. The only satisfactory method of detecting adulteration
is to submit the oil to a complete chemical examination, and for this purpose
L.I.L.B., pp. 156 et seq., or the larger text-books already named may be
suitably consulted.
Menhaden Oil (Porgie oil, Straits oil) is largely used in certain districts as
an adulterant or substitute for cod oil. It is obtained from the Alosa
Brevoordia or menhaden, a member of the herring family, about a foot long.
The fish is caught on the Atlantic coast of America, and is so plentiful that it
is very doubtful whether cod oil can ever compete with it successfully in
price. The fish are boiled in steam kettles, the oil squeezed by hydraulic
presses, clarified, and bleached by exposing to the sun in shallow glass-
covered tanks. An inferior grade is known as “Bank oil.” Menhaden oil is
chiefly characterised by its very high “specific temperature reaction”
(L.I.L.B., p. 169) which is about 306. It is not a good leather-oil, being very
liable to “spue.”
Many other varieties of oil extracted from the bodies, and not from the
livers only of fishes, are classed as fish oils. Menhaden oil is the principal of
these; but Japanese oil, sardine and herring oils, and those obtained from the
refuse of other fish are scarcely less important, though as they are derived
Page 387
from such different sources it is not possible to quote any definite
characteristics by which they may be identified when mixed with more
valuable oils. They are usually very liable to “spue.”
Fish Tallow, which, according to Eitner, is a good and cheap substitute
for dégras, is the solid grease obtained from different kinds of fish oil by
subjecting them to a low temperature and separating the matter which is
thus precipitated, or (as in China and Japan) the solid fat which is extracted
at the same time as the oil from the body of the fish. Formerly fish tallow
was only obtained from and with Japanese train oil, but it is now obtained
from whale blubber. This latter yields a very pure form of the tallow, which
does not need any rectification; but the Japanese variety, which is obtained
from fish of the herring family, contains a sort of fish glue, which greatly
deteriorates the quality of the product. By careful purification, however, this
glutinous matter may be removed, and the refined product has none of the
leather-staining properties so characteristic of the crude tallow. The refined
tallow is sold in square flat cakes, melts at 42° and is not quite so stiff as ox
tallow.
Dégras and Sod Oil are products of chamois-leather dressing (p. 378)
which are used in currying. Skins are treated with marine animal oils, and
submitted to oxidation, and the surplus and partially altered oil is recovered.
In the French method, whale and seal oils as well as liver oils are used, and
the oxidation is slow and gradual, and the residual oil, being liquid, is
recovered by pressure, and constitutes moellon, of which the first pressing
(première torse) is the best. This is never sold for currying in its original
purity; but, mixed with further quantities of fish oils, tallows, and
sometimes wool-fat, it constitutes the ordinary dégras of commerce. The
additions, though they lower the value, are not to be considered as simple
adulterations, since the moellon alone would be less suitable for the
purpose. After removal of as much oil as is possible by dipping in hot water
and pressing, a further quantity is recovered by washing with solutions of
potash or soda, from which it is separated by addition of acid, and
constitutes a lower quality of degras. The moellon is of such value as a
currying material, that factories are run in which chamoising is carried on
solely for its production, the skins being oiled and oxidised repeatedly, till
reduced to rags.
In the English method of chamoising, liver oils are almost exclusively
used, and the oxidation is much more rapid and intense, the skins being
characteristics by which they may be identified when mixed with more
valuable oils. They are usually very liable to “spue.”
Fish Tallow, which, according to Eitner, is a good and cheap substitute
for dégras, is the solid grease obtained from different kinds of fish oil by
subjecting them to a low temperature and separating the matter which is
thus precipitated, or (as in China and Japan) the solid fat which is extracted
at the same time as the oil from the body of the fish. Formerly fish tallow
was only obtained from and with Japanese train oil, but it is now obtained
from whale blubber. This latter yields a very pure form of the tallow, which
does not need any rectification; but the Japanese variety, which is obtained
from fish of the herring family, contains a sort of fish glue, which greatly
deteriorates the quality of the product. By careful purification, however, this
glutinous matter may be removed, and the refined product has none of the
leather-staining properties so characteristic of the crude tallow. The refined
tallow is sold in square flat cakes, melts at 42° and is not quite so stiff as ox
tallow.
Dégras and Sod Oil are products of chamois-leather dressing (p. 378)
which are used in currying. Skins are treated with marine animal oils, and
submitted to oxidation, and the surplus and partially altered oil is recovered.
In the French method, whale and seal oils as well as liver oils are used, and
the oxidation is slow and gradual, and the residual oil, being liquid, is
recovered by pressure, and constitutes moellon, of which the first pressing
(première torse) is the best. This is never sold for currying in its original
purity; but, mixed with further quantities of fish oils, tallows, and
sometimes wool-fat, it constitutes the ordinary dégras of commerce. The
additions, though they lower the value, are not to be considered as simple
adulterations, since the moellon alone would be less suitable for the
purpose. After removal of as much oil as is possible by dipping in hot water
and pressing, a further quantity is recovered by washing with solutions of
potash or soda, from which it is separated by addition of acid, and
constitutes a lower quality of degras. The moellon is of such value as a
currying material, that factories are run in which chamoising is carried on
solely for its production, the skins being oiled and oxidised repeatedly, till
reduced to rags.
In the English method of chamoising, liver oils are almost exclusively
used, and the oxidation is much more rapid and intense, the skins being
Page 388
packed in boxes or piled, and allowed to heat. The product obtained in this
way is much more viscous, and can only be recovered by scouring with
alkalis; and the product, recovered with acid, constitutes sod oil. In many
English factories, a modified method is now adopted, and a product
recovered by pressure, which scarcely differs from moellon.
An important peculiarity of dégras and sod oil is its ready emulsification
with water, which from its mode of preparation, it always naturally contains,
and which should be present in a good dégras to the extent of not less than
20 per cent. Such a mixture, containing water, is a sort of natural fat-liquor
and is absorbed much more perfectly by the skins than an oil alone. Sod
oils, however, are frequently “evaporated,” or deprived of water by heating
above 100°, with the object not only of effecting a fancied improvement,
but of getting rid more completely of the sulphuric acid which the water is
apt to contain. This makes them more homogeneous, and consequently
much darker in colour. It is not easy to neutralise the acid in an aqueous sod
oil by direct addition of alkali; possibly ammonia is best adapted for the
purpose; or a suggestion, I think due to Eitner, may be adopted, of
incorporating a small quantity of a suitable soap. In any case, very complete
mixture is required. If the sulphuric acid used in recovery has been
insufficient for complete neutralisation of the alkali, the dégras or sod oil
will naturally contain soaps, and sometimes also free alkali. Free acid and
free alkali are both injurious to leather, the former if anything the more so,
darkening the colour, and even rendering the leather tender. When dégras is
used in mixture with other fats, care should be taken not to raise the
temperature of the mixture so high as to drive off the water, to which a good
deal of its special efficacy is due.
The chemical changes which take place during the chamoising process
are as yet incompletely understood. A large proportion of the glycerine is
dehydrated during the “heating,” forming acrolein (acrylic aldehyde), to the
action of which it is very possible that the actual conversion of the skin into
leather is due, while the fatty acids also undergo oxidation. Dégras therefore
always contains considerable quantities of oxidised fatty acids, which are
sometimes associated with nitrogenous products from the skins, and which
are soluble in alcohol, but insoluble in petroleum ether. To these products
Simand gave the name of Degrasbildner (dégras-former, Fr. dégragène),
and it has been considered a measure of the quality of the degras, but its
exact value and function is rather doubtful. According to Simand, a genuine
way is much more viscous, and can only be recovered by scouring with
alkalis; and the product, recovered with acid, constitutes sod oil. In many
English factories, a modified method is now adopted, and a product
recovered by pressure, which scarcely differs from moellon.
An important peculiarity of dégras and sod oil is its ready emulsification
with water, which from its mode of preparation, it always naturally contains,
and which should be present in a good dégras to the extent of not less than
20 per cent. Such a mixture, containing water, is a sort of natural fat-liquor
and is absorbed much more perfectly by the skins than an oil alone. Sod
oils, however, are frequently “evaporated,” or deprived of water by heating
above 100°, with the object not only of effecting a fancied improvement,
but of getting rid more completely of the sulphuric acid which the water is
apt to contain. This makes them more homogeneous, and consequently
much darker in colour. It is not easy to neutralise the acid in an aqueous sod
oil by direct addition of alkali; possibly ammonia is best adapted for the
purpose; or a suggestion, I think due to Eitner, may be adopted, of
incorporating a small quantity of a suitable soap. In any case, very complete
mixture is required. If the sulphuric acid used in recovery has been
insufficient for complete neutralisation of the alkali, the dégras or sod oil
will naturally contain soaps, and sometimes also free alkali. Free acid and
free alkali are both injurious to leather, the former if anything the more so,
darkening the colour, and even rendering the leather tender. When dégras is
used in mixture with other fats, care should be taken not to raise the
temperature of the mixture so high as to drive off the water, to which a good
deal of its special efficacy is due.
The chemical changes which take place during the chamoising process
are as yet incompletely understood. A large proportion of the glycerine is
dehydrated during the “heating,” forming acrolein (acrylic aldehyde), to the
action of which it is very possible that the actual conversion of the skin into
leather is due, while the fatty acids also undergo oxidation. Dégras therefore
always contains considerable quantities of oxidised fatty acids, which are
sometimes associated with nitrogenous products from the skins, and which
are soluble in alcohol, but insoluble in petroleum ether. To these products
Simand gave the name of Degrasbildner (dégras-former, Fr. dégragène),
and it has been considered a measure of the quality of the degras, but its
exact value and function is rather doubtful. According to Simand, a genuine
Page 389
dégras should contain not less than 15 to 20 per cent. of the dégras-former
as estimated by his method, calculated on the dry oil, and a smaller
percentage is also present in the original fish oils. (For method of estimation
see L.I.L.B., p. 182).
As the process of dégras manufacture is obviously mainly one of
oxidation, many attempts have been made to produce it by direct oxidation
of fish oils, without the agency of skins, both by blowing air through the oil,
and by addition of oxidising agents such as nitric acid. Eitner states that
such oxidised oils are more liable to “spue” than the original oils, as they
already contain large quantities of resinised products; but this is certainly
not true of all artificial dégras, some of which answers its purpose perfectly
as a currying material, though it is very probably justified in other cases. Of
course the methods of successful manufacturers are kept as profound
secrets.
Dégras and sod oil, when deprived of water, are dark and viscous oils, of
high specific gravity (0·945-0·955), and therefore heavier than the oils
which have been employed in their manufacture.
Waxes, as has already been stated, differ in their chemical character from
true fats, in that their fatty acids, which are mostly of high molecular
weight, are combined, not with glycerine, but with alcohols, also of high
molecular weight and of wax-like consistency. Most waxes are solid bodies
of high melting point, but some oils, especially sperm and bottlenose oils,
are chemically liquid waxes; woolfat contains a considerable proportion of
waxes; and many marine oils, such for instance as shark-liver oil (p. 366),
contain waxes in smaller quantity in mixture with true fatty oils.
Sperm Oil (Fr. Huile de cachalot; Ger. Spermacetioel, Walratoel) is
obtained from the sperm whale, an inhabitant of the Antarctic seas. “Arctic
sperm” (Ger. Doeglingthran) is a very similar oil obtained from the
“Bottlenose whale.” These oils are very fluid, do not dry, and are excellent
lubricating oils for light machinery, and also good lamp oils. They contain
little if any glycerides, and about 40 per cent. of unsaponifiable solid
alcohols, which are soluble in ethyl-alcohol, and must not be confused with
ordinary unsaponifiable mineral oils, which are frequently used as
adulterants in mixture with fatty oils to adjust gravity and the
“saponification value.” Mineral oils are liquid, and insoluble in alcohol.
Sperm oil is the lightest of ordinary oils, its gravity being only about 0·880
at 15° C. From its price it is particularly liable to sophistication. It is used in
as estimated by his method, calculated on the dry oil, and a smaller
percentage is also present in the original fish oils. (For method of estimation
see L.I.L.B., p. 182).
As the process of dégras manufacture is obviously mainly one of
oxidation, many attempts have been made to produce it by direct oxidation
of fish oils, without the agency of skins, both by blowing air through the oil,
and by addition of oxidising agents such as nitric acid. Eitner states that
such oxidised oils are more liable to “spue” than the original oils, as they
already contain large quantities of resinised products; but this is certainly
not true of all artificial dégras, some of which answers its purpose perfectly
as a currying material, though it is very probably justified in other cases. Of
course the methods of successful manufacturers are kept as profound
secrets.
Dégras and sod oil, when deprived of water, are dark and viscous oils, of
high specific gravity (0·945-0·955), and therefore heavier than the oils
which have been employed in their manufacture.
Waxes, as has already been stated, differ in their chemical character from
true fats, in that their fatty acids, which are mostly of high molecular
weight, are combined, not with glycerine, but with alcohols, also of high
molecular weight and of wax-like consistency. Most waxes are solid bodies
of high melting point, but some oils, especially sperm and bottlenose oils,
are chemically liquid waxes; woolfat contains a considerable proportion of
waxes; and many marine oils, such for instance as shark-liver oil (p. 366),
contain waxes in smaller quantity in mixture with true fatty oils.
Sperm Oil (Fr. Huile de cachalot; Ger. Spermacetioel, Walratoel) is
obtained from the sperm whale, an inhabitant of the Antarctic seas. “Arctic
sperm” (Ger. Doeglingthran) is a very similar oil obtained from the
“Bottlenose whale.” These oils are very fluid, do not dry, and are excellent
lubricating oils for light machinery, and also good lamp oils. They contain
little if any glycerides, and about 40 per cent. of unsaponifiable solid
alcohols, which are soluble in ethyl-alcohol, and must not be confused with
ordinary unsaponifiable mineral oils, which are frequently used as
adulterants in mixture with fatty oils to adjust gravity and the
“saponification value.” Mineral oils are liquid, and insoluble in alcohol.
Sperm oil is the lightest of ordinary oils, its gravity being only about 0·880
at 15° C. From its price it is particularly liable to sophistication. It is used in
Page 390
leather manufacture in the finishing of some fine leathers, and sometimes as
a constituent of fat-liquors. Spermaceti, a wax also obtained from the sperm
whale, is an occasional constituent of leather polishes.
Beeswax (Fr. Cire des abeilles; Ger. Bienenwachs) is one of the most
important waxes for the leather-dresser. As is well known, it is obtained
from the honeycomb of the ordinary bee. It is a yellowish solid body, fairly
plastic when fresh, and of “waxy” feel. At low temperatures it is brittle and
of fine granular texture, and when pure is almost tasteless. It is often
bleached by repeated melting and exposure to sunlight. As wax always
contains a considerable amount of pollen it may be identified when in
admixture with other substances by means of the microscope.
Beeswax is almost insoluble in cold alcohol, but boiling alcohol dissolves
out the contained cerotic acid, which crystallises from it on cooling. Wax is
saponified by alcoholic potash, but the resulting myricyl alcohol (about 54
per cent.) is not capable of further saponification.
Beeswax is frequently adulterated. Water and mineral matters (ochre,
gypsum, etc.) also flour, starch, tallow, stearic acid, Japan wax, carnaüba
wax, resin and paraffin-wax are among the substances most commonly used
in its sophistication.
The detection of these, and especially of the other waxes, is so difficult
that it will not be described here. The reader is, however, referred to
Benedikt and Lewkowitsch’s ‘Oils, Fats and Waxes,’ for further
information.
Carnaüba Wax (Fr. Cire de carnauba; Ger. Cearenwachs,
Carnaubawachs) has come largely into use recently owing to the advent of
the coloured leather shoe. As it is a very hard wax it has become very
popular with boot polish makers, its low price being also in its favour.
Carnaüba wax is an exudation from the leaves of Copernica cerifera, a palm
indigenous to Brazil, and is, on this account, often known as Brazilian wax.
It is difficult to saponify, and with different experimenters has yielded very
varied results on analysis; it is generally agreed, however, that it is a
complicated mixture of several of the higher alcohols and acids.
Japan Wax is not a true wax, but a fat consisting of glycerides. It is a pale
yellow, hard, waxy substance obtained from the berries of a sumach (Rhus
succedanea, etc.). At ordinary temperatures its specific gravity is exactly
that of water, and it melts at 56° C. Any admixture with other fats would
lower the melting point, but japan wax is often adulterated with 15 to 30 per
a constituent of fat-liquors. Spermaceti, a wax also obtained from the sperm
whale, is an occasional constituent of leather polishes.
Beeswax (Fr. Cire des abeilles; Ger. Bienenwachs) is one of the most
important waxes for the leather-dresser. As is well known, it is obtained
from the honeycomb of the ordinary bee. It is a yellowish solid body, fairly
plastic when fresh, and of “waxy” feel. At low temperatures it is brittle and
of fine granular texture, and when pure is almost tasteless. It is often
bleached by repeated melting and exposure to sunlight. As wax always
contains a considerable amount of pollen it may be identified when in
admixture with other substances by means of the microscope.
Beeswax is almost insoluble in cold alcohol, but boiling alcohol dissolves
out the contained cerotic acid, which crystallises from it on cooling. Wax is
saponified by alcoholic potash, but the resulting myricyl alcohol (about 54
per cent.) is not capable of further saponification.
Beeswax is frequently adulterated. Water and mineral matters (ochre,
gypsum, etc.) also flour, starch, tallow, stearic acid, Japan wax, carnaüba
wax, resin and paraffin-wax are among the substances most commonly used
in its sophistication.
The detection of these, and especially of the other waxes, is so difficult
that it will not be described here. The reader is, however, referred to
Benedikt and Lewkowitsch’s ‘Oils, Fats and Waxes,’ for further
information.
Carnaüba Wax (Fr. Cire de carnauba; Ger. Cearenwachs,
Carnaubawachs) has come largely into use recently owing to the advent of
the coloured leather shoe. As it is a very hard wax it has become very
popular with boot polish makers, its low price being also in its favour.
Carnaüba wax is an exudation from the leaves of Copernica cerifera, a palm
indigenous to Brazil, and is, on this account, often known as Brazilian wax.
It is difficult to saponify, and with different experimenters has yielded very
varied results on analysis; it is generally agreed, however, that it is a
complicated mixture of several of the higher alcohols and acids.
Japan Wax is not a true wax, but a fat consisting of glycerides. It is a pale
yellow, hard, waxy substance obtained from the berries of a sumach (Rhus
succedanea, etc.). At ordinary temperatures its specific gravity is exactly
that of water, and it melts at 56° C. Any admixture with other fats would
lower the melting point, but japan wax is often adulterated with 15 to 30 per
Page 391
cent. of water. It is chiefly valuable to leather dressers as a substitute for
beeswax on account of its lower price.
Volatile or Essential Oils.
These oils are distinguished from those described in the previous section
in that they are capable of distillation without undergoing any serious
amount of decomposition. They occur to some considerable extent in
nature, but those of most importance to the leather trade are produced by the
decomposition of more complicated materials.
Birch Oil is by far the most important of this class of oils so far as the
leather-dresser is concerned, since it is the substance which gives to
“Russian leather” its characteristic odour.
The oil is obtained by destructive distillation, and the process by which
the peasants conduct this is one of the rudest that can be imagined. A
cauldron is filled with dry birch-bark, closed, and heated over a fire. The
vapours which are evolved are carried, by means of a pipe, to another vessel
which is buried in the ground, and are there condensed. The dark-brown
liquid (birch-tar) is allowed to cool, and the liquor which rises to the surface
skimmed off. The tar is sometimes distilled, and an oil is thus obtained
which does not give the true birch-oil scent very strongly though
occasionally sold as a refined oil. The true odorous substance is evidently of
very high boiling point and remains mainly in the tar.
The birch tar is almost entirely used for giving leathers a “Russian”
odour, for although it smells somewhat strongly of tarry products, the oils
causing this smell are far more volatile than the birch scent itself, and
therefore disappear on storing the leather a short time. Tar obtained from
various species of pine is sometimes substituted for birch tar, but it may
readily be distinguished from the latter by the odour and the difference in
the specific gravity. Birch tar has a specific gravity of 0·925 to 0·945, whilst
fir tar has one of 1·02 to 1·05; thus the former floats on water while the
latter sinks if it be entirely free from enclosed air. Fir tar, too, gives up a
yellow colouring matter to water shaken up with it, while birch tar leaves
the water colourless. Birch tar has a distinctly acid reaction, and must not be
kept in iron vessels. (See p. 251).
beeswax on account of its lower price.
Volatile or Essential Oils.
These oils are distinguished from those described in the previous section
in that they are capable of distillation without undergoing any serious
amount of decomposition. They occur to some considerable extent in
nature, but those of most importance to the leather trade are produced by the
decomposition of more complicated materials.
Birch Oil is by far the most important of this class of oils so far as the
leather-dresser is concerned, since it is the substance which gives to
“Russian leather” its characteristic odour.
The oil is obtained by destructive distillation, and the process by which
the peasants conduct this is one of the rudest that can be imagined. A
cauldron is filled with dry birch-bark, closed, and heated over a fire. The
vapours which are evolved are carried, by means of a pipe, to another vessel
which is buried in the ground, and are there condensed. The dark-brown
liquid (birch-tar) is allowed to cool, and the liquor which rises to the surface
skimmed off. The tar is sometimes distilled, and an oil is thus obtained
which does not give the true birch-oil scent very strongly though
occasionally sold as a refined oil. The true odorous substance is evidently of
very high boiling point and remains mainly in the tar.
The birch tar is almost entirely used for giving leathers a “Russian”
odour, for although it smells somewhat strongly of tarry products, the oils
causing this smell are far more volatile than the birch scent itself, and
therefore disappear on storing the leather a short time. Tar obtained from
various species of pine is sometimes substituted for birch tar, but it may
readily be distinguished from the latter by the odour and the difference in
the specific gravity. Birch tar has a specific gravity of 0·925 to 0·945, whilst
fir tar has one of 1·02 to 1·05; thus the former floats on water while the
latter sinks if it be entirely free from enclosed air. Fir tar, too, gives up a
yellow colouring matter to water shaken up with it, while birch tar leaves
the water colourless. Birch tar has a distinctly acid reaction, and must not be
kept in iron vessels. (See p. 251).
Page 392
The leaves and twigs of American black birch when distilled with water
or steam, yield an oil which is practically identical with that of Gaultheria
procumbens (wintergreen), and consists almost entirely of methyl salicylate.
It is clarified, and to some extent decolorised, by filtration through woollen
blankets and redistillation. A ton of brushwood is said to yield about four
pounds of oil. This oil has quite a different odour to that of the real Russian
oil, and cannot be used in the scenting of “Russia” leather. Sandalwood oil
with a little black birch or wintergreen oil is sometimes employed for
scenting small fancy articles and bears considerable resemblance to the true
“Russia” leather odour. Black birch, aniseed, sassafras and various other
essential oils are occasionally used in small quantities as preservatives, and
to cover disagreeable odour in blood-seasonings, cements and other
products used in the leather trade. The methods employed for their detection
and estimation do not, however, come within the scope of a work such as
the present one. Most essential oils have considerable power as antiseptics,
and in preventing mildew and the attacks of insects.
Mineral Oils and Waxes.
This class of bodies is totally different in chemical constitution from the
true oils and waxes, containing neither glycerides, fatty acids nor alcohols,
but consisting of carbon and hydrogen only, approximately in the proportion
of one atom of the former to two of the latter. They occur in underground
lakes, from which they are obtained by springs or borings; or in shales, from
which they are separated by distillation. It is commonly supposed that they
have been formed, at some remote period of the earth’s history, by the
decomposition of animal and vegetable matters, at a high temperature and
under great pressure.[167]
[167] Oils from wells or springs are technically called “petroleum oils,” those from shale,
“paraffin” oils, but chemically, there is no definite distinction.
The mineral oils and waxes are largely capable of being distilled without
decomposition, but if heated to high temperatures, are readily “cracked” or
broken up into simpler and generally more volatile compounds—a fact
which is employed in the production of gas, and the utilisation of some of
the heavier products.
or steam, yield an oil which is practically identical with that of Gaultheria
procumbens (wintergreen), and consists almost entirely of methyl salicylate.
It is clarified, and to some extent decolorised, by filtration through woollen
blankets and redistillation. A ton of brushwood is said to yield about four
pounds of oil. This oil has quite a different odour to that of the real Russian
oil, and cannot be used in the scenting of “Russia” leather. Sandalwood oil
with a little black birch or wintergreen oil is sometimes employed for
scenting small fancy articles and bears considerable resemblance to the true
“Russia” leather odour. Black birch, aniseed, sassafras and various other
essential oils are occasionally used in small quantities as preservatives, and
to cover disagreeable odour in blood-seasonings, cements and other
products used in the leather trade. The methods employed for their detection
and estimation do not, however, come within the scope of a work such as
the present one. Most essential oils have considerable power as antiseptics,
and in preventing mildew and the attacks of insects.
Mineral Oils and Waxes.
This class of bodies is totally different in chemical constitution from the
true oils and waxes, containing neither glycerides, fatty acids nor alcohols,
but consisting of carbon and hydrogen only, approximately in the proportion
of one atom of the former to two of the latter. They occur in underground
lakes, from which they are obtained by springs or borings; or in shales, from
which they are separated by distillation. It is commonly supposed that they
have been formed, at some remote period of the earth’s history, by the
decomposition of animal and vegetable matters, at a high temperature and
under great pressure.[167]
[167] Oils from wells or springs are technically called “petroleum oils,” those from shale,
“paraffin” oils, but chemically, there is no definite distinction.
The mineral oils and waxes are largely capable of being distilled without
decomposition, but if heated to high temperatures, are readily “cracked” or
broken up into simpler and generally more volatile compounds—a fact
which is employed in the production of gas, and the utilisation of some of
the heavier products.
Page 393
They differ greatly in their gravity and boiling-point, but not much in
their ultimate composition, consisting largely of saturated or nearly
saturated hydrocarbons (cp. p. 354), and hence are little liable to oxidation,
and acted on by few chemical reagents. From their constitution they are of
course unsaponifiable, and in this way can be separated from fats and oils
with which they have been mixed. (For particulars of the method see
L.I.L.B., p. 178.)
The heavier mineral oils are a good deal used in mixture with other oils
and fats, for stuffing leathers, those of a specific gravity of 0·880-0·900
being usually most suitable. They are quite incapable of “spueing,” and are
useful in lessening that tendency in other oils with which they are mixed.
They have not, however, the same affinity for the leather fibre as some of
the true oils, and are to a certain slight extent volatile, and should generally
be used in mixture, rather than alone.
Most mineral oils, when held so that a strong light (daylight or electric
light rich in ultra-violet rays) falls upon them, show a green or violet
fluorescence or “bloom.” This is very persistent, even when the oil is mixed
with a large volume of other oils, and is often relied upon as a means of
detecting them when used as adulterants. The test is, however, not infallible,
since the effect is due to impurities which may be removed by purification,
or masked by the addition of such substances as nitrobenzene or
nitronaphthalene, and it also occurs in the hydrocarbon products produced
in the distillation by steam of animal oils, and is occasionally seen to some
extent even in oils which have not undergone distillation.
Vaseline and Vaseline Oil are the most viscous and densest of the
petroleum oil products. They probably differ from the solid paraffins in
chemical constitution, though their ultimate composition is almost the same.
They are often useful constituents of stuffing greases.
Paraffin Wax consists of a mixture of hydrocarbons similar in chemical
constitution to the paraffin and petroleum oils, but of higher boiling point,
and solid at ordinary temperatures. Its hydrocarbons are mostly saturated,
and hence very stable bodies, and little liable to oxidation. They are
completely unsaponifiable, and unaffected by boiling with alcoholic potash,
and in most cases by boiling with strong sulphuric acid, by which they may
be separated from animal and vegetable waxes or fats with which they have
been mixed. They are quite incapable of resinising by oxidation, or of
causing “spueing” in leather. They are soluble in petroleum spirit, carbon
their ultimate composition, consisting largely of saturated or nearly
saturated hydrocarbons (cp. p. 354), and hence are little liable to oxidation,
and acted on by few chemical reagents. From their constitution they are of
course unsaponifiable, and in this way can be separated from fats and oils
with which they have been mixed. (For particulars of the method see
L.I.L.B., p. 178.)
The heavier mineral oils are a good deal used in mixture with other oils
and fats, for stuffing leathers, those of a specific gravity of 0·880-0·900
being usually most suitable. They are quite incapable of “spueing,” and are
useful in lessening that tendency in other oils with which they are mixed.
They have not, however, the same affinity for the leather fibre as some of
the true oils, and are to a certain slight extent volatile, and should generally
be used in mixture, rather than alone.
Most mineral oils, when held so that a strong light (daylight or electric
light rich in ultra-violet rays) falls upon them, show a green or violet
fluorescence or “bloom.” This is very persistent, even when the oil is mixed
with a large volume of other oils, and is often relied upon as a means of
detecting them when used as adulterants. The test is, however, not infallible,
since the effect is due to impurities which may be removed by purification,
or masked by the addition of such substances as nitrobenzene or
nitronaphthalene, and it also occurs in the hydrocarbon products produced
in the distillation by steam of animal oils, and is occasionally seen to some
extent even in oils which have not undergone distillation.
Vaseline and Vaseline Oil are the most viscous and densest of the
petroleum oil products. They probably differ from the solid paraffins in
chemical constitution, though their ultimate composition is almost the same.
They are often useful constituents of stuffing greases.
Paraffin Wax consists of a mixture of hydrocarbons similar in chemical
constitution to the paraffin and petroleum oils, but of higher boiling point,
and solid at ordinary temperatures. Its hydrocarbons are mostly saturated,
and hence very stable bodies, and little liable to oxidation. They are
completely unsaponifiable, and unaffected by boiling with alcoholic potash,
and in most cases by boiling with strong sulphuric acid, by which they may
be separated from animal and vegetable waxes or fats with which they have
been mixed. They are quite incapable of resinising by oxidation, or of
causing “spueing” in leather. They are soluble in petroleum spirit, carbon
Page 394
disulphide and most of the ordinary solvents of fats, but insoluble in
alcohol.
Paraffin wax separates from the liquid oils by crystallisation on cooling,
and the remaining liquid which adheres is removed by hydraulic pressing,
as in the case of tallow. The hardness and melting point vary according to
the extent to which the pressing has been carried, and the temperature at
which it has been done. The paraffins of higher melting point are as a rule
the more costly.
Pure paraffin wax is a white, more or less hard and brittle substance
which does not melt so easily as ordinary fats, and is on this account used in
stuffing certain kinds of leather, hardening the stuffing grease, and making
the leather feel less oily. When melted, paraffin wax forms a thin liquid,
more resembling an ordinary petroleum lamp oil than the viscous vaselines
and leather oils. On ignition it burns with a bright somewhat smoky flame,
and leaves no ash behind. It is found on analysis when mixed with other
waxes or oils in the “unsaponifiable matter” (see L.I.L.B., p. 178).
Ozokerit is a natural paraffin material used for the manufacture of cerasin
candles, which sometimes occurs in the vicinity of petroleum springs,
especially in Galicia. It is of pale yellow colour when pure, and has then a
melting point of about 70° C. Its chief impurities are petroleum oils, water
and clay. These are removed by melting the ozokerit, decanting off the clear
oil, and filtering it through fine animal charcoal. If liquid oils are present the
material is treated with alkali or with strong sulphuric acid, and is pressed
before filtering through charcoal. The refined product is termed “cerasin,”
and is of a more waxy and less crystalline texture than ordinary paraffin
wax.
The Resin Oils are derived from resins, and mainly from colophony or
common pine rosin, by destructive distillation. Their specific gravity ranges
from 0·96 to 0·99, but their chemical composition is very imperfectly
understood, and appears to be by no means constant. Like the mineral oils
they are “unsaponifiable,” but often contain small amounts of soap-forming
material (resin acids).
The detection and estimation of resin oils is often a matter of
considerable difficulty, but further particulars on this point will be found in
L.I.L.B., p. 180. From their cheapness, they are considerably employed as
adulterants of other oils, and their high gravity makes them convenient to
adjust the gravity of mineral oils when used for this purpose, as the latter are
alcohol.
Paraffin wax separates from the liquid oils by crystallisation on cooling,
and the remaining liquid which adheres is removed by hydraulic pressing,
as in the case of tallow. The hardness and melting point vary according to
the extent to which the pressing has been carried, and the temperature at
which it has been done. The paraffins of higher melting point are as a rule
the more costly.
Pure paraffin wax is a white, more or less hard and brittle substance
which does not melt so easily as ordinary fats, and is on this account used in
stuffing certain kinds of leather, hardening the stuffing grease, and making
the leather feel less oily. When melted, paraffin wax forms a thin liquid,
more resembling an ordinary petroleum lamp oil than the viscous vaselines
and leather oils. On ignition it burns with a bright somewhat smoky flame,
and leaves no ash behind. It is found on analysis when mixed with other
waxes or oils in the “unsaponifiable matter” (see L.I.L.B., p. 178).
Ozokerit is a natural paraffin material used for the manufacture of cerasin
candles, which sometimes occurs in the vicinity of petroleum springs,
especially in Galicia. It is of pale yellow colour when pure, and has then a
melting point of about 70° C. Its chief impurities are petroleum oils, water
and clay. These are removed by melting the ozokerit, decanting off the clear
oil, and filtering it through fine animal charcoal. If liquid oils are present the
material is treated with alkali or with strong sulphuric acid, and is pressed
before filtering through charcoal. The refined product is termed “cerasin,”
and is of a more waxy and less crystalline texture than ordinary paraffin
wax.
The Resin Oils are derived from resins, and mainly from colophony or
common pine rosin, by destructive distillation. Their specific gravity ranges
from 0·96 to 0·99, but their chemical composition is very imperfectly
understood, and appears to be by no means constant. Like the mineral oils
they are “unsaponifiable,” but often contain small amounts of soap-forming
material (resin acids).
The detection and estimation of resin oils is often a matter of
considerable difficulty, but further particulars on this point will be found in
L.I.L.B., p. 180. From their cheapness, they are considerably employed as
adulterants of other oils, and their high gravity makes them convenient to
adjust the gravity of mineral oils when used for this purpose, as the latter are
Page 395
usually lighter than the fatty oils. As currying oils, they are not particularly
suitable, though often employed in stuffing picker bands, and other heavily
greased leathers. They have considerable antiseptic powers, and for this
reason are useful in leather greases, preventing heating, and checking
mildews.
Resin itself is occasionally used as an addition to stuffing greases, and is
said to increase the waterproofness of the leather, and to give it a drier feel.
In mixture with about half its weight of paraffin wax, and with a little grease
if necessary to soften the mixture, it is often used in waterproofing mixtures,
which can be made to melt at 50° to 60° C. Leather will bear immersion in
the melted mixture without scalding if thoroughly dried in a hot stove at a
temperature of not less than 50° C. before dipping. Any great increase of the
proportion of paraffin wax causes the rosin to separate. Rosin consists
mainly of free acids which easily combine with alkalies and alkaline
carbonates in boiling. It is hence largely used in the manufacture of soaps
on account of its cheapness, and to render them more soluble in water. The
rosin acids are not so strong as many of the fatty acids, and rosin soaps are
therefore somewhat strongly alkaline. Rosin soap, precipitated among the
ground paper pulp in the rag engine, by addition of alum or sulphate of
alumina, is largely used as a sizing for common papers.
suitable, though often employed in stuffing picker bands, and other heavily
greased leathers. They have considerable antiseptic powers, and for this
reason are useful in leather greases, preventing heating, and checking
mildews.
Resin itself is occasionally used as an addition to stuffing greases, and is
said to increase the waterproofness of the leather, and to give it a drier feel.
In mixture with about half its weight of paraffin wax, and with a little grease
if necessary to soften the mixture, it is often used in waterproofing mixtures,
which can be made to melt at 50° to 60° C. Leather will bear immersion in
the melted mixture without scalding if thoroughly dried in a hot stove at a
temperature of not less than 50° C. before dipping. Any great increase of the
proportion of paraffin wax causes the rosin to separate. Rosin consists
mainly of free acids which easily combine with alkalies and alkaline
carbonates in boiling. It is hence largely used in the manufacture of soaps
on account of its cheapness, and to render them more soluble in water. The
rosin acids are not so strong as many of the fatty acids, and rosin soaps are
therefore somewhat strongly alkaline. Rosin soap, precipitated among the
ground paper pulp in the rag engine, by addition of alum or sulphate of
alumina, is largely used as a sizing for common papers.
Page 396
CHAPTER XXIV.
OIL TANNAGES, AND THE USE OF OILS AND FATS IN CURRYING.
The conversion of skin into leather by the agency of oils and fats is
probably one of the most primitive methods, and is used in different ways
suited to the skins and fats which are available, by savage races in all
quarters of the globe. In its simplest form, it consists merely in oiling or
greasing the wet skin, and kneading and stretching it as it slowly loses
moisture and absorbs the fat. Under these conditions, the fibres become
coated with a greasy layer, which prevents their adherence after they are
once separated by the mechanical treatment. At the same time some
chemical change takes place in the fibre itself, which has a part in its
conversion into leather varying in importance according to the method and
fat employed, and of which the chemistry will be best discussed after some
slight sketch has been given of the methods themselves.
The most complete sort of oil-leather is that produced by “chamoising,”
or oil-dressing with marine oils, a process applied to the ordinary “chamois”
or “wash-leathers” (now made from the flesh-split or “lining” of the sheep-
skin), and to the manufacture of “buff-leather” for military purposes. The
process varies somewhat according to the character of the leather, but the
manufacture of the common wash-leather may be taken as a type. For this
purpose the sheep-splits are freed from the loose and fatty middle layer (p.
51) by “frizing” with a sharp knife on a beam similar to that used for
fleshing (Fig. 30, p. 147), but much more steeply inclined. The process is
rather one of scraping than cutting, and was originally adopted to remove
the grain from the deer-skins which were largely used for glove-leathers,
since oil-dressing does not easily penetrate a skin with the grain surface
intact. The fleshes are usually delimed by drenching, but removal of fat is
unimportant. After being well drained, they are “stocked” for some time
with sawdust till they become partially dry and porous, the common “faller”
stocks shown in Fig. 22, p. 116, being generally employed. During the
stocking, care must be taken that the goods are not overheated by the
friction produced. When the skins have become opaque from the inclusion
OIL TANNAGES, AND THE USE OF OILS AND FATS IN CURRYING.
The conversion of skin into leather by the agency of oils and fats is
probably one of the most primitive methods, and is used in different ways
suited to the skins and fats which are available, by savage races in all
quarters of the globe. In its simplest form, it consists merely in oiling or
greasing the wet skin, and kneading and stretching it as it slowly loses
moisture and absorbs the fat. Under these conditions, the fibres become
coated with a greasy layer, which prevents their adherence after they are
once separated by the mechanical treatment. At the same time some
chemical change takes place in the fibre itself, which has a part in its
conversion into leather varying in importance according to the method and
fat employed, and of which the chemistry will be best discussed after some
slight sketch has been given of the methods themselves.
The most complete sort of oil-leather is that produced by “chamoising,”
or oil-dressing with marine oils, a process applied to the ordinary “chamois”
or “wash-leathers” (now made from the flesh-split or “lining” of the sheep-
skin), and to the manufacture of “buff-leather” for military purposes. The
process varies somewhat according to the character of the leather, but the
manufacture of the common wash-leather may be taken as a type. For this
purpose the sheep-splits are freed from the loose and fatty middle layer (p.
51) by “frizing” with a sharp knife on a beam similar to that used for
fleshing (Fig. 30, p. 147), but much more steeply inclined. The process is
rather one of scraping than cutting, and was originally adopted to remove
the grain from the deer-skins which were largely used for glove-leathers,
since oil-dressing does not easily penetrate a skin with the grain surface
intact. The fleshes are usually delimed by drenching, but removal of fat is
unimportant. After being well drained, they are “stocked” for some time
with sawdust till they become partially dry and porous, the common “faller”
stocks shown in Fig. 22, p. 116, being generally employed. During the
stocking, care must be taken that the goods are not overheated by the
friction produced. When the skins have become opaque from the inclusion
Page 397
of air between the fibres, they are, according to the Continental method,
shaken out and oiled on the table, and after folding into bundles, are put
back in the stocks. In England, the oil is usually added to them during the
stocking, in small quantities, which become rapidly and evenly distributed
by the motion of the skins. In England, cod oil is almost exclusively
employed, but on the Continent, a considerable proportion of seal and whale
oils is used. As the goods are apt to heat, not only from friction, but from the
oxidation of the oils employed, they are removed from the stocks at
intervals, and allowed to cool, usually hung on hooks exposed to the air. In
France this exposure to the air is much more considerable than in England,
the skins being hung for eight or twelve hours after each stocking. The
drying rooms are kept moderately warm, and a good deal of oxidation of the
oil takes place in them, which materially affects the character of the
product, and especially of the residual oil or dégras, which is afterwards
squeezed out of the skins and used for currying (p. 368). Great care is
required to prevent any parts of the skins becoming dry before they are
completely saturated by the oil, which causes hard and transparent patches
which the oil will not afterwards penetrate. After each exposure to the air,
the skins are oiled on the table and returned to the stocks. The stocking has
to be continued for many hours, even for wash-leather; and as it proceeds,
the skins lose the smell of limed skin, and acquire a peculiar mustard-like
odour from the volatile products of oxidation of the oils. When the skins are
completely saturated, they are, according to the English method, packed in
boxes, and allowed to heat spontaneously by oxidation of the oils, during
which great care is required, especially at the outset, that the heat does not
rise so high as to destroy the skins. To prevent this, they are removed at
intervals from the boxes and spread on the floor to cool, and then re-packed,
and this treatment is continued until the oxidation is complete, and the skins
cease to heat. During the heating, large quantities of volatile and very
pungent products are given off, and especially acrolein (acrylic aldehyde,
from the dehydration of the glycerine), which is excessively irritating to the
eyes. The German method is not unlike the English, but in France, the
packing in boxes is omitted, and the oxidation is completely effected in
warm stoves in which the goods are hung on hooks. The heating in this case
is much more moderate, and the oil less thickened, a result which may be
partly due to the different oils employed, and which leads to differences in
the subsequent treatment of the leather.
shaken out and oiled on the table, and after folding into bundles, are put
back in the stocks. In England, the oil is usually added to them during the
stocking, in small quantities, which become rapidly and evenly distributed
by the motion of the skins. In England, cod oil is almost exclusively
employed, but on the Continent, a considerable proportion of seal and whale
oils is used. As the goods are apt to heat, not only from friction, but from the
oxidation of the oils employed, they are removed from the stocks at
intervals, and allowed to cool, usually hung on hooks exposed to the air. In
France this exposure to the air is much more considerable than in England,
the skins being hung for eight or twelve hours after each stocking. The
drying rooms are kept moderately warm, and a good deal of oxidation of the
oil takes place in them, which materially affects the character of the
product, and especially of the residual oil or dégras, which is afterwards
squeezed out of the skins and used for currying (p. 368). Great care is
required to prevent any parts of the skins becoming dry before they are
completely saturated by the oil, which causes hard and transparent patches
which the oil will not afterwards penetrate. After each exposure to the air,
the skins are oiled on the table and returned to the stocks. The stocking has
to be continued for many hours, even for wash-leather; and as it proceeds,
the skins lose the smell of limed skin, and acquire a peculiar mustard-like
odour from the volatile products of oxidation of the oils. When the skins are
completely saturated, they are, according to the English method, packed in
boxes, and allowed to heat spontaneously by oxidation of the oils, during
which great care is required, especially at the outset, that the heat does not
rise so high as to destroy the skins. To prevent this, they are removed at
intervals from the boxes and spread on the floor to cool, and then re-packed,
and this treatment is continued until the oxidation is complete, and the skins
cease to heat. During the heating, large quantities of volatile and very
pungent products are given off, and especially acrolein (acrylic aldehyde,
from the dehydration of the glycerine), which is excessively irritating to the
eyes. The German method is not unlike the English, but in France, the
packing in boxes is omitted, and the oxidation is completely effected in
warm stoves in which the goods are hung on hooks. The heating in this case
is much more moderate, and the oil less thickened, a result which may be
partly due to the different oils employed, and which leads to differences in
the subsequent treatment of the leather.
Page 398
In the French process, the oily skins are dipped in hot water and wrung or
hydraulic pressed, the expressed oil constituting moellon or dégras (p. 368),
and the skins are afterwards washed in a hot soda or potash solution, from
which a further portion of an inferior dégras is recovered. In the old-
fashioned English method, the oil became so thickened that it could not be
pressed out, and the whole was removed by washing with soda or potash
solution, from which it was recovered by the use of acid, constituting “sod
oil” (p. 369.) Now many English manufacturers adopt a modified method,
and remove a good deal of their oil by pressure.
Buff leather, much used for military accoutrements, is made in a similar
manner to chamois, from ox or cow hides, the grain of which is frized off.
The bleaching, both of buff and chamois, is done by exposing to the sun in a
damp condition, the skins being watered as required with water or fat-
liquor, or the alkaline emulsion of dégras obtained in washing the skins. It
may also be bleached by oxidising agents, such as permanganate of potash
or acidified sodium peroxide. If permanganate is used, the leather is treated
in a solution of perhaps 5 grm. per liter till of a deep brown colour, and then
in a solution of sulphurous or oxalic acid till the colour is removed.
Messrs. J. and E. Pullman, of Godalming, make a species of buff leather,
which they style “Kaspine” leather, by treating limed and drenched hides or
skins in a drum with a very dilute solution of formaldehyde (“formalin”)
rendered alkaline with sodium carbonate (Eng. Pat. 2872, 1898). The
change to leather takes place very rapidly, and the leather is afterwards
treated with soap solutions of fat-liquors, to feed and soften it. It is almost
indistinguishable from genuine buff leather, except from the fact that it is
white throughout, and needs no bleaching. It is finding considerable
application for military purposes.
A type of leathers which bear a close chemical relation to oil-leathers, is
that including “Crown,” “Helvetia,” and fat-tanned leathers. The first
leather of the sort was invented by a German cabinet-maker named Klemm,
by whom the secret was sold to Preller, who manufactured it in Southwark,
under the name of “Crown” leather. Klemm used flour, ox-brains, butter,
milk, and soft fat, which was made into a paste with water, and spread on
the limed, drenched and partially dried skins, which were rolled into
bundles, and drummed in slightly warmed drums for some hours; taken out,
again dried slightly, and coated with the mixture, and again drummed. For
thick hides the process was repeated a third time, drumming in each
hydraulic pressed, the expressed oil constituting moellon or dégras (p. 368),
and the skins are afterwards washed in a hot soda or potash solution, from
which a further portion of an inferior dégras is recovered. In the old-
fashioned English method, the oil became so thickened that it could not be
pressed out, and the whole was removed by washing with soda or potash
solution, from which it was recovered by the use of acid, constituting “sod
oil” (p. 369.) Now many English manufacturers adopt a modified method,
and remove a good deal of their oil by pressure.
Buff leather, much used for military accoutrements, is made in a similar
manner to chamois, from ox or cow hides, the grain of which is frized off.
The bleaching, both of buff and chamois, is done by exposing to the sun in a
damp condition, the skins being watered as required with water or fat-
liquor, or the alkaline emulsion of dégras obtained in washing the skins. It
may also be bleached by oxidising agents, such as permanganate of potash
or acidified sodium peroxide. If permanganate is used, the leather is treated
in a solution of perhaps 5 grm. per liter till of a deep brown colour, and then
in a solution of sulphurous or oxalic acid till the colour is removed.
Messrs. J. and E. Pullman, of Godalming, make a species of buff leather,
which they style “Kaspine” leather, by treating limed and drenched hides or
skins in a drum with a very dilute solution of formaldehyde (“formalin”)
rendered alkaline with sodium carbonate (Eng. Pat. 2872, 1898). The
change to leather takes place very rapidly, and the leather is afterwards
treated with soap solutions of fat-liquors, to feed and soften it. It is almost
indistinguishable from genuine buff leather, except from the fact that it is
white throughout, and needs no bleaching. It is finding considerable
application for military purposes.
A type of leathers which bear a close chemical relation to oil-leathers, is
that including “Crown,” “Helvetia,” and fat-tanned leathers. The first
leather of the sort was invented by a German cabinet-maker named Klemm,
by whom the secret was sold to Preller, who manufactured it in Southwark,
under the name of “Crown” leather. Klemm used flour, ox-brains, butter,
milk, and soft fat, which was made into a paste with water, and spread on
the limed, drenched and partially dried skins, which were rolled into
bundles, and drummed in slightly warmed drums for some hours; taken out,
again dried slightly, and coated with the mixture, and again drummed. For
thick hides the process was repeated a third time, drumming in each
Page 399
operation for about eight hours. The leather was used for laces, picker-
bands, light belts, and other purposes where great toughness and flexibility
were required. It was found by further experience (if indeed, it was not
known to Klemm himself) that the only really essential ingredients of the
mixture were the soft fats and flour; and even the latter could, for some sorts
of leather, be dispensed with. It was further ascertained that only the gluten
or albuminous part of the flour was absorbed by the leather, the starch
serving mainly to facilitate the emulsification of the fats. The proportions
used in the paste are about seven parts of flour, seven parts of soft fat such
as horse grease, two parts of tallow, four parts of water, and a little salt or
nitre to act as an antiseptic. Other greases, such as mixtures of tallow and
oil, can be substituted for the horse grease, and pipe-clay or ochre may to
some extent take the place of the flour, while soap may also be added. The
similarity of the mixtures used to the tawing paste in calf- and glove-kid
dressing (pp. 191, 196) is obvious, and Klemm had an earlier process in
which the operation just described was preceded by a slight alum tannage,
and which was almost identical in its detail with the methods now in use for
the production of so-called “raw-hide.” On the other hand it is nearly allied
to the production of “Riems,” or raw-hide straps in South Africa, for which
a long thong is cut spirally from a hide, and wound into a sort of skein
which is suspended from a crossbar, with a heavy weight at its lower end,
and oiled and twisted, with frequent changes of position, until the water is
dried out, and the thong is saturated with fat, forming a very tough and
durable leather. A similar material can be made by fulling or otherwise
working grease into a raw hide prepared for tanning. Eitner examined
samples of “Crown-leather” chemically, by removing the gluten of the flour
with an alkaline solution, and found that an imperfectly chamoised leather
remained, which when restuffed with fat, was much less full, and carried a
much smaller quantity of grease than before.[168]
bands, light belts, and other purposes where great toughness and flexibility
were required. It was found by further experience (if indeed, it was not
known to Klemm himself) that the only really essential ingredients of the
mixture were the soft fats and flour; and even the latter could, for some sorts
of leather, be dispensed with. It was further ascertained that only the gluten
or albuminous part of the flour was absorbed by the leather, the starch
serving mainly to facilitate the emulsification of the fats. The proportions
used in the paste are about seven parts of flour, seven parts of soft fat such
as horse grease, two parts of tallow, four parts of water, and a little salt or
nitre to act as an antiseptic. Other greases, such as mixtures of tallow and
oil, can be substituted for the horse grease, and pipe-clay or ochre may to
some extent take the place of the flour, while soap may also be added. The
similarity of the mixtures used to the tawing paste in calf- and glove-kid
dressing (pp. 191, 196) is obvious, and Klemm had an earlier process in
which the operation just described was preceded by a slight alum tannage,
and which was almost identical in its detail with the methods now in use for
the production of so-called “raw-hide.” On the other hand it is nearly allied
to the production of “Riems,” or raw-hide straps in South Africa, for which
a long thong is cut spirally from a hide, and wound into a sort of skein
which is suspended from a crossbar, with a heavy weight at its lower end,
and oiled and twisted, with frequent changes of position, until the water is
dried out, and the thong is saturated with fat, forming a very tough and
durable leather. A similar material can be made by fulling or otherwise
working grease into a raw hide prepared for tanning. Eitner examined
samples of “Crown-leather” chemically, by removing the gluten of the flour
with an alkaline solution, and found that an imperfectly chamoised leather
remained, which when restuffed with fat, was much less full, and carried a
much smaller quantity of grease than before.[168]
Page 400
[168] Gerber, 1878, p. 2.
Various theories have been proposed to explain the reaction which takes
place in the production of oil-leathers. Knapp supposed that it was merely a
case in which the smallest fibrils of the hide were coated with the products
of the oxidation of oils, and so prevented from adhering together, and
protected from the action of water by the sort of waterproof coating which
was formed. This explanation is scarcely feasible in the face of the fact that
chamois leather can be treated even with hot dilute solutions of the caustic
alkalies without destruction, while cotton fibres waterproofed by treatment
with drying oils have their coating entirely removed by treatment with
alkalies. Lietzmann supposed that the whole of the gelatinous fibres were
removed in the liming and subsequent treatment, and that the finished
leather consisted only of the skeleton of yellow or elastic fibre which exists
in the skin, and which is remarkable for its resistance to heat, acids and
alkalis. Unfortunately the proportion of these fibres does not exceed about 6
per cent. of the total, so that they are quite insufficient to account for the
production of the leather. We now know, however, that aldehydes, including
the acryl-aldehyde, which is evolved in the oil oxidation of chamoising (and
which is covered by Messrs. Pullman’s patent) are capable in themselves of
converting gelatinous substances into a material identical in its properties,
and especially in its power of resisting hot water and alkaline solutions,
with the fibre of chamois leather. In all cases where perfect chamoising is
produced, intense oxidation takes place, and oxidisable oils are used which
will evolve acrylic and other aldehydes. Where oils of little drying power
are employed, as in the case of Crown- and other fat-leathers, only an
imperfect chamoising occurs, and we are therefore justified in attributing
the special qualities of chamois leather to a natural aldehyde tannage. On
the other hand, there is no doubt that the coating of the fibres with oxidised
oil-products really occurs, and is probably a powerful factor in the
leathering of Crown-leather, and other similar products which are not
washed out with alkaline solutions. Knapp proved by treating raw pelt
which had been dehydrated with alcohol (p. 74) with a very dilute alcoholic
solution of stearic acid, that a thin coating of stearic acid on the fibres
would confer great softness and considerable resistance to water. Even
where no stearic or other fatty acid is purposely added to alcohol used for
dehydrating pelt, traces are present from the decomposition of the natural
fat of the skin, and there is little doubt that this is the cause why such
Various theories have been proposed to explain the reaction which takes
place in the production of oil-leathers. Knapp supposed that it was merely a
case in which the smallest fibrils of the hide were coated with the products
of the oxidation of oils, and so prevented from adhering together, and
protected from the action of water by the sort of waterproof coating which
was formed. This explanation is scarcely feasible in the face of the fact that
chamois leather can be treated even with hot dilute solutions of the caustic
alkalies without destruction, while cotton fibres waterproofed by treatment
with drying oils have their coating entirely removed by treatment with
alkalies. Lietzmann supposed that the whole of the gelatinous fibres were
removed in the liming and subsequent treatment, and that the finished
leather consisted only of the skeleton of yellow or elastic fibre which exists
in the skin, and which is remarkable for its resistance to heat, acids and
alkalis. Unfortunately the proportion of these fibres does not exceed about 6
per cent. of the total, so that they are quite insufficient to account for the
production of the leather. We now know, however, that aldehydes, including
the acryl-aldehyde, which is evolved in the oil oxidation of chamoising (and
which is covered by Messrs. Pullman’s patent) are capable in themselves of
converting gelatinous substances into a material identical in its properties,
and especially in its power of resisting hot water and alkaline solutions,
with the fibre of chamois leather. In all cases where perfect chamoising is
produced, intense oxidation takes place, and oxidisable oils are used which
will evolve acrylic and other aldehydes. Where oils of little drying power
are employed, as in the case of Crown- and other fat-leathers, only an
imperfect chamoising occurs, and we are therefore justified in attributing
the special qualities of chamois leather to a natural aldehyde tannage. On
the other hand, there is no doubt that the coating of the fibres with oxidised
oil-products really occurs, and is probably a powerful factor in the
leathering of Crown-leather, and other similar products which are not
washed out with alkaline solutions. Knapp proved by treating raw pelt
which had been dehydrated with alcohol (p. 74) with a very dilute alcoholic
solution of stearic acid, that a thin coating of stearic acid on the fibres
would confer great softness and considerable resistance to water. Even
where no stearic or other fatty acid is purposely added to alcohol used for
dehydrating pelt, traces are present from the decomposition of the natural
fat of the skin, and there is little doubt that this is the cause why such
Page 401
alcohol-leathers are much more difficult to wet back again to the state of
pelt than would a priori be expected; and why hide-powder dehydrated in
this way is unsuitable for use in the hide-powder filter (p. 311) from its non-
absorption of water.
Fig. 85.—Scouring large Seal-Skins by Hand.
It is not within the scope of the present volume to describe in detail the
processes used in currying, many of which are purely mechanical, and of no
theoretical interest, whatever their practical importance; and with which the
writer hopes to deal fully in a future book. The leather is usually scoured
with stone, brush and sleeker to free it from “bloom” and loose tan (Fig.
85); or by machines such as Fig. 86; and is often reduced in thickness by
shaving by hand (Fig. 87), or by machine (Fig. 88). In place of shaving,
hides and skins are frequently split into two or more thicknesses. This is
done by various machines, of which the “bandknife” shown in Fig. 89 is the
most important; the cutting tool being a thin steel belt stretched like a
bandsaw and sharpened on one edge by an emery-wheel.
pelt than would a priori be expected; and why hide-powder dehydrated in
this way is unsuitable for use in the hide-powder filter (p. 311) from its non-
absorption of water.
Fig. 85.—Scouring large Seal-Skins by Hand.
It is not within the scope of the present volume to describe in detail the
processes used in currying, many of which are purely mechanical, and of no
theoretical interest, whatever their practical importance; and with which the
writer hopes to deal fully in a future book. The leather is usually scoured
with stone, brush and sleeker to free it from “bloom” and loose tan (Fig.
85); or by machines such as Fig. 86; and is often reduced in thickness by
shaving by hand (Fig. 87), or by machine (Fig. 88). In place of shaving,
hides and skins are frequently split into two or more thicknesses. This is
done by various machines, of which the “bandknife” shown in Fig. 89 is the
most important; the cutting tool being a thin steel belt stretched like a
bandsaw and sharpened on one edge by an emery-wheel.
Page 402
Fig. 86.—Scouring Machine.
Currying Shop, Leather Industries Department, Yorkshire College.
Currying Shop, Leather Industries Department, Yorkshire College.
Page 403
Something must be said here about the function of the oils and fats used
in currying, and their general method of application. It is obvious that the
possibility of coating the finest fibrils of leather with a fatty layer is not
restricted to raw hide, but is present, sometimes even in a higher degree, in
tanned or tawed leathers, in which the fibres are already so far isolated as to
make the access of the fat easy. Even the possibility of an aldehyde-tannage
is not excluded, where the fibre is not already completely saturated with
other tanning agents or where these agents, from their nature, have not so
firm a hold on the fibre as to be incapable of being displaced by the action
of aldehydes. It is therefore obvious that we may apply some of the ideas
which we have formed with regard to oil-tannages to the action of fats upon
tanned leather. In the first place, it must be remembered that gelatinous
matters are as a rule insoluble in fats; and vice versa, that fats are incapable
of penetrating dry and solid gelatinous fibres. If the skin becomes dry in the
chamoising process, that part remains raw. It may therefore be concluded
that fats and oils have little power in themselves of isolating the fibrils, and
that this must be accomplished by other agencies, since if they are still
adhering together, the fats cannot penetrate them. Hence the necessity of
moisture, which keeps the fibres soft and divisible; and with raw hide, the
importance of powerful mechanical treatment, which will work the minute
globules of fat between the fibrils. In the case of tanned leathers, the last
condition is less important, since the fibres are already isolated by the
tannage, and capillarity assists the penetration. Even in this case the
distribution of the fat is much assisted if it is already in a state of fine
division (emulsification), and if the surface-tension (p. 76) between it and
water is low, as is the case with dégras and other partially oxidised oils. On
this rather than on any special chemical affinity probably depends the
importance of the “dégras-former” and other products of oxidation which
are present in dégras; and the difference in penetrating power of different
oils. So long as oil remains in an undivided condition, so long can it be
squeezed out, and the leather will feel and appear greasy; while, when it is
thoroughly emulsified, and adherent to the fibre, it can no longer be
expelled by mechanical means. No doubt the different power of different
tannages to “carry grease” without appearing greasy, is also related to the
degree of isolation of the fibrils, and their surface tension with regard to
fats. We may judge that the more readily an oil can be emulsified, the more
freely and completely it is likely to fix itself on the leather fibre.
in currying, and their general method of application. It is obvious that the
possibility of coating the finest fibrils of leather with a fatty layer is not
restricted to raw hide, but is present, sometimes even in a higher degree, in
tanned or tawed leathers, in which the fibres are already so far isolated as to
make the access of the fat easy. Even the possibility of an aldehyde-tannage
is not excluded, where the fibre is not already completely saturated with
other tanning agents or where these agents, from their nature, have not so
firm a hold on the fibre as to be incapable of being displaced by the action
of aldehydes. It is therefore obvious that we may apply some of the ideas
which we have formed with regard to oil-tannages to the action of fats upon
tanned leather. In the first place, it must be remembered that gelatinous
matters are as a rule insoluble in fats; and vice versa, that fats are incapable
of penetrating dry and solid gelatinous fibres. If the skin becomes dry in the
chamoising process, that part remains raw. It may therefore be concluded
that fats and oils have little power in themselves of isolating the fibrils, and
that this must be accomplished by other agencies, since if they are still
adhering together, the fats cannot penetrate them. Hence the necessity of
moisture, which keeps the fibres soft and divisible; and with raw hide, the
importance of powerful mechanical treatment, which will work the minute
globules of fat between the fibrils. In the case of tanned leathers, the last
condition is less important, since the fibres are already isolated by the
tannage, and capillarity assists the penetration. Even in this case the
distribution of the fat is much assisted if it is already in a state of fine
division (emulsification), and if the surface-tension (p. 76) between it and
water is low, as is the case with dégras and other partially oxidised oils. On
this rather than on any special chemical affinity probably depends the
importance of the “dégras-former” and other products of oxidation which
are present in dégras; and the difference in penetrating power of different
oils. So long as oil remains in an undivided condition, so long can it be
squeezed out, and the leather will feel and appear greasy; while, when it is
thoroughly emulsified, and adherent to the fibre, it can no longer be
expelled by mechanical means. No doubt the different power of different
tannages to “carry grease” without appearing greasy, is also related to the
degree of isolation of the fibrils, and their surface tension with regard to
fats. We may judge that the more readily an oil can be emulsified, the more
freely and completely it is likely to fix itself on the leather fibre.
Page 404
Fig. 87.—Hand Shaving.
Fig. 88.—Shaving Machine.
It is a practically invariable rule that the leather-fibre must be wet when it
is stuffed. The surface-tension between the water and the fats is less than
that of either with regard to air; and therefore, as the water dries out of the
Fig. 88.—Shaving Machine.
It is a practically invariable rule that the leather-fibre must be wet when it
is stuffed. The surface-tension between the water and the fats is less than
that of either with regard to air; and therefore, as the water dries out of the
Page 405
small interstices of the leather, the fat follows it in, and gradually takes its
place. Generally speaking, the amount of water should be such that some
exsudes in minute drops when the leather is pinched, that is, that not only
the minutest spaces between the fibrils are filled, but even the larger ones
between the fibre-bundles to a considerable extent.
Fig. 89.—Band-Knife Splitting Machine.
In “hand-stuffing,” the leather is now coated on the flesh side, or
occasionally on both sides with “dubbing,” which is a pasty mixture of fats
usually mainly composed of cod-oil and tallow, which is applied rather
thickly with a brush and smoothed down with the fleshy part of the forearm.
When such constituents are melted together, the harder fats dissolve in the
oils, and as the mixture cools, much of the hard fats again crystallise out. To
make a good dubbing, the cooling fats must be stirred continuously till this
has taken place, as otherwise the mixture separates into little globular
masses of crystals with liquid oil between them, instead of forming a
uniform body of salve-like consistency. The proportions of the hard and soft
constituents of the dubbing should be adjusted to the season, and to the
temperature at which the drying of the stuffed leather is to take place, so
that on the one hand, the dubbing will not melt and run off, and on the
other, that it should not solidify more than is necessary, as only the liquid
solution which remains entangled among the crystals can be absorbed by
place. Generally speaking, the amount of water should be such that some
exsudes in minute drops when the leather is pinched, that is, that not only
the minutest spaces between the fibrils are filled, but even the larger ones
between the fibre-bundles to a considerable extent.
Fig. 89.—Band-Knife Splitting Machine.
In “hand-stuffing,” the leather is now coated on the flesh side, or
occasionally on both sides with “dubbing,” which is a pasty mixture of fats
usually mainly composed of cod-oil and tallow, which is applied rather
thickly with a brush and smoothed down with the fleshy part of the forearm.
When such constituents are melted together, the harder fats dissolve in the
oils, and as the mixture cools, much of the hard fats again crystallise out. To
make a good dubbing, the cooling fats must be stirred continuously till this
has taken place, as otherwise the mixture separates into little globular
masses of crystals with liquid oil between them, instead of forming a
uniform body of salve-like consistency. The proportions of the hard and soft
constituents of the dubbing should be adjusted to the season, and to the
temperature at which the drying of the stuffed leather is to take place, so
that on the one hand, the dubbing will not melt and run off, and on the
other, that it should not solidify more than is necessary, as only the liquid
solution which remains entangled among the crystals can be absorbed by
Page 406
the leather. The solid crystalline fats remain on the surface, and are scraped
off by the sleeker in finishing, as “table-grease,” which is generally re-
melted and used over again. It does not answer, in hand-stuffing, to carry
this re-use too far, as the table-grease contains only the harder parts of the
fat, with a continually increasing proportion of stearic acid, so that if a
dubbing be made continuously of table-grease and oil, in the end little but
the latter will be absorbed by the leather; while where fresh tallow is used, a
portion of its softer constituents remains dissolved in the oil. The principal
function of the harder fats is the mechanical one of retaining the oil on the
surface of the leather; and to a certain extent they may be replaced by other
solids, such as steatite (“French chalk”), or perhaps other pulpy materials.
The use of a portion of soft fat, such as bone-fat, or the better sorts of glue-
grease, is quite practicable, especially if mixed with the harder table-grease.
The drying of hand-stuffed leather should be slow, to allow time for the
absorption of the grease; and the temperature should be so regulated as to
keep the dubbing in a soft but not liquid condition. In winter, if the
temperature of the outer air be raised sufficiently for this, the drying will be
too keen (cp. p. 426) and the water will be dried out before the grease is
properly absorbed. It is therefore best, in cold weather, to maintain the
ventilation mainly by circulating the air in the room, with little admission
from the outside, and in extreme cases even artificial damping of the air
may be advantageous. Sometimes the tendency to mildew during slow and
warm drying is very troublesome. This may be prevented by the addition of
antiseptics to the stuffing grease. Carbolic acid and creasote are effective,
but generally objectionable from their smell; rosin oil has considerable
antiseptic power, and mineral oils also in a less degree. Probably α-naphthol
would prove an efficient remedy, as it has little odour, and its antiseptic
properties are very strong, but it has not been tried by the writer. (Cp.
Chapter V.)
off by the sleeker in finishing, as “table-grease,” which is generally re-
melted and used over again. It does not answer, in hand-stuffing, to carry
this re-use too far, as the table-grease contains only the harder parts of the
fat, with a continually increasing proportion of stearic acid, so that if a
dubbing be made continuously of table-grease and oil, in the end little but
the latter will be absorbed by the leather; while where fresh tallow is used, a
portion of its softer constituents remains dissolved in the oil. The principal
function of the harder fats is the mechanical one of retaining the oil on the
surface of the leather; and to a certain extent they may be replaced by other
solids, such as steatite (“French chalk”), or perhaps other pulpy materials.
The use of a portion of soft fat, such as bone-fat, or the better sorts of glue-
grease, is quite practicable, especially if mixed with the harder table-grease.
The drying of hand-stuffed leather should be slow, to allow time for the
absorption of the grease; and the temperature should be so regulated as to
keep the dubbing in a soft but not liquid condition. In winter, if the
temperature of the outer air be raised sufficiently for this, the drying will be
too keen (cp. p. 426) and the water will be dried out before the grease is
properly absorbed. It is therefore best, in cold weather, to maintain the
ventilation mainly by circulating the air in the room, with little admission
from the outside, and in extreme cases even artificial damping of the air
may be advantageous. Sometimes the tendency to mildew during slow and
warm drying is very troublesome. This may be prevented by the addition of
antiseptics to the stuffing grease. Carbolic acid and creasote are effective,
but generally objectionable from their smell; rosin oil has considerable
antiseptic power, and mineral oils also in a less degree. Probably α-naphthol
would prove an efficient remedy, as it has little odour, and its antiseptic
properties are very strong, but it has not been tried by the writer. (Cp.
Chapter V.)
Page 407
Fig. 90.—Haley’s Injector Stuffing Drum.
In drum-stuffing the conditions differ materially from those of hand-
stuffing. The goods, in a damp condition, are placed in a drum (Fig. 90),
which has been heated by steam to as high a temperature as the leather will
safely stand. Cold damp leather may be stuffed in a drum heated to 60° C.
and the grease may be run in at the same temperature. The grease should
generally be melted and mixed at a somewhat higher temperature.
Sometimes steam is merely blown into the drum before introducing the
leather, to heat it to the required temperature; sometimes a steam-coil is
placed in the drum itself. A more modern method, which is now largely
used in the United States, is to heat by hot air, which is circulated by a fan
over an external steam heater and through the drum. The drum is set in
rotation, and the stuffing grease in a melted condition is run in through the
hollow axle, or if this is not provided, it is introduced through the door, and
the rotation is maintained for twenty to thirty minutes. During the last few
minutes the door is frequently replaced by an open grating or cold air is
drawn through the drum by means of the fan, in order to cool the goods,
which are set out with the sleeker on the table while yet somewhat warm,
In drum-stuffing the conditions differ materially from those of hand-
stuffing. The goods, in a damp condition, are placed in a drum (Fig. 90),
which has been heated by steam to as high a temperature as the leather will
safely stand. Cold damp leather may be stuffed in a drum heated to 60° C.
and the grease may be run in at the same temperature. The grease should
generally be melted and mixed at a somewhat higher temperature.
Sometimes steam is merely blown into the drum before introducing the
leather, to heat it to the required temperature; sometimes a steam-coil is
placed in the drum itself. A more modern method, which is now largely
used in the United States, is to heat by hot air, which is circulated by a fan
over an external steam heater and through the drum. The drum is set in
rotation, and the stuffing grease in a melted condition is run in through the
hollow axle, or if this is not provided, it is introduced through the door, and
the rotation is maintained for twenty to thirty minutes. During the last few
minutes the door is frequently replaced by an open grating or cold air is
drawn through the drum by means of the fan, in order to cool the goods,
which are set out with the sleeker on the table while yet somewhat warm,
Page 408
and dried under much the same conditions as have been described with
regard to hand-stuffed goods.
In drum-stuffing, the hardness of the grease is limited by its melting-
point, which must not be so high as to damage the leather, but it may be soft
as is desired. As the grease is forced by mechanical means into the interior
of the leather, there is no danger of its running off, but the drying must take
place at such a temperature as to keep it at least in a partially soft condition,
as the drumming only forces it into the coarser spaces of the leather, and
does not complete its distribution on the fibre. By the use of exceedingly
hard greases, such as “stearin” (p. 359) and oleo-stearin (p. 356), sometimes
with additions of paraffin wax, it is possible to introduce immense
quantities of grease, and yet to obtain a leather which will board up to a
good colour. In America, it is not unusual to reckon 100 or even 115 lb. of
greases to 100 lb. of leather weighed dry after scouring, or estimated from
its wet weight; and the whole of this is absorbed, scarcely anything coming
off in “setting.” The leather, as it comes from the drum, is dark brown, but
when bent sharply in “boarding” to form the grain, after cooling and drying,
the very hard and crystalline fats crumble into white powder, and the leather
takes a light and pretty colour. Such leather would of course darken at once
if it were held to the fire, but would again brighten on cooling and breaking
up with the “board.” Some portion of liquid fats, such as dégras or fish oil,
should be contained in the stuffing grease, as the solid fats alone will not
penetrate to the heart of the fibres, but will leave the leather dry and harsh.
By drum-stuffing, it is possible to incorporate solid matter with the
leather, and barytes (ground heavy-spar or barium sulphate) was formerly
much used for this purpose, but has now been nearly abandoned. Glucose is
still used as an adulterant of leather, but is not introduced in the drum, but
by painting the goods with syrup before stuffing. It not only adds weight,
and gives the leather a lighter colour than an equivalent quantity of grease,
but at the same time lessens its toughness, and ought to be prohibited in
England, as it already is in Germany. On the detection of adulteration of
leather, see L.I.L.B., p. 212. Drum-stuffing is in this country mainly applied
to shoe-leathers, but in America, with the hot-air drum, is coming into
increasing use for harness, and even belting.
A method of stuffing is used in Germany for heavy belting and the like,
which appears at first glance to contradict the axiom that leather must be
stuffed wet. It is called Einbrennen (to burn in), and consists in first drying
regard to hand-stuffed goods.
In drum-stuffing, the hardness of the grease is limited by its melting-
point, which must not be so high as to damage the leather, but it may be soft
as is desired. As the grease is forced by mechanical means into the interior
of the leather, there is no danger of its running off, but the drying must take
place at such a temperature as to keep it at least in a partially soft condition,
as the drumming only forces it into the coarser spaces of the leather, and
does not complete its distribution on the fibre. By the use of exceedingly
hard greases, such as “stearin” (p. 359) and oleo-stearin (p. 356), sometimes
with additions of paraffin wax, it is possible to introduce immense
quantities of grease, and yet to obtain a leather which will board up to a
good colour. In America, it is not unusual to reckon 100 or even 115 lb. of
greases to 100 lb. of leather weighed dry after scouring, or estimated from
its wet weight; and the whole of this is absorbed, scarcely anything coming
off in “setting.” The leather, as it comes from the drum, is dark brown, but
when bent sharply in “boarding” to form the grain, after cooling and drying,
the very hard and crystalline fats crumble into white powder, and the leather
takes a light and pretty colour. Such leather would of course darken at once
if it were held to the fire, but would again brighten on cooling and breaking
up with the “board.” Some portion of liquid fats, such as dégras or fish oil,
should be contained in the stuffing grease, as the solid fats alone will not
penetrate to the heart of the fibres, but will leave the leather dry and harsh.
By drum-stuffing, it is possible to incorporate solid matter with the
leather, and barytes (ground heavy-spar or barium sulphate) was formerly
much used for this purpose, but has now been nearly abandoned. Glucose is
still used as an adulterant of leather, but is not introduced in the drum, but
by painting the goods with syrup before stuffing. It not only adds weight,
and gives the leather a lighter colour than an equivalent quantity of grease,
but at the same time lessens its toughness, and ought to be prohibited in
England, as it already is in Germany. On the detection of adulteration of
leather, see L.I.L.B., p. 212. Drum-stuffing is in this country mainly applied
to shoe-leathers, but in America, with the hot-air drum, is coming into
increasing use for harness, and even belting.
A method of stuffing is used in Germany for heavy belting and the like,
which appears at first glance to contradict the axiom that leather must be
stuffed wet. It is called Einbrennen (to burn in), and consists in first drying
Page 409
at a high temperature (50° C.), to ensure the absence of all moisture, and
then either pouring hot melted tallow over the leather on a table, and
holding it over a brazier, to allow the grease to sink in, or dipping it
completely in a bath of melted tallow. The exception is only apparent,
because, though the leather is at this stage completely saturated with tallow,
it is only after wetting and drumming that it attains the flexibility due to
true stuffing. Similar methods are applicable to alumed leathers, and even to
chrome-leather; and so-called “waterproof” or “anhydrous” leather is made
by immersing thoroughly dried leather in a bath of 2 parts of resin and 1 of
paraffin, or some similar mixture. If the leather is not first thoroughly dried,
it is scalded and destroyed by the hot grease.
The most troublesome defect to which stuffed leathers are liable, is
known as “spueing,” and is of two kinds, of which the first and less serious
(perhaps more properly distinguished as “striking out”) consists of a white
efflorescence rather like incipient mould, which is easily wiped off, but
generally reappears. This is due to the crystallisation of the harder fats, and
especially of the free fatty acids, on the surface of the leather, and is almost
sure to occur in greater or less degree when the hard fats such as tallow or
stearine are combined with a non-drying oil such as neatsfoot, or when soft
fats are present in the leather. It is sometimes combined with actual mildew,
from which it is rather difficult to distinguish, even under the microscope,
and may even be caused by fungoid plants, which not only mechanically
expel the fats by their growth, but probably promote their rancidity and the
separation of the crystalline fatty acids. It is at most only a defect of
appearance, and does not in any way injure the leather. It is constantly
present in calf-kid, from the neatsfoot oil used in finishing, and is in this
case rather liked by the buyers, who for some reason regard it as a proof of
quality. A very similar appearance may be caused by the use of solutions of
barium chloride, alum or other mineral salts, for weighting or other
purposes; but is persistent when the leather is held to the fire, while the
crystallised fatty acids at once melt and disappear. The fatty acids are at
once removed by a drop of benzene or petroleum spirit; but unaffected by
water, while with water-soluble salts the reverse occurs.
The second form of spueing is of a much more troublesome character,
and makes its first appearance as minute spots or pimples of resinous
matter, raised above the surface of the leather, which if removed, generally
reappear, and which may become so bad as to form a sticky resinous
then either pouring hot melted tallow over the leather on a table, and
holding it over a brazier, to allow the grease to sink in, or dipping it
completely in a bath of melted tallow. The exception is only apparent,
because, though the leather is at this stage completely saturated with tallow,
it is only after wetting and drumming that it attains the flexibility due to
true stuffing. Similar methods are applicable to alumed leathers, and even to
chrome-leather; and so-called “waterproof” or “anhydrous” leather is made
by immersing thoroughly dried leather in a bath of 2 parts of resin and 1 of
paraffin, or some similar mixture. If the leather is not first thoroughly dried,
it is scalded and destroyed by the hot grease.
The most troublesome defect to which stuffed leathers are liable, is
known as “spueing,” and is of two kinds, of which the first and less serious
(perhaps more properly distinguished as “striking out”) consists of a white
efflorescence rather like incipient mould, which is easily wiped off, but
generally reappears. This is due to the crystallisation of the harder fats, and
especially of the free fatty acids, on the surface of the leather, and is almost
sure to occur in greater or less degree when the hard fats such as tallow or
stearine are combined with a non-drying oil such as neatsfoot, or when soft
fats are present in the leather. It is sometimes combined with actual mildew,
from which it is rather difficult to distinguish, even under the microscope,
and may even be caused by fungoid plants, which not only mechanically
expel the fats by their growth, but probably promote their rancidity and the
separation of the crystalline fatty acids. It is at most only a defect of
appearance, and does not in any way injure the leather. It is constantly
present in calf-kid, from the neatsfoot oil used in finishing, and is in this
case rather liked by the buyers, who for some reason regard it as a proof of
quality. A very similar appearance may be caused by the use of solutions of
barium chloride, alum or other mineral salts, for weighting or other
purposes; but is persistent when the leather is held to the fire, while the
crystallised fatty acids at once melt and disappear. The fatty acids are at
once removed by a drop of benzene or petroleum spirit; but unaffected by
water, while with water-soluble salts the reverse occurs.
The second form of spueing is of a much more troublesome character,
and makes its first appearance as minute spots or pimples of resinous
matter, raised above the surface of the leather, which if removed, generally
reappear, and which may become so bad as to form a sticky resinous
Page 410
coating over the whole surface. The exsuded matter consists of the oxidised
products of oxidisable oils, but the cause of its appearance is not always
easy to explain. The currier generally attributes it to adulterated oils, and it
must be admitted that some oils almost invariably produce it, but it appears
occasionally when only the purest and absolutely genuine cod-oil has been
used. It can only be produced from drying or semi-drying oils, which
include all the ordinary fish oils and most of the vegetable seed oils, but can
never arise from tallow or stearine, from mineral oils or vaseline, or from
genuine non-drying oils, such as tallow, neatsfoot, sperm, or mineral oils,
nor, probably, from rosin oil. It is favoured by causes which promote the
oxidation of oils, such as moist heat with limited access of air, and by the
presence of oxygen-carriers, such as iron-salts in blacks, and possibly also
by the presence of free acids. A large amount of free fatty acid in the oils
themselves is suspicious, not only because the free acids oxidise more
freely than the neutral fats, but because their presence is an evidence of the
tendency to rancidity and change in the oil. It is also said to be caused by
previous mildewing of the leather, and certainly often occurs where the
grain has been rendered porous by bacterial action in the soaks, limes, or
bates, probably from the greater quantity of oil absorbed by these parts.
While it is easy to say which oils may possibly spue, there is no known
chemical test which will foretell whether a given sample is likely to do so
under ordinary conditions. Eitner[169] states that seal oil extracted at a low
temperature is very liable to spue, but that when heated for a considerable
time to a temperature of 250°-290° C. it darkens in colour and loses the
tendency. This is probably true of many other marine oils; and may be one
cause of the frequent trouble with modern oils, many of which, especially
the lighter coloured kinds, are extracted by steam at a temperature below
boiling point. It is very probable that one effect of heating to a considerable
temperature is to dehydrate and separate albuminous or gelatinous matters
which are present in the fresh oils, and which probably increase their
tendency to decomposition. Many of these substances separate as “foots”
from oils during long storing, and such old oils are said to be less liable to
spue than those of recent manufacture.
[169] Gerber, 1880, p. 243.
If oxidisable oils are used upon leather, they “dry” upon the fibre, and if a
sufficiency of non-drying constituents are not present at the same time, the
leather will ultimately become hard, and may even crack from hardening of
products of oxidisable oils, but the cause of its appearance is not always
easy to explain. The currier generally attributes it to adulterated oils, and it
must be admitted that some oils almost invariably produce it, but it appears
occasionally when only the purest and absolutely genuine cod-oil has been
used. It can only be produced from drying or semi-drying oils, which
include all the ordinary fish oils and most of the vegetable seed oils, but can
never arise from tallow or stearine, from mineral oils or vaseline, or from
genuine non-drying oils, such as tallow, neatsfoot, sperm, or mineral oils,
nor, probably, from rosin oil. It is favoured by causes which promote the
oxidation of oils, such as moist heat with limited access of air, and by the
presence of oxygen-carriers, such as iron-salts in blacks, and possibly also
by the presence of free acids. A large amount of free fatty acid in the oils
themselves is suspicious, not only because the free acids oxidise more
freely than the neutral fats, but because their presence is an evidence of the
tendency to rancidity and change in the oil. It is also said to be caused by
previous mildewing of the leather, and certainly often occurs where the
grain has been rendered porous by bacterial action in the soaks, limes, or
bates, probably from the greater quantity of oil absorbed by these parts.
While it is easy to say which oils may possibly spue, there is no known
chemical test which will foretell whether a given sample is likely to do so
under ordinary conditions. Eitner[169] states that seal oil extracted at a low
temperature is very liable to spue, but that when heated for a considerable
time to a temperature of 250°-290° C. it darkens in colour and loses the
tendency. This is probably true of many other marine oils; and may be one
cause of the frequent trouble with modern oils, many of which, especially
the lighter coloured kinds, are extracted by steam at a temperature below
boiling point. It is very probable that one effect of heating to a considerable
temperature is to dehydrate and separate albuminous or gelatinous matters
which are present in the fresh oils, and which probably increase their
tendency to decomposition. Many of these substances separate as “foots”
from oils during long storing, and such old oils are said to be less liable to
spue than those of recent manufacture.
[169] Gerber, 1880, p. 243.
If oxidisable oils are used upon leather, they “dry” upon the fibre, and if a
sufficiency of non-drying constituents are not present at the same time, the
leather will ultimately become hard, and may even crack from hardening of
Page 411
the fibre. Mineral oils are not liable in this way to form a hard coating on
the fibre, but as they are slightly volatile, though of very high boiling point,
they may ultimately evaporate, and leave the leather insufficiently
nourished. From their low surface-tension, they have great powers of
capillary penetration, as is witnessed by the way that lamp oils “creep” over
the surface of the lamp, but they have less affinity for water than the more
oxidisable oils, and probably do not combine so intimately with the leather-
fibre. They are probably better used in combination with other greases than
alone. The admixture of solid paraffin with stuffing greases has the
tendency to make the leather feel less greasy and drier than it otherwise
would; and crude turpentine and rosin are said to have a still greater effect
in this direction.
The water which is required for satisfactory stuffing may in some cases
be introduced into the stuffing grease as well as into the leather. The effect
of dégras is largely due to the water with which it is intimately mixed, and
when dégras or sod-oil is deprived of that which it naturally contains, by
heating it to too high a temperature, either before or after its mixture in a
stuffing grease, its efficacy is greatly lessened.
Fat-liquoring (pp. 217, 239) may be considered a special case of stuffing,
in which the oil is very perfectly emulsified with a large quantity of water.
In this way, very considerable quantities of oil may be introduced into
leather without giving it the least greasy feel. Egg-yolk contains about 30
per cent. of an oil chemically very like olive, but with a larger proportion of
palmitin, and may be considered as a very perfect natural fat-liquor,
containing also some albumen which serves as “nourishment” for the
leather. If a means of emulsifying olive, lard, or tallow oil (with the addition
of a little palm oil) with albuminous matter as perfectly as in the egg could
be discovered, the problem of an egg-yolk substitute would in all
probability be solved. Milk and cream are also natural fat-liquors.
the fibre, but as they are slightly volatile, though of very high boiling point,
they may ultimately evaporate, and leave the leather insufficiently
nourished. From their low surface-tension, they have great powers of
capillary penetration, as is witnessed by the way that lamp oils “creep” over
the surface of the lamp, but they have less affinity for water than the more
oxidisable oils, and probably do not combine so intimately with the leather-
fibre. They are probably better used in combination with other greases than
alone. The admixture of solid paraffin with stuffing greases has the
tendency to make the leather feel less greasy and drier than it otherwise
would; and crude turpentine and rosin are said to have a still greater effect
in this direction.
The water which is required for satisfactory stuffing may in some cases
be introduced into the stuffing grease as well as into the leather. The effect
of dégras is largely due to the water with which it is intimately mixed, and
when dégras or sod-oil is deprived of that which it naturally contains, by
heating it to too high a temperature, either before or after its mixture in a
stuffing grease, its efficacy is greatly lessened.
Fat-liquoring (pp. 217, 239) may be considered a special case of stuffing,
in which the oil is very perfectly emulsified with a large quantity of water.
In this way, very considerable quantities of oil may be introduced into
leather without giving it the least greasy feel. Egg-yolk contains about 30
per cent. of an oil chemically very like olive, but with a larger proportion of
palmitin, and may be considered as a very perfect natural fat-liquor,
containing also some albumen which serves as “nourishment” for the
leather. If a means of emulsifying olive, lard, or tallow oil (with the addition
of a little palm oil) with albuminous matter as perfectly as in the egg could
be discovered, the problem of an egg-yolk substitute would in all
probability be solved. Milk and cream are also natural fat-liquors.
Page 412
CHAPTER XXV.
DYES AND DYEING.
Before the discovery of artificial organic dyestuffs, the only colouring
materials known to industry were those of mineral and direct organic origin;
and on this account the dyeing of leather was formerly subject to great
difficulties and limitations.
The discovery of the means of artificially preparing an organic dyestuff
(mauve) by Perkin some forty-five years since, opened up a new field for
research, and since that time, the list of commercial dyes has so increased
that there is now scarcely a tint or shade which cannot be accurately
matched and reproduced by the coal-tar colours. These colours are often
spoken of as “aniline dyes” owing to the fact that many of them, and
especially the earlier ones, have been derived from aniline, one of the
products of coal-tar; but more recently, a considerable number of important
colours have been prepared from other constituents of the tar, and it is
therefore more correct to term the whole of the dyes obtained, either
directly or indirectly, from coal-tar, the “coal-tar colours.”
The coal-tar colours are generally soluble in water, or mixtures of water
and alcohol, and the majority of them combine with the fibre of the leather
without the use of any mordant, so that in most cases it is only necessary to
apply a solution of the dye direct to the leather, though their suitability for
the purpose varies considerably. A few which are only soluble in oils or
hydrocarbons, are not suitable for leather-dyeing, though they may
sometimes be utilised in conjunction with fats in currying; and there are
also certain colours which are not applied to the fibre ready formed, but are
developed on it by subsequent chemical treatment, and which have only
been applied to a limited extent to leather.
A number of the coal-tar dyes, which are produced in the crystalline
form, have a totally different colour when solid to that of their solutions,
and to the colour they produce when dyed. A well-known instance of this is
magenta or fuchsine, which forms glistening green crystals, while in
solution it is a brilliant red dye. The colours of the crystals are usually
DYES AND DYEING.
Before the discovery of artificial organic dyestuffs, the only colouring
materials known to industry were those of mineral and direct organic origin;
and on this account the dyeing of leather was formerly subject to great
difficulties and limitations.
The discovery of the means of artificially preparing an organic dyestuff
(mauve) by Perkin some forty-five years since, opened up a new field for
research, and since that time, the list of commercial dyes has so increased
that there is now scarcely a tint or shade which cannot be accurately
matched and reproduced by the coal-tar colours. These colours are often
spoken of as “aniline dyes” owing to the fact that many of them, and
especially the earlier ones, have been derived from aniline, one of the
products of coal-tar; but more recently, a considerable number of important
colours have been prepared from other constituents of the tar, and it is
therefore more correct to term the whole of the dyes obtained, either
directly or indirectly, from coal-tar, the “coal-tar colours.”
The coal-tar colours are generally soluble in water, or mixtures of water
and alcohol, and the majority of them combine with the fibre of the leather
without the use of any mordant, so that in most cases it is only necessary to
apply a solution of the dye direct to the leather, though their suitability for
the purpose varies considerably. A few which are only soluble in oils or
hydrocarbons, are not suitable for leather-dyeing, though they may
sometimes be utilised in conjunction with fats in currying; and there are
also certain colours which are not applied to the fibre ready formed, but are
developed on it by subsequent chemical treatment, and which have only
been applied to a limited extent to leather.
A number of the coal-tar dyes, which are produced in the crystalline
form, have a totally different colour when solid to that of their solutions,
and to the colour they produce when dyed. A well-known instance of this is
magenta or fuchsine, which forms glistening green crystals, while in
solution it is a brilliant red dye. The colours of the crystals are usually
Page 413
complementary to those of the solution, thus several blues have the
appearance of metallic copper, and violets, such as methyl-violet, are
greenish-yellow, generally with a pronounced metallic lustre. This
peculiarity is the cause of the defect in dyeing known as “bronzing,” in
which the dye, when applied in too concentrated a form, takes a surface-
shimmer of its complementary colour.
The coal-tar colours are mostly either “acid” or “basic.” The former are
the salts of organic colour-acids with inorganic bases (generally sodium)
and are usually readily soluble in water, but frequently do not fix
themselves on the fibre till the colour-acid is set free by the addition of
some stronger acid to the bath, and in many cases the free colour-acid is of
different colour to its salts. The “basic” colours are salts of colour-bases
(organic bases of the nature of very complicated ammonia-derivatives) with
acids (mostly hydrochloric, sulphuric or acetic). Most of those in
commercial use are soluble in water, though a few require the addition of
alcohol. The colour-bases themselves are usually insoluble in water, and
therefore precipitated by alkalies, and in some cases they are also
colourless. The basic dyes have generally greater intensity of colour than
the acid dyes, but large classes of them are very fugitive when exposed to
light, and in strong solution many others are very liable to “bronze,” a
defect which is generally less marked with the acid colours.[170]
[170] It has recently been shown by Lamb (see App. D, p. 498) that many basic colours
are much faster to light on leather than on textiles.
As it is not obvious at first sight whether a given dye is acid or basic, a
reagent to distinguish them is useful. For this purpose a solution of 1 part of
tannic acid and 1 part of sodium acetate in 10 parts (by weight) of water is
conveniently employed, which gives coloured precipitates with basic dyes,
but is not affected by acid ones. The fact that basic dyes are precipitated by
tannins influences their use in leather dyeing, not only as regards their
fixation on the leather-fibre by the tannin which it contains, but as the cause
of their precipitation in the dye-bath if great care is not taken to avoid the
presence of tannins in a soluble form. The use of the sodium acetate is to
combine with the mineral acid of the colour-salt, which if left free would
prevent complete precipitation, substituting for it acetic acid, which is much
weaker, especially in presence of excess of sodium acetate (cp. p. 81).
In using the terms “acid” and “basic” with regard to dyes, it is not to be
understood that the dyestuffs as employed are acid or alkaline in the sense
appearance of metallic copper, and violets, such as methyl-violet, are
greenish-yellow, generally with a pronounced metallic lustre. This
peculiarity is the cause of the defect in dyeing known as “bronzing,” in
which the dye, when applied in too concentrated a form, takes a surface-
shimmer of its complementary colour.
The coal-tar colours are mostly either “acid” or “basic.” The former are
the salts of organic colour-acids with inorganic bases (generally sodium)
and are usually readily soluble in water, but frequently do not fix
themselves on the fibre till the colour-acid is set free by the addition of
some stronger acid to the bath, and in many cases the free colour-acid is of
different colour to its salts. The “basic” colours are salts of colour-bases
(organic bases of the nature of very complicated ammonia-derivatives) with
acids (mostly hydrochloric, sulphuric or acetic). Most of those in
commercial use are soluble in water, though a few require the addition of
alcohol. The colour-bases themselves are usually insoluble in water, and
therefore precipitated by alkalies, and in some cases they are also
colourless. The basic dyes have generally greater intensity of colour than
the acid dyes, but large classes of them are very fugitive when exposed to
light, and in strong solution many others are very liable to “bronze,” a
defect which is generally less marked with the acid colours.[170]
[170] It has recently been shown by Lamb (see App. D, p. 498) that many basic colours
are much faster to light on leather than on textiles.
As it is not obvious at first sight whether a given dye is acid or basic, a
reagent to distinguish them is useful. For this purpose a solution of 1 part of
tannic acid and 1 part of sodium acetate in 10 parts (by weight) of water is
conveniently employed, which gives coloured precipitates with basic dyes,
but is not affected by acid ones. The fact that basic dyes are precipitated by
tannins influences their use in leather dyeing, not only as regards their
fixation on the leather-fibre by the tannin which it contains, but as the cause
of their precipitation in the dye-bath if great care is not taken to avoid the
presence of tannins in a soluble form. The use of the sodium acetate is to
combine with the mineral acid of the colour-salt, which if left free would
prevent complete precipitation, substituting for it acetic acid, which is much
weaker, especially in presence of excess of sodium acetate (cp. p. 81).
In using the terms “acid” and “basic” with regard to dyes, it is not to be
understood that the dyestuffs as employed are acid or alkaline in the sense
Page 414
that vinegar is acid, and soda basic, but merely that the actual colour-
constituent of the salt is in the one case of an acid nature, and set free by
stronger acids, and in the other case is basic, and liberated (and often
precipitated) by stronger alkalies.
There are several general theories with regard to the fixation of colours in
dyeing organic fibres, and it is probable that no one of them affords a
complete explanation in all cases. One holds that the action of dyeing is
mechanical rather than chemical, the colour adhering to the fibre by
surface-attraction; another, that an actual chemical compound is formed
between the dye and the dyed material or one of its constituents; and a third,
the “solid solution” theory of Witt, is in a sense intermediate, holding that
the colouring matter is actually dissolved in the dyed fibre. The idea of a
solid solution, strange at first, offers little difficulty on consideration. The
colouring metallic salts in tinted glasses exist obviously in solution in the
melted glass, and can hardly be said to change their condition in this respect
when the glass becomes solid. Gelatine, indiarubber, and perhaps all other
colloid bodies, absorb water or other liquids without losing their solid form,
and these liquids may fairly be said to be dissolved in the solid. All animal
and vegetable fibres are in this respect like gelatine, and during the process
of dyeing are swollen with water. It is quite easy to dye a mass of gelatine
throughout with most water-soluble dyestuffs. (Compare on these points
what is said in Chapter IX. on the physical chemistry of hide-fibre.) The
distinctions between solution and molecular surface-attraction on the one
hand, and certain forms of chemical combination on the other, are not wide
ones, and probably all three theories are true in different cases, and shade
off into each other by imperceptible gradations. The subject of leather-
dyeing is, in fact, a very complicated one, since we are not dealing with a
fibre of uniform composition, but with one which has had its structure (both
chemical and physical) altered by the processes to which it has been
subjected during its conversion into leather.
Although, strictly speaking, the constitution of the gelatinous fibre of the
skin is unknown, we are quite justified in stating[171] that, like the amido-
acids which are important proximate products of its decomposition, it
contains both acid and basic groups, and is therefore capable of attracting
both bases and acids. It is well known, for instance, that the neutral fibre is
capable of withdrawing sulphuric acid from a decinormal solution with
constituent of the salt is in the one case of an acid nature, and set free by
stronger acids, and in the other case is basic, and liberated (and often
precipitated) by stronger alkalies.
There are several general theories with regard to the fixation of colours in
dyeing organic fibres, and it is probable that no one of them affords a
complete explanation in all cases. One holds that the action of dyeing is
mechanical rather than chemical, the colour adhering to the fibre by
surface-attraction; another, that an actual chemical compound is formed
between the dye and the dyed material or one of its constituents; and a third,
the “solid solution” theory of Witt, is in a sense intermediate, holding that
the colouring matter is actually dissolved in the dyed fibre. The idea of a
solid solution, strange at first, offers little difficulty on consideration. The
colouring metallic salts in tinted glasses exist obviously in solution in the
melted glass, and can hardly be said to change their condition in this respect
when the glass becomes solid. Gelatine, indiarubber, and perhaps all other
colloid bodies, absorb water or other liquids without losing their solid form,
and these liquids may fairly be said to be dissolved in the solid. All animal
and vegetable fibres are in this respect like gelatine, and during the process
of dyeing are swollen with water. It is quite easy to dye a mass of gelatine
throughout with most water-soluble dyestuffs. (Compare on these points
what is said in Chapter IX. on the physical chemistry of hide-fibre.) The
distinctions between solution and molecular surface-attraction on the one
hand, and certain forms of chemical combination on the other, are not wide
ones, and probably all three theories are true in different cases, and shade
off into each other by imperceptible gradations. The subject of leather-
dyeing is, in fact, a very complicated one, since we are not dealing with a
fibre of uniform composition, but with one which has had its structure (both
chemical and physical) altered by the processes to which it has been
subjected during its conversion into leather.
Although, strictly speaking, the constitution of the gelatinous fibre of the
skin is unknown, we are quite justified in stating[171] that, like the amido-
acids which are important proximate products of its decomposition, it
contains both acid and basic groups, and is therefore capable of attracting
both bases and acids. It is well known, for instance, that the neutral fibre is
capable of withdrawing sulphuric acid from a decinormal solution with
Page 415
such vigour that the residual liquid is neutral to litmus paper; and it will
also absorb caustic alkalies with perhaps equal avidity.[172]
[171] Procter, Jour. Soc. Chem. Industry, 1900, p. 23.
[172] Cp. Chap. IX.
It is thus readily dyed by colouring matter of either basic or acid
character, and in many cases will even dissociate their salts, dyeing the
characteristic colour of the free dyestuff, but possibly at the same time
fixing the liberated base or acid with which the colouring matter has been
combined. Many tanning processes consist in a somewhat analogous
fixation of weak bases and acids, and it is, therefore, to be anticipated that
they will profoundly modify the colour-fixing properties of the original
fibre, as indeed proves to be the case. Exactly what the result of a particular
tanning process in this respect will be is less easy to foresee.
In the ordinary vegetable tanning process, the tannins, which are of acid
nature, are freely fixed by the fibre. It is, therefore, not surprising that
vegetable-tanned leather most readily fixes the basic colours, especially as
these form insoluble compounds with the tannic acids, so that it is quite
probable that the dyeing is mainly effected by the formation of tannin-
colour-lakes on the fibre, rather than by actual fixation of the colour-base in
combination with the original matter of the skin. It is noteworthy, however,
that even fully tanned skin has by no means lost its attractions for acid
colouring matters, many of which will dye it even without the presence of
free acid, though it is possible that the tannic acid performs the function of
saturating the alkaline base with which the colour acid has been combined.
It should be pointed out that while the substance of animal skin consists
practically of gelatinous fibres, it is covered on the outer surface with a thin
membrane of extreme tenuity, called the hyaline or glassy layer (p. 50)
which, in the living animal, separates the true skin from the epidermis. This
layer, the chemistry of which is quite unknown, reacts to colouring matters
differently from the gelatinous fibres, and probably is less absorbent for
basic colours, and more so for the coloured anhydrides of the tannins, and
perhaps for acid colours generally, than is the true skin. As a result, it
colours more darkly in tanning, and less so in dyeing with basic colours,
and as it is extremely liable to damage in the preliminary operations of
removing hair and lime by the tanner, this irregularity of colouring is a
serious disadvantage which is most marked with the basic colours. Small
also absorb caustic alkalies with perhaps equal avidity.[172]
[171] Procter, Jour. Soc. Chem. Industry, 1900, p. 23.
[172] Cp. Chap. IX.
It is thus readily dyed by colouring matter of either basic or acid
character, and in many cases will even dissociate their salts, dyeing the
characteristic colour of the free dyestuff, but possibly at the same time
fixing the liberated base or acid with which the colouring matter has been
combined. Many tanning processes consist in a somewhat analogous
fixation of weak bases and acids, and it is, therefore, to be anticipated that
they will profoundly modify the colour-fixing properties of the original
fibre, as indeed proves to be the case. Exactly what the result of a particular
tanning process in this respect will be is less easy to foresee.
In the ordinary vegetable tanning process, the tannins, which are of acid
nature, are freely fixed by the fibre. It is, therefore, not surprising that
vegetable-tanned leather most readily fixes the basic colours, especially as
these form insoluble compounds with the tannic acids, so that it is quite
probable that the dyeing is mainly effected by the formation of tannin-
colour-lakes on the fibre, rather than by actual fixation of the colour-base in
combination with the original matter of the skin. It is noteworthy, however,
that even fully tanned skin has by no means lost its attractions for acid
colouring matters, many of which will dye it even without the presence of
free acid, though it is possible that the tannic acid performs the function of
saturating the alkaline base with which the colour acid has been combined.
It should be pointed out that while the substance of animal skin consists
practically of gelatinous fibres, it is covered on the outer surface with a thin
membrane of extreme tenuity, called the hyaline or glassy layer (p. 50)
which, in the living animal, separates the true skin from the epidermis. This
layer, the chemistry of which is quite unknown, reacts to colouring matters
differently from the gelatinous fibres, and probably is less absorbent for
basic colours, and more so for the coloured anhydrides of the tannins, and
perhaps for acid colours generally, than is the true skin. As a result, it
colours more darkly in tanning, and less so in dyeing with basic colours,
and as it is extremely liable to damage in the preliminary operations of
removing hair and lime by the tanner, this irregularity of colouring is a
serious disadvantage which is most marked with the basic colours. Small
Page 416
quantities of lime left in the skin are also probably important causes of
irregular dyeing.
Mordants are chemicals used to enable the fibre to fix dyes for which it
would not otherwise have sufficient attraction, and hence are generally
substances which have affinity both for the fibre and the dye. Thus cotton,
which does not itself attract the basic colours, is mordanted for them by a
solution of tannin, which it attracts, and which, in its turn, attracts and fixes
the colours. In many cases, however, the function of mordants is more
complex, not merely fixing the dyestuff, but often modifying, or even
producing its colour. Thus tannin dyes black on an iron mordant, though it
is itself colourless. Such mordants may be applied after the colouring
matter, where it has sufficient attraction for the fibre to be taken up alone,
but does not produce the required colour. This process is often called
“saddening,” as the colour is generally darkened. A familiar instance is the
use of iron solutions to darken or blacken tannin or logwood. There is
scarcely any distinction in theory between mordants of this class and the
constituents of dyes which are successively applied to the leather in order to
produce the colouring matter on the fibre. Among these may be mentioned
several mineral salts which were formerly employed in leather dyeing,
though their use is now nearly obsolete. Iron salts are easily fixed by
leather, whether tanned or tawed, and in the former case produce a dark
colour by action of the tannin. On subsequent treatment with a solution of
potassium ferrocyanide, a deep blue is formed (Prussian blue). If copper
acetate or ammoniacal solution of copper sulphate be substituted for the
iron salt, a deep red-brown ferrocyanide is produced. Yellows are
sometimes dyed by first treating tanned leathers with lead acetate, which is
fixed by the tannin, and then with potassium bichromate, by which yellow
lead chromate is produced. A more important use of lead is in the so-called
“lead-bleach,” which is really a white pigment-dyeing with lead sulphate.
The tanned leather, after washing, is first treated with a solution of lead
acetate (usually “brown sugar of lead” of about 4 grm. per liter), and
subsequently with a dilute sulphuric acid of about 30 grm. of concentrated
acid per litre, and then thoroughly washed to free it from acid. The process
is often used as a preparation for dyeing pale shades, as many of the aniline
dyes are easily fixed on the bleached leather, but is subject to the
disadvantage attendant on all pigments containing lead, of becoming
rapidly darkened by traces of sulphur or sulphuretted hydrogen, such as are
irregular dyeing.
Mordants are chemicals used to enable the fibre to fix dyes for which it
would not otherwise have sufficient attraction, and hence are generally
substances which have affinity both for the fibre and the dye. Thus cotton,
which does not itself attract the basic colours, is mordanted for them by a
solution of tannin, which it attracts, and which, in its turn, attracts and fixes
the colours. In many cases, however, the function of mordants is more
complex, not merely fixing the dyestuff, but often modifying, or even
producing its colour. Thus tannin dyes black on an iron mordant, though it
is itself colourless. Such mordants may be applied after the colouring
matter, where it has sufficient attraction for the fibre to be taken up alone,
but does not produce the required colour. This process is often called
“saddening,” as the colour is generally darkened. A familiar instance is the
use of iron solutions to darken or blacken tannin or logwood. There is
scarcely any distinction in theory between mordants of this class and the
constituents of dyes which are successively applied to the leather in order to
produce the colouring matter on the fibre. Among these may be mentioned
several mineral salts which were formerly employed in leather dyeing,
though their use is now nearly obsolete. Iron salts are easily fixed by
leather, whether tanned or tawed, and in the former case produce a dark
colour by action of the tannin. On subsequent treatment with a solution of
potassium ferrocyanide, a deep blue is formed (Prussian blue). If copper
acetate or ammoniacal solution of copper sulphate be substituted for the
iron salt, a deep red-brown ferrocyanide is produced. Yellows are
sometimes dyed by first treating tanned leathers with lead acetate, which is
fixed by the tannin, and then with potassium bichromate, by which yellow
lead chromate is produced. A more important use of lead is in the so-called
“lead-bleach,” which is really a white pigment-dyeing with lead sulphate.
The tanned leather, after washing, is first treated with a solution of lead
acetate (usually “brown sugar of lead” of about 4 grm. per liter), and
subsequently with a dilute sulphuric acid of about 30 grm. of concentrated
acid per litre, and then thoroughly washed to free it from acid. The process
is often used as a preparation for dyeing pale shades, as many of the aniline
dyes are easily fixed on the bleached leather, but is subject to the
disadvantage attendant on all pigments containing lead, of becoming
rapidly darkened by traces of sulphur or sulphuretted hydrogen, such as are
Page 417
constantly contained in lighting gas, or arise from the putrefaction of
organic matters. The use of acid is also liable to cause early decay of the
leather.
A large proportion of the coal-tar colours contain amido-groups (NH2
groups) which, when treated on the fibre with nitrous acid (or an acidified
solution of sodium nitrite), become “diazotised” (converted into —N : N—
groups with elimination of OH2). On further treating the diazo-compound
with solutions of amines or phenols, combination takes place, and new azo-
colours are formed in or on the fibre, often remarkably fast to washing or
rubbing. Since these qualities are less important in leather than in textiles,
and the process is moreover somewhat delicate, and the nitrous acid is apt
to injuriously affect the leather, these processes have been little used in
leather-dyeing, and are only mentioned here for the sake of completeness.
The use of the natural polygenetic colours in dyeing leather of vegetable
tannage, which was once universal, is gradually disappearing, except for the
production of blacks. Leather cannot be very satisfactorily mordanted for
these colouring matters; but they have some natural attraction for the leather
itself, and are generally dyed first, and their colours afterwards developed
by metallic mordants such as iron, chrome, tin salts, and alum, which act
not only on the absorbed dyestuff, but frequently on the tannin and
colouring matters derived from the tanning materials. For black-dyeing, the
use of coal-tar colours, either alone, or to deepen the colours produced by
iron, is gradually extending. Claus and Rée’s “Autho-black,” the
“Corvolines” of the Badische Co., and Casella’s “Naphthylamine Black,”
“Aniline Grey,” and “Naphthol Blue-black” may be mentioned as useful
colours. As coal-tar blacks are mostly dark violets rather than dead blacks,
their colour may be deepened by the admixture of suitable yellows or
browns, and this has already been done in one or two of the colours named.
Apart from the coal-tar colours, black dyeing is generally produced by the
action of iron (and chrome), either on the tannin of the leather itself or on
logwood. As the leather is frequently greasy, and the satisfactory formation
of a tannin- or logwood-lake can only take place in presence of a base to
absorb the liberated acid of the iron salt, the skins are either brushed with,
or plunged in, a logwood infusion, rendered alkaline with soda or ammonia,
or the tanned leather receives a preliminary treatment with weak soda or
ammonia solution. As such solutions act powerfully on tanned leathers,
rendering them harsh and tender, great care must be taken to avoid excess.
organic matters. The use of acid is also liable to cause early decay of the
leather.
A large proportion of the coal-tar colours contain amido-groups (NH2
groups) which, when treated on the fibre with nitrous acid (or an acidified
solution of sodium nitrite), become “diazotised” (converted into —N : N—
groups with elimination of OH2). On further treating the diazo-compound
with solutions of amines or phenols, combination takes place, and new azo-
colours are formed in or on the fibre, often remarkably fast to washing or
rubbing. Since these qualities are less important in leather than in textiles,
and the process is moreover somewhat delicate, and the nitrous acid is apt
to injuriously affect the leather, these processes have been little used in
leather-dyeing, and are only mentioned here for the sake of completeness.
The use of the natural polygenetic colours in dyeing leather of vegetable
tannage, which was once universal, is gradually disappearing, except for the
production of blacks. Leather cannot be very satisfactorily mordanted for
these colouring matters; but they have some natural attraction for the leather
itself, and are generally dyed first, and their colours afterwards developed
by metallic mordants such as iron, chrome, tin salts, and alum, which act
not only on the absorbed dyestuff, but frequently on the tannin and
colouring matters derived from the tanning materials. For black-dyeing, the
use of coal-tar colours, either alone, or to deepen the colours produced by
iron, is gradually extending. Claus and Rée’s “Autho-black,” the
“Corvolines” of the Badische Co., and Casella’s “Naphthylamine Black,”
“Aniline Grey,” and “Naphthol Blue-black” may be mentioned as useful
colours. As coal-tar blacks are mostly dark violets rather than dead blacks,
their colour may be deepened by the admixture of suitable yellows or
browns, and this has already been done in one or two of the colours named.
Apart from the coal-tar colours, black dyeing is generally produced by the
action of iron (and chrome), either on the tannin of the leather itself or on
logwood. As the leather is frequently greasy, and the satisfactory formation
of a tannin- or logwood-lake can only take place in presence of a base to
absorb the liberated acid of the iron salt, the skins are either brushed with,
or plunged in, a logwood infusion, rendered alkaline with soda or ammonia,
or the tanned leather receives a preliminary treatment with weak soda or
ammonia solution. As such solutions act powerfully on tanned leathers,
rendering them harsh and tender, great care must be taken to avoid excess.
Page 418
The effect of this alkaline treatment is not only to assist the wetting of the
greasy surface, but to prevent too deep penetration of the dye, by causing
rapid precipitation of the colour-lake. In recent times, however, leathers are
sometimes demanded in which the colour goes right through, and in this
case it might be well to reverse the treatment, beginning with a weak
solution of a ferrous salt, perhaps with addition of sodium acetate or
potassium tartrate, and finishing with alkaline logwood, as without alkali
the full colour is not developed. The use of iron salts is not very satisfactory
in regard to the permanence of the leather; and in this respect it is of great
importance that they should not be used in excess, and that any strong acids
they contain should be saturated with permanent bases, and if possible
washed out. Leather-surfaces blacked with iron almost invariably ultimately
lose their colour, becoming brown if tannins, and red if logwood has been
employed, and at the same time the leather surface usually becomes brittle
or friable. This is to a large extent due to the effect of iron oxides as
oxygen-carriers. Exposed to light, they become reduced to the ferrous state,
oxidising the organic matters with which they are combined, and in the dark
they re-oxidise, and the process is repeated. It is therefore of the first
importance that excess of the organic colouring matter should be provided,
and that the quantity of the iron should be as small as possible, and in stable
combination. These points are greatly neglected in practice, especially
where blacking is done by the application of iron salts without logwood,
when the evils mentioned are intensified by the actual removal of part of the
tannin of the leather, and perhaps by the combination of ferric oxide with
the skin-fibre itself, forming a brittle iron-leather. Treatment with alkaline
sumach-, gambier- or logwood-solutions, both before and after the
application of the iron, would lessen the evil. Iron-logwood blacks are much
less permanent, and fade more rapidly under the influence of light and air
than iron-tannin blacks. The use of iron-blacks on curried leathers seems
considerably to increase the tendency to “spueing,” a defect due to
oxidation of the oils (see p. 390). Copper salts mordant logwood a very dark
blue, which is much more stable than the iron compound, and hence are
often used advantageously in mixture with iron salts. In practice, iron
blacks are generally oiled in finishing, and this renders them more
permanent, both by protecting the lake from air and by forming iron soaps
which are stable. The use of actual soaps in blacking and finishing is not
unknown, and probably deserves more attention. Hard soaps of soda and
greasy surface, but to prevent too deep penetration of the dye, by causing
rapid precipitation of the colour-lake. In recent times, however, leathers are
sometimes demanded in which the colour goes right through, and in this
case it might be well to reverse the treatment, beginning with a weak
solution of a ferrous salt, perhaps with addition of sodium acetate or
potassium tartrate, and finishing with alkaline logwood, as without alkali
the full colour is not developed. The use of iron salts is not very satisfactory
in regard to the permanence of the leather; and in this respect it is of great
importance that they should not be used in excess, and that any strong acids
they contain should be saturated with permanent bases, and if possible
washed out. Leather-surfaces blacked with iron almost invariably ultimately
lose their colour, becoming brown if tannins, and red if logwood has been
employed, and at the same time the leather surface usually becomes brittle
or friable. This is to a large extent due to the effect of iron oxides as
oxygen-carriers. Exposed to light, they become reduced to the ferrous state,
oxidising the organic matters with which they are combined, and in the dark
they re-oxidise, and the process is repeated. It is therefore of the first
importance that excess of the organic colouring matter should be provided,
and that the quantity of the iron should be as small as possible, and in stable
combination. These points are greatly neglected in practice, especially
where blacking is done by the application of iron salts without logwood,
when the evils mentioned are intensified by the actual removal of part of the
tannin of the leather, and perhaps by the combination of ferric oxide with
the skin-fibre itself, forming a brittle iron-leather. Treatment with alkaline
sumach-, gambier- or logwood-solutions, both before and after the
application of the iron, would lessen the evil. Iron-logwood blacks are much
less permanent, and fade more rapidly under the influence of light and air
than iron-tannin blacks. The use of iron-blacks on curried leathers seems
considerably to increase the tendency to “spueing,” a defect due to
oxidation of the oils (see p. 390). Copper salts mordant logwood a very dark
blue, which is much more stable than the iron compound, and hence are
often used advantageously in mixture with iron salts. In practice, iron
blacks are generally oiled in finishing, and this renders them more
permanent, both by protecting the lake from air and by forming iron soaps
which are stable. The use of actual soaps in blacking and finishing is not
unknown, and probably deserves more attention. Hard soaps of soda and
Page 419
stearic acid,[173] form an excellent finish where a moderate glaze is
required, the soap jelly being applied with a brush very thinly, allowed to
dry thoroughly, and polished with a flannel or brush, or glassed. Many acid
colours are soluble in such soap jellies, which may thus be employed for
staining. Similar but harder finishes, and capable of being glazed to a high
polish, are made by dissolving shellac with dilute borax or ammonia
solutions.[174] Both of these finishes are useful in lessening the tendency of
iron blacks to smut or rub off, a failing which is due to the precipitation of
loose iron-lakes on the surface, instead of in combination with the fibre, and
is particularly obvious where “inks” or one-solution blacks are employed,
or where the mordant and the colouring matter solutions are allowed to mix
on the surface of the leather. Such “inks” are generally made with a ferrous
salt and logwood or tannin, together with some aniline black, and the
colour-lake should only be formed on oxidation. Chrome is not much
employed in blacks with vegetable tannages, as it only produces blacks with
logwood, the chrome compounds of tannins having no colouring value; and
bichromates used at all freely being very injurious to the leather.
[173] 1 of caustic soda in 10-15 of water, boiled with 8 of stearic acid till clear, cooled to
25° C. and diluted with 400-800 water, with constant stirring, till the white jelly of
suitable consistence is obtained. Somewhat similar, but harder preparations may be
made with waxes, or fatty acids still higher than stearic.
[174] 5 parts of shellac digested warm with 100 water and 3 of ammonia fort., or 1 of
borax. If the solution is used as a “seasoning” for glazing, the waxy matter which
separates on standing should be mixed by shaking before use. As a varnish, a stronger
solution should be used and the wax skimmed off.
In dyeing blacks on other than vegetable tannages, however, chrome
becomes of importance, as logwood is principally employed, though
sometimes in conjunction with tannin, and often with addition of quercitron
or fustic, to correct the bluish shade of the logwood-chrome or logwood-
iron lake. It must not be overlooked in practice, that if ferrous salts are
mixed with bichromate solutions, the latter are reduced, and the iron is
oxidised to the ferric state.
In alumed leathers the fixing power of the original hide-fibre is much less
affected than in vegetable tannages. Whatever may be the truth with regard
to the latter, there is little doubt that physical influences are at least as
important as chemical ones in the production of mineral tannages. The
amount of the tanning agent absorbed is greatly influenced by the
concentration of the solutions, and in ordinary alum tawing much of the
required, the soap jelly being applied with a brush very thinly, allowed to
dry thoroughly, and polished with a flannel or brush, or glassed. Many acid
colours are soluble in such soap jellies, which may thus be employed for
staining. Similar but harder finishes, and capable of being glazed to a high
polish, are made by dissolving shellac with dilute borax or ammonia
solutions.[174] Both of these finishes are useful in lessening the tendency of
iron blacks to smut or rub off, a failing which is due to the precipitation of
loose iron-lakes on the surface, instead of in combination with the fibre, and
is particularly obvious where “inks” or one-solution blacks are employed,
or where the mordant and the colouring matter solutions are allowed to mix
on the surface of the leather. Such “inks” are generally made with a ferrous
salt and logwood or tannin, together with some aniline black, and the
colour-lake should only be formed on oxidation. Chrome is not much
employed in blacks with vegetable tannages, as it only produces blacks with
logwood, the chrome compounds of tannins having no colouring value; and
bichromates used at all freely being very injurious to the leather.
[173] 1 of caustic soda in 10-15 of water, boiled with 8 of stearic acid till clear, cooled to
25° C. and diluted with 400-800 water, with constant stirring, till the white jelly of
suitable consistence is obtained. Somewhat similar, but harder preparations may be
made with waxes, or fatty acids still higher than stearic.
[174] 5 parts of shellac digested warm with 100 water and 3 of ammonia fort., or 1 of
borax. If the solution is used as a “seasoning” for glazing, the waxy matter which
separates on standing should be mixed by shaking before use. As a varnish, a stronger
solution should be used and the wax skimmed off.
In dyeing blacks on other than vegetable tannages, however, chrome
becomes of importance, as logwood is principally employed, though
sometimes in conjunction with tannin, and often with addition of quercitron
or fustic, to correct the bluish shade of the logwood-chrome or logwood-
iron lake. It must not be overlooked in practice, that if ferrous salts are
mixed with bichromate solutions, the latter are reduced, and the iron is
oxidised to the ferric state.
In alumed leathers the fixing power of the original hide-fibre is much less
affected than in vegetable tannages. Whatever may be the truth with regard
to the latter, there is little doubt that physical influences are at least as
important as chemical ones in the production of mineral tannages. The
amount of the tanning agent absorbed is greatly influenced by the
concentration of the solutions, and in ordinary alum tawing much of the
Page 420
alumina may again be removed by free washing. In this case, the sulphate
of potash present takes no part in the operation, but the alumina salt is
absorbed apparently as a normal salt. Alum or alumina sulphate alone is
incapable of producing any satisfactory tannage without the assistance of
common salt, the quantity absorbed being small, and the fibre becoming
swollen by the action of the acid. In presence of salt the absorption is
greater, and the swelling is prevented. The explanation of this is not to be
found in the formation of aluminium chloride, for though this undoubtedly
takes place, it has been shown that the action of aluminium chloride without
salt is not more satisfactory than that of alum. It has long been known that
salt prevents the swelling action of acids on skin, although it does not lessen
the absorption of acid; and the fact is capable of explanation on modern
osmotic theories (cp. p. 89). The skin so treated is found to be converted
into leather, but if the salt be washed out, the acid is retained by the skin,
which returns to the state of acid-swollen pelt. It is probable, therefore, that
although the acid and alumina are absorbed in equivalent proportions to
each other, they are really dissociated, and attached to different groups in
the gelatine molecule, and that the effect of the salt is to allow the
absorption of the acid without swelling, and, osmotically, to increase the
dissociating power of the pelt. If, in place of a normal alumina salt, a basic
salt is employed, such as may be obtained by partial neutralisation of the
sulphuric acid with soda, satisfactory tannage may be accomplished without
salt, a basic compound is absorbed, and the leather is much less affected by
washing. In the analogous case of chrome tannage, this basic compound
may be still further deprived of its residual acid, by washing the tanned skin
with alkaline solutions, leaving a leather which is extremely resistant even
to hot water; and a somewhat similar result may be obtained with alumina,
though with more difficulty, as apparently a very small excess of alkali
destroys the qualities of the leather. (Cp. p. 187.)
The results on dyeing are almost what might have been foreseen. While
ordinary alumed leather absorbs both acid and basic dyes readily, the basic
chrome leather has practically lost its affinity for the latter. Both chrome
and alumina leathers readily absorb vegetable tannins, thus supporting the
view that the acid-fixing groups of the gelatine molecule are still
unsaturated (tannins are capable of tanning pelt swollen with sulphuric acid
and apparently of expelling the acid). In the case of chrome leather the
effect of re-tanning with tannins is greatly to lessen its stretch, and if carried
of potash present takes no part in the operation, but the alumina salt is
absorbed apparently as a normal salt. Alum or alumina sulphate alone is
incapable of producing any satisfactory tannage without the assistance of
common salt, the quantity absorbed being small, and the fibre becoming
swollen by the action of the acid. In presence of salt the absorption is
greater, and the swelling is prevented. The explanation of this is not to be
found in the formation of aluminium chloride, for though this undoubtedly
takes place, it has been shown that the action of aluminium chloride without
salt is not more satisfactory than that of alum. It has long been known that
salt prevents the swelling action of acids on skin, although it does not lessen
the absorption of acid; and the fact is capable of explanation on modern
osmotic theories (cp. p. 89). The skin so treated is found to be converted
into leather, but if the salt be washed out, the acid is retained by the skin,
which returns to the state of acid-swollen pelt. It is probable, therefore, that
although the acid and alumina are absorbed in equivalent proportions to
each other, they are really dissociated, and attached to different groups in
the gelatine molecule, and that the effect of the salt is to allow the
absorption of the acid without swelling, and, osmotically, to increase the
dissociating power of the pelt. If, in place of a normal alumina salt, a basic
salt is employed, such as may be obtained by partial neutralisation of the
sulphuric acid with soda, satisfactory tannage may be accomplished without
salt, a basic compound is absorbed, and the leather is much less affected by
washing. In the analogous case of chrome tannage, this basic compound
may be still further deprived of its residual acid, by washing the tanned skin
with alkaline solutions, leaving a leather which is extremely resistant even
to hot water; and a somewhat similar result may be obtained with alumina,
though with more difficulty, as apparently a very small excess of alkali
destroys the qualities of the leather. (Cp. p. 187.)
The results on dyeing are almost what might have been foreseen. While
ordinary alumed leather absorbs both acid and basic dyes readily, the basic
chrome leather has practically lost its affinity for the latter. Both chrome
and alumina leathers readily absorb vegetable tannins, thus supporting the
view that the acid-fixing groups of the gelatine molecule are still
unsaturated (tannins are capable of tanning pelt swollen with sulphuric acid
and apparently of expelling the acid). In the case of chrome leather the
effect of re-tanning with tannins is greatly to lessen its stretch, and if carried
Page 421
too far, to destroy its toughness, but it at once becomes capable of fixing
basic dyestuffs. This property is frequently made use of in dyeing, but the
effect on the leather must not be disregarded where softness and stretch are
important, as in the case of glove-leathers. Polygenetic dyes are, of course,
fixed on alum- or chrome-leathers by the alumina- or chrome-mordant,
though apparently the bases are not present in the most favourable condition
for fixing colours. Thus logwood extracted without alkali dyes tanned
leather yellow, alumed leather violet-blue, and chrome leather blackish-
violet, and some of the alizarine group dye very well on chrome as its
resistance to hot water allows much higher temperatures to be used than
with most other leathers. The tannin contained in dyewoods has the effect
of lessening the stretch of chrome leathers.
Something should perhaps be said on the dyeing of oil and aldehyde
leathers, but the subject has as yet been scarcely treated scientifically, and
our practical knowledge of the subject is insufficient to justify theorising.
(See, however, p. 496.)
Defects in the colour of the finished leather are due to a variety of causes,
but many are produced by want of cleanliness and system during the dyeing
itself. The greatest care is needed in this respect, and in brush-dyeing a
different brush should be used for each different colour, as it is impossible
to thoroughly remove all traces of dye by the ordinary methods of
cleansing.
Irregular and surface dyeing sometimes occurs owing to too rapid
fixation of the colours; while in other cases the affinity of the dye is too
small to allow of reasonable exhaustion of the bath. Addition of salts of
weak acids, such as potassium hydrogen tartrate (tartar), or of those like
sodium sulphate, which form hydric salts, lessen rapidity of dyeing with
acid colours; while acids generally increase it, and it is also often increased
by addition of common salt, which lessens the solubility of the dye. Weak
acids, such as acetic or formic, or acid salts, such as sodium bisulphate, are
generally to be preferred to sulphuric acid as an addition to the dye-bath;
and if the latter is used, great care is desirable in its complete removal.
There is no doubt that the rapid decay of leather bookbindings and
upholstery is largely due to the careless use of sulphuric acid in “clearing”
and dyeing the leather;[175] and even if it is fully removed, it has saturated
all bases such as lime, which are naturally present in leathers in
basic dyestuffs. This property is frequently made use of in dyeing, but the
effect on the leather must not be disregarded where softness and stretch are
important, as in the case of glove-leathers. Polygenetic dyes are, of course,
fixed on alum- or chrome-leathers by the alumina- or chrome-mordant,
though apparently the bases are not present in the most favourable condition
for fixing colours. Thus logwood extracted without alkali dyes tanned
leather yellow, alumed leather violet-blue, and chrome leather blackish-
violet, and some of the alizarine group dye very well on chrome as its
resistance to hot water allows much higher temperatures to be used than
with most other leathers. The tannin contained in dyewoods has the effect
of lessening the stretch of chrome leathers.
Something should perhaps be said on the dyeing of oil and aldehyde
leathers, but the subject has as yet been scarcely treated scientifically, and
our practical knowledge of the subject is insufficient to justify theorising.
(See, however, p. 496.)
Defects in the colour of the finished leather are due to a variety of causes,
but many are produced by want of cleanliness and system during the dyeing
itself. The greatest care is needed in this respect, and in brush-dyeing a
different brush should be used for each different colour, as it is impossible
to thoroughly remove all traces of dye by the ordinary methods of
cleansing.
Irregular and surface dyeing sometimes occurs owing to too rapid
fixation of the colours; while in other cases the affinity of the dye is too
small to allow of reasonable exhaustion of the bath. Addition of salts of
weak acids, such as potassium hydrogen tartrate (tartar), or of those like
sodium sulphate, which form hydric salts, lessen rapidity of dyeing with
acid colours; while acids generally increase it, and it is also often increased
by addition of common salt, which lessens the solubility of the dye. Weak
acids, such as acetic or formic, or acid salts, such as sodium bisulphate, are
generally to be preferred to sulphuric acid as an addition to the dye-bath;
and if the latter is used, great care is desirable in its complete removal.
There is no doubt that the rapid decay of leather bookbindings and
upholstery is largely due to the careless use of sulphuric acid in “clearing”
and dyeing the leather;[175] and even if it is fully removed, it has saturated
all bases such as lime, which are naturally present in leathers in
Page 422
combination with weak acids, and which would otherwise act as some
protection from the sulphuric acid evolved in burning coal gas.
[175] See Report of Committee of Society of Arts on Bookbinding Leathers, 1901.
“Bronzing,” the dichroic effect produced by light reflected from the
surface of many colouring matters, complementary to that transmitted by
them and reflected by the surface of the dyed material, is not peculiar to
basic colours, but is generally more marked in them than in acid ones. Basic
colours, from their great affinity for tannins, and consequent rapid dyeing,
are apt to dye irregularly, and without sufficiently penetrating the leather,
and if the soluble tannin is not wholly washed out of the skins previously to
dyeing, it bleeds in the dye-bath, and precipitates insoluble tannin-lakes,
which waste colour and adhere to the surface of the leather. The
inconvenience of basic colours due to their too rapid fixation may
sometimes be lessened by slight acidification of the dye-bath with a weak
acid, such as acetic or lactic. The acid may be still further “weakened” if
desired, by the addition of its neutral (sodium) salt. The precipitation of
tannin-lakes in the bath may be prevented by previous fixation of the tannin
with tartar emetic, titanium potassium oxalate or lactate, or some other
suitable metallic salt.
The fading of the colours of dyed goods by exposure to light is a defect
which has been much more investigated in the textile industries than in
leather manufacture, though in the latter case, and especially with regard to
bookbinding and furniture leathers, it is of even greater importance. It is
probable that no colours are actually unaffected by strong sunlight, but in
many cases the action is so slight that it may practically be disregarded;
some of the coal-tar colours, and especially some of the alizarines, being
practically permanent, while others, and particularly the aniline colours
belonging to the triphenylmethane group, such as magenta, are so fugitive
as to be practically bleached by a week of strong sunlight. Chrysoidine and
the eosins are also very bad in this respect. The fastness of colours to light
is a good deal influenced by the material on which they are dyed, and but
little has yet been published of the results of direct experiments on leathers,
but Mr. M. C. Lamb has been for some time engaged in a research of this
nature,[176] and the subject is now receiving a good deal of attention in other
quarters. Experiments are easily made by exposing samples to sunlight
under glass or in a south window, a part of the leather being covered with
wood or thick brown paper for comparison. The results are often
protection from the sulphuric acid evolved in burning coal gas.
[175] See Report of Committee of Society of Arts on Bookbinding Leathers, 1901.
“Bronzing,” the dichroic effect produced by light reflected from the
surface of many colouring matters, complementary to that transmitted by
them and reflected by the surface of the dyed material, is not peculiar to
basic colours, but is generally more marked in them than in acid ones. Basic
colours, from their great affinity for tannins, and consequent rapid dyeing,
are apt to dye irregularly, and without sufficiently penetrating the leather,
and if the soluble tannin is not wholly washed out of the skins previously to
dyeing, it bleeds in the dye-bath, and precipitates insoluble tannin-lakes,
which waste colour and adhere to the surface of the leather. The
inconvenience of basic colours due to their too rapid fixation may
sometimes be lessened by slight acidification of the dye-bath with a weak
acid, such as acetic or lactic. The acid may be still further “weakened” if
desired, by the addition of its neutral (sodium) salt. The precipitation of
tannin-lakes in the bath may be prevented by previous fixation of the tannin
with tartar emetic, titanium potassium oxalate or lactate, or some other
suitable metallic salt.
The fading of the colours of dyed goods by exposure to light is a defect
which has been much more investigated in the textile industries than in
leather manufacture, though in the latter case, and especially with regard to
bookbinding and furniture leathers, it is of even greater importance. It is
probable that no colours are actually unaffected by strong sunlight, but in
many cases the action is so slight that it may practically be disregarded;
some of the coal-tar colours, and especially some of the alizarines, being
practically permanent, while others, and particularly the aniline colours
belonging to the triphenylmethane group, such as magenta, are so fugitive
as to be practically bleached by a week of strong sunlight. Chrysoidine and
the eosins are also very bad in this respect. The fastness of colours to light
is a good deal influenced by the material on which they are dyed, and but
little has yet been published of the results of direct experiments on leathers,
but Mr. M. C. Lamb has been for some time engaged in a research of this
nature,[176] and the subject is now receiving a good deal of attention in other
quarters. Experiments are easily made by exposing samples to sunlight
under glass or in a south window, a part of the leather being covered with
wood or thick brown paper for comparison. The results are often
Page 423
complicated by the tendency of all leathers tanned with tannins of the
catechol group, and especially with turwar bark (p. 298), mimosa and
quebracho, to darken and redden in sunshine, or even by exposure to
diffused light. Pure sumach tannages are nearly free from this defect, and
are also much less easily destroyed by the action of gas fumes (sulphuric
acid), and the other injurious influences to which books and furniture are
often subjected.[177]
[176] See App. D., p. 488, 498, and Journ. Soc. Chem. Ind., 1902, pp. 156-158.
[177] Cp. Report of Society of Arts Committee on Bookbinding Leathers, 1901.
Want of fastness to friction or rubbing is a defect generally more
important in textiles than in leather, where it is often prevented by glazings
or other finishes applied to the surface; but in some cases, and, especially in
black leather, it is apt to be annoying. If suitable colours are used, the defect
is generally due to the precipitation of loose colour on the surface, either by
the too free use of mordants, or the dyeing of basic colours on leathers
which have not been sufficiently freed from loose tannin. It is also often
caused by “flaming” or the application of colour mixed with the
“seasoning” used in glazing, to hide imperfections in the dyeing, or vary its
colour. Colour applied in this way is only mechanically fixed on the leather,
and is easily removed by moisture, staining articles with which it comes in
contact.
A very similar defect may be caused by incomplete washing of the dyed
leather, which leaves loose dye from the dye-bath in the goods. To avoid it
in glove-leathers, where its occurrence would be particularly annoying, the
natural mordant colours are still largely in use, which being precipitated on
the fibre in an insoluble form by the mordant or “striker” (generally a
metallic salt) are little liable to come off. Basic colours may be fixed by a
subsequent treatment with tannin, or by topping with certain acid colours
such as picric acid. Some few colours, and especially Martius or
“Manchester” yellow (dinitronaphthol) are volatile at a low temperature,
and therefore liable to “mark off” or stain any materials with which the
dyed fabric, even in a dry state, is placed in contact.
catechol group, and especially with turwar bark (p. 298), mimosa and
quebracho, to darken and redden in sunshine, or even by exposure to
diffused light. Pure sumach tannages are nearly free from this defect, and
are also much less easily destroyed by the action of gas fumes (sulphuric
acid), and the other injurious influences to which books and furniture are
often subjected.[177]
[176] See App. D., p. 488, 498, and Journ. Soc. Chem. Ind., 1902, pp. 156-158.
[177] Cp. Report of Society of Arts Committee on Bookbinding Leathers, 1901.
Want of fastness to friction or rubbing is a defect generally more
important in textiles than in leather, where it is often prevented by glazings
or other finishes applied to the surface; but in some cases, and, especially in
black leather, it is apt to be annoying. If suitable colours are used, the defect
is generally due to the precipitation of loose colour on the surface, either by
the too free use of mordants, or the dyeing of basic colours on leathers
which have not been sufficiently freed from loose tannin. It is also often
caused by “flaming” or the application of colour mixed with the
“seasoning” used in glazing, to hide imperfections in the dyeing, or vary its
colour. Colour applied in this way is only mechanically fixed on the leather,
and is easily removed by moisture, staining articles with which it comes in
contact.
A very similar defect may be caused by incomplete washing of the dyed
leather, which leaves loose dye from the dye-bath in the goods. To avoid it
in glove-leathers, where its occurrence would be particularly annoying, the
natural mordant colours are still largely in use, which being precipitated on
the fibre in an insoluble form by the mordant or “striker” (generally a
metallic salt) are little liable to come off. Basic colours may be fixed by a
subsequent treatment with tannin, or by topping with certain acid colours
such as picric acid. Some few colours, and especially Martius or
“Manchester” yellow (dinitronaphthol) are volatile at a low temperature,
and therefore liable to “mark off” or stain any materials with which the
dyed fabric, even in a dry state, is placed in contact.
Page 424
Fig. 91.—Dyeing in the Tray.
The practical dyeing of leathers varies considerably according to whether
they are tanned with vegetable materials, chrome, alumina salts, or
chamoising. Vegetable-tanned leathers are dyed either by hand in the “dye-
tray,” or in the drum or paddle, the two latter methods being now largely
employed. The dye-tray is a shallow vat, about 10 inches deep, and large
enough for the goods to be laid flat in it. In the English method, one or two
dozen skins, or even more, are dyed at a time, being turned over in the tray
by hand, the undermost pair being drawn out and placed on the top (Fig.
91). The method is convenient where only a small number of skins are to be
dyed to one particular shade, which is more easily matched as the goods are
always under observation, and it has the further advantage that, if desired,
the grain sides only of the skins can be coloured, by “pairing” or “pleating”
them before dyeing. For this purpose two skins of equal size are laid
together flesh to flesh (pairing), or each skin is doubled down the back,
flesh side in (pleating), and pressed firmly together with a sleeker on the
table, when the skins adhere so closely that if carefully handled, no colour
penetrates between them during the dyeing, except a little round the edges.
This effects considerable economy of dye-stuff, as the fleshes would absorb
a good deal, and for some purposes, an undyed flesh is preferred. In dyeing
in the paddle or drum, the skins are merely placed loose in the dye-liquor,
The practical dyeing of leathers varies considerably according to whether
they are tanned with vegetable materials, chrome, alumina salts, or
chamoising. Vegetable-tanned leathers are dyed either by hand in the “dye-
tray,” or in the drum or paddle, the two latter methods being now largely
employed. The dye-tray is a shallow vat, about 10 inches deep, and large
enough for the goods to be laid flat in it. In the English method, one or two
dozen skins, or even more, are dyed at a time, being turned over in the tray
by hand, the undermost pair being drawn out and placed on the top (Fig.
91). The method is convenient where only a small number of skins are to be
dyed to one particular shade, which is more easily matched as the goods are
always under observation, and it has the further advantage that, if desired,
the grain sides only of the skins can be coloured, by “pairing” or “pleating”
them before dyeing. For this purpose two skins of equal size are laid
together flesh to flesh (pairing), or each skin is doubled down the back,
flesh side in (pleating), and pressed firmly together with a sleeker on the
table, when the skins adhere so closely that if carefully handled, no colour
penetrates between them during the dyeing, except a little round the edges.
This effects considerable economy of dye-stuff, as the fleshes would absorb
a good deal, and for some purposes, an undyed flesh is preferred. In dyeing
in the paddle or drum, the skins are merely placed loose in the dye-liquor,
Page 425
so that the fleshes are dyed equally with the grain sides. Paddle-dyeing has
the advantage of effecting a considerable saving of labour, as compared
with the dye-tray, in which constant handling, which often lasts an hour or
more, is required. It also allows of almost equal facility in examining the
colour of the skins, which is very important when dyeing to shade; but it is
less economical in dye-stuff, as not only the flesh sides are dyed but a much
larger volume of liquor is used, and as the dye-bath can never be entirely
exhausted, more dye is run away in the used liquor. Drum-dyeing is much
less expensive in this respect, as the volume of liquor may be very small,
and from the efficiency of the motion, the dyeing is very thorough, and
penetrates deeply into or through the skin, which in many cases is
advantageous, but it is difficult to dye to exact shade, since the skins can
only be examined by stopping and opening the drum. Most dyes are more
readily fixed at high temperatures, and in this respect the drum has an
advantage over all other methods, as once heated it retains its heat with very
little loss to the end of the operation, while both in the paddle and the dye-
tray the liquor is rapidly cooled, and special methods of maintaining the
temperature complicate the apparatus, and require great care to avoid
overheating. It is usually best to work at the highest temperature which the
goods will safely bear, and this varies to some extent with the class of
goods, chrome tannages and chamois leather being peculiar in standing
almost any temperature short of boiling. With vegetable tanned leather 50°
C. may be taken as a maximum; but cold wet skins may safely be
introduced rapidly into a liquor heated to 60°, as they will cool it
sufficiently.
The Continental method of dyeing in two trays may be mentioned here,
as it produces very rapid and even dyeing, with considerable economy of
dye-stuff, and the principle is capable of application to other methods where
a large number of skins have to be dyed to the same colour. As generally
carried out, two trays are employed, each about 4 feet long, 18 inches wide,
and 10 inches or a foot deep, and these are usually made with a sloping
bottom, or propped up in such a way that the dye-liquor all runs to the
further side of the tray. A single pair of skins is usually dyed at once (in
about 6 liters (5 qt.) of liquor for sheep and goat). To begin with, the first
tray is filled with a very weak liquor, and the second with one of about half
strength. The goods are entered in the first tray, turned a few times, and
passed into the second; the liquor in the first is run away, and it is re-filled
the advantage of effecting a considerable saving of labour, as compared
with the dye-tray, in which constant handling, which often lasts an hour or
more, is required. It also allows of almost equal facility in examining the
colour of the skins, which is very important when dyeing to shade; but it is
less economical in dye-stuff, as not only the flesh sides are dyed but a much
larger volume of liquor is used, and as the dye-bath can never be entirely
exhausted, more dye is run away in the used liquor. Drum-dyeing is much
less expensive in this respect, as the volume of liquor may be very small,
and from the efficiency of the motion, the dyeing is very thorough, and
penetrates deeply into or through the skin, which in many cases is
advantageous, but it is difficult to dye to exact shade, since the skins can
only be examined by stopping and opening the drum. Most dyes are more
readily fixed at high temperatures, and in this respect the drum has an
advantage over all other methods, as once heated it retains its heat with very
little loss to the end of the operation, while both in the paddle and the dye-
tray the liquor is rapidly cooled, and special methods of maintaining the
temperature complicate the apparatus, and require great care to avoid
overheating. It is usually best to work at the highest temperature which the
goods will safely bear, and this varies to some extent with the class of
goods, chrome tannages and chamois leather being peculiar in standing
almost any temperature short of boiling. With vegetable tanned leather 50°
C. may be taken as a maximum; but cold wet skins may safely be
introduced rapidly into a liquor heated to 60°, as they will cool it
sufficiently.
The Continental method of dyeing in two trays may be mentioned here,
as it produces very rapid and even dyeing, with considerable economy of
dye-stuff, and the principle is capable of application to other methods where
a large number of skins have to be dyed to the same colour. As generally
carried out, two trays are employed, each about 4 feet long, 18 inches wide,
and 10 inches or a foot deep, and these are usually made with a sloping
bottom, or propped up in such a way that the dye-liquor all runs to the
further side of the tray. A single pair of skins is usually dyed at once (in
about 6 liters (5 qt.) of liquor for sheep and goat). To begin with, the first
tray is filled with a very weak liquor, and the second with one of about half
strength. The goods are entered in the first tray, turned a few times, and
passed into the second; the liquor in the first is run away, and it is re-filled
Page 426
with one of the full strength, to which the goods are then transferred, and
dyed to shade. The second tray is much reduced in strength by the skins,
and now serves as the weak liquor for a fresh pair, which in its turn passes
into that from which the goods have been dyed out, and then into a new
liquor; each pair of goods thus passing through three baths, of which the
last is of full strength, and which quickly brings up a full and even colour.
In the ordinary English method, the goods must, for the sake of economy of
dye-stuff, be dyed out in a nearly exhausted bath, which is a tedious
operation, the last stage of dyeing often taking a time far longer than that
required to bring the goods nearly up to shade, and even then failing to
produce a good and full colour. This evil may be lessened by adding the
dye-stuff in several successive portions, as the bath becomes exhausted, but
cannot be altogether avoided with a single tray, if any reasonable
exhaustion of the bath is to be attained. At first sight it seems a very slow
process to dye the goods in single pairs, but this is to a great extent
compensated by the rapidity with which they take on colour. In the
Continental system, the dyes, mostly of the coal-tar series, are used as
strong solutions, and each new dye-bath is made up by filling the tray with
a definite volume of hot water and adding a measured quantity of the dye-
solution.
The re-use of partially exhausted dye-baths is generally limited to cases
where either single dyes, or mixtures of very equal affinity for the leather
are employed, since where dyes of unequal affinity are employed, one is
more rapidly removed than the other, and the shade of the dye-bath is
altered. Many dyes sold as single colours are really mixtures,[178] and alter
in shade if successive quantities of leather are dyed in their solutions. Basic
dyes are also apt to be precipitated by traces of tannin washed out of the
goods, and thus rendered unfit for use a second time. This may be avoided
by suitable preparation of the goods (see p. 411).
[178] Such mixtures may often be detected by putting a drop of their solution on
blotting-paper, when the dyes form differently coloured rings according to their more
or less rapid fixation by the paper, or by dusting the dry dye very thinly on wet
blotting-paper, when each particle produces its separate spot.
Much of the success of practical leather-dyeing depends on proper
selection and preparation of the goods. Sound uninjured grain is a matter of
first importance; no satisfactory dyeing can be expected on skins which
through carelessness in soaks, limes, or bates, are tainted by what is known
dyed to shade. The second tray is much reduced in strength by the skins,
and now serves as the weak liquor for a fresh pair, which in its turn passes
into that from which the goods have been dyed out, and then into a new
liquor; each pair of goods thus passing through three baths, of which the
last is of full strength, and which quickly brings up a full and even colour.
In the ordinary English method, the goods must, for the sake of economy of
dye-stuff, be dyed out in a nearly exhausted bath, which is a tedious
operation, the last stage of dyeing often taking a time far longer than that
required to bring the goods nearly up to shade, and even then failing to
produce a good and full colour. This evil may be lessened by adding the
dye-stuff in several successive portions, as the bath becomes exhausted, but
cannot be altogether avoided with a single tray, if any reasonable
exhaustion of the bath is to be attained. At first sight it seems a very slow
process to dye the goods in single pairs, but this is to a great extent
compensated by the rapidity with which they take on colour. In the
Continental system, the dyes, mostly of the coal-tar series, are used as
strong solutions, and each new dye-bath is made up by filling the tray with
a definite volume of hot water and adding a measured quantity of the dye-
solution.
The re-use of partially exhausted dye-baths is generally limited to cases
where either single dyes, or mixtures of very equal affinity for the leather
are employed, since where dyes of unequal affinity are employed, one is
more rapidly removed than the other, and the shade of the dye-bath is
altered. Many dyes sold as single colours are really mixtures,[178] and alter
in shade if successive quantities of leather are dyed in their solutions. Basic
dyes are also apt to be precipitated by traces of tannin washed out of the
goods, and thus rendered unfit for use a second time. This may be avoided
by suitable preparation of the goods (see p. 411).
[178] Such mixtures may often be detected by putting a drop of their solution on
blotting-paper, when the dyes form differently coloured rings according to their more
or less rapid fixation by the paper, or by dusting the dry dye very thinly on wet
blotting-paper, when each particle produces its separate spot.
Much of the success of practical leather-dyeing depends on proper
selection and preparation of the goods. Sound uninjured grain is a matter of
first importance; no satisfactory dyeing can be expected on skins which
through carelessness in soaks, limes, or bates, are tainted by what is known
Page 427
as “weak grain,” caused by destruction or injury of the delicate hyaline
layer, which forms the natural glaze and outer surface of the skin (p. 50).
For such goods, “acid” are to be preferred to “basic” dyes, the latter having
an especial tendency to dye darker and deeper where the grain is imperfect.
Goods of different tannages and colours should never be dyed together, as
they are certain to produce different shades in the same dye-bath. Tanned
skins which have been dried, especially if they have been in stock for some
time, should be thoroughly softened by soaking in tepid water and
drumming, a temperature of between 40° and 45° C. being most
advantageous. Skins, such as calf of mixed or bark tannage, must now be
freed from all bloom by scouring with brush and if necessary with slate or
stone, but great care is requisite to avoid injury to the grain. A little borax or
other weak alkaline solution assists in removing bloom. Fresh sumach-
tanned skins merely require setting out with a brass sleeker, but those which
have been long dried often dye more evenly and readily if they are re-
sumached.
Dark coloured tannages, such as Australian bazils, and East India sheep
and goat tanned with cassia bark, are always improved by sumaching, and if
for light colours, by first stripping a portion of the original tan by drumming
for a quarter of an hour with a weak (1⁄4 per cent.) solution of soap powder
or borax at a temperature of 30° to 35° C. and then passing (after well
washing in warm water, but with as little exposure as possible to the air)
through a weak sour of sulphuric acid of 1-2 per cent. The acid should now
be as thoroughly removed as possible by washing in water, and the goods
should be sumached. The process, and especially the use of sulphuric acid,
is always deleterious to the skins, and is one of the causes of the early decay
of coloured bookbindings and furniture leathers. Lactic, formic, or acetic
acid may be substituted for sulphuric with safety, and the risk of injury from
sulphuric, which generally is only apparent after the lapse of a considerable
time, is a good deal lessened by adding to the sumach liquor a small
quantity of potassium tartrate, sodium acetate or lactate, or some other salt
of a weak organic acid, which is thus substituted for the much more
dangerous sulphuric. Except in cases of absolute necessity for the
production of light shades, the use of sulphuric acid should not be resorted
to, and then only for goods which are not expected to possess great
permanence. For light shades for bookbinding and upholstery, good
sumach-tanned leathers and organic acids only should be employed.
layer, which forms the natural glaze and outer surface of the skin (p. 50).
For such goods, “acid” are to be preferred to “basic” dyes, the latter having
an especial tendency to dye darker and deeper where the grain is imperfect.
Goods of different tannages and colours should never be dyed together, as
they are certain to produce different shades in the same dye-bath. Tanned
skins which have been dried, especially if they have been in stock for some
time, should be thoroughly softened by soaking in tepid water and
drumming, a temperature of between 40° and 45° C. being most
advantageous. Skins, such as calf of mixed or bark tannage, must now be
freed from all bloom by scouring with brush and if necessary with slate or
stone, but great care is requisite to avoid injury to the grain. A little borax or
other weak alkaline solution assists in removing bloom. Fresh sumach-
tanned skins merely require setting out with a brass sleeker, but those which
have been long dried often dye more evenly and readily if they are re-
sumached.
Dark coloured tannages, such as Australian bazils, and East India sheep
and goat tanned with cassia bark, are always improved by sumaching, and if
for light colours, by first stripping a portion of the original tan by drumming
for a quarter of an hour with a weak (1⁄4 per cent.) solution of soap powder
or borax at a temperature of 30° to 35° C. and then passing (after well
washing in warm water, but with as little exposure as possible to the air)
through a weak sour of sulphuric acid of 1-2 per cent. The acid should now
be as thoroughly removed as possible by washing in water, and the goods
should be sumached. The process, and especially the use of sulphuric acid,
is always deleterious to the skins, and is one of the causes of the early decay
of coloured bookbindings and furniture leathers. Lactic, formic, or acetic
acid may be substituted for sulphuric with safety, and the risk of injury from
sulphuric, which generally is only apparent after the lapse of a considerable
time, is a good deal lessened by adding to the sumach liquor a small
quantity of potassium tartrate, sodium acetate or lactate, or some other salt
of a weak organic acid, which is thus substituted for the much more
dangerous sulphuric. Except in cases of absolute necessity for the
production of light shades, the use of sulphuric acid should not be resorted
to, and then only for goods which are not expected to possess great
permanence. For light shades for bookbinding and upholstery, good
sumach-tanned leathers and organic acids only should be employed.
Page 428
Alkaline treatment also demands great caution, as excess of strong alkalies
is very injurious to the leather. Another objectionable method for the
preparation of leather for very light shades, is the use of the lead-bleach
described on p. 399.
The sumaching is best done in a drum, at a temperature of about 40°.
Lamb advises that 1 to 2 lb. of sumach per dozen is sufficient for calf, and
recommends running in this liquor for two or three hours. The skins are
then rinsed in water to free them from adhering sumach, and set out on a
table with a brass sleeker, and are now ready for dyeing with “acid” dye-
stuffs. If “basic” dyes are used, thorough washing in several tepid waters is
necessary to free them from the loose tannin; and if deep colours are to be
dyed, it is better, instead of too much washing, to fix the tannin, which then
serves as a mordant for the colour. For blues, blue-greens, or violets, this is
done with a solution of “tartar emetic” (antimony potassium tartrate, of 5 to
20 grm. per liter according to the amount of tannin to be fixed, often with
addition of some common salt), which produces no alteration in the colour.
For browns, yellows, deep reds, or yellow-greens, it is advantageous to use
titanium-potassium lactate or oxalate (2 grm. per liter), which in
combination with the tannin produces a very permanent yellow coloration
on which the basic colours dye freely. In many cases the titanium salt is best
applied after dying with one of the dyewoods (Dreher).
The basic colours usually require simple solution in hot water before
adding to the dye-bath, and are used in quantities of 0·5 to 2·5 grm. per liter
of dye-bath, according to their colouring power, which varies a good deal,
and to the depth of shade required. The solutions should not be boiled, and
some colours are injured by too high a temperature. Some colours dissolve
incompletely, and require filtration through a cotton cloth. As basic colours
are precipitated by calcium carbonate, it is important that “temporary” hard
waters should be neutralised with acetic or lactic acid till they faintly
redden litmus; and in the case of colours which, from their attraction for the
leather fibre, dye too rapidly, and consequently unevenly, better dyeing is
often obtained by the use of a small excess of acetic acid, which also
increases the solubility of the colour. Too much acid, however, will prevent
the proper exhaustion of the bath. Some few colours, now little used,
require to be dissolved in the first instance in a little methylated spirit; and
the addition of spirit will often assist dyeing and staining where the leather
is slightly greasy, though considerations of cost generally prevent its use.
is very injurious to the leather. Another objectionable method for the
preparation of leather for very light shades, is the use of the lead-bleach
described on p. 399.
The sumaching is best done in a drum, at a temperature of about 40°.
Lamb advises that 1 to 2 lb. of sumach per dozen is sufficient for calf, and
recommends running in this liquor for two or three hours. The skins are
then rinsed in water to free them from adhering sumach, and set out on a
table with a brass sleeker, and are now ready for dyeing with “acid” dye-
stuffs. If “basic” dyes are used, thorough washing in several tepid waters is
necessary to free them from the loose tannin; and if deep colours are to be
dyed, it is better, instead of too much washing, to fix the tannin, which then
serves as a mordant for the colour. For blues, blue-greens, or violets, this is
done with a solution of “tartar emetic” (antimony potassium tartrate, of 5 to
20 grm. per liter according to the amount of tannin to be fixed, often with
addition of some common salt), which produces no alteration in the colour.
For browns, yellows, deep reds, or yellow-greens, it is advantageous to use
titanium-potassium lactate or oxalate (2 grm. per liter), which in
combination with the tannin produces a very permanent yellow coloration
on which the basic colours dye freely. In many cases the titanium salt is best
applied after dying with one of the dyewoods (Dreher).
The basic colours usually require simple solution in hot water before
adding to the dye-bath, and are used in quantities of 0·5 to 2·5 grm. per liter
of dye-bath, according to their colouring power, which varies a good deal,
and to the depth of shade required. The solutions should not be boiled, and
some colours are injured by too high a temperature. Some colours dissolve
incompletely, and require filtration through a cotton cloth. As basic colours
are precipitated by calcium carbonate, it is important that “temporary” hard
waters should be neutralised with acetic or lactic acid till they faintly
redden litmus; and in the case of colours which, from their attraction for the
leather fibre, dye too rapidly, and consequently unevenly, better dyeing is
often obtained by the use of a small excess of acetic acid, which also
increases the solubility of the colour. Too much acid, however, will prevent
the proper exhaustion of the bath. Some few colours, now little used,
require to be dissolved in the first instance in a little methylated spirit; and
the addition of spirit will often assist dyeing and staining where the leather
is slightly greasy, though considerations of cost generally prevent its use.
Page 429
Sodium sulphate is not unfrequently added to dyeing baths to improve
equality of dyeing; and with some of the cotton dyes common salt is used to
lessen their solubility and facilitate the exhaustion of the dye-bath.
“Acid” colours usually dye better if acid is added to the bath, to liberate
their colour-acids, and for this purpose sulphuric acid is generally used in
weight about equal to that of the colour used. Its use is, however,
objectionable, in this case, for the same reasons as in bleaching, since it is
impossible by mere washing to remove it entirely from the leather, which it
ultimately rots when concentrated by exposure to a dry atmosphere or high
temperature; and it is better to use formic or acetic acid to the extent of two
or three times the weight of the dye-stuff. Sodium acid sulphate may also be
used, but is probably more objectionable than an organic acid. Many acid
colours, however, dye quite satisfactorily from a neutral bath. The acid
colours are used in somewhat similar quantities to the basic, but are
generally inferior in colouring power, though they dye more evenly,
especially on defective grain, and are often more permanent to light.
Mention has already been made of the polygenetic or mordant dye-stuffs,
which are still used to some extent for dyeing glove-leathers, and of which
logwood is important in dyeing blacks. Fustic and Brazil-wood (peach-
wood) are not quite gone out of use among old-fashioned dyers, even for
dyeing moroccos and other coloured leathers of vegetable tannage. Peach-
wood, with a tin mordant (generally a so-called “tin spirits” made by
dissolving tin in mixtures of hydrochloric and nitric acid) was formerly
much used in dyeing cheap crimsons, but is now quite displaced by the azo-
scarlets. The acid tin-solutions were frequently very injurious to the leather.
The wood-infusion, rendered slightly alkaline with soda, ammonia or,
formerly, with stale urine, is usually dyed first on the leather, and followed
by the mordant “striker”; ferrous or ferric solutions, and potassium
bichromate being used for dark colours, and tin salts, or sometimes alum,
for the brighter ones. The mordant is sometimes added to the dye-bath
towards the end of the operation, but is better used as a separate bath, as it
is apt to produce a precipitate of colour-lake on the surface of the skin,
which rubs off on friction. In some cases, and especially in black dyeing,
the strong infusion of dye-wood, and the necessary “striker” are
successively applied by brushing instead of in the dye-tray.
Logwood and Brazil wood are both Cæsalpinias closely allied to divi-
divi. Logwood is Cæsalpinia (see p. 287) Campechianum. Its colouring
equality of dyeing; and with some of the cotton dyes common salt is used to
lessen their solubility and facilitate the exhaustion of the dye-bath.
“Acid” colours usually dye better if acid is added to the bath, to liberate
their colour-acids, and for this purpose sulphuric acid is generally used in
weight about equal to that of the colour used. Its use is, however,
objectionable, in this case, for the same reasons as in bleaching, since it is
impossible by mere washing to remove it entirely from the leather, which it
ultimately rots when concentrated by exposure to a dry atmosphere or high
temperature; and it is better to use formic or acetic acid to the extent of two
or three times the weight of the dye-stuff. Sodium acid sulphate may also be
used, but is probably more objectionable than an organic acid. Many acid
colours, however, dye quite satisfactorily from a neutral bath. The acid
colours are used in somewhat similar quantities to the basic, but are
generally inferior in colouring power, though they dye more evenly,
especially on defective grain, and are often more permanent to light.
Mention has already been made of the polygenetic or mordant dye-stuffs,
which are still used to some extent for dyeing glove-leathers, and of which
logwood is important in dyeing blacks. Fustic and Brazil-wood (peach-
wood) are not quite gone out of use among old-fashioned dyers, even for
dyeing moroccos and other coloured leathers of vegetable tannage. Peach-
wood, with a tin mordant (generally a so-called “tin spirits” made by
dissolving tin in mixtures of hydrochloric and nitric acid) was formerly
much used in dyeing cheap crimsons, but is now quite displaced by the azo-
scarlets. The acid tin-solutions were frequently very injurious to the leather.
The wood-infusion, rendered slightly alkaline with soda, ammonia or,
formerly, with stale urine, is usually dyed first on the leather, and followed
by the mordant “striker”; ferrous or ferric solutions, and potassium
bichromate being used for dark colours, and tin salts, or sometimes alum,
for the brighter ones. The mordant is sometimes added to the dye-bath
towards the end of the operation, but is better used as a separate bath, as it
is apt to produce a precipitate of colour-lake on the surface of the skin,
which rubs off on friction. In some cases, and especially in black dyeing,
the strong infusion of dye-wood, and the necessary “striker” are
successively applied by brushing instead of in the dye-tray.
Logwood and Brazil wood are both Cæsalpinias closely allied to divi-
divi. Logwood is Cæsalpinia (see p. 287) Campechianum. Its colouring
Page 430
matter is hæmatoxylin, a substance nearly allied to tannins, and almost
colourless; which on oxidation gives hæmatin, which dyes a yellow-brown,
only developing other colours by the aid of mordants. Logwood chips are
extracted by boiling or heating under pressure for some time with water;
and as hæmatin gives dark purplish-red compounds with alkalies, soda or
stale urine is frequently added under the mistaken belief that it produces a
better extraction, but really leads to waste of colouring matter by oxidation.
It is best to extract with water alone, and add any necessary alkali to the
infusion before use. 1-2 lb. of wood per gallon is frequently employed in
making the infusion, and as this proportion of water is quite insufficient to
properly extract the wood, the residue should be boiled with one or more
further quantities, which are employed in turn for extracting fresh portions
of wood. Logwood dyes best at high temperatures, and especially in the
case of chrome leather with which a temperature of 80° C. may be safely
used. The presence of a trace of a salt of lime is advantageous, and with
very soft waters a little lime water or chalk may be added to the logwood
liquor.
In blacking skins, the strong infusion is rendered slightly alkaline with
sodium carbonate or ammonia, and brushed undiluted on the leather. If
employed as a bath, a somewhat weaker infusion is used, and the leather is
frequently treated first in an alkaline bath, to which a small quantity of
potassium bichromate is often added. The object of the alkali is not only to
assist in the formation of the colour-lake, by saturating the acid set free
from the iron-salt used as a striker, and thus to prevent the colour from
penetrating the leather too deeply, but, at the same time, to overcome the
resistance to wetting caused by grease or oil which the leather may contain.
It must thus be used more freely when stuffed leather is to be blacked, but
excess should be carefully avoided, as it easily renders the leather tender
and brittle. The potassium bichromate oxidises the hæmatoxylin, or the
ferrous salt subsequently applied, and forms a nearly black chrome-
logwood lake.
The iron solution is generally either of ferrous sulphate of perhaps 5 per
cent. strength, or commercial “iron-liquor,” which is a “pyrolignite” or
crude acetate of iron, containing catechol-derivatives and other organic
products from the distillation of wood, which act advantageously, both as
antiseptics, and in preventing the rapid oxidation which occurs when pure
ferrous acetate is used. Iron-liquor is generally to be preferred to ferrous
colourless; which on oxidation gives hæmatin, which dyes a yellow-brown,
only developing other colours by the aid of mordants. Logwood chips are
extracted by boiling or heating under pressure for some time with water;
and as hæmatin gives dark purplish-red compounds with alkalies, soda or
stale urine is frequently added under the mistaken belief that it produces a
better extraction, but really leads to waste of colouring matter by oxidation.
It is best to extract with water alone, and add any necessary alkali to the
infusion before use. 1-2 lb. of wood per gallon is frequently employed in
making the infusion, and as this proportion of water is quite insufficient to
properly extract the wood, the residue should be boiled with one or more
further quantities, which are employed in turn for extracting fresh portions
of wood. Logwood dyes best at high temperatures, and especially in the
case of chrome leather with which a temperature of 80° C. may be safely
used. The presence of a trace of a salt of lime is advantageous, and with
very soft waters a little lime water or chalk may be added to the logwood
liquor.
In blacking skins, the strong infusion is rendered slightly alkaline with
sodium carbonate or ammonia, and brushed undiluted on the leather. If
employed as a bath, a somewhat weaker infusion is used, and the leather is
frequently treated first in an alkaline bath, to which a small quantity of
potassium bichromate is often added. The object of the alkali is not only to
assist in the formation of the colour-lake, by saturating the acid set free
from the iron-salt used as a striker, and thus to prevent the colour from
penetrating the leather too deeply, but, at the same time, to overcome the
resistance to wetting caused by grease or oil which the leather may contain.
It must thus be used more freely when stuffed leather is to be blacked, but
excess should be carefully avoided, as it easily renders the leather tender
and brittle. The potassium bichromate oxidises the hæmatoxylin, or the
ferrous salt subsequently applied, and forms a nearly black chrome-
logwood lake.
The iron solution is generally either of ferrous sulphate of perhaps 5 per
cent. strength, or commercial “iron-liquor,” which is a “pyrolignite” or
crude acetate of iron, containing catechol-derivatives and other organic
products from the distillation of wood, which act advantageously, both as
antiseptics, and in preventing the rapid oxidation which occurs when pure
ferrous acetate is used. Iron-liquor is generally to be preferred to ferrous
Page 431
sulphate (“green vitriol”), as the sulphuric acid of the latter, unless
completely neutralised by the alkali employed in preparation, acts in the
end disastrously on the leather. Commercial iron-liquor is often adulterated
with ferrous sulphate, which may be detected by its giving a precipitate
with barium chloride. Great care should be taken not to use iron in excess of
the logwood or tannin present, as it otherwise takes tannin from the leather
itself, making it hard and liable to crack, while any uncombined iron acts as
a carrier of oxygen, giving up its oxygen to the colouring matter or tannin
with which it is in contact, and again oxidising from the air, and so causing
“spueing” or oil-oxidation, and other evils.
Good blacks which are more permanent than those with logwood, may be
obtained by merely treating leather containing an excess of oak-bark tannin
or sumach, first with an alkaline solution (not at the most stronger than 21⁄2
per cent. of liquid ammonia, or 5 per cent. of soda crystals), and then with
iron-liquor. If it is not certain that the leather contains excess of a suitable
tannin, a tannin-solution must be employed like the logwood infusion, or
the leather must be sumached. The addition of some sumach to logwood
liquor is often advantageous, and a blacker (i.e. less blue) black, especially
on alumed leathers, is obtained by using a proportion of fustic. Solutions
made by boiling 10 per cent. of cutch with 5 per cent. of sodium carbonate
give good blacks with iron-liquor, and do not make the leather tender, and
they can be used in mixture with logwood. Many commercial logwood
extracts contain chestnut-wood extract as an adulterant.
Instead of dyeing in the bath, it is very common, especially for the
cheaper leathers such as linings, and coloured leathers of the commoner
sort, to apply the colour by brushing (commonly called “staining”). Many
colours, however, which dye well with time and warmth, are inapplicable in
this way, and only those should be used which have a strong attraction for
the leather, and hence go on well in the cold. If “acid” colours are
employed, it is essential to select those which can be used in neutral
solution, or at most with addition of some mild organic acid such as formic
or acetic, since, as the leather is not washed after staining, the sulphuric
acid would remain in it, and would ultimately destroy it. Where leathers
have a hard and repellent surface, the addition of a little methylated spirit to
the dye is often very useful. The colours are used in solutions of from 1⁄4 to
1 per cent., which should be quite clear and free from sediment. Difficultly
soluble colours must be used in weak solution, or the dye kept warm while
completely neutralised by the alkali employed in preparation, acts in the
end disastrously on the leather. Commercial iron-liquor is often adulterated
with ferrous sulphate, which may be detected by its giving a precipitate
with barium chloride. Great care should be taken not to use iron in excess of
the logwood or tannin present, as it otherwise takes tannin from the leather
itself, making it hard and liable to crack, while any uncombined iron acts as
a carrier of oxygen, giving up its oxygen to the colouring matter or tannin
with which it is in contact, and again oxidising from the air, and so causing
“spueing” or oil-oxidation, and other evils.
Good blacks which are more permanent than those with logwood, may be
obtained by merely treating leather containing an excess of oak-bark tannin
or sumach, first with an alkaline solution (not at the most stronger than 21⁄2
per cent. of liquid ammonia, or 5 per cent. of soda crystals), and then with
iron-liquor. If it is not certain that the leather contains excess of a suitable
tannin, a tannin-solution must be employed like the logwood infusion, or
the leather must be sumached. The addition of some sumach to logwood
liquor is often advantageous, and a blacker (i.e. less blue) black, especially
on alumed leathers, is obtained by using a proportion of fustic. Solutions
made by boiling 10 per cent. of cutch with 5 per cent. of sodium carbonate
give good blacks with iron-liquor, and do not make the leather tender, and
they can be used in mixture with logwood. Many commercial logwood
extracts contain chestnut-wood extract as an adulterant.
Instead of dyeing in the bath, it is very common, especially for the
cheaper leathers such as linings, and coloured leathers of the commoner
sort, to apply the colour by brushing (commonly called “staining”). Many
colours, however, which dye well with time and warmth, are inapplicable in
this way, and only those should be used which have a strong attraction for
the leather, and hence go on well in the cold. If “acid” colours are
employed, it is essential to select those which can be used in neutral
solution, or at most with addition of some mild organic acid such as formic
or acetic, since, as the leather is not washed after staining, the sulphuric
acid would remain in it, and would ultimately destroy it. Where leathers
have a hard and repellent surface, the addition of a little methylated spirit to
the dye is often very useful. The colours are used in solutions of from 1⁄4 to
1 per cent., which should be quite clear and free from sediment. Difficultly
soluble colours must be used in weak solution, or the dye kept warm while
Page 432
in use. Dye-solutions will not generally keep for any great length of time
without change.
Before staining, the leather must be carefully “set out,” or otherwise
made as smooth as possible, and the staining is generally done after most of
the other operations of currying or dressing have been completed. Staining
is best begun with the leather in a slightly damp or “sammied” condition,
and the colour is applied evenly with a softish brush in two or three coats,
the leather being slightly dried after each. As a rule the more coats are
applied, the more even is the work; but to save cost of labour it is common
on cheap goods to be content with two, of which the first is given,
preferably with a weaker solution, to the dry leather. Where the leather is
“weak-grained” it is sometimes advantageous to size it first with a weak
solution of gelatine, gum tragacanth, or linseed mucilage, and similar
solutions are often used to fix the colour and give a higher gloss. The
stearine-glaze mentioned on p. 401 may also be used for this purpose, and a
weak solution of it is sometimes employed as a vehicle for the acid colours.
Acid yellows and browns may also be dissolved in the undiluted glaze
where only a pale colour is required, or to heighten the colour of leather
already stained. A list of suitable colours for staining is given in the
Appendix, p. 486.
It rarely happens in leather dyeing that the required colour can be given
by the application of a single dye, most of the shades now required being
produced by mixtures. It is, therefore, necessary to say a few words on the
theory of colour combinations.
White light is of course composed of a mixture of all the spectrum-
colours, and can be separated into them by the prism. It is probable,
however, that the eye is only capable of three distinct colour-sensations, and
that all the colours we perceive are represented by the excitement of these
in different proportions, the actual colour-sensations being red, blue-green,
and violet.[179] If we interpose a piece of yellow glass between the eye and
white light, the violet and blue are absorbed, and the remaining red and
green rays combine to produce the sensation of yellow. If pure blue glass is
used, the red is absorbed, and we have blue as the result of the remaining
mixture of green and violet. Red glass absorbs the whole of the green, and
greenish-blue, allowing red and much of the violet to pass. Thus, if we
combine blue and yellow glass, only the green is allowed to pass, and
similarly with red and blue glass, green and blue is cut out, and only the
without change.
Before staining, the leather must be carefully “set out,” or otherwise
made as smooth as possible, and the staining is generally done after most of
the other operations of currying or dressing have been completed. Staining
is best begun with the leather in a slightly damp or “sammied” condition,
and the colour is applied evenly with a softish brush in two or three coats,
the leather being slightly dried after each. As a rule the more coats are
applied, the more even is the work; but to save cost of labour it is common
on cheap goods to be content with two, of which the first is given,
preferably with a weaker solution, to the dry leather. Where the leather is
“weak-grained” it is sometimes advantageous to size it first with a weak
solution of gelatine, gum tragacanth, or linseed mucilage, and similar
solutions are often used to fix the colour and give a higher gloss. The
stearine-glaze mentioned on p. 401 may also be used for this purpose, and a
weak solution of it is sometimes employed as a vehicle for the acid colours.
Acid yellows and browns may also be dissolved in the undiluted glaze
where only a pale colour is required, or to heighten the colour of leather
already stained. A list of suitable colours for staining is given in the
Appendix, p. 486.
It rarely happens in leather dyeing that the required colour can be given
by the application of a single dye, most of the shades now required being
produced by mixtures. It is, therefore, necessary to say a few words on the
theory of colour combinations.
White light is of course composed of a mixture of all the spectrum-
colours, and can be separated into them by the prism. It is probable,
however, that the eye is only capable of three distinct colour-sensations, and
that all the colours we perceive are represented by the excitement of these
in different proportions, the actual colour-sensations being red, blue-green,
and violet.[179] If we interpose a piece of yellow glass between the eye and
white light, the violet and blue are absorbed, and the remaining red and
green rays combine to produce the sensation of yellow. If pure blue glass is
used, the red is absorbed, and we have blue as the result of the remaining
mixture of green and violet. Red glass absorbs the whole of the green, and
greenish-blue, allowing red and much of the violet to pass. Thus, if we
combine blue and yellow glass, only the green is allowed to pass, and
similarly with red and blue glass, green and blue is cut out, and only the
Page 433
violet remains. Thus red, yellow, and blue are frequently called the primary
colours, and by combining all three in equal proportions all colours are cut
out, and black or grey results. The blue and violet which are stopped by
yellow glass are those colours which would produce the sensation of violet-
blue, and hence the latter is called the “complementary colour” of yellow,
and so on with the rest. It will be noted that all the colours of coloured
objects are produced by absorption of a part of the light, and therefore
coloured bodies are always darker than white ones, and where a colour is
mixed with its complementary in suitable proportion, all colours are
absorbed and black or grey is produced.
[179] The subject of colour is too complicated to be adequately treated here; and for
fuller information, readers are referred to Abney’s ‘Colour Measurement and
Mixture,’ S.P.C.K., London, 1891. It may, however, be pointed out that, while the true
primary colour-sensations are unquestionably red, blue-green and violet, and by
mixture of light of these colours, all other colours, including white, can be produced;
the primary pigments or dyes are red, yellow, and blue; the effect being produced in
the former case by the addition of colours, and in the latter by their subtraction.
Colours which are made by mixing two primary colours are generally
called “secondary”; while the duller tints made by the addition to these of
black, or of a complementary colour which produces black, are called
“tertiary.” Any primary colour is complementary to the secondary colour
produced by mixing the other two primaries and vice versa. The following
tabular arrangement shows at once the effect of colour mixing.
Pri- Secondary. Tertiary.
mary.
Red
- Orange with Black. Brown.
Yellow
- Green „ Olive, Sage.
Blue
- Purple (Violet). „ Puce, Maroon.
Red
Theoretically, any colour may be obtained by mixture of the primaries,
and that this is possible to a great extent is shown in the success of modern
“three colour” printing, by which pictures are obtained in natural colours by
the use of three primaries only; but in practice few colours are quite pure,
and if two very different colours are mixed, it is difficult to avoid the
production of tertiaries. The most brilliant colours are generally produced
by dyeing with the nearest colour which can be obtained to that required,
colours, and by combining all three in equal proportions all colours are cut
out, and black or grey results. The blue and violet which are stopped by
yellow glass are those colours which would produce the sensation of violet-
blue, and hence the latter is called the “complementary colour” of yellow,
and so on with the rest. It will be noted that all the colours of coloured
objects are produced by absorption of a part of the light, and therefore
coloured bodies are always darker than white ones, and where a colour is
mixed with its complementary in suitable proportion, all colours are
absorbed and black or grey is produced.
[179] The subject of colour is too complicated to be adequately treated here; and for
fuller information, readers are referred to Abney’s ‘Colour Measurement and
Mixture,’ S.P.C.K., London, 1891. It may, however, be pointed out that, while the true
primary colour-sensations are unquestionably red, blue-green and violet, and by
mixture of light of these colours, all other colours, including white, can be produced;
the primary pigments or dyes are red, yellow, and blue; the effect being produced in
the former case by the addition of colours, and in the latter by their subtraction.
Colours which are made by mixing two primary colours are generally
called “secondary”; while the duller tints made by the addition to these of
black, or of a complementary colour which produces black, are called
“tertiary.” Any primary colour is complementary to the secondary colour
produced by mixing the other two primaries and vice versa. The following
tabular arrangement shows at once the effect of colour mixing.
Pri- Secondary. Tertiary.
mary.
Red
- Orange with Black. Brown.
Yellow
- Green „ Olive, Sage.
Blue
- Purple (Violet). „ Puce, Maroon.
Red
Theoretically, any colour may be obtained by mixture of the primaries,
and that this is possible to a great extent is shown in the success of modern
“three colour” printing, by which pictures are obtained in natural colours by
the use of three primaries only; but in practice few colours are quite pure,
and if two very different colours are mixed, it is difficult to avoid the
production of tertiaries. The most brilliant colours are generally produced
by dyeing with the nearest colour which can be obtained to that required,
Page 434
and shading with another which is near, but on the other side of the desired
tint.
Thus if we want to produce bright shades in dyeing, we must avoid the
introduction of complementary colours. A bluish red mixed with a reddish
blue will produce a bright shade of violet, but if we mix an orange-red with
a greenish-blue, we introduce yellow into the mixture, and obtain a dull
maroon or puce according to the proportion of the other colours. In a
similar way, the introduction of a blue dye will dull a bright orange to a
brown, and a little of a yellow dye will dull a bright purple to a maroon.
This fact is frequently used in producing the quiet shades of colour often
required from the most brilliant dyes. If to a bright orange we add black, or
a blue dye which as its complementary produces black, we convert it into a
brown. If instead of blue we use green for dulling, we give the brown a
yellower shade, since the green produces black at the expense of the red of
the orange. Violet similarly used gives a redder brown, since it produces
black by combination with the yellow. This shading, if small in amount, is
frequently done by direct mixture of a suitable dye, but if considerable, it is
generally better to top one colour with another. Thus a blue, topped with a
powerful orange, will produce a Havanna brown. For dark colours, it is
frequently convenient to produce a dark ground with some cheap dye, such
as logwood and iron or chrome, and to top it with a bright shade of the
colour required. In this way cheap dark blues and greens can be easily
produced. For reds and browns, mixtures of logwood and Brazil-wood, or
Brazil-wood and fustic may be used, topped with coal-tar colours. Tanning
materials, such as quebracho and mangrove extracts, which give browns
with bichromate, are also employed on cheap goods. It is also frequently
wise to dye with a basic colour and top with an acid one, or vice versa; as in
many cases the one fixes and combines with the other, and an increase of
fastness is obtained.
Morocco and many other coloured leathers are finished by damping the
surface of the dried leather with a very dilute “seasoning” of water, milk,
and blood or albumen, allowing the leather to become quite or nearly dry,
and polishing by friction under a cylinder of agate, glass, or wood in the
glazing machine. Many leathers are also grained by printing from engraved
or electrotype rollers, or by “boarding,” or a combination of the two.
“Boarding” consists in pushing forward a fold in the leather on a table with
a flat board roughed underneath, or lined with cork, in a way which is
tint.
Thus if we want to produce bright shades in dyeing, we must avoid the
introduction of complementary colours. A bluish red mixed with a reddish
blue will produce a bright shade of violet, but if we mix an orange-red with
a greenish-blue, we introduce yellow into the mixture, and obtain a dull
maroon or puce according to the proportion of the other colours. In a
similar way, the introduction of a blue dye will dull a bright orange to a
brown, and a little of a yellow dye will dull a bright purple to a maroon.
This fact is frequently used in producing the quiet shades of colour often
required from the most brilliant dyes. If to a bright orange we add black, or
a blue dye which as its complementary produces black, we convert it into a
brown. If instead of blue we use green for dulling, we give the brown a
yellower shade, since the green produces black at the expense of the red of
the orange. Violet similarly used gives a redder brown, since it produces
black by combination with the yellow. This shading, if small in amount, is
frequently done by direct mixture of a suitable dye, but if considerable, it is
generally better to top one colour with another. Thus a blue, topped with a
powerful orange, will produce a Havanna brown. For dark colours, it is
frequently convenient to produce a dark ground with some cheap dye, such
as logwood and iron or chrome, and to top it with a bright shade of the
colour required. In this way cheap dark blues and greens can be easily
produced. For reds and browns, mixtures of logwood and Brazil-wood, or
Brazil-wood and fustic may be used, topped with coal-tar colours. Tanning
materials, such as quebracho and mangrove extracts, which give browns
with bichromate, are also employed on cheap goods. It is also frequently
wise to dye with a basic colour and top with an acid one, or vice versa; as in
many cases the one fixes and combines with the other, and an increase of
fastness is obtained.
Morocco and many other coloured leathers are finished by damping the
surface of the dried leather with a very dilute “seasoning” of water, milk,
and blood or albumen, allowing the leather to become quite or nearly dry,
and polishing by friction under a cylinder of agate, glass, or wood in the
glazing machine. Many leathers are also grained by printing from engraved
or electrotype rollers, or by “boarding,” or a combination of the two.
“Boarding” consists in pushing forward a fold in the leather on a table with
a flat board roughed underneath, or lined with cork, in a way which is
Page 435
difficult to describe, but which in skilful hands wrinkles or “grains” the skin
in a regular pattern.
The colour of a dyed skin is much altered by finishing and especially by
glazing, which always darkens and enriches the colour. In dyeing to pattern,
it is useful to glaze a little bit of the rapidly dried skin by friction with a
smooth piece of hard wood for comparison, and a portion of the pattern
may also be wetted for comparison with the wet skin. Colours which look
full and even in the dye-bath, often go down in a most disappointing
manner on drying, though to some extent they regain intensity on finishing.
In comparing the dyeing value of colours, the most practical way is to
make actual dyeing trials with equal or known quantities of the colours and
of water. Such trials may be made, either by “turning” the samples in
photographic porcelain trays, kept warm in a water-bath (a “dripping tin”
may be used for the purpose, the trays being supported a little above the
bottom on tin supports soldered to the tin), or the leather may be hung from
glass rods, by hooks of copper wire, in glass vessels (square battery jars),
also placed in a water-bath. The leather samples should be of equal surface
in every case; for suspension, pieces of “skiver” (sheep-grain) of 8 by 4 in.
or 20 by 10 cm. are very convenient. These may either be “pleated” or
suspended by the two ends grain side out, with a short glass rod to weight
the fold, and keep them flat. The weight of colour used for a sample 8 in. by
4 in. multiplied by 54 times the area of a single skin in feet, will give
approximately the weight of colour needed per dozen; which is, however, a
good deal influenced by the mode of dyeing, and the quantity of water used.
In dyeing on the large scale, iron, zinc and even copper are to be avoided,
the latter acting very injuriously on many colours, and on the whole wooden
vessels are to be preferred. Though these become deeply dyed, they become
very hard, and if well washed with hot water, and occasionally with dilute
acid, they may be cleansed so as to give up no colour in subsequent dyeing
operations, though of course it is not desirable, if it can be avoided, to use
the same vessel for very different colours. Zinc rapidly bleaches many
colours, especially while wet and slightly acid, and discharge-patterns may
often be produced by pressing the wet leather on perforated zinc plates.
in a regular pattern.
The colour of a dyed skin is much altered by finishing and especially by
glazing, which always darkens and enriches the colour. In dyeing to pattern,
it is useful to glaze a little bit of the rapidly dried skin by friction with a
smooth piece of hard wood for comparison, and a portion of the pattern
may also be wetted for comparison with the wet skin. Colours which look
full and even in the dye-bath, often go down in a most disappointing
manner on drying, though to some extent they regain intensity on finishing.
In comparing the dyeing value of colours, the most practical way is to
make actual dyeing trials with equal or known quantities of the colours and
of water. Such trials may be made, either by “turning” the samples in
photographic porcelain trays, kept warm in a water-bath (a “dripping tin”
may be used for the purpose, the trays being supported a little above the
bottom on tin supports soldered to the tin), or the leather may be hung from
glass rods, by hooks of copper wire, in glass vessels (square battery jars),
also placed in a water-bath. The leather samples should be of equal surface
in every case; for suspension, pieces of “skiver” (sheep-grain) of 8 by 4 in.
or 20 by 10 cm. are very convenient. These may either be “pleated” or
suspended by the two ends grain side out, with a short glass rod to weight
the fold, and keep them flat. The weight of colour used for a sample 8 in. by
4 in. multiplied by 54 times the area of a single skin in feet, will give
approximately the weight of colour needed per dozen; which is, however, a
good deal influenced by the mode of dyeing, and the quantity of water used.
In dyeing on the large scale, iron, zinc and even copper are to be avoided,
the latter acting very injuriously on many colours, and on the whole wooden
vessels are to be preferred. Though these become deeply dyed, they become
very hard, and if well washed with hot water, and occasionally with dilute
acid, they may be cleansed so as to give up no colour in subsequent dyeing
operations, though of course it is not desirable, if it can be avoided, to use
the same vessel for very different colours. Zinc rapidly bleaches many
colours, especially while wet and slightly acid, and discharge-patterns may
often be produced by pressing the wet leather on perforated zinc plates.
Page 436
CHAPTER XXVI.
EVAPORATION, HEATING AND DRYING.
Questions of evaporation, whether for raising steam, or for the
concentration of tanning extracts and other solutions are of considerable
importance in the tanning industry, and as the same natural laws which
apply to these equally govern the drying of leather, it is convenient to study
the theory of the whole subject in one chapter, rather than to divide it, and
place each part in a different portion of the book.
The modern conception of evaporation and vapour pressures has been
described on page 75, but it will be necessary to recapitulate a little. It is a
well-known fact that most liquids, if left exposed in an open vessel,
gradually disappear by evaporation into the air, even at ordinary
temperatures. If the vessel is heated sufficiently, the liquid “boils”; that is,
bubbles of vapour are formed in it, and escape, and the evaporation is
therefore much more rapid. To avoid complication, let us first imagine a
liquid sealed in a glass flask, which contains no air, but which is only
partially filled by the liquid. It has been pointed out that the motion of heat
by which the molecules of the liquid are agitated, enables some of them to
break away from the attraction by which liquid particles are held together,
and pass into the form of gas or vapour, which will fill the empty part of the
flask. This evaporation will, however, soon reach a limit, since the vapour
cannot escape from the flask. The flying molecules of vapour produce
pressure by striking the walls of the flask, while a proportion of them will
strike the surface of the liquid, and again be caught and retained by its
attraction; and as the pressure rises, the number of these necessarily
increases till a point is reached when as many fall back and are retained (or
“condensed”), as those which evaporate, and the pressure will then remain
constant. The amount of the pressure will vary with the nature of the liquid,
and will be the greater the more volatile it is, or, in other words, the less the
power of its internal attraction. It will also increase with rising temperature,
which, by increasing the velocity of motion of the molecules, renders their
escape from the liquid easier, and their recapture more difficult. It will not
EVAPORATION, HEATING AND DRYING.
Questions of evaporation, whether for raising steam, or for the
concentration of tanning extracts and other solutions are of considerable
importance in the tanning industry, and as the same natural laws which
apply to these equally govern the drying of leather, it is convenient to study
the theory of the whole subject in one chapter, rather than to divide it, and
place each part in a different portion of the book.
The modern conception of evaporation and vapour pressures has been
described on page 75, but it will be necessary to recapitulate a little. It is a
well-known fact that most liquids, if left exposed in an open vessel,
gradually disappear by evaporation into the air, even at ordinary
temperatures. If the vessel is heated sufficiently, the liquid “boils”; that is,
bubbles of vapour are formed in it, and escape, and the evaporation is
therefore much more rapid. To avoid complication, let us first imagine a
liquid sealed in a glass flask, which contains no air, but which is only
partially filled by the liquid. It has been pointed out that the motion of heat
by which the molecules of the liquid are agitated, enables some of them to
break away from the attraction by which liquid particles are held together,
and pass into the form of gas or vapour, which will fill the empty part of the
flask. This evaporation will, however, soon reach a limit, since the vapour
cannot escape from the flask. The flying molecules of vapour produce
pressure by striking the walls of the flask, while a proportion of them will
strike the surface of the liquid, and again be caught and retained by its
attraction; and as the pressure rises, the number of these necessarily
increases till a point is reached when as many fall back and are retained (or
“condensed”), as those which evaporate, and the pressure will then remain
constant. The amount of the pressure will vary with the nature of the liquid,
and will be the greater the more volatile it is, or, in other words, the less the
power of its internal attraction. It will also increase with rising temperature,
which, by increasing the velocity of motion of the molecules, renders their
escape from the liquid easier, and their recapture more difficult. It will not
Page 437
be at all affected by the volume of vapour or the size of the flask, but so
long as any liquid is present, it will depend merely upon the nature of the
liquid, and the temperature. If the flask is large, more of the liquid will
evaporate till the same pressure is reached. If at the outset the flask is not
empty, but filled with air, it will make no difference to the pressure or
quantity of the vapour in it, which will be added to that of the air, whatever
that may be. If the sealing of the flask is broken so that it is open to the
atmosphere, air and vapour will escape, or air will pass in, till the total
pressure is equal to the atmospheric pressure outside, (about 15 lb. per
square inch). As, however, the vapour in the flask is always renewed by
evaporation, so that the full vapour-pressure of the liquid is maintained, the
“partial” pressure (as it is called) of the air in the flask will be less than that
of the outer atmosphere by the amount of the vapour-pressure, which makes
up the difference. Once this balance is attained, evaporation will go on very
slowly in the flask, as it can only replace the small quantity of vapour which
escapes. If, however, the vapour is removed by blowing fresh air into the
flask, it will rapidly be replaced in the old proportion by fresh evaporation.
Thus goods in a close room will dry only very slowly, even if the
temperature is high, unless the moistened air is replaced by dryer air from
the outside by some effective system of ventilation. In absence of this,
evaporation only becomes rapid when the temperature of the liquid is raised
to its “boiling point,” that is, when the vapour-pressure becomes slightly in
excess of that of the atmosphere, so that the freshly formed vapour can push
out that already in the flask or chamber into the outer air, and at the same
time, bubbles can be formed in the interior of the liquid by the escaping
vapour. As the vapour-pressure of a liquid rises continuously with
increasing temperature, and its boiling point is defined as that temperature
at which it is equal in pressure to the air (or vapour) in contact with it, it is
evident that the boiling point must entirely depend on the pressure. Thus the
boiling point of water in a boiler at a pressure of 55 lb. per square inch
above the atmosphere is 150°C., and in a partial vacuum equal to 5·8 inches
of barometric pressure, is only 60° C., a fact which is made use of in the
concentration of extracts and other liquids at a low temperature in the
vacuum-pan. (Atmospheric pressure is taken at 30 inches or 760 millimeters
of the barometer or 14·7 lb. per inch, or 1·033 kilos per square centimeter.)
If a piece of iron is placed over a powerful gas-burner, it will go on
getting hotter till its temperature is nearly or quite equal to that of the gas-
long as any liquid is present, it will depend merely upon the nature of the
liquid, and the temperature. If the flask is large, more of the liquid will
evaporate till the same pressure is reached. If at the outset the flask is not
empty, but filled with air, it will make no difference to the pressure or
quantity of the vapour in it, which will be added to that of the air, whatever
that may be. If the sealing of the flask is broken so that it is open to the
atmosphere, air and vapour will escape, or air will pass in, till the total
pressure is equal to the atmospheric pressure outside, (about 15 lb. per
square inch). As, however, the vapour in the flask is always renewed by
evaporation, so that the full vapour-pressure of the liquid is maintained, the
“partial” pressure (as it is called) of the air in the flask will be less than that
of the outer atmosphere by the amount of the vapour-pressure, which makes
up the difference. Once this balance is attained, evaporation will go on very
slowly in the flask, as it can only replace the small quantity of vapour which
escapes. If, however, the vapour is removed by blowing fresh air into the
flask, it will rapidly be replaced in the old proportion by fresh evaporation.
Thus goods in a close room will dry only very slowly, even if the
temperature is high, unless the moistened air is replaced by dryer air from
the outside by some effective system of ventilation. In absence of this,
evaporation only becomes rapid when the temperature of the liquid is raised
to its “boiling point,” that is, when the vapour-pressure becomes slightly in
excess of that of the atmosphere, so that the freshly formed vapour can push
out that already in the flask or chamber into the outer air, and at the same
time, bubbles can be formed in the interior of the liquid by the escaping
vapour. As the vapour-pressure of a liquid rises continuously with
increasing temperature, and its boiling point is defined as that temperature
at which it is equal in pressure to the air (or vapour) in contact with it, it is
evident that the boiling point must entirely depend on the pressure. Thus the
boiling point of water in a boiler at a pressure of 55 lb. per square inch
above the atmosphere is 150°C., and in a partial vacuum equal to 5·8 inches
of barometric pressure, is only 60° C., a fact which is made use of in the
concentration of extracts and other liquids at a low temperature in the
vacuum-pan. (Atmospheric pressure is taken at 30 inches or 760 millimeters
of the barometer or 14·7 lb. per inch, or 1·033 kilos per square centimeter.)
If a piece of iron is placed over a powerful gas-burner, it will go on
getting hotter till its temperature is nearly or quite equal to that of the gas-
Page 438
flame. On the other hand, a pan of water, in the same condition, once it has
reached its boiling point, becomes no hotter till all the water is evaporated.
It is evident that the whole available heat or energy of the gas-flame is
consumed in converting the water into steam. We might convert a
proportion of this energy into mechanical work, by using the steam in a
steam engine; but even without this, work is actually being done by the
escaping steam in raising the weight of the atmosphere, and in overcoming
the attractive force which holds the particles of water together in the liquid
form. It is of course known to everyone, that energy may change its form,
as from heat to work, but that it cannot be destroyed, diminished or
increased; and therefore the whole of the work performed in converting the
water into steam is again recovered as heat when the steam is condensed. In
this connection a clear distinction must be made between quantity of heat,
and temperature, which in popular language are often confused. It is for
instance obvious that if we mix a pound of water at boiling temperature
with another pound at freezing point, the temperature is altered to 50° C.,
but the total quantity of heat is unchanged. It is equally clear that no change
in quantity of heat takes place when 1 lb. of mercury at 100° is mixed with
1 lb. of water at 0°, though in this case, owing to the small capacity of
mercury for heat, the common temperature would only be raised to about
3°. We must therefore have some measure of heat apart from the mere direct
indications of the thermometer, and that most generally used is the quantity
of heat required to raise 1 kilo of water 1° C. (kilogram-calorie).[180] In
England the heat required to raise 1 lb. of water 1° F. is also in use as a unit.
The k.-calorie is equal to 3·97 (very approximately 4) lb. × F. units. For our
purpose it may be taken that 100 k.-calories of heat are required to raise 1
kilo or liter of water from freezing to boiling temperature. If, however, the
water is actually frozen, we require 80 k-calories merely to melt the
kilogram of ice without perceptibly raising its temperature, and when the
water is raised to 100°, 536 calories of heat are still necessary merely to
convert it into steam at the same temperature. To melt 1 lb. of ice requires
144 lb. × F. units, to raise it to boiling point 180 more, and to evaporate it
965 additional. The quantity of heat required for actual evaporation varies a
little at different temperatures, being somewhat larger at lower
temperatures, but the total heat required to raise water from the freezing
point, and convert it into steam at any pressure is nearly constant, being 635
calories at atmospheric pressure, and only about 650 calories, or 1180 lb. ×
reached its boiling point, becomes no hotter till all the water is evaporated.
It is evident that the whole available heat or energy of the gas-flame is
consumed in converting the water into steam. We might convert a
proportion of this energy into mechanical work, by using the steam in a
steam engine; but even without this, work is actually being done by the
escaping steam in raising the weight of the atmosphere, and in overcoming
the attractive force which holds the particles of water together in the liquid
form. It is of course known to everyone, that energy may change its form,
as from heat to work, but that it cannot be destroyed, diminished or
increased; and therefore the whole of the work performed in converting the
water into steam is again recovered as heat when the steam is condensed. In
this connection a clear distinction must be made between quantity of heat,
and temperature, which in popular language are often confused. It is for
instance obvious that if we mix a pound of water at boiling temperature
with another pound at freezing point, the temperature is altered to 50° C.,
but the total quantity of heat is unchanged. It is equally clear that no change
in quantity of heat takes place when 1 lb. of mercury at 100° is mixed with
1 lb. of water at 0°, though in this case, owing to the small capacity of
mercury for heat, the common temperature would only be raised to about
3°. We must therefore have some measure of heat apart from the mere direct
indications of the thermometer, and that most generally used is the quantity
of heat required to raise 1 kilo of water 1° C. (kilogram-calorie).[180] In
England the heat required to raise 1 lb. of water 1° F. is also in use as a unit.
The k.-calorie is equal to 3·97 (very approximately 4) lb. × F. units. For our
purpose it may be taken that 100 k.-calories of heat are required to raise 1
kilo or liter of water from freezing to boiling temperature. If, however, the
water is actually frozen, we require 80 k-calories merely to melt the
kilogram of ice without perceptibly raising its temperature, and when the
water is raised to 100°, 536 calories of heat are still necessary merely to
convert it into steam at the same temperature. To melt 1 lb. of ice requires
144 lb. × F. units, to raise it to boiling point 180 more, and to evaporate it
965 additional. The quantity of heat required for actual evaporation varies a
little at different temperatures, being somewhat larger at lower
temperatures, but the total heat required to raise water from the freezing
point, and convert it into steam at any pressure is nearly constant, being 635
calories at atmospheric pressure, and only about 650 calories, or 1180 lb. ×
Page 439
F. units at 50 lb. per sq. inch. The quantity of heat evolved by the
combustion of 1 lb. of good coal is 13,000 to 15,000 lb. × F. units; or of 1
kilo, 7200 to 8300 k-calories, but in raising steam in a good boiler coal will
only evaporate 10 times its weight of water at 100° (5360 calories or 9650
lb. × F. units), the remaining heat being lost. 1 horse-power (33,000 foot-
pounds per minute)[181] in the best engines requires about 11⁄2 lb. of coal or
15 lb. of steam per hour, but in those of worse construction may run up to
many times that amount. As, even theoretically, not 20 per cent. of the total
heat can be converted into mechanical work in a “perfect” engine working
at 75 lb. pressure, it is often economical to use waste steam for heating or
evaporation, and where this can be done profitably, the additional cost of
the mechanical power is very small.
[180] A gram-calorie of one-thousandth part of the above is also in use for some
scientific purposes, but the kilogram-calorie only is used in the following pages.
[181] This is equal to 76·04 kilogrammeters per sec., but the metrical horse-power is
only taken at 75 kilogrammeters in France and Germany.
In evaporating liquids in the open pan 536 calories is required to
evaporate 1 kilo of water already raised to boiling temperature, and a larger
amount for salt-solutions, and it makes comparatively little difference
whether this is done at 100° or at a lower temperature. Where, however,
evaporation is done in vacuo, considerable economy can be effected by
what are known as multiple “effects,” in which the steam from one vacuum-
pan is employed to boil a second under a reduced pressure, and
consequently boiling at a lower temperature. This principle can be
practically applied to as many as five or six successive “effects,” the weaker
liquor being usually evaporated at the highest temperature and lowest
vacuum in the first “effect,” by the exhaust steam of the engine used for the
vacuum pumps, while the steam from the first effect heats that of the next
higher concentration, and so on. In the Yaryan evaporator (p. 339), the
boiling liquid is sprayed through coil-tubes, thus exposing an enormous
surface to evaporation, and the whole concentration of any given portion of
liquid takes place as it passes through the apparatus, which does not, even
in multiple effects, occupy more than 4 or 5 minutes; and without the
temperature of the liquid ever rising above 60° or 70° C. In the case of
liquids, like sugar- and tannin-solutions which are liable to chemical change
from continued heating, the shortness of the time is a very great advantage.
The number of effects which it is desirable to use depends greatly on the
combustion of 1 lb. of good coal is 13,000 to 15,000 lb. × F. units; or of 1
kilo, 7200 to 8300 k-calories, but in raising steam in a good boiler coal will
only evaporate 10 times its weight of water at 100° (5360 calories or 9650
lb. × F. units), the remaining heat being lost. 1 horse-power (33,000 foot-
pounds per minute)[181] in the best engines requires about 11⁄2 lb. of coal or
15 lb. of steam per hour, but in those of worse construction may run up to
many times that amount. As, even theoretically, not 20 per cent. of the total
heat can be converted into mechanical work in a “perfect” engine working
at 75 lb. pressure, it is often economical to use waste steam for heating or
evaporation, and where this can be done profitably, the additional cost of
the mechanical power is very small.
[180] A gram-calorie of one-thousandth part of the above is also in use for some
scientific purposes, but the kilogram-calorie only is used in the following pages.
[181] This is equal to 76·04 kilogrammeters per sec., but the metrical horse-power is
only taken at 75 kilogrammeters in France and Germany.
In evaporating liquids in the open pan 536 calories is required to
evaporate 1 kilo of water already raised to boiling temperature, and a larger
amount for salt-solutions, and it makes comparatively little difference
whether this is done at 100° or at a lower temperature. Where, however,
evaporation is done in vacuo, considerable economy can be effected by
what are known as multiple “effects,” in which the steam from one vacuum-
pan is employed to boil a second under a reduced pressure, and
consequently boiling at a lower temperature. This principle can be
practically applied to as many as five or six successive “effects,” the weaker
liquor being usually evaporated at the highest temperature and lowest
vacuum in the first “effect,” by the exhaust steam of the engine used for the
vacuum pumps, while the steam from the first effect heats that of the next
higher concentration, and so on. In the Yaryan evaporator (p. 339), the
boiling liquid is sprayed through coil-tubes, thus exposing an enormous
surface to evaporation, and the whole concentration of any given portion of
liquid takes place as it passes through the apparatus, which does not, even
in multiple effects, occupy more than 4 or 5 minutes; and without the
temperature of the liquid ever rising above 60° or 70° C. In the case of
liquids, like sugar- and tannin-solutions which are liable to chemical change
from continued heating, the shortness of the time is a very great advantage.
The number of effects which it is desirable to use depends greatly on the
Page 440
cost of fuel as compared to the largely increased cost of the apparatus. 1 lb.
of coal employed in raising steam will evaporate 81⁄2 lb. in a single-effect
Yaryan, 16 lb. in a double-effect, 231⁄2 lb. in a triple, 301⁄2 lb. in a quadruple,
and 37 lb. in a quintuple-effect apparatus.
Where liquids are evaporated in the open air at temperatures below
boiling, it is advisable by some means to spread the liquid in a thin film, so
as to expose a large surface, which must be continuously removed by
agitation, so as to prevent the formation of a skin. A good apparatus for this
purpose is the Chenalier evaporator (Fig. 92), which consists of steam-
heated copper discs rotating in a trough containing the liquid, which is
taken up by buckets attached to the rims of the discs, and poured over their
heated surfaces. In other forms, the liquid is allowed to trickle over steam-
heated pipes or corrugated plates. Such evaporators should be placed in a
current of air so as to rapidly carry off the vapour formed. Their use is very
objectionable for liquids, like tannin-liquors, which are injured by
oxidation, and they are not nearly so economical as vacuum-pans.
The drying of leather depends on the same laws as the evaporation of
liquids, but demands special consideration from its very different conditions
of temperature and supply of heat. It is important to remember that
evaporation cannot go on unless the vapour-pressure of the liquid to be
evaporated is higher than that of the vapour in contact with it, and that air-
pressure does not prevent evaporation, so that if we sweep away the
stagnant vapour with dry air, evaporation will go on as quickly as in vacuo,
except that the liquid cannot boil. We must also bear in mind that
evaporation consumes quite as much heat at low temperatures as in a steam
boiler, and that this heat must generally come from the surrounding air, the
temperature of which it reduces.
of coal employed in raising steam will evaporate 81⁄2 lb. in a single-effect
Yaryan, 16 lb. in a double-effect, 231⁄2 lb. in a triple, 301⁄2 lb. in a quadruple,
and 37 lb. in a quintuple-effect apparatus.
Where liquids are evaporated in the open air at temperatures below
boiling, it is advisable by some means to spread the liquid in a thin film, so
as to expose a large surface, which must be continuously removed by
agitation, so as to prevent the formation of a skin. A good apparatus for this
purpose is the Chenalier evaporator (Fig. 92), which consists of steam-
heated copper discs rotating in a trough containing the liquid, which is
taken up by buckets attached to the rims of the discs, and poured over their
heated surfaces. In other forms, the liquid is allowed to trickle over steam-
heated pipes or corrugated plates. Such evaporators should be placed in a
current of air so as to rapidly carry off the vapour formed. Their use is very
objectionable for liquids, like tannin-liquors, which are injured by
oxidation, and they are not nearly so economical as vacuum-pans.
The drying of leather depends on the same laws as the evaporation of
liquids, but demands special consideration from its very different conditions
of temperature and supply of heat. It is important to remember that
evaporation cannot go on unless the vapour-pressure of the liquid to be
evaporated is higher than that of the vapour in contact with it, and that air-
pressure does not prevent evaporation, so that if we sweep away the
stagnant vapour with dry air, evaporation will go on as quickly as in vacuo,
except that the liquid cannot boil. We must also bear in mind that
evaporation consumes quite as much heat at low temperatures as in a steam
boiler, and that this heat must generally come from the surrounding air, the
temperature of which it reduces.
Page 441
Fig. 92.—Chenalier Evaporator and Glue Coolers.
The rapidity of evaporation, and the quantity of moisture which can be
taken up by a given volume of air depends on the vapour-pressure, which
increases with temperature. The relation between the two, and the weight of
water in grams per cubic meter which can be dissolved in dry air is given in
the following table. (Grams per cubic meter is practically equivalent to
ounces per 1000 cubic feet. Vapour-pressure is given in millimeters of
mercury of the barometer, p. 422.)
Vapour Pressure of Water.
Temperature, °C -10 -5 0 5 10 15 20 25 30 35 40
„ °F 14 23 32 41 50 59 68 77 86 95 104
Pressure, mm. 2·2 3·2 4·6 6·5 9·1 12·7 17·4 23·5 31·5 41·9 54·9
Grams per cb. m. 2·4 3·4 4·9 6·8 9·3 12·8 17·2 22·8 30·1 39·2 ..
Air is practically never dry, and in damp weather is frequently saturated
with moisture to the full extent corresponding to its temperature. In England
the average quantity of moisture contained in the air throughout the year is
82 per cent. of the total possible, and even in the driest summer weather it is
never less than 58 per cent. So long as the water is in the form of vapour,
The rapidity of evaporation, and the quantity of moisture which can be
taken up by a given volume of air depends on the vapour-pressure, which
increases with temperature. The relation between the two, and the weight of
water in grams per cubic meter which can be dissolved in dry air is given in
the following table. (Grams per cubic meter is practically equivalent to
ounces per 1000 cubic feet. Vapour-pressure is given in millimeters of
mercury of the barometer, p. 422.)
Vapour Pressure of Water.
Temperature, °C -10 -5 0 5 10 15 20 25 30 35 40
„ °F 14 23 32 41 50 59 68 77 86 95 104
Pressure, mm. 2·2 3·2 4·6 6·5 9·1 12·7 17·4 23·5 31·5 41·9 54·9
Grams per cb. m. 2·4 3·4 4·9 6·8 9·3 12·8 17·2 22·8 30·1 39·2 ..
Air is practically never dry, and in damp weather is frequently saturated
with moisture to the full extent corresponding to its temperature. In England
the average quantity of moisture contained in the air throughout the year is
82 per cent. of the total possible, and even in the driest summer weather it is
never less than 58 per cent. So long as the water is in the form of vapour,
Page 442
the air remains quite clear and does not feel damp; in fogs, the air is not
only saturated with moisture, but contains small liquid particles floating in
it. Of course when the air is really saturated with moisture, it has no drying
power whatever.
As is evident from the table, the amount of water which can be dissolved
in a given volume of air rapidly increases with temperature. Air at 0° C. is
only capable of containing 4·9 grams per cubic meter, or not much more
than 20 per cent. of what it can contain at 25° C. It hence rapidly increases
in drying power as it is warmed, and consequently the air in a warm well-
ventilated drying room in winter is generally much drier, and has greater
capacity for absorbing moisture than the open air in the driest summer
weather. This is the principal cause of the tendency to harsh and irregular
drying by the use of artificial heat; and may be remedied by a proper
circulation of the air by a fan without too frequent change with the colder
air outside. On the other hand the use of a little artificial heat in damp
summer weather, when the air is saturated with moisture, may be quite as
necessary as in winter. The amount of moisture in the air is most easily
ascertained by a device known as the “wet and dry bulb thermometers.”
This consists of two thermometers mounted on a board; one of which has
the bulb covered with muslin, and kept moist by a lamp-wick attached to it,
and dipping in a vessel of water. The temperature of the wet bulb is lowered
by the heat consumed in evaporation, and the difference of its temperature
from that of the dry bulb is proportionate to the drying power of the air.
This may be approximately calculated in grams per cubic meter by
multiplying the difference by 0·64 for Centigrade or 0·35 for Fahrenheit
degrees; and if deducted from the total capacity for moisture corresponding
to the temperature of the wet bulb as given in table, p. 426, will give the
actual moisture in grams contained in a cubic meter of air; but for practical
purposes, all that is necessary is to find by experience the temperature and
difference between the wet and dry bulbs, which gives the best result for the
drying required, and to maintain it as nearly as possible by regulation of the
heating and ventilation. Cheap forms of the instrument are made for use in
cotton-mills, where it is necessary to maintain a certain degree of moisture;
or it may be improvised from two chemical thermometers which agree well
together. Distilled (rain or steam) water should be used to moisten the bulb,
or it will quickly become coated with lime salts, and it should be placed in a
draught, or its indications will not be accurate.
only saturated with moisture, but contains small liquid particles floating in
it. Of course when the air is really saturated with moisture, it has no drying
power whatever.
As is evident from the table, the amount of water which can be dissolved
in a given volume of air rapidly increases with temperature. Air at 0° C. is
only capable of containing 4·9 grams per cubic meter, or not much more
than 20 per cent. of what it can contain at 25° C. It hence rapidly increases
in drying power as it is warmed, and consequently the air in a warm well-
ventilated drying room in winter is generally much drier, and has greater
capacity for absorbing moisture than the open air in the driest summer
weather. This is the principal cause of the tendency to harsh and irregular
drying by the use of artificial heat; and may be remedied by a proper
circulation of the air by a fan without too frequent change with the colder
air outside. On the other hand the use of a little artificial heat in damp
summer weather, when the air is saturated with moisture, may be quite as
necessary as in winter. The amount of moisture in the air is most easily
ascertained by a device known as the “wet and dry bulb thermometers.”
This consists of two thermometers mounted on a board; one of which has
the bulb covered with muslin, and kept moist by a lamp-wick attached to it,
and dipping in a vessel of water. The temperature of the wet bulb is lowered
by the heat consumed in evaporation, and the difference of its temperature
from that of the dry bulb is proportionate to the drying power of the air.
This may be approximately calculated in grams per cubic meter by
multiplying the difference by 0·64 for Centigrade or 0·35 for Fahrenheit
degrees; and if deducted from the total capacity for moisture corresponding
to the temperature of the wet bulb as given in table, p. 426, will give the
actual moisture in grams contained in a cubic meter of air; but for practical
purposes, all that is necessary is to find by experience the temperature and
difference between the wet and dry bulbs, which gives the best result for the
drying required, and to maintain it as nearly as possible by regulation of the
heating and ventilation. Cheap forms of the instrument are made for use in
cotton-mills, where it is necessary to maintain a certain degree of moisture;
or it may be improvised from two chemical thermometers which agree well
together. Distilled (rain or steam) water should be used to moisten the bulb,
or it will quickly become coated with lime salts, and it should be placed in a
draught, or its indications will not be accurate.
Page 443
It is of course obvious that not only the wet thermometer, but the wet
hides or skins are cooled by evaporation, and they, in their turn, cool the air
with which they are in contact, which not only becomes moistened, but is
lessened in its capacity for moisture by cooling, and thus rapidly reaches a
condition when it can absorb no more moisture. It is thus necessary to
maintain its temperature by artificial heat, or to replace it constantly by
fresh air from the outside, and which of these expedients is most
economical will depend on the temperature of the air outside as compared
with that which it is required to maintain. If the outside air is sufficiently
warm, and not saturated with moisture, it is generally best to use it in large
quantities without artificial heat, wind usually supplying the necessary
motive power for its circulation. Wet goods from the pits may thus be dried
to a “sammed” condition by any air which is not saturated, and above
freezing point; though the drying will often be slow. For drying “off,”
artificial heat is generally necessary, since the attraction of the fibre for the
last traces of moisture is very considerable, and to remove it the drying
power of the air must be considerably higher than that required for the
evaporation of free water.[182] In drying stuffed leather a temperature must
generally be maintained sufficient to keep the fats employed in partial
fusion, and so permit their absorption by the leather, while at the same time
the drying must be gradual, or the water may be dried out before the fats
have time to take its place. This is generally best attained by the use of
artificial heat, and ventilation by circulating the air by a fan without its too
frequent renewal, especially in cold weather. Frequently air which has been
heated and used for drying off finished goods, and so partially saturated
with moisture, may be used with advantage for wet goods, or for other
purposes where a more gentle drying is required. If the temperature is low
outside, the amount of heat consumed in heating cold air to the temperature
required may be very considerable. The weight of a cubic meter of air at 0°
C. and atmospheric pressure is 1·293 kilos, and its specific heat at constant
pressure is 0·2375 of that of water. Therefore to heat a cubic meter of air at
ordinary pressure and temperature 1° C. will require the same amount of
heat as that used to heat 0·3 kilo of water to the same extent, or in other
words 0·3 of a k.-calorie. If steam-heating is used, 1 kilo of good coal burnt
under the boiler should heat about 1800 cubic meters 10° C., or 1 lb. should
heat 52,000 cubic feet 10° F., assuming that the condensed water is not
cooled below 100° C. These seem large volumes, but if we reflect that a 48-
hides or skins are cooled by evaporation, and they, in their turn, cool the air
with which they are in contact, which not only becomes moistened, but is
lessened in its capacity for moisture by cooling, and thus rapidly reaches a
condition when it can absorb no more moisture. It is thus necessary to
maintain its temperature by artificial heat, or to replace it constantly by
fresh air from the outside, and which of these expedients is most
economical will depend on the temperature of the air outside as compared
with that which it is required to maintain. If the outside air is sufficiently
warm, and not saturated with moisture, it is generally best to use it in large
quantities without artificial heat, wind usually supplying the necessary
motive power for its circulation. Wet goods from the pits may thus be dried
to a “sammed” condition by any air which is not saturated, and above
freezing point; though the drying will often be slow. For drying “off,”
artificial heat is generally necessary, since the attraction of the fibre for the
last traces of moisture is very considerable, and to remove it the drying
power of the air must be considerably higher than that required for the
evaporation of free water.[182] In drying stuffed leather a temperature must
generally be maintained sufficient to keep the fats employed in partial
fusion, and so permit their absorption by the leather, while at the same time
the drying must be gradual, or the water may be dried out before the fats
have time to take its place. This is generally best attained by the use of
artificial heat, and ventilation by circulating the air by a fan without its too
frequent renewal, especially in cold weather. Frequently air which has been
heated and used for drying off finished goods, and so partially saturated
with moisture, may be used with advantage for wet goods, or for other
purposes where a more gentle drying is required. If the temperature is low
outside, the amount of heat consumed in heating cold air to the temperature
required may be very considerable. The weight of a cubic meter of air at 0°
C. and atmospheric pressure is 1·293 kilos, and its specific heat at constant
pressure is 0·2375 of that of water. Therefore to heat a cubic meter of air at
ordinary pressure and temperature 1° C. will require the same amount of
heat as that used to heat 0·3 kilo of water to the same extent, or in other
words 0·3 of a k.-calorie. If steam-heating is used, 1 kilo of good coal burnt
under the boiler should heat about 1800 cubic meters 10° C., or 1 lb. should
heat 52,000 cubic feet 10° F., assuming that the condensed water is not
cooled below 100° C. These seem large volumes, but if we reflect that a 48-
Page 444
inch Blackman fan may move 30,000 cubic feet per minute, we shall realise
that the cost of coal in heating air is not inconsiderable.
[182] Commercially-dry leather generally, if unstuffed, contains about 15 per cent. of
residual moisture, which varies in amount with the weather, and can be more or less
completely removed by drying at high temperatures. If leather has been over-dried, it
only slowly regains its weight on exposure to cold air. Commercial disputes not
unfrequently arise on the dryness of leather. In the opinion of the writer, a customer
can only claim that the leather should be sufficiently dry not to lose weight when
exposed to dry air at the ordinary temperature and degree of dryness of a warehouse
or factory, and claims based on re-drying in hot drying rooms are distinctly fraudulent.
We must now consider the heat consumed by the actual evaporation of
the water in the leather. The actual evaporation of water already raised to
100° C. consumes 536 k.-calories, but the evaporation of water which has
not previously been heated so far consumes more heat, and we may take
that required at ordinary temperatures as in round numbers 600 k.-calories
per kilo, or 1080 lb. × F. units per lb. Disregarding small fractions, this is
equivalent to the cooling to the same temperature of an equal weight of
steam in the heating pipes, and this, as we have seen, demands about 1⁄10 of
its weight of coal for its production from water already heated to 100° C.
The cooling takes place, in the first instance, in the leather, the
temperature of which is reduced like that of the wet-bulb thermometer; and
this in its turn cools the air in contact with it. Thus in air-drying without
artificial heat, the whole heat must be supplied by the air and the loss
reduces its capacity for moisture, greatly increasing the volume required.
This is not of much consequence in open-air drying, since even a light wind
will supply air in enormous volume. A moderate breeze of ten miles an hour
moves about 15 feet or 41⁄2 meters per second. When, however, the air must
be moved by fans, the power required becomes important. The evaporation
of 1 kilo of water at summer temperature will cool about 2000 cubic meters,
and that of 1 lb. 32,000 cubic feet of air 1° C.
In calculating the ventilating and heating power required in fitting up
drying rooms, it is usually necessary to ascertain that required under the
most unfavourable circumstances, and then add a liberal margin to cover
errors and accidents. As the calculations are, in consequence of the many
varying conditions, somewhat complex, it may be convenient to give as
examples the quantities of air and heat required to evaporate 1 kilo (2·205
lb.) of water under different ordinary conditions, and these may serve as a
basis of calculation of the drying power which must be provided for
different tanneries.
that the cost of coal in heating air is not inconsiderable.
[182] Commercially-dry leather generally, if unstuffed, contains about 15 per cent. of
residual moisture, which varies in amount with the weather, and can be more or less
completely removed by drying at high temperatures. If leather has been over-dried, it
only slowly regains its weight on exposure to cold air. Commercial disputes not
unfrequently arise on the dryness of leather. In the opinion of the writer, a customer
can only claim that the leather should be sufficiently dry not to lose weight when
exposed to dry air at the ordinary temperature and degree of dryness of a warehouse
or factory, and claims based on re-drying in hot drying rooms are distinctly fraudulent.
We must now consider the heat consumed by the actual evaporation of
the water in the leather. The actual evaporation of water already raised to
100° C. consumes 536 k.-calories, but the evaporation of water which has
not previously been heated so far consumes more heat, and we may take
that required at ordinary temperatures as in round numbers 600 k.-calories
per kilo, or 1080 lb. × F. units per lb. Disregarding small fractions, this is
equivalent to the cooling to the same temperature of an equal weight of
steam in the heating pipes, and this, as we have seen, demands about 1⁄10 of
its weight of coal for its production from water already heated to 100° C.
The cooling takes place, in the first instance, in the leather, the
temperature of which is reduced like that of the wet-bulb thermometer; and
this in its turn cools the air in contact with it. Thus in air-drying without
artificial heat, the whole heat must be supplied by the air and the loss
reduces its capacity for moisture, greatly increasing the volume required.
This is not of much consequence in open-air drying, since even a light wind
will supply air in enormous volume. A moderate breeze of ten miles an hour
moves about 15 feet or 41⁄2 meters per second. When, however, the air must
be moved by fans, the power required becomes important. The evaporation
of 1 kilo of water at summer temperature will cool about 2000 cubic meters,
and that of 1 lb. 32,000 cubic feet of air 1° C.
In calculating the ventilating and heating power required in fitting up
drying rooms, it is usually necessary to ascertain that required under the
most unfavourable circumstances, and then add a liberal margin to cover
errors and accidents. As the calculations are, in consequence of the many
varying conditions, somewhat complex, it may be convenient to give as
examples the quantities of air and heat required to evaporate 1 kilo (2·205
lb.) of water under different ordinary conditions, and these may serve as a
basis of calculation of the drying power which must be provided for
different tanneries.
Page 445
1. Indifferent Open-Air Drying.—Air at 10° C. (50° F.), wet-bulb
thermometer 7° C. (44·3° F.), indicating a total capacity for moisture of
about 2 grm. per cubic meter; air not to be cooled beyond 7·75° C. (46° F.),
leaving a residual capacity for moisture of 0·5 grm. per cubic meter. Each
cubic meter will therefore take up 1·5 grm. of moisture, and as 1 kilo
1000
contains 1000 grm. we have = 666 cubic meters per kilo required to
1·5
600
absorb moisture; and = 888 cubic meters reduced 2·25° to
2·25° × 0·3
furnish the 600 cal. required for evaporation. Total air used 1554 cubic
meters or 54,900 cubic feet.
2. Drying with Heat.—Outside-air at 10° saturated with moisture, heated
to 20° C. (68° F.) acquires a capacity for 7·9 grm. per cubic meter. If we
assume that a drying capacity of 2 grm. per meter is required to complete
the drying, we have an effective capacity of 5·9 grm.
1000
= 170 cubic meters or 6000 cubic feet, and to heat this 10° C. will
5·9
require 510 cal. Evaporation of 1 kilo will consume 600 cal. Total heat 1110
cal.
3. Drying with Heat.—Outside-air at 10° as above, heated to 25° C.,
giving an effective capacity for moisture of 13·5 - 2·0 = 11·5 grm. per cubic
meter.
1000
= 87 cubic meters or 3070 cubic feet. To warm this 15° requires
11·5
391 cal.; and 600 cal. added for evaporation gives a total of 991 cal.
Comparing 2 and 3 we see that the higher temperature is more
economical, where it can be allowed, than the lower, both in air and heat,
though this is partly compensated by the greater loss of heat by cooling of
the building, etc., which it entails.
4. Air at 0° C. heated to 20° requires about 97 cubic meters, or 3430
cubic feet of air, and a total of 1180 cal.
5. Air at 0° C. and heated to 25° C. requires 63 cubic meters or 2230
cubic feet, and a total of 1075 cal.
6. Air at -15° C. (5° F.) requires 4·5 cal. per cubic meter to raise it to 0°
C., and acquires a capacity for drying of about 2 grm. per meter.
We will apply these figures to a drying room arranged with a screw-fan
with a central division, or two floors, so that the air can be either circulated
thermometer 7° C. (44·3° F.), indicating a total capacity for moisture of
about 2 grm. per cubic meter; air not to be cooled beyond 7·75° C. (46° F.),
leaving a residual capacity for moisture of 0·5 grm. per cubic meter. Each
cubic meter will therefore take up 1·5 grm. of moisture, and as 1 kilo
1000
contains 1000 grm. we have = 666 cubic meters per kilo required to
1·5
600
absorb moisture; and = 888 cubic meters reduced 2·25° to
2·25° × 0·3
furnish the 600 cal. required for evaporation. Total air used 1554 cubic
meters or 54,900 cubic feet.
2. Drying with Heat.—Outside-air at 10° saturated with moisture, heated
to 20° C. (68° F.) acquires a capacity for 7·9 grm. per cubic meter. If we
assume that a drying capacity of 2 grm. per meter is required to complete
the drying, we have an effective capacity of 5·9 grm.
1000
= 170 cubic meters or 6000 cubic feet, and to heat this 10° C. will
5·9
require 510 cal. Evaporation of 1 kilo will consume 600 cal. Total heat 1110
cal.
3. Drying with Heat.—Outside-air at 10° as above, heated to 25° C.,
giving an effective capacity for moisture of 13·5 - 2·0 = 11·5 grm. per cubic
meter.
1000
= 87 cubic meters or 3070 cubic feet. To warm this 15° requires
11·5
391 cal.; and 600 cal. added for evaporation gives a total of 991 cal.
Comparing 2 and 3 we see that the higher temperature is more
economical, where it can be allowed, than the lower, both in air and heat,
though this is partly compensated by the greater loss of heat by cooling of
the building, etc., which it entails.
4. Air at 0° C. heated to 20° requires about 97 cubic meters, or 3430
cubic feet of air, and a total of 1180 cal.
5. Air at 0° C. and heated to 25° C. requires 63 cubic meters or 2230
cubic feet, and a total of 1075 cal.
6. Air at -15° C. (5° F.) requires 4·5 cal. per cubic meter to raise it to 0°
C., and acquires a capacity for drying of about 2 grm. per meter.
We will apply these figures to a drying room arranged with a screw-fan
with a central division, or two floors, so that the air can be either circulated
Page 446
or replaced with fresh air from the outside at will (see Fig. 94, p. 435). Such
a room with 100 feet of length clear of space required for fans, air passages,
and heating pipes, and 20 feet × 8 feet in section, should hang about 800
medium butts, weighing say 121⁄2 kilo (27 lb.) each, and when wet from the
yard, containing the same weight of water. A 48-inch Blackman fan, under
these conditions would probably move say 20,000 cubic feet (565 cubic
meters) of air per minute, at the cost of 2 or 21⁄2 horse-power. This, in a
room of the section named, would give an average velocity of 125 feet per
minute or rather under 11⁄2 miles an hour; not at all too much to keep the air
freely circulating among closely hung leather. If we assume that these butts
are to be dried in a week (practically 10,000 minutes) under the conditions
of No. 2, the 10,000 kilos of water they contain will require 1,700,000 cubic
meters of air, or about 170 cubic meters per minute, or about 3⁄10 of the air
must be fresh every time it passes through the fan. 1 kilo of water requiring
1110 cal. must be evaporated per minute.
Under the conditions of No. 4, only 97 cubic meters of air per minute
would be required, or about 5⁄6 might be circulated without change, but the
total heat required would be about the same, 1180 cal. Under the conditions
of Nos. 4 and 6 some 1620 cal. per minute would be employed. It is hardly
necessary to provide for the full amount of heat required by No. 6, since in
this country such conditions occur but seldom, and never for more than a
few days at a time, and during such a period, much less heat would suffice
to carry on the drying at a slower rate, and keep out the frost.
Beside the heat required for actual drying, it is necessary to provide for
that lost by the building during cold weather, and this is much more difficult
to calculate. If, by arranging the outlet for moist air on the pressure side of
the fan, the internal pressure of the building be kept a little lower than the
outside, there can be no loss by escape of hot air, any leakage being
inwards, and supplying a part of the change of air which, we have seen, is
necessary. In a brick building with glass windows, the loss of heat is far less
than in the old-fashioned wooden louvre-boarded structure, and where fan-
drying is in constant use, the brick structure is much to be preferred.
Frequent windows, with casements horizontally pivoted at the centre, will
supply enough air for favourable conditions of air-drying, and when the
weather is bad, resort is had to the fan. Most modern drying rooms in the
Leeds district are built upon this plan. Where louvre-boarded structures
must be used for fan-drying, the sides should be made as tight as possible in
a room with 100 feet of length clear of space required for fans, air passages,
and heating pipes, and 20 feet × 8 feet in section, should hang about 800
medium butts, weighing say 121⁄2 kilo (27 lb.) each, and when wet from the
yard, containing the same weight of water. A 48-inch Blackman fan, under
these conditions would probably move say 20,000 cubic feet (565 cubic
meters) of air per minute, at the cost of 2 or 21⁄2 horse-power. This, in a
room of the section named, would give an average velocity of 125 feet per
minute or rather under 11⁄2 miles an hour; not at all too much to keep the air
freely circulating among closely hung leather. If we assume that these butts
are to be dried in a week (practically 10,000 minutes) under the conditions
of No. 2, the 10,000 kilos of water they contain will require 1,700,000 cubic
meters of air, or about 170 cubic meters per minute, or about 3⁄10 of the air
must be fresh every time it passes through the fan. 1 kilo of water requiring
1110 cal. must be evaporated per minute.
Under the conditions of No. 4, only 97 cubic meters of air per minute
would be required, or about 5⁄6 might be circulated without change, but the
total heat required would be about the same, 1180 cal. Under the conditions
of Nos. 4 and 6 some 1620 cal. per minute would be employed. It is hardly
necessary to provide for the full amount of heat required by No. 6, since in
this country such conditions occur but seldom, and never for more than a
few days at a time, and during such a period, much less heat would suffice
to carry on the drying at a slower rate, and keep out the frost.
Beside the heat required for actual drying, it is necessary to provide for
that lost by the building during cold weather, and this is much more difficult
to calculate. If, by arranging the outlet for moist air on the pressure side of
the fan, the internal pressure of the building be kept a little lower than the
outside, there can be no loss by escape of hot air, any leakage being
inwards, and supplying a part of the change of air which, we have seen, is
necessary. In a brick building with glass windows, the loss of heat is far less
than in the old-fashioned wooden louvre-boarded structure, and where fan-
drying is in constant use, the brick structure is much to be preferred.
Frequent windows, with casements horizontally pivoted at the centre, will
supply enough air for favourable conditions of air-drying, and when the
weather is bad, resort is had to the fan. Most modern drying rooms in the
Leeds district are built upon this plan. Where louvre-boarded structures
must be used for fan-drying, the sides should be made as tight as possible in
Page 447
winter by sheets of canvas or sail-cloth nailed on, for which purpose old
sails can be bought in seaport towns at reasonable rates, a few louvre-
boards only being kept open for the admission of air in suitable positions.
Box, in his ‘Practical Treatise on Heat’[183] puts the loss through walls in
brick buildings for a difference of 30° F. (16·6° C.) between inside and
outside temperatures, at the approximate amounts shown in the following
table.
[183] E. & F. N. Spon, Ltd., London.
Loss of Heat through Walls.
Thickness of Wall K.-calories per Sq. —
in Inches. Foot per Hour.
4·5 1·76 Stone walls must be about one-half thicker, to afford
9 1·44 equal warmth with brick ones.
14 1·20 The loss from glass windows amounts to 3 or 4 k.-
18 1·06 calories per square foot per hour.
If the building is of several stories, the loss to the roof in the intermediate
ones need hardly be taken into account, but if the ceiling is not tight, and
open to the roof, the loss may be great, but difficult to estimate. If we
consider the drying room already described, the total area of the walls and
ceiling is about 4000 feet, and to maintain its temperature 30° F. above the
atmosphere at 1·2 cal. per sq. foot would require 4800 cal. per hour or 80
cal. per minute, a very small amount compared to that consumed in drying.
The following table calculated from data given by Box will give some
idea of the amount of steam or hot-water piping required for heating. The
sizes given are for the internal diameter of the pipe, allowance being made
for the increased heating surface of pipes of ordinary thickness. Small pipes
are considerably more effective in proportion to their surface than large
ones, and for high-pressure heating 11⁄2 or 2-inch wrought-iron pipes are to
be recommended as in many ways preferable to cast iron. The gilled or
ribbed pipes now often used are also advantageous as giving a greatly
increased heating surface.
Heat given by Steam-pipes.
Steam Pressure, Temperature K.-calories per hour
lb. per sq. in. of Pipe. per foot run of Pipe.
°F. 2 in. 3 in. 4 in.
52 300 102 137 169
sails can be bought in seaport towns at reasonable rates, a few louvre-
boards only being kept open for the admission of air in suitable positions.
Box, in his ‘Practical Treatise on Heat’[183] puts the loss through walls in
brick buildings for a difference of 30° F. (16·6° C.) between inside and
outside temperatures, at the approximate amounts shown in the following
table.
[183] E. & F. N. Spon, Ltd., London.
Loss of Heat through Walls.
Thickness of Wall K.-calories per Sq. —
in Inches. Foot per Hour.
4·5 1·76 Stone walls must be about one-half thicker, to afford
9 1·44 equal warmth with brick ones.
14 1·20 The loss from glass windows amounts to 3 or 4 k.-
18 1·06 calories per square foot per hour.
If the building is of several stories, the loss to the roof in the intermediate
ones need hardly be taken into account, but if the ceiling is not tight, and
open to the roof, the loss may be great, but difficult to estimate. If we
consider the drying room already described, the total area of the walls and
ceiling is about 4000 feet, and to maintain its temperature 30° F. above the
atmosphere at 1·2 cal. per sq. foot would require 4800 cal. per hour or 80
cal. per minute, a very small amount compared to that consumed in drying.
The following table calculated from data given by Box will give some
idea of the amount of steam or hot-water piping required for heating. The
sizes given are for the internal diameter of the pipe, allowance being made
for the increased heating surface of pipes of ordinary thickness. Small pipes
are considerably more effective in proportion to their surface than large
ones, and for high-pressure heating 11⁄2 or 2-inch wrought-iron pipes are to
be recommended as in many ways preferable to cast iron. The gilled or
ribbed pipes now often used are also advantageous as giving a greatly
increased heating surface.
Heat given by Steam-pipes.
Steam Pressure, Temperature K.-calories per hour
lb. per sq. in. of Pipe. per foot run of Pipe.
°F. 2 in. 3 in. 4 in.
52 300 102 137 169
Page 448
35 280 92 121 148
21 260 81 106 130
10 240 68 92 113
2·5 220 59 81 97
210 54 72 89
200 49 66 81
190 45 60 74
180 40 54 67
170 36 49 60
The temperature of the air to be heated is understood to be 60° F.; at
lower temperatures the quantity of heat given off by the pipes would be
greater, and at higher temperatures less; the amount being approximately
proportional to the difference of temperature between the air and the hot
pipes. It is also important to note that the table refers to steam-pipes in still
air, and that if placed in a powerful draught, (as immediately before or
behind the fan), their heating effect may be at least doubled. This has not
been considered in the following calculations.
Applying these figures to the estimate of 1110 calories per minute
required for drying in our building, and assuming 80 calories per minute for
the loss of heat through the walls, we have a total of about 71,400 calories
per hour, and to obtain this would require 736 feet of 4-inch pipe at 220° F.
(heated by exhaust steam) or 700 feet of 2-inch pipe heated to 300° F. by
steam at 52 lb. pressure.
If we adopt the estimate of 1620 calories of No. 5 and 6, we shall require
1050 and 1000 feet of the two pipes respectively, and this covers
approximately the worst conditions. We must, however, remember that
these estimates are made for continuous drying during the twenty-four
hours, and that if the fan and steam are only applied during a portion of this
time, the supply both of air and steam must be proportionately increased, or
the time of drying correspondingly lengthened.
It is very desirable, however, that the fan should be driven by a small
separate engine, the steam for which will only form a small proportion of
that required for heating, and of which the whole of the heat will be
recovered, since even that utilised in driving the fan will again be converted
into heat by the friction of the air, and will therefore cost nothing. This
arrangement will enable the drying to proceed so long as the necessary
steam is maintained, which in bad weather can easily be done by the night
watchman. It may also be pointed out that, during a great part of the year,
21 260 81 106 130
10 240 68 92 113
2·5 220 59 81 97
210 54 72 89
200 49 66 81
190 45 60 74
180 40 54 67
170 36 49 60
The temperature of the air to be heated is understood to be 60° F.; at
lower temperatures the quantity of heat given off by the pipes would be
greater, and at higher temperatures less; the amount being approximately
proportional to the difference of temperature between the air and the hot
pipes. It is also important to note that the table refers to steam-pipes in still
air, and that if placed in a powerful draught, (as immediately before or
behind the fan), their heating effect may be at least doubled. This has not
been considered in the following calculations.
Applying these figures to the estimate of 1110 calories per minute
required for drying in our building, and assuming 80 calories per minute for
the loss of heat through the walls, we have a total of about 71,400 calories
per hour, and to obtain this would require 736 feet of 4-inch pipe at 220° F.
(heated by exhaust steam) or 700 feet of 2-inch pipe heated to 300° F. by
steam at 52 lb. pressure.
If we adopt the estimate of 1620 calories of No. 5 and 6, we shall require
1050 and 1000 feet of the two pipes respectively, and this covers
approximately the worst conditions. We must, however, remember that
these estimates are made for continuous drying during the twenty-four
hours, and that if the fan and steam are only applied during a portion of this
time, the supply both of air and steam must be proportionately increased, or
the time of drying correspondingly lengthened.
It is very desirable, however, that the fan should be driven by a small
separate engine, the steam for which will only form a small proportion of
that required for heating, and of which the whole of the heat will be
recovered, since even that utilised in driving the fan will again be converted
into heat by the friction of the air, and will therefore cost nothing. This
arrangement will enable the drying to proceed so long as the necessary
steam is maintained, which in bad weather can easily be done by the night
watchman. It may also be pointed out that, during a great part of the year,
Page 449
the goods can be dried to a “sammied” condition without heat, or in the
open air, or in the case of dressing leather, a considerable part of the water
can be removed by pressing or squeezing, effecting a further economy.
Fig. 93.—Blackman Fan.
It must be left to the reader to apply the same calculation to other sorts of
leather than sole, but it may be pointed out that the essential point, as
regards heating and ventilation, is the weight of water to be evaporated in a
given time, and that the actual size and shape of the drying room is
unimportant, so long as adequate heating and circulation of the air between
the leather is secured; and these remarks also apply to the particular form of
fan or other ventilation employed, and to the means of heating. As the
quantity of heat consumed is very considerable, it is well to look out for
sources of waste heat which can be employed, or for means by which the
open air, or in the case of dressing leather, a considerable part of the water
can be removed by pressing or squeezing, effecting a further economy.
Fig. 93.—Blackman Fan.
It must be left to the reader to apply the same calculation to other sorts of
leather than sole, but it may be pointed out that the essential point, as
regards heating and ventilation, is the weight of water to be evaporated in a
given time, and that the actual size and shape of the drying room is
unimportant, so long as adequate heating and circulation of the air between
the leather is secured; and these remarks also apply to the particular form of
fan or other ventilation employed, and to the means of heating. As the
quantity of heat consumed is very considerable, it is well to look out for
sources of waste heat which can be employed, or for means by which the
Page 450
heat of the fuel can be more directly and completely utilised than it is in
raising steam. Thus a large amount of heat can sometimes be obtained by
passing air through pipes or “economisers” fitted in a chimney-flue;[184] or
gilled stoves or “calorifers” may be used in a separate chamber to directly
heat the air which is drawn in by the fan.
[184] These pipes should be provided with scrapers to remove soot as in Green’s
economiser, or their efficiency will be much diminished.
Fig. 94.—Section of Drying Rooms with Fan.
Large section (150 kB)
Figs. 93 and 94, furnished by the James Keith and Blackman Co., Ltd.,
give a good idea of the construction of screw fans, and the general principle
of arrangement of fan drying rooms, the air in this case being circulated in
opposite directions on two floors, and the amount of change being regulated
by the shutters at A, etc. The grouping of pipes at the ends of the two floors
which it shows is in general a good arrangement, but the length between
them should not be too great, or the drying will be unequal in different parts
of the room. Sometimes this is convenient; thus if most of the heat be
supplied to the air coming fresh from the inlet on the upper floor, the
damper and colder air of the lower room can be continuously used for
drying wet goods from the yard, and the upper reserved for drying off the
finished leather. A disadvantage of this plan is that open air drying can
seldom be utilised except in an elevated building; and even when it is
adopted, means should be provided for heating the lower room in cold
weather. In place of two floors, it is obvious that a single floor may be
raising steam. Thus a large amount of heat can sometimes be obtained by
passing air through pipes or “economisers” fitted in a chimney-flue;[184] or
gilled stoves or “calorifers” may be used in a separate chamber to directly
heat the air which is drawn in by the fan.
[184] These pipes should be provided with scrapers to remove soot as in Green’s
economiser, or their efficiency will be much diminished.
Fig. 94.—Section of Drying Rooms with Fan.
Large section (150 kB)
Figs. 93 and 94, furnished by the James Keith and Blackman Co., Ltd.,
give a good idea of the construction of screw fans, and the general principle
of arrangement of fan drying rooms, the air in this case being circulated in
opposite directions on two floors, and the amount of change being regulated
by the shutters at A, etc. The grouping of pipes at the ends of the two floors
which it shows is in general a good arrangement, but the length between
them should not be too great, or the drying will be unequal in different parts
of the room. Sometimes this is convenient; thus if most of the heat be
supplied to the air coming fresh from the inlet on the upper floor, the
damper and colder air of the lower room can be continuously used for
drying wet goods from the yard, and the upper reserved for drying off the
finished leather. A disadvantage of this plan is that open air drying can
seldom be utilised except in an elevated building; and even when it is
adopted, means should be provided for heating the lower room in cold
weather. In place of two floors, it is obvious that a single floor may be
Page 451
divided into two compartments by a longitudinal partition. Whatever pipes
are grouped at the ends of the building, it is advisable to arrange sufficient
to prevent frost, against the walls, or in the old-fashioned way on the floors
beneath the leather, but not too close to it, and protected by a wooden lattice
on which the workmen can stand, which removes the risk of accident from
wet leather falling on the hot pipes. The latticed space should be open at the
end facing the air current, so as to receive a portion of the draught, which
will become heated and ascend, its place being taken by damp and cold air
from the leather, to be re-warmed. Water-vapour in itself is lighter than air,
but the contraction produced by the cooling of evaporation more than
compensates this, and the damp air is therefore heavier than the dry. The
arrangement of hot pipes near the ceiling of a drying room, which has been
borrowed from some American tanneries, is wrong in principle, unless the
air is forced in at the upper part of the room, or the upper floor is latticed,
and only acts in other cases when the air is thoroughly mixed and circulated
by mechanical ventilators; while pipes near the floor will continue to
produce a certain amount of circulation of the air, even when the fan is not
running. In protecting pipes by lattices care should be taken not to confine
them too closely, or their heating effect will be seriously diminished. In fan-
drying, leather should be hung edgeways to the current of air, so as to allow
of its free and uniform passage between. In the case of sole leather the butts
or bends are conveniently suspended by S-hooks of brass or iron wire, to
hooks or nails fixed in the joists. If gangways between the leather must be
left in the direction of the draught, they should be closed at intervals in the
length of the room by curtains or shutters, so as to deflect the air-current
into the leather.
Screw fans like the Blackman can be used either to suck or to blow the
air, though the former is preferable where it can be arranged, because it
produces a more uniform current in the room. On the blowing side the air
issues with considerable velocity in a sort of cone, but little coming through
the centre of the fan, while that near the edges spreads rapidly from its
centrifugal motion. This is rather advantageous where the fan blows into an
open room, but involves waste of power where it discharges into narrow
and square air-ways. The ends of the vanes of the Blackman are turned in at
the rim of the fan to prevent this tangential discharge, but it is probable that
where a fan is to blow into a room, it would be more advantageous to put it
on the inner side of the wall, and without curved ends to the vanes, so as to
are grouped at the ends of the building, it is advisable to arrange sufficient
to prevent frost, against the walls, or in the old-fashioned way on the floors
beneath the leather, but not too close to it, and protected by a wooden lattice
on which the workmen can stand, which removes the risk of accident from
wet leather falling on the hot pipes. The latticed space should be open at the
end facing the air current, so as to receive a portion of the draught, which
will become heated and ascend, its place being taken by damp and cold air
from the leather, to be re-warmed. Water-vapour in itself is lighter than air,
but the contraction produced by the cooling of evaporation more than
compensates this, and the damp air is therefore heavier than the dry. The
arrangement of hot pipes near the ceiling of a drying room, which has been
borrowed from some American tanneries, is wrong in principle, unless the
air is forced in at the upper part of the room, or the upper floor is latticed,
and only acts in other cases when the air is thoroughly mixed and circulated
by mechanical ventilators; while pipes near the floor will continue to
produce a certain amount of circulation of the air, even when the fan is not
running. In protecting pipes by lattices care should be taken not to confine
them too closely, or their heating effect will be seriously diminished. In fan-
drying, leather should be hung edgeways to the current of air, so as to allow
of its free and uniform passage between. In the case of sole leather the butts
or bends are conveniently suspended by S-hooks of brass or iron wire, to
hooks or nails fixed in the joists. If gangways between the leather must be
left in the direction of the draught, they should be closed at intervals in the
length of the room by curtains or shutters, so as to deflect the air-current
into the leather.
Screw fans like the Blackman can be used either to suck or to blow the
air, though the former is preferable where it can be arranged, because it
produces a more uniform current in the room. On the blowing side the air
issues with considerable velocity in a sort of cone, but little coming through
the centre of the fan, while that near the edges spreads rapidly from its
centrifugal motion. This is rather advantageous where the fan blows into an
open room, but involves waste of power where it discharges into narrow
and square air-ways. The ends of the vanes of the Blackman are turned in at
the rim of the fan to prevent this tangential discharge, but it is probable that
where a fan is to blow into a room, it would be more advantageous to put it
on the inner side of the wall, and without curved ends to the vanes, so as to
Page 452
distribute the air as widely as possible. A somewhat similar result would be
attained with a Blackman, by placing it in a position the reverse of that for
which it is intended, and running it also the reverse way; but its “efficiency”
might possibly be lessened.
Screw-fans are good for moving large volumes of air at comparatively
low velocities, and against little or no resistance, but they are quite
unsuitable for forcing air against high resistance, or through narrow
channels, and for this purpose centrifugal fans like the Capel (Fig. 95) are
much more suitable, and mechanically more efficient. In any case there is
much loss of power in forcing air through narrow airways, and if a screw
fan must be employed for the purpose, the channel should be as large in
section as the area of the fan, and all sharp angles in its course should be
avoided. There is great loss of power where a current of air or water has to
pass suddenly either from a wider to a narrower channel, or the reverse, and
in both cases the resistance is diminished by making the enlargement or
contraction gradual or “bell-mouthed.” Thus a pipe conveying water at a
given head into or out of a cistern will discharge a much larger quantity, if
the ends are bell-mouthed, than if it terminates abruptly. For the same
reasons, air suffers considerable resistance if it has to pass suddenly into, or
out of a larger space, such as a drying room; and unnecessary partitions, and
other abrupt changes of dimension in the current should be avoided. Curves
should also take the place of angles as much as possible.
attained with a Blackman, by placing it in a position the reverse of that for
which it is intended, and running it also the reverse way; but its “efficiency”
might possibly be lessened.
Screw-fans are good for moving large volumes of air at comparatively
low velocities, and against little or no resistance, but they are quite
unsuitable for forcing air against high resistance, or through narrow
channels, and for this purpose centrifugal fans like the Capel (Fig. 95) are
much more suitable, and mechanically more efficient. In any case there is
much loss of power in forcing air through narrow airways, and if a screw
fan must be employed for the purpose, the channel should be as large in
section as the area of the fan, and all sharp angles in its course should be
avoided. There is great loss of power where a current of air or water has to
pass suddenly either from a wider to a narrower channel, or the reverse, and
in both cases the resistance is diminished by making the enlargement or
contraction gradual or “bell-mouthed.” Thus a pipe conveying water at a
given head into or out of a cistern will discharge a much larger quantity, if
the ends are bell-mouthed, than if it terminates abruptly. For the same
reasons, air suffers considerable resistance if it has to pass suddenly into, or
out of a larger space, such as a drying room; and unnecessary partitions, and
other abrupt changes of dimension in the current should be avoided. Curves
should also take the place of angles as much as possible.
Page 453
Fig. 95.—Capel Centrifugal Fan.
Systems in which air is drawn or forced over systems of heating pipes by
a centrifugal fan, and then distributed through comparatively small airways
among the leather which is to be dried are in some cases convenient and
advantageous. Among these may be mentioned the Sturtevant and the
Seagrave-Bevington. There can be no valid patent on the general principle
of heating by distributing air in this way, but only on the particular
arrangement or appliances used in the special case. Centrifugal fans should
be considerably larger in diameter than in axial length, those with long
vanes of small radius being wasteful in power from the insufficient supply
of air to the centre. There is also no reason why, in some cases, centrifugal
fans should not be substituted for screw-fans in drying on the system which
I first described, especially in cases where the air has to encounter
considerable resistance, as for instance in traversing a filter to remove dust.
One of the best filters for this purpose is a table of wire-gauze covered to a
Systems in which air is drawn or forced over systems of heating pipes by
a centrifugal fan, and then distributed through comparatively small airways
among the leather which is to be dried are in some cases convenient and
advantageous. Among these may be mentioned the Sturtevant and the
Seagrave-Bevington. There can be no valid patent on the general principle
of heating by distributing air in this way, but only on the particular
arrangement or appliances used in the special case. Centrifugal fans should
be considerably larger in diameter than in axial length, those with long
vanes of small radius being wasteful in power from the insufficient supply
of air to the centre. There is also no reason why, in some cases, centrifugal
fans should not be substituted for screw-fans in drying on the system which
I first described, especially in cases where the air has to encounter
considerable resistance, as for instance in traversing a filter to remove dust.
One of the best filters for this purpose is a table of wire-gauze covered to a
Page 454
depth of 3 or 4 inches with loose wool. Hair or cheaper fibrous materials
may be substituted for the wool, but are less efficient. The air must of
course be sucked downwards through the gauze. When the wool becomes
dirty, it may be washed, if possible in a wool- or hair-washing machine, and
again spread on the table in a damp condition, as it will quickly be dried by
the current of air. Flannel is also useful where the wool-filter is
impracticable, but requires frequent washing.
Apart from wind, natural ventilation is seldom to be relied on for drying
on any considerable scale. Heated air is, of course, lighter than cold, and
this is the cause of chimney-draught, but to get a good circulation in this
way, a high shaft, and high temperature is required. Nevertheless, in one of
its best forms, the method has been a good deal used in America, in the so-
called “turret-dryer,” a building of seven or eight stories in height,
constructed of wood with latticed floors, and heated by steam-piping at the
bottom, where the air is admitted. The method is not likely to be much used
in this country, as apart from the questions of cost of building, fire-risk, and
trouble of raising and lowering the leather, a good draught will only be
obtained when the outer temperature is low in comparison to that inside,
and in our milder and moister climate the conditions are not nearly so
favourable as in the United States. As the air is rendered heavier by the
cooling of evaporation to a larger extent than it is lightened by the water
vapour, there is a tendency in drying by upward ventilation for the warm air
to form local upward currents, while the cold and damp air falls back; and
from this irregularity of flow, it is difficult to saturate the air equally. This
may be avoided by downward ventilation, in which the warm air is admitted
at the top of the drying room and the cold and damp air allowed to escape at
the bottom. This fact suggests that in using systems of drying such as the
Sturtevant, it would be better to place the distributing pipes at the top rather
than the bottom of the room, but in this case care would have to be taken
that there were no openings left by which the air could escape at the top of
the room without descending through the leather. If this be avoided, the
warm air will float on the top of the colder and damper, and press it
uniformly down and out. I believe the merit of first having applied the
principle of downward ventilation to leather-drying is due to Edward
Wilson of Exeter. It is necessary that the hot air should be forced in at the
top, or the cold air sucked out from the bottom; and the mere placing of hot
pipes near the top of the room (p. 436) will not cause the required
may be substituted for the wool, but are less efficient. The air must of
course be sucked downwards through the gauze. When the wool becomes
dirty, it may be washed, if possible in a wool- or hair-washing machine, and
again spread on the table in a damp condition, as it will quickly be dried by
the current of air. Flannel is also useful where the wool-filter is
impracticable, but requires frequent washing.
Apart from wind, natural ventilation is seldom to be relied on for drying
on any considerable scale. Heated air is, of course, lighter than cold, and
this is the cause of chimney-draught, but to get a good circulation in this
way, a high shaft, and high temperature is required. Nevertheless, in one of
its best forms, the method has been a good deal used in America, in the so-
called “turret-dryer,” a building of seven or eight stories in height,
constructed of wood with latticed floors, and heated by steam-piping at the
bottom, where the air is admitted. The method is not likely to be much used
in this country, as apart from the questions of cost of building, fire-risk, and
trouble of raising and lowering the leather, a good draught will only be
obtained when the outer temperature is low in comparison to that inside,
and in our milder and moister climate the conditions are not nearly so
favourable as in the United States. As the air is rendered heavier by the
cooling of evaporation to a larger extent than it is lightened by the water
vapour, there is a tendency in drying by upward ventilation for the warm air
to form local upward currents, while the cold and damp air falls back; and
from this irregularity of flow, it is difficult to saturate the air equally. This
may be avoided by downward ventilation, in which the warm air is admitted
at the top of the drying room and the cold and damp air allowed to escape at
the bottom. This fact suggests that in using systems of drying such as the
Sturtevant, it would be better to place the distributing pipes at the top rather
than the bottom of the room, but in this case care would have to be taken
that there were no openings left by which the air could escape at the top of
the room without descending through the leather. If this be avoided, the
warm air will float on the top of the colder and damper, and press it
uniformly down and out. I believe the merit of first having applied the
principle of downward ventilation to leather-drying is due to Edward
Wilson of Exeter. It is necessary that the hot air should be forced in at the
top, or the cold air sucked out from the bottom; and the mere placing of hot
pipes near the top of the room (p. 436) will not cause the required
Page 455
circulation. Wilson placed his heating pipes in a partitioned space at the side
of the room, at the bottom of which cold air was admitted from the outside,
which escaped into the room at the top. As the temperature of this side
chamber was high and the air consequently light, an upward current was
produced in it, though probably somewhat inefficiently, as the height of the
column of heated air could only be small. Assisted by a fan, and circulating
a part of the air, the method should give good results, especially over two
(latticed) floors. As the air could not be satisfactorily heated in its
downward course, the method would not be suited for more than about two
floors, and the drying in the lower room would be cool and gentle.
One or two points in the practical arrangement of steam-pipes may be
mentioned, as they are often overlooked even by professional engineers.
The steam must always be admitted at the highest point in the system, and
there must be a steady descent, without hollow places where condensed
water can accumulate, to the steam-trap by which it is removed. In
horizontal pipes, about 1 inch descent in 100 is sufficient. If water
accumulates, there is not merely serious danger in case of frost, but during
use, by the sudden condensation of the steam, a vacuum is frequently
formed, into which the water is shot like the liquid in a “water hammer,”
producing violent and noisy concussions, and in some cases even fracture
of the pipes, or loosening of their joints. If high-pressure steam is used, a
very small supply-pipe will feed a considerable system of heating pipes or
radiators, but with exhaust steam, great pains should be taken to have pipes
of ample size, to avoid back-pressure on the engines. In both cases it is
often convenient to arrange the pipes, not as a continuous line, in which
drainage is generally difficult, but in parallels like the bars of a gridiron.
With high-pressure steam, there need be no fear, if the pipes are kept clear
of air by allowing a little escape through small air-taps, of the steam failing
to find its way to all parts of the pipe, as a vacuum is produced by
condensation in proportion to the heat given off. With exhaust-steam, no
steam-trap is desirable, but any steam not condensed should escape freely
into the open air or a chimney (after separating condensed water), and it is
well to render the resistance in all the pipes of a gridiron approximately
equal, which may be done by admitting steam at one corner, and allowing it
to escape at the opposite (diagonal) one. In the arrangement of steam-pipes
in parallels, the practicability of repair to one pipe or joint without
interfering with the others must always be considered. If screwed wrought-
of the room, at the bottom of which cold air was admitted from the outside,
which escaped into the room at the top. As the temperature of this side
chamber was high and the air consequently light, an upward current was
produced in it, though probably somewhat inefficiently, as the height of the
column of heated air could only be small. Assisted by a fan, and circulating
a part of the air, the method should give good results, especially over two
(latticed) floors. As the air could not be satisfactorily heated in its
downward course, the method would not be suited for more than about two
floors, and the drying in the lower room would be cool and gentle.
One or two points in the practical arrangement of steam-pipes may be
mentioned, as they are often overlooked even by professional engineers.
The steam must always be admitted at the highest point in the system, and
there must be a steady descent, without hollow places where condensed
water can accumulate, to the steam-trap by which it is removed. In
horizontal pipes, about 1 inch descent in 100 is sufficient. If water
accumulates, there is not merely serious danger in case of frost, but during
use, by the sudden condensation of the steam, a vacuum is frequently
formed, into which the water is shot like the liquid in a “water hammer,”
producing violent and noisy concussions, and in some cases even fracture
of the pipes, or loosening of their joints. If high-pressure steam is used, a
very small supply-pipe will feed a considerable system of heating pipes or
radiators, but with exhaust steam, great pains should be taken to have pipes
of ample size, to avoid back-pressure on the engines. In both cases it is
often convenient to arrange the pipes, not as a continuous line, in which
drainage is generally difficult, but in parallels like the bars of a gridiron.
With high-pressure steam, there need be no fear, if the pipes are kept clear
of air by allowing a little escape through small air-taps, of the steam failing
to find its way to all parts of the pipe, as a vacuum is produced by
condensation in proportion to the heat given off. With exhaust-steam, no
steam-trap is desirable, but any steam not condensed should escape freely
into the open air or a chimney (after separating condensed water), and it is
well to render the resistance in all the pipes of a gridiron approximately
equal, which may be done by admitting steam at one corner, and allowing it
to escape at the opposite (diagonal) one. In the arrangement of steam-pipes
in parallels, the practicability of repair to one pipe or joint without
interfering with the others must always be considered. If screwed wrought-
Page 456
iron pipes are used, each parallel must be provided with a bolted flange, or
“running socket,” to permit of unscrewing. The difficulty of accurately
adjusting the lengths of the several parallels must be considered, especially
with flanged metal pipes, and also their motion by expansion when hot,
which amounts to 1 or 2 parts per 1000 of length according to the
temperatures of steam and air. Expansion-joints with stuffing boxes are
costly and troublesome, and apt to leak, and may in many cases be avoided
by suitable arrangement of the pipes. Thus instead of having the pipes
rigidly fixed at both ends, one end of the system may be left free to move,
each pipe being separately returned to an exit pipe at the same end but
lower in level than the supply; or a single exit pipe may be thus returned, its
expansion and contraction being practically the same as that of the heating
pipes. In moderate lengths of wrought-iron pipe, sufficient relief may often
be obtained from the flexure of the pipe, if in some part of its course it is
carried at right angles to its general direction, which is often necessary for
other reasons. If pipes are laid in long lengths, the loose end should be
supported on rollers or short pieces of pipe, so as to avoid moving the
supports or straining the pipe in expansion.
It is useless to attempt to regulate the temperature of low pressure steam-
pipes by turning down the steam, since, so long as the pipe is supplied with
sufficient steam to fill it, its temperature cannot be less than 100°, and even
with high-pressure pipes, the power of regulation by altering the steam-
pressure is very limited. It is far better to arrange the pipes or radiators in
groups, from some of which the steam can be turned off entirely when less
heat is needed. It must not be forgotten that if these discharge into a
common steam-trap, it will be necessary to turn off their exits as well as
their steam supply, or steam will come back into them from the other pipes,
and probably prevent the escape of condensed water. In some cases it is
more convenient to give the several sections independent exits or steam-
traps.
Many good steam-traps are now on the market, depending either on the
expansion and contraction of metals, or on floats in a closed box, which
open a valve as the water accumulates. Traps of the latter class with closed
copper balls are to be avoided, as the ball is sure eventually to become filled
with water. Several traps have been devised in which an open vessel is used
as a float, which is always kept empty by the discharge of the water through
a pipe dipping into it.
“running socket,” to permit of unscrewing. The difficulty of accurately
adjusting the lengths of the several parallels must be considered, especially
with flanged metal pipes, and also their motion by expansion when hot,
which amounts to 1 or 2 parts per 1000 of length according to the
temperatures of steam and air. Expansion-joints with stuffing boxes are
costly and troublesome, and apt to leak, and may in many cases be avoided
by suitable arrangement of the pipes. Thus instead of having the pipes
rigidly fixed at both ends, one end of the system may be left free to move,
each pipe being separately returned to an exit pipe at the same end but
lower in level than the supply; or a single exit pipe may be thus returned, its
expansion and contraction being practically the same as that of the heating
pipes. In moderate lengths of wrought-iron pipe, sufficient relief may often
be obtained from the flexure of the pipe, if in some part of its course it is
carried at right angles to its general direction, which is often necessary for
other reasons. If pipes are laid in long lengths, the loose end should be
supported on rollers or short pieces of pipe, so as to avoid moving the
supports or straining the pipe in expansion.
It is useless to attempt to regulate the temperature of low pressure steam-
pipes by turning down the steam, since, so long as the pipe is supplied with
sufficient steam to fill it, its temperature cannot be less than 100°, and even
with high-pressure pipes, the power of regulation by altering the steam-
pressure is very limited. It is far better to arrange the pipes or radiators in
groups, from some of which the steam can be turned off entirely when less
heat is needed. It must not be forgotten that if these discharge into a
common steam-trap, it will be necessary to turn off their exits as well as
their steam supply, or steam will come back into them from the other pipes,
and probably prevent the escape of condensed water. In some cases it is
more convenient to give the several sections independent exits or steam-
traps.
Many good steam-traps are now on the market, depending either on the
expansion and contraction of metals, or on floats in a closed box, which
open a valve as the water accumulates. Traps of the latter class with closed
copper balls are to be avoided, as the ball is sure eventually to become filled
with water. Several traps have been devised in which an open vessel is used
as a float, which is always kept empty by the discharge of the water through
a pipe dipping into it.
Page 457
The condensed water from steam-pipes is rarely suitable for use in the
tannery, from the dissolved and suspended iron-oxide which it contains,
from which it can only be freed by boiling and filtering, or treatment with
precipitants (p. 95). Its most appropriate use is generally return to the boiler.
Systems were formerly in vogue by which it was allowed to run back to the
boiler as it condensed, but these could only answer when the pressure in the
pipes was equal to that in the boiler, which is rarely the case. It must
generally be forced in by the feed-pump or injector.
Hot water has often been advocated in preference to steam for heating,
but is more costly, as it requires a separate boiler, and much larger pipe-
surface for the same effect. Its only important advantage is that the pipes
maintain their heat for some time, even when the fire has gone down, while
steam-pipes cool at once if steam is allowed to go down in the boiler. In any
considerable tannery, however, this will seldom or never be the case, since
if a good pressure of steam is up at night, when the fires are banked up, the
boiler will in itself contain a large reserve of heat, and, of course, working
pressure will be required before the engines can start in the morning. Hot
water systems require careful planning to obtain reliable and uniform
circulation.
tannery, from the dissolved and suspended iron-oxide which it contains,
from which it can only be freed by boiling and filtering, or treatment with
precipitants (p. 95). Its most appropriate use is generally return to the boiler.
Systems were formerly in vogue by which it was allowed to run back to the
boiler as it condensed, but these could only answer when the pressure in the
pipes was equal to that in the boiler, which is rarely the case. It must
generally be forced in by the feed-pump or injector.
Hot water has often been advocated in preference to steam for heating,
but is more costly, as it requires a separate boiler, and much larger pipe-
surface for the same effect. Its only important advantage is that the pipes
maintain their heat for some time, even when the fire has gone down, while
steam-pipes cool at once if steam is allowed to go down in the boiler. In any
considerable tannery, however, this will seldom or never be the case, since
if a good pressure of steam is up at night, when the fires are banked up, the
boiler will in itself contain a large reserve of heat, and, of course, working
pressure will be required before the engines can start in the morning. Hot
water systems require careful planning to obtain reliable and uniform
circulation.
Page 458
CHAPTER XXVII.
CONSTRUCTION AND MAINTENANCE OF TANNERIES.
As few architects have specially studied the construction of tanneries,
and in most cases much of the arrangement depends on the knowledge of
the tanner himself, a short chapter on the subject will not be out of place.
In the selection of a site, a clay or loamy soil is to be preferred to a
gravelly or sandy one, as lessening the liability to leakage, and waste of
liquor. Perhaps, however, the first consideration of all is the possibility of
drainage and disposal of effluent waste liquors and washing waters, since it
is now rarely possible to run these, without previous treatment, into a river
or stream. Some information is given in Chapter XXVIII. on the methods of
partial purification which are available to the tanner, but these are always
costly and troublesome, and the possibility of running direct into a
sewerage system, or a tidal river is of great advantage. Under the Public
Health Act, authorities are bound to receive manufacturing effluents into
their sewers if the latter are of sufficient capacity, and the effluents not such
as either to damage the sewers, or interfere with the processes of
purification adopted by the authority. This act is in many districts
practically superseded by special legislation, but tanners’ effluents are
generally received into sewers if freed from solid matter. When mixed with
other sewage, they do not interfere with irrigation or bacterial treatment. In
selecting a site within a sewered district, regard must be had to the
possibility of causing a nuisance to the neighbourhood by foul smells.
Really injurious smells should not be caused by a properly conducted
tannery, but it is difficult to avoid odour, and a single badly disposed
neighbour may cause infinite trouble and expense.
Another important consideration is the water supply, since for the large
quantities used in a tannery, town water is generally very expensive. With
regard to quality and impurities of water information may be found in
Chapter X.; but, as a general rule, the softer and purer the supply the better.
It is also of great advantage when the source is at such a level that the water
can flow into the tan-yard, or at least into the beam-house, without
CONSTRUCTION AND MAINTENANCE OF TANNERIES.
As few architects have specially studied the construction of tanneries,
and in most cases much of the arrangement depends on the knowledge of
the tanner himself, a short chapter on the subject will not be out of place.
In the selection of a site, a clay or loamy soil is to be preferred to a
gravelly or sandy one, as lessening the liability to leakage, and waste of
liquor. Perhaps, however, the first consideration of all is the possibility of
drainage and disposal of effluent waste liquors and washing waters, since it
is now rarely possible to run these, without previous treatment, into a river
or stream. Some information is given in Chapter XXVIII. on the methods of
partial purification which are available to the tanner, but these are always
costly and troublesome, and the possibility of running direct into a
sewerage system, or a tidal river is of great advantage. Under the Public
Health Act, authorities are bound to receive manufacturing effluents into
their sewers if the latter are of sufficient capacity, and the effluents not such
as either to damage the sewers, or interfere with the processes of
purification adopted by the authority. This act is in many districts
practically superseded by special legislation, but tanners’ effluents are
generally received into sewers if freed from solid matter. When mixed with
other sewage, they do not interfere with irrigation or bacterial treatment. In
selecting a site within a sewered district, regard must be had to the
possibility of causing a nuisance to the neighbourhood by foul smells.
Really injurious smells should not be caused by a properly conducted
tannery, but it is difficult to avoid odour, and a single badly disposed
neighbour may cause infinite trouble and expense.
Another important consideration is the water supply, since for the large
quantities used in a tannery, town water is generally very expensive. With
regard to quality and impurities of water information may be found in
Chapter X.; but, as a general rule, the softer and purer the supply the better.
It is also of great advantage when the source is at such a level that the water
can flow into the tan-yard, or at least into the beam-house, without
Page 459
pumping. Filtration too, when needed, is much facilitated by a sufficient
head of water.
Commercial facilities, such as nearness to markets and sources of supply
of raw materials, and the availability of rail and water carriage are of an
importance at least equal to the points already considered, but hardly come
within the scope of this work.
The site chosen, the next question is the arrangement of the buildings. It
is very doubtful, where ground is not inordinately expensive, whether it is
wise to erect drying-sheds over the pits. In case of fire, very serious damage
is done to liquor and leather by the heat and burning timber. If the turret
form of drier be decided on, strong foundations are required, and the
ground-floor or basement is occupied with heating apparatus; if fan-drying,
no lofty buildings are needed, and the drying rooms are conveniently placed
over the finishing and currying shops; and, on the other hand, the tan-house
may be easily and cheaply covered with slated roofs, with nearly vertical
sections of glass, to the north if possible, like a weaving-shed, through
which sufficient light for convenient work and cleanliness is admitted. The
direct rays of the sun should be avoided, but in the writer’s opinion the
balance of advantage is largely in favour of a liberal supply of light. Iron
roofs are unsuitable, since the moisture condenses on, and rusts them; and
particles of oxide fall into the liquors, and cause iron-stains.
Good ventilation along the ridge of the roof should be provided,
wherever there is any steam or hot liquor used; or the condensed moisture
soon leads to decay.
In arranging the general plan of the buildings, much depends on local
circumstances; but as far as possible, they must be so arranged that the
hides and leather work straight forward from one department to another
with as little wheeling or carrying as possible; that the buildings where
power is used be near to the engine so as to avoid long transmissions, which
are very wasteful of power; and that the different buildings be so isolated as
to diminish the risk of the whole being destroyed in case of fire.
A chapter on the construction and maintenance of tanneries and leather
works would be incomplete if it did not refer to the very important question
of Fire Insurance.[185] To an extent this may be regarded as a fixed charge
against any business, very much in the same way as local and imperial
rates. It is not, however, to be lost sight of, that to some considerable extent
the amount of insurance premium is regulated by the insured himself. If a
head of water.
Commercial facilities, such as nearness to markets and sources of supply
of raw materials, and the availability of rail and water carriage are of an
importance at least equal to the points already considered, but hardly come
within the scope of this work.
The site chosen, the next question is the arrangement of the buildings. It
is very doubtful, where ground is not inordinately expensive, whether it is
wise to erect drying-sheds over the pits. In case of fire, very serious damage
is done to liquor and leather by the heat and burning timber. If the turret
form of drier be decided on, strong foundations are required, and the
ground-floor or basement is occupied with heating apparatus; if fan-drying,
no lofty buildings are needed, and the drying rooms are conveniently placed
over the finishing and currying shops; and, on the other hand, the tan-house
may be easily and cheaply covered with slated roofs, with nearly vertical
sections of glass, to the north if possible, like a weaving-shed, through
which sufficient light for convenient work and cleanliness is admitted. The
direct rays of the sun should be avoided, but in the writer’s opinion the
balance of advantage is largely in favour of a liberal supply of light. Iron
roofs are unsuitable, since the moisture condenses on, and rusts them; and
particles of oxide fall into the liquors, and cause iron-stains.
Good ventilation along the ridge of the roof should be provided,
wherever there is any steam or hot liquor used; or the condensed moisture
soon leads to decay.
In arranging the general plan of the buildings, much depends on local
circumstances; but as far as possible, they must be so arranged that the
hides and leather work straight forward from one department to another
with as little wheeling or carrying as possible; that the buildings where
power is used be near to the engine so as to avoid long transmissions, which
are very wasteful of power; and that the different buildings be so isolated as
to diminish the risk of the whole being destroyed in case of fire.
A chapter on the construction and maintenance of tanneries and leather
works would be incomplete if it did not refer to the very important question
of Fire Insurance.[185] To an extent this may be regarded as a fixed charge
against any business, very much in the same way as local and imperial
rates. It is not, however, to be lost sight of, that to some considerable extent
the amount of insurance premium is regulated by the insured himself. If a
Page 460
man conducts his business in unsuitable and badly constructed buildings; if
attention is not paid to some of the elementary hazards connected with a fire
outbreak; he must not blame the insurance companies for the demand of
what he considers an excessive premium. If this faulty construction and
imperfect equipment of buildings pertain to any considerable extent
throughout a given trade where the process is more or less hazardous, it is
futile to appeal to insurance companies, which, after all, are merely
commercial and not charitable institutions, for a reduction in the rates. The
only standard to guide the company is the loss-ratio, and given a high loss-
ratio, there must be a corresponding premium paid.
attention is not paid to some of the elementary hazards connected with a fire
outbreak; he must not blame the insurance companies for the demand of
what he considers an excessive premium. If this faulty construction and
imperfect equipment of buildings pertain to any considerable extent
throughout a given trade where the process is more or less hazardous, it is
futile to appeal to insurance companies, which, after all, are merely
commercial and not charitable institutions, for a reduction in the rates. The
only standard to guide the company is the loss-ratio, and given a high loss-
ratio, there must be a corresponding premium paid.
Page 461
[185] With regard to fire insurance, I am much indebted to Mr. A. W. Bain, of Leeds for
valuable information.
There is, however—thanks to modern science—a method available
whereby the great bulk of fires may be checked in their inception; an
appliance, automatic in its operation, and of proved efficiency. This
appliance is known as the sprinkler. A system of water-pipes is fixed under
the ceilings of the building to be protected, to which are attached sprinkling
jets at suitable intervals, each of which is closed by a valve held in place by
a joint of fusible metal, which gives way if the temperature rises beyond a
given point. There are two or three recognised patterns approved by the Fire
Offices Committee after patient investigation and practical test. These
appliances have now been at work for something like fifteen years in this
country. One of the first trades to recognise their utility was that of the
cotton-spinner. At one time serious fires in the cotton trade were of frequent
occurrence. Now—owing to the efficient fire appliances—while fires may
be as frequent in their inception as formerly, they are stopped at such a
stage as to prevent any considerable loss. The consequence has been that
the cotton-spinner, at one time the owner of a highly-rated risk, and one
which few companies cared to insure, is now in the position of having his
business eagerly sought after, and large discounts offered him off the
charges he was once called upon to pay.
More important still is the consideration to him that his business is not so
liable to be interfered with or stopped as the result of fire. There are, it is
estimated, at the present moment, no less a proportion than 90 per cent of
the cotton-spinners whose premises are protected by sprinkler installations.
Other hazardous risks such as corn-millers’, woollen and worsted
manufacturers’, saw-millers’, engineers’, are adopting these appliances
freely, and it is a matter of surprise that so very few tanneries or currying
shops—so far as I have been able to learn, not more than twelve—have
done the same. The consequence is that the loss-ratio in tannery risks still
retains its unenviable notoriety: the rates for fire insurance have risen
considerably, and as a result the tanners’ profits are correspondingly less.
Considering the extent and importance of many of the tannery risks
throughout Great Britain, one can only express surprise that these
appliances have been so little adopted.
The construction of a new tannery demands serious attention from an
insurance standpoint. The boiler-house should be a detached building; the
valuable information.
There is, however—thanks to modern science—a method available
whereby the great bulk of fires may be checked in their inception; an
appliance, automatic in its operation, and of proved efficiency. This
appliance is known as the sprinkler. A system of water-pipes is fixed under
the ceilings of the building to be protected, to which are attached sprinkling
jets at suitable intervals, each of which is closed by a valve held in place by
a joint of fusible metal, which gives way if the temperature rises beyond a
given point. There are two or three recognised patterns approved by the Fire
Offices Committee after patient investigation and practical test. These
appliances have now been at work for something like fifteen years in this
country. One of the first trades to recognise their utility was that of the
cotton-spinner. At one time serious fires in the cotton trade were of frequent
occurrence. Now—owing to the efficient fire appliances—while fires may
be as frequent in their inception as formerly, they are stopped at such a
stage as to prevent any considerable loss. The consequence has been that
the cotton-spinner, at one time the owner of a highly-rated risk, and one
which few companies cared to insure, is now in the position of having his
business eagerly sought after, and large discounts offered him off the
charges he was once called upon to pay.
More important still is the consideration to him that his business is not so
liable to be interfered with or stopped as the result of fire. There are, it is
estimated, at the present moment, no less a proportion than 90 per cent of
the cotton-spinners whose premises are protected by sprinkler installations.
Other hazardous risks such as corn-millers’, woollen and worsted
manufacturers’, saw-millers’, engineers’, are adopting these appliances
freely, and it is a matter of surprise that so very few tanneries or currying
shops—so far as I have been able to learn, not more than twelve—have
done the same. The consequence is that the loss-ratio in tannery risks still
retains its unenviable notoriety: the rates for fire insurance have risen
considerably, and as a result the tanners’ profits are correspondingly less.
Considering the extent and importance of many of the tannery risks
throughout Great Britain, one can only express surprise that these
appliances have been so little adopted.
The construction of a new tannery demands serious attention from an
insurance standpoint. The boiler-house should be a detached building; the
Page 462
grinding of bark and myrobalans should be conducted in buildings isolated
from the general works; in fact no better advice could be given to a tanner,
either in the construction of new premises, or the rearrangement and
remodelling of old, than to consult an experienced insurance man, whether
official or broker, as to the best means of constructing and arranging to
secure the most favourable terms.
Another point which should be provided for, and which is often
overlooked, is the feasibility of future extension without serious changes of
arrangement. It may be taken as a probability of the future, even if it be not
already a fact, that small tanneries cannot be made to pay, and that if a
business succeeds, its extension will prove desirable; and in an ill-planned
yard this may involve either entire reconstruction of a very expensive and
inconvenient sort, or the separation of new departments, so as to involve
serious increase of carrying. A good arrangement is that of a long front
building serving to connect the whole, behind which the various
departments are erected at right angles leaving room for extension
backwards as required.
As regards the first of these conditions, if the various soaks, limes, bates,
and handlers are well arranged, it is hardly necessary to do more than draw
the goods from one pit into the next throughout the whole of the process.
To, and from the layers, the goods must generally be carried or wheeled. In
the sheds, if it be a sole-leather tannery, the butts should first come into
turrets or open sheds for the rough drying; then into a room sheltered from
draughts to temper for striking. The striking machines or beams should be
in an adjoining room, or immediately below; then a small shed-space for
drying before rolling; next the roller room; and then the warm stove for
drying off. If two of the latter can be provided to be used alternately, it will
allow the goods to be aired off without taking down, and they may then be
immediately handed or lowered into the warehouse, without fear of over-
drying, which is sometimes difficult to avoid where leather must be taken
direct out of the hot drying-room. The same principles are easily applied in
yards for lighter leathers.
To lessen loss of power in transmission, the engine should be near the
centre of the main range of buildings, with perhaps the grinding machinery
on one side, and the leather finishing on the other; but this would be rather
liable to increase the fire-risk. A very good plan would be to have the
engine-house in the centre as suggested, but separated from the buildings on
from the general works; in fact no better advice could be given to a tanner,
either in the construction of new premises, or the rearrangement and
remodelling of old, than to consult an experienced insurance man, whether
official or broker, as to the best means of constructing and arranging to
secure the most favourable terms.
Another point which should be provided for, and which is often
overlooked, is the feasibility of future extension without serious changes of
arrangement. It may be taken as a probability of the future, even if it be not
already a fact, that small tanneries cannot be made to pay, and that if a
business succeeds, its extension will prove desirable; and in an ill-planned
yard this may involve either entire reconstruction of a very expensive and
inconvenient sort, or the separation of new departments, so as to involve
serious increase of carrying. A good arrangement is that of a long front
building serving to connect the whole, behind which the various
departments are erected at right angles leaving room for extension
backwards as required.
As regards the first of these conditions, if the various soaks, limes, bates,
and handlers are well arranged, it is hardly necessary to do more than draw
the goods from one pit into the next throughout the whole of the process.
To, and from the layers, the goods must generally be carried or wheeled. In
the sheds, if it be a sole-leather tannery, the butts should first come into
turrets or open sheds for the rough drying; then into a room sheltered from
draughts to temper for striking. The striking machines or beams should be
in an adjoining room, or immediately below; then a small shed-space for
drying before rolling; next the roller room; and then the warm stove for
drying off. If two of the latter can be provided to be used alternately, it will
allow the goods to be aired off without taking down, and they may then be
immediately handed or lowered into the warehouse, without fear of over-
drying, which is sometimes difficult to avoid where leather must be taken
direct out of the hot drying-room. The same principles are easily applied in
yards for lighter leathers.
To lessen loss of power in transmission, the engine should be near the
centre of the main range of buildings, with perhaps the grinding machinery
on one side, and the leather finishing on the other; but this would be rather
liable to increase the fire-risk. A very good plan would be to have the
engine-house in the centre as suggested, but separated from the buildings on
Page 463
each side by brick gables; and with the boiler-house behind it, and under a
separate roof, say of corrugated iron. If it be impossible to have the engine
near its work, it is in most cases better to employ a separate high-pressure
engine, which may be within a glass partition, and will work all day with
scarcely any attention. The loss of power in carrying steam for moderate
distances through sufficiently large and well-clothed pipes is much smaller
than that of long lines of shafting. The writer has known cases where fully
half the indicated power of the engine was consumed in friction of the
engine, shafting and belts. High-pressure engines are as a rule to be
preferred to condensing for tannery use, since the waste steam can generally
be employed for heating, and both the first cost and that of maintenance are
smaller. Where much fuel is used, it is quite worth while to have the
cylinders indicated occasionally, both running light, and driving the
machinery; much information is gained in this way as to the power spent on
the various machines, and very frequently large economy is effected by
proper adjustment of the valves. To work economically, an engine should be
of ample power for all it has to do; and adjusted to its work, not by lowering
the pressure of steam, or by checking it at the throttle-valve, but by setting
the slide-valves to cut off as early in the stroke as may be. As to how early
this is possible, an indicator-diagram will at once give information. If the
whole of the waste steam can be used profitably for heating purposes,
economy in the working of the engine is of little consequence, but,
otherwise, it is very injudicious, for the sake of a little saving in first cost, to
put in an old or inferior engine, which has to be dearly paid for in waste of
fuel. In the choice of an engine, the advice of an expert engineer is
desirable, since many engines which are mechanically well made, are
uneconomical through the faults of a rule-of-thumb design. In this respect
the English engine-builder is frequently inferior to his better trained
continental competitor.
In place of using small steam engines to distribute power, electric driving
deserves consideration. For long drives the loss of power is much less than
that of shafting, and by concentrating the whole production of the power in
one large and well-constructed engine, the cost per horse-power can be
much reduced. While large and well-constructed engines may develop 1
horse-power at a cost in coal of 11⁄2 lb. per hour, it is not uncommon to use
12 lb. for the same output. In tanneries, however, the power used bears a
much less proportion to total expenses than it does in the textile and many
separate roof, say of corrugated iron. If it be impossible to have the engine
near its work, it is in most cases better to employ a separate high-pressure
engine, which may be within a glass partition, and will work all day with
scarcely any attention. The loss of power in carrying steam for moderate
distances through sufficiently large and well-clothed pipes is much smaller
than that of long lines of shafting. The writer has known cases where fully
half the indicated power of the engine was consumed in friction of the
engine, shafting and belts. High-pressure engines are as a rule to be
preferred to condensing for tannery use, since the waste steam can generally
be employed for heating, and both the first cost and that of maintenance are
smaller. Where much fuel is used, it is quite worth while to have the
cylinders indicated occasionally, both running light, and driving the
machinery; much information is gained in this way as to the power spent on
the various machines, and very frequently large economy is effected by
proper adjustment of the valves. To work economically, an engine should be
of ample power for all it has to do; and adjusted to its work, not by lowering
the pressure of steam, or by checking it at the throttle-valve, but by setting
the slide-valves to cut off as early in the stroke as may be. As to how early
this is possible, an indicator-diagram will at once give information. If the
whole of the waste steam can be used profitably for heating purposes,
economy in the working of the engine is of little consequence, but,
otherwise, it is very injudicious, for the sake of a little saving in first cost, to
put in an old or inferior engine, which has to be dearly paid for in waste of
fuel. In the choice of an engine, the advice of an expert engineer is
desirable, since many engines which are mechanically well made, are
uneconomical through the faults of a rule-of-thumb design. In this respect
the English engine-builder is frequently inferior to his better trained
continental competitor.
In place of using small steam engines to distribute power, electric driving
deserves consideration. For long drives the loss of power is much less than
that of shafting, and by concentrating the whole production of the power in
one large and well-constructed engine, the cost per horse-power can be
much reduced. While large and well-constructed engines may develop 1
horse-power at a cost in coal of 11⁄2 lb. per hour, it is not uncommon to use
12 lb. for the same output. In tanneries, however, the power used bears a
much less proportion to total expenses than it does in the textile and many
Page 464
other trades. The first cost of electric driving is somewhat high. Motors of
the “armoured” or iron-cased type must be used in all positions where they
are subject to wet or dust. It must be borne in mind that an electric motor
will not start against a heavy load, as it only develops its full power at a
high speed, and if it receive the full pressure of the current before this is
attained, its coils will probably be burnt out, unless saved by the melting of
its safety-fuse. A similar danger is incurred, if the motor is brought up by
overloading while the current is on. It is therefore generally necessary to
connect a motor with its work by a belt which is only brought on to the
working pulley when its full speed is attained.
In some cases the use of gas-engines is convenient and economical; for
though gas from town-supplies is an expensive fuel, the best gas engines
give a higher mechanical efficiency than steam-engines, and they work with
very little attention.
In arranging shafting, moderate speeds, say 100-150 revolutions per
minute, should be chosen for main lines, and when higher speeds are
necessary, they should be got by light and well balanced counter-shafts,
with wrought iron or wooden pulleys. (Cp. p. 452.) In calculating speeds, it
must be remembered that they vary inversely as the size of the pulleys.
Thus a 3-feet pulley running at 100 revolutions will drive a 2-foot pulley at
150 revolutions, and a 12-inch one at 300. Of course the higher its speed,
the more power any shaft will transmit, but increased friction and wear and
tear soon limit this advantage. The velocity of a belt in feet per minute is
obtained by multiplying the number of revolutions per minute by the girth
of the pulley in feet or by its diameter multiplied by 31⁄7, or more accurately,
3·1416.
Pulleys should always be of ample breadth for the power they have to
transmit; and it is more economical, both in power and cost, to use broad
single belting than the same strength in double. If the pulley will not take a
belt broad enough for the work it has to do, a second belt may be made to
run on the top of the first, as suggested by Mr. J. Tullis, and will do its share
of the work. Belts should be washed occasionally with soap and tepid water,
and oiled with castor or neatsfoot oil; but if of sufficient breadth, should not
require the use of rosin, or adhesive materials, to make them grip the pulley.
Chrome-leather belts should be kept thoroughly oiled. They have a much
greater adhesion than vegetable tannages, and this is increased by oiling.
Good chrome belting is much stronger than bark-tanned; and is unaffected
the “armoured” or iron-cased type must be used in all positions where they
are subject to wet or dust. It must be borne in mind that an electric motor
will not start against a heavy load, as it only develops its full power at a
high speed, and if it receive the full pressure of the current before this is
attained, its coils will probably be burnt out, unless saved by the melting of
its safety-fuse. A similar danger is incurred, if the motor is brought up by
overloading while the current is on. It is therefore generally necessary to
connect a motor with its work by a belt which is only brought on to the
working pulley when its full speed is attained.
In some cases the use of gas-engines is convenient and economical; for
though gas from town-supplies is an expensive fuel, the best gas engines
give a higher mechanical efficiency than steam-engines, and they work with
very little attention.
In arranging shafting, moderate speeds, say 100-150 revolutions per
minute, should be chosen for main lines, and when higher speeds are
necessary, they should be got by light and well balanced counter-shafts,
with wrought iron or wooden pulleys. (Cp. p. 452.) In calculating speeds, it
must be remembered that they vary inversely as the size of the pulleys.
Thus a 3-feet pulley running at 100 revolutions will drive a 2-foot pulley at
150 revolutions, and a 12-inch one at 300. Of course the higher its speed,
the more power any shaft will transmit, but increased friction and wear and
tear soon limit this advantage. The velocity of a belt in feet per minute is
obtained by multiplying the number of revolutions per minute by the girth
of the pulley in feet or by its diameter multiplied by 31⁄7, or more accurately,
3·1416.
Pulleys should always be of ample breadth for the power they have to
transmit; and it is more economical, both in power and cost, to use broad
single belting than the same strength in double. If the pulley will not take a
belt broad enough for the work it has to do, a second belt may be made to
run on the top of the first, as suggested by Mr. J. Tullis, and will do its share
of the work. Belts should be washed occasionally with soap and tepid water,
and oiled with castor or neatsfoot oil; but if of sufficient breadth, should not
require the use of rosin, or adhesive materials, to make them grip the pulley.
Chrome-leather belts should be kept thoroughly oiled. They have a much
greater adhesion than vegetable tannages, and this is increased by oiling.
Good chrome belting is much stronger than bark-tanned; and is unaffected
Page 465
by damp or steam, but generally stretches somewhat more. Makers of
machines often err in constructing their driving pulleys too small both in
breadth and diameter.
The horse-power which a belt is capable of transmitting obviously varies
extremely with circumstances, but may be approximately calculated by the
a.v
formula , where a is the area of contact of the belt with the smallest
66000
pulley, and v its velocity in feet per minute. Another rule is, that at a
velocity of 1000 feet per minute, each inch of breadth of belt should
transmit 21⁄2 horse-power on metal pulleys, or 5 on wooden ones, on which
the adhesion is greater. Adhesion may also be increased by covering the
pulleys with leather or indiarubber. Both rules assume that the belt is of
ample strength. One horse-power would be transmitted by a belt running
1000 feet per minute with a pull of 33 lb. A good single belt should not
break with a much less stress than 1000 lb. per inch of breadth, and should
stand about 1⁄10 as much as a working stress.
The following table gives the experimental breaking stresses and
extensions of some leathers. It may be noted that 1 square inch sectional
area is equal to a belt 4 inches wide × 1⁄4 inch thick; and that kilos per cm2 ×
14·22 = lb. per inch2.
Breaking Stresses of Leather.[186]
— Kilo Lb. Stretch
per sq. per sq. per
centi- inch. cent.
metre.
Belting leather, layer system 283 4,030 25·4
„ „ Durio system 298 4,240 21
Well-tanned chrome leather 740 10,500 32·5
Over-tanned chrome leather 234 3,330 23
Stuffed alumed leather 835 11,900 38·3
Alumed “rawhide” 921 13,100 31·4
[186] ‘Gerber,’ 1900, p. 73.
Good English tanned belting leather breaks at from 4500 to 5500 lb. per
sq. inch sectional area.
Over-tanned leathers are less tough, whether of vegetable or mineral
tannage, than those somewhat lightly tanned, and the tensile strength of
leather varies considerably with the part of the hide from which it is taken,
that from approximately over the kidneys being the strongest. Even thick
machines often err in constructing their driving pulleys too small both in
breadth and diameter.
The horse-power which a belt is capable of transmitting obviously varies
extremely with circumstances, but may be approximately calculated by the
a.v
formula , where a is the area of contact of the belt with the smallest
66000
pulley, and v its velocity in feet per minute. Another rule is, that at a
velocity of 1000 feet per minute, each inch of breadth of belt should
transmit 21⁄2 horse-power on metal pulleys, or 5 on wooden ones, on which
the adhesion is greater. Adhesion may also be increased by covering the
pulleys with leather or indiarubber. Both rules assume that the belt is of
ample strength. One horse-power would be transmitted by a belt running
1000 feet per minute with a pull of 33 lb. A good single belt should not
break with a much less stress than 1000 lb. per inch of breadth, and should
stand about 1⁄10 as much as a working stress.
The following table gives the experimental breaking stresses and
extensions of some leathers. It may be noted that 1 square inch sectional
area is equal to a belt 4 inches wide × 1⁄4 inch thick; and that kilos per cm2 ×
14·22 = lb. per inch2.
Breaking Stresses of Leather.[186]
— Kilo Lb. Stretch
per sq. per sq. per
centi- inch. cent.
metre.
Belting leather, layer system 283 4,030 25·4
„ „ Durio system 298 4,240 21
Well-tanned chrome leather 740 10,500 32·5
Over-tanned chrome leather 234 3,330 23
Stuffed alumed leather 835 11,900 38·3
Alumed “rawhide” 921 13,100 31·4
[186] ‘Gerber,’ 1900, p. 73.
Good English tanned belting leather breaks at from 4500 to 5500 lb. per
sq. inch sectional area.
Over-tanned leathers are less tough, whether of vegetable or mineral
tannage, than those somewhat lightly tanned, and the tensile strength of
leather varies considerably with the part of the hide from which it is taken,
that from approximately over the kidneys being the strongest. Even thick
Page 466
and tough leather is easily torn if a cut or nick is once started, and all holes
used in jointing belts should be carefully rounded. Glucose, and the use of
acid in bleaching both lessen the toughness of belts, and they may also be
rendered tender by the heat evolved in slipping on a pulley.
Countershafting and high-speed machinery, such as disintegrators,
striking machines of the Priestman type, etc., should run without material
jar or vibration. If this occurs, it is generally a sign that the running part is
not equally balanced. In this case the shaft or spindle must be taken out of
its bearings, and supported on two exactly horizontal straight-edges, on
which it will roll till the heaviest part is downwards; and weight must then
be taken off or added till it will lie in any position. In this way the writer has
had to add fully 2 lb. of iron to balance the drum of a striking machine
before equilibrium was secured, and a most troublesome vibration
prevented. Of course all machinery should be supported as solidly as
possible; and if circumstances permit, most machines are better on a ground
floor. In placing bark mills, however, it is frequently convenient to fix them
at a higher level, so that the ground material may be sent down shoots by its
own weight to the required places. An alternative plan is to set the mill on
the ground over a pit, and to raise the ground material with a bucket-
elevator. This may be done successfully by letting the material fall directly
from the mill into the buckets; but otherwise it must be thrown in with a
shovel, as buckets will not pick up ground bark, even from a hopper; and in
any case such elevators are apt to be troublesome. In a grinding plant
designed by the writer, the unground material was filled on the basement
floor into an iron barrow, which was wheeled into an iron sling working
between upright guide-rails like a hoist. On pulling a brake line, the barrow
was raised to the top of the building, and its contents were tipped into a
large hopper, after which the barrow righted itself, and descended for
another load. In the bottom of the hopper was a sliding shover, which forced
the material on to vibrating screens, by which it was guided either into a
disintegrator, or crusher-rolls, at pleasure. Both these discharged through
iron spouts into large hoppers on the outside of a brick gable, from which
powdery materials like myrobalans and valonia could be run direct into
barrows or trucks. It is very desirable that such hoppers should be separated
from the main building by a fireproof partition. Fires may occur from hard
substances getting into disintegrators along with the bark, etc. and if this
occur with a dry and dusty tanning material, it is not unlikely that it may
used in jointing belts should be carefully rounded. Glucose, and the use of
acid in bleaching both lessen the toughness of belts, and they may also be
rendered tender by the heat evolved in slipping on a pulley.
Countershafting and high-speed machinery, such as disintegrators,
striking machines of the Priestman type, etc., should run without material
jar or vibration. If this occurs, it is generally a sign that the running part is
not equally balanced. In this case the shaft or spindle must be taken out of
its bearings, and supported on two exactly horizontal straight-edges, on
which it will roll till the heaviest part is downwards; and weight must then
be taken off or added till it will lie in any position. In this way the writer has
had to add fully 2 lb. of iron to balance the drum of a striking machine
before equilibrium was secured, and a most troublesome vibration
prevented. Of course all machinery should be supported as solidly as
possible; and if circumstances permit, most machines are better on a ground
floor. In placing bark mills, however, it is frequently convenient to fix them
at a higher level, so that the ground material may be sent down shoots by its
own weight to the required places. An alternative plan is to set the mill on
the ground over a pit, and to raise the ground material with a bucket-
elevator. This may be done successfully by letting the material fall directly
from the mill into the buckets; but otherwise it must be thrown in with a
shovel, as buckets will not pick up ground bark, even from a hopper; and in
any case such elevators are apt to be troublesome. In a grinding plant
designed by the writer, the unground material was filled on the basement
floor into an iron barrow, which was wheeled into an iron sling working
between upright guide-rails like a hoist. On pulling a brake line, the barrow
was raised to the top of the building, and its contents were tipped into a
large hopper, after which the barrow righted itself, and descended for
another load. In the bottom of the hopper was a sliding shover, which forced
the material on to vibrating screens, by which it was guided either into a
disintegrator, or crusher-rolls, at pleasure. Both these discharged through
iron spouts into large hoppers on the outside of a brick gable, from which
powdery materials like myrobalans and valonia could be run direct into
barrows or trucks. It is very desirable that such hoppers should be separated
from the main building by a fireproof partition. Fires may occur from hard
substances getting into disintegrators along with the bark, etc. and if this
occur with a dry and dusty tanning material, it is not unlikely that it may
Page 467
result in an explosion such as sometimes happens in flour mills, in which
the fire is rapidly conveyed along spouts, and into chambers filled with
dusty air. Insurance companies generally charge an extra rate for
disintegrators, and it is very desirable to keep the mill-house structurally
apart from other buildings, either by actual separation or by the introduction
of brick gables dividing the roofs. On the whole, however, mills of the
coffee-mill type are probably quite as dangerous as disintegrators; since if
they become partially choked, the heat caused by friction is very great.
In America, the fire-risk from mills is often lessened or prevented by the
introduction of a jet of steam into the chamber or spout by which the mill
discharges, but this is only permissible if the tanning material is conveyed
at once to the leaches or yard.
The use of chain-conveyors for handling tanning material both wet and
dry is practically universal in America, though comparatively rare in
England. Various forms are used, the most common consisting of a chain of
square links of malleable cast iron which hook into each other, so that a
broken link can be immediately replaced (see p. 325). At intervals special
links are inserted, which can be had of various patterns, for the attachment
of scrapers or buckets. The endless chain runs in a trough of rectangular or
V-shaped section, and is driven by a toothed wheel, over which it runs like a
belt. In some cases the returning half of the chain can be utilised to bring
back the spent tan on its way to the boiler house. For dry materials, cotton
or leather belts with short wooden cross-laths attached, may often be used
satisfactorily in place of the chain.
For lubricating purposes, mineral oils of high density are not more
dangerous than animal or vegetable, but rather the reverse; as, though they
are possibly more inflammable, and make more smoke, their mixture with
cotton-waste and other porous materials is not spontaneously combustible,
as those of vegetable and animal oils occasionally are. The danger of
spontaneous combustion is very considerable when heaps of leather
shavings or cuttings containing fish-oils are allowed to accumulate in warm
workshops, and, especially near steam-pipes. Heavy mineral oils should
always be used as cylinder-oils in high-pressure engines, in preference to
other oils or tallow, since they are not decomposed by steam, and do no
harm if blown into the feed-water, but serve to loosen and prevent scale and
deposit. Ordinary oils and tallow, on the other hand, when submitted to the
action of high-pressure steam, are separated into glycerin and fatty acids
the fire is rapidly conveyed along spouts, and into chambers filled with
dusty air. Insurance companies generally charge an extra rate for
disintegrators, and it is very desirable to keep the mill-house structurally
apart from other buildings, either by actual separation or by the introduction
of brick gables dividing the roofs. On the whole, however, mills of the
coffee-mill type are probably quite as dangerous as disintegrators; since if
they become partially choked, the heat caused by friction is very great.
In America, the fire-risk from mills is often lessened or prevented by the
introduction of a jet of steam into the chamber or spout by which the mill
discharges, but this is only permissible if the tanning material is conveyed
at once to the leaches or yard.
The use of chain-conveyors for handling tanning material both wet and
dry is practically universal in America, though comparatively rare in
England. Various forms are used, the most common consisting of a chain of
square links of malleable cast iron which hook into each other, so that a
broken link can be immediately replaced (see p. 325). At intervals special
links are inserted, which can be had of various patterns, for the attachment
of scrapers or buckets. The endless chain runs in a trough of rectangular or
V-shaped section, and is driven by a toothed wheel, over which it runs like a
belt. In some cases the returning half of the chain can be utilised to bring
back the spent tan on its way to the boiler house. For dry materials, cotton
or leather belts with short wooden cross-laths attached, may often be used
satisfactorily in place of the chain.
For lubricating purposes, mineral oils of high density are not more
dangerous than animal or vegetable, but rather the reverse; as, though they
are possibly more inflammable, and make more smoke, their mixture with
cotton-waste and other porous materials is not spontaneously combustible,
as those of vegetable and animal oils occasionally are. The danger of
spontaneous combustion is very considerable when heaps of leather
shavings or cuttings containing fish-oils are allowed to accumulate in warm
workshops, and, especially near steam-pipes. Heavy mineral oils should
always be used as cylinder-oils in high-pressure engines, in preference to
other oils or tallow, since they are not decomposed by steam, and do no
harm if blown into the feed-water, but serve to loosen and prevent scale and
deposit. Ordinary oils and tallow, on the other hand, when submitted to the
action of high-pressure steam, are separated into glycerin and fatty acids
Page 468
(see p. 351), and the latter corrode the valve faces and seatings, and are
liable with “temporary hard” waters to form a very dangerous porous
deposit in the boilers, which often leads to overheating of the tubes.
Next to the machinery, the pits demand special consideration. The
chapter on the subject in the late Mr. Jackson Schultz’s book on ‘Leather
Manufacture,’ is well worth attentive study as giving American practice on
the subject.
The old-fashioned method of sinking pits is to make them of wood, and
carefully puddle them round with clay, which should be well worked up
before use. It is of no use to throw it in in lumps and attempt to puddle it
between the pits, which will not be made tight, but probably displaced by
the pressure. Such pits, if made of good pine and kept in constant use, are
very durable, some of the original pits at Lowlights Tannery, constructed in
1765, having been in use till 1889. Loam mixed with water to the
consistence of thin mortar may also be employed, the pits being filled up
with water, to keep them steady, at the same rate as the loam is run in.
Probably the best materials for pit-sides are the large Yorkshire flagstones.
Where these are not attainable, very durable pits may be made of brick,
either built with Lias lime, and pointed with Portland cement, or built
entirely with the latter. Common lime cannot be used, as it spoils both
liquors and leather; and even cements with too large a percentage of lime
are unsatisfactory. Brick and common mortar are, however, suitable for
lime-pits, and for these Mr. C. E. Parker’s plan of constructing the bottom
of cement, the ends and sloping hearth of brick, and the sides of 3-inch
planks bolted together is also very satisfactory (Fig. 96).
The writer has constructed wooden pits in two ways. In the one case,
after making the excavation, beams were laid in a well-puddled bed of clay;
on these a floor of strong tongued and grooved deals was laid, and on this
the pits were constructed of similar wood to the floor, and puddled round
with clay. In the second case the pits were built like large boxes above
ground, and when finished, lowered on to a bed of clay prepared for them,
and then puddled both around and between. It may have been due to
defective workmanship in the first case, but those made on the last-named
plan, which is that adopted from very early times, certainly proved the
tightest and most satisfactory. Mr. Schultz describes a plan as the Buffalo
method, in which a floor is laid as just described, and grooves cut with a
plane for the reception of the sides, which are formed of perpendicular
liable with “temporary hard” waters to form a very dangerous porous
deposit in the boilers, which often leads to overheating of the tubes.
Next to the machinery, the pits demand special consideration. The
chapter on the subject in the late Mr. Jackson Schultz’s book on ‘Leather
Manufacture,’ is well worth attentive study as giving American practice on
the subject.
The old-fashioned method of sinking pits is to make them of wood, and
carefully puddle them round with clay, which should be well worked up
before use. It is of no use to throw it in in lumps and attempt to puddle it
between the pits, which will not be made tight, but probably displaced by
the pressure. Such pits, if made of good pine and kept in constant use, are
very durable, some of the original pits at Lowlights Tannery, constructed in
1765, having been in use till 1889. Loam mixed with water to the
consistence of thin mortar may also be employed, the pits being filled up
with water, to keep them steady, at the same rate as the loam is run in.
Probably the best materials for pit-sides are the large Yorkshire flagstones.
Where these are not attainable, very durable pits may be made of brick,
either built with Lias lime, and pointed with Portland cement, or built
entirely with the latter. Common lime cannot be used, as it spoils both
liquors and leather; and even cements with too large a percentage of lime
are unsatisfactory. Brick and common mortar are, however, suitable for
lime-pits, and for these Mr. C. E. Parker’s plan of constructing the bottom
of cement, the ends and sloping hearth of brick, and the sides of 3-inch
planks bolted together is also very satisfactory (Fig. 96).
The writer has constructed wooden pits in two ways. In the one case,
after making the excavation, beams were laid in a well-puddled bed of clay;
on these a floor of strong tongued and grooved deals was laid, and on this
the pits were constructed of similar wood to the floor, and puddled round
with clay. In the second case the pits were built like large boxes above
ground, and when finished, lowered on to a bed of clay prepared for them,
and then puddled both around and between. It may have been due to
defective workmanship in the first case, but those made on the last-named
plan, which is that adopted from very early times, certainly proved the
tightest and most satisfactory. Mr. Schultz describes a plan as the Buffalo
method, in which a floor is laid as just described, and grooves cut with a
plane for the reception of the sides, which are formed of perpendicular
Page 469
planks, each end and side being finally tightened up by the insertion of a
“wedge plank.” Owing to the perpendicular position of the side-planks such
pits would be difficult to repair in the common case of decay at the top.
Fig. 96.—Mr. C. E. Parker’s construction of Lime-Pits.
If bricks be used, great care must be taken that the cement is not merely
laid so as to fill the joints towards the two surfaces of the wall, as is the
habit of modern bricklayers, but actually floated into all the joints so as to
make the wall a solid mass; or leaks can hardly be avoided. Hard pressed
bricks are best, and should be tested as to whether they discolour liquor.
Cement-pits are very good, and, though not particularly cheap in material,
which must be of the best, are readily made by intelligent labourers under
good supervision. The first step is to lay a level floor of good concrete, in
which glazed pipes for emptying the pits may be embedded; care being also
taken that all joints in these are thoroughly tight, since future repairs are
impossible. The next step is to make frames, the exact length and breadth of
the pits required, and perhaps 15 inches deep. These are arranged on the
floor where the pits are to be, and the intervening spaces are filled with
concrete of perhaps 1 of cement to 3 or 4 of crushed stone or brick. Rough
stones and bricks may also be bedded in the concrete as the work goes on,
to help to fill up. After the first layer has set, the frames may be raised and a
second added, and so on. The work is generally finished by floating over it,
“wedge plank.” Owing to the perpendicular position of the side-planks such
pits would be difficult to repair in the common case of decay at the top.
Fig. 96.—Mr. C. E. Parker’s construction of Lime-Pits.
If bricks be used, great care must be taken that the cement is not merely
laid so as to fill the joints towards the two surfaces of the wall, as is the
habit of modern bricklayers, but actually floated into all the joints so as to
make the wall a solid mass; or leaks can hardly be avoided. Hard pressed
bricks are best, and should be tested as to whether they discolour liquor.
Cement-pits are very good, and, though not particularly cheap in material,
which must be of the best, are readily made by intelligent labourers under
good supervision. The first step is to lay a level floor of good concrete, in
which glazed pipes for emptying the pits may be embedded; care being also
taken that all joints in these are thoroughly tight, since future repairs are
impossible. The next step is to make frames, the exact length and breadth of
the pits required, and perhaps 15 inches deep. These are arranged on the
floor where the pits are to be, and the intervening spaces are filled with
concrete of perhaps 1 of cement to 3 or 4 of crushed stone or brick. Rough
stones and bricks may also be bedded in the concrete as the work goes on,
to help to fill up. After the first layer has set, the frames may be raised and a
second added, and so on. The work is generally finished by floating over it,
Page 470
while still damp, a little pure cement, to give a smooth surface. Before
using, the cement should be tried on a small scale, to be sure that it does not
discolour leather or liquors, and the pits should always be seasoned with old
or cheap liquor before actual use.
If possible, both leaches and handler-
pits should be provided with plugs and
underground pipes, communicating with a
liquor-well some feet below their levels.
Glazed fire-clay is very suitable both for
pipes and plug-holes, which should be in
the pit corners. If fire-clay blocks for plug-
holes cannot be obtained, they may be cast
Fig. 97.—Cleaning Rod Joint. in good cement, the wooden mould being
soaked with hot paraffin wax to prevent
adhesion. Means must be provided for the ready clearing of the pipes when
choked with tanning materials. A good plan is to let each line of pipes end
in a liquor-well large enough for a man to go down. As it is almost
impossible to make plugs fit without occasional leakage, it is not well to run
pits with very different strengths of liquors to one well, but the layers,
handlers, and different sets of leaches should each have their own, so as to
avoid mixture. A good means of clearing pipes consists in a series of iron
rods 3-4 feet long, connected by hooks fitting into double eyes, as shown in
Fig. 97. It is obvious that in a narrow pipe or drain, these cannot become
disconnected. Pipes may often be forced out by fitting a strong delivery-
hose of a steam-pump into one of the plug-holes.
It is, as Schultz points out, of questionable advantage to lay wooden
troughs under the alleys for supplying liquor to each pit, since it is almost
impossible to preserve them from decay; but the same objection would not
apply to glazed pipes, jointed with pitch or cemented. A good and cheap
plan in practice, is to let the liquor-pump, or a raised liquor-cistern,
discharge into a large and quite horizontal trough raised 6 or 7 feet above
the level of the yard, and provided with plug-holes at intervals, from which
the liquor can be run into the various pits by short spouts or sailcloth hose.
In place of plugs in the raised trough, a simple and convenient valve
devised by the writer may be advantageously employed. A lead weight is
made by casting in a hemispherical tin basin of about 5 inches diameter and
2 inches deep in the centre, a loop of strong brass wire with turned up lower
using, the cement should be tried on a small scale, to be sure that it does not
discolour leather or liquors, and the pits should always be seasoned with old
or cheap liquor before actual use.
If possible, both leaches and handler-
pits should be provided with plugs and
underground pipes, communicating with a
liquor-well some feet below their levels.
Glazed fire-clay is very suitable both for
pipes and plug-holes, which should be in
the pit corners. If fire-clay blocks for plug-
holes cannot be obtained, they may be cast
Fig. 97.—Cleaning Rod Joint. in good cement, the wooden mould being
soaked with hot paraffin wax to prevent
adhesion. Means must be provided for the ready clearing of the pipes when
choked with tanning materials. A good plan is to let each line of pipes end
in a liquor-well large enough for a man to go down. As it is almost
impossible to make plugs fit without occasional leakage, it is not well to run
pits with very different strengths of liquors to one well, but the layers,
handlers, and different sets of leaches should each have their own, so as to
avoid mixture. A good means of clearing pipes consists in a series of iron
rods 3-4 feet long, connected by hooks fitting into double eyes, as shown in
Fig. 97. It is obvious that in a narrow pipe or drain, these cannot become
disconnected. Pipes may often be forced out by fitting a strong delivery-
hose of a steam-pump into one of the plug-holes.
It is, as Schultz points out, of questionable advantage to lay wooden
troughs under the alleys for supplying liquor to each pit, since it is almost
impossible to preserve them from decay; but the same objection would not
apply to glazed pipes, jointed with pitch or cemented. A good and cheap
plan in practice, is to let the liquor-pump, or a raised liquor-cistern,
discharge into a large and quite horizontal trough raised 6 or 7 feet above
the level of the yard, and provided with plug-holes at intervals, from which
the liquor can be run into the various pits by short spouts or sailcloth hose.
In place of plugs in the raised trough, a simple and convenient valve
devised by the writer may be advantageously employed. A lead weight is
made by casting in a hemispherical tin basin of about 5 inches diameter and
2 inches deep in the centre, a loop of strong brass wire with turned up lower
Page 471
ends, being suspended in the middle, so as to become fixed in the lead. To
prevent adhesion, the tin must be previously burned off, and the basin well
blackleaded. This weight forms the valve, which rests in use on a 6-inch
washer of good indiarubber with a 4-inch hole, which is held by a wood
block against the bottom of the trough, through which a 5-inch hole is cut.
The valve is raised by a lever or cord, and is absolutely water-tight in use. It
is shown in section in Fig. 79, p. 333.
It is very advantageous in practice, instead of pumping direct into the
pits, to have one or more tanks, into which liquor can be delivered by the
pump, and which are sufficiently raised to allow it to be run from them into
the horizontal distributing troughs which have been mentioned. This is
specially important with regard to liquors for leaches and suspenders which
are worked on a circulating system, since they do not run very quickly, and
much time is lost in pumping out pits, if the speed of the pump has to be
regulated by the rate at which the liquor will circulate. It also enables
liquors to be run through suspender- and rocker-pits during the night or at
meal-times while the machinery is standing; and it is often useful on
beginning work in the morning, to have an empty tank into which the first
liquor can be pumped.
Direct-acting steam-pumps without fly-wheels are very unsatisfactory for
tan-yards, since they are usually uncertain in their action, difficult to run
slowly, and apt to “hammer”; and they are also costly in steam, which
cannot be used expansively. Steam-pumps with fly-wheels, operating the
steam-valve by an eccentric, are free from these defects, and though more
costly at the outset, soon save the difference in lessened repairs and
consumption of steam. Pumps with a capacity of 8000 gallons per hour are
very suitable, and can be used with a 3-inch hose pipe; smaller sizes are
decidedly more liable to choke with tanning material. Rubber mitre-valves
work satisfactorily, and do not choke frequently, but are costly, and easily
damaged by hot liquors. On the whole brass clack-valves are the most
satisfactory, but the hinge-pins, instead of fitting neatly in circular sockets,
should be held in slots, allowing the back of the valve to rise half an inch,
when it will clear itself of small hard myrobalan stones and suchlike things,
which getting under a more tight-fitting hinge would prevent the valve
closing, and so stop the pump. Whatever valves are employed, means
should be provided for easy access without unscrewing too many bolts. If
the several valve-chambers of the pump are closed by a single cover with an
prevent adhesion, the tin must be previously burned off, and the basin well
blackleaded. This weight forms the valve, which rests in use on a 6-inch
washer of good indiarubber with a 4-inch hole, which is held by a wood
block against the bottom of the trough, through which a 5-inch hole is cut.
The valve is raised by a lever or cord, and is absolutely water-tight in use. It
is shown in section in Fig. 79, p. 333.
It is very advantageous in practice, instead of pumping direct into the
pits, to have one or more tanks, into which liquor can be delivered by the
pump, and which are sufficiently raised to allow it to be run from them into
the horizontal distributing troughs which have been mentioned. This is
specially important with regard to liquors for leaches and suspenders which
are worked on a circulating system, since they do not run very quickly, and
much time is lost in pumping out pits, if the speed of the pump has to be
regulated by the rate at which the liquor will circulate. It also enables
liquors to be run through suspender- and rocker-pits during the night or at
meal-times while the machinery is standing; and it is often useful on
beginning work in the morning, to have an empty tank into which the first
liquor can be pumped.
Direct-acting steam-pumps without fly-wheels are very unsatisfactory for
tan-yards, since they are usually uncertain in their action, difficult to run
slowly, and apt to “hammer”; and they are also costly in steam, which
cannot be used expansively. Steam-pumps with fly-wheels, operating the
steam-valve by an eccentric, are free from these defects, and though more
costly at the outset, soon save the difference in lessened repairs and
consumption of steam. Pumps with a capacity of 8000 gallons per hour are
very suitable, and can be used with a 3-inch hose pipe; smaller sizes are
decidedly more liable to choke with tanning material. Rubber mitre-valves
work satisfactorily, and do not choke frequently, but are costly, and easily
damaged by hot liquors. On the whole brass clack-valves are the most
satisfactory, but the hinge-pins, instead of fitting neatly in circular sockets,
should be held in slots, allowing the back of the valve to rise half an inch,
when it will clear itself of small hard myrobalan stones and suchlike things,
which getting under a more tight-fitting hinge would prevent the valve
closing, and so stop the pump. Whatever valves are employed, means
should be provided for easy access without unscrewing too many bolts. If
the several valve-chambers of the pump are closed by a single cover with an
Page 472
indiarubber washer, the spaces between them which make the joint should
be faced with brass or gun-metal, as, if the least leakage takes place over an
iron surface, the friction and solvent power of the liquors soon eat away the
metal and render a good joint impossible. Where colour is of first
importance, it is well to have the whole pump of gun-metal, but in any case
the working cylinder should be brass-lined, and the piston and rod, and the
valves and seatings should be of brass or gun-metal. Spring-rings are far
better than pump-leather and are unaffected by hot liquors; chrome leather,
however, will stand a good deal of heat. Double-acting force-pumps have
practically superseded the older single-acting double or triple pumps.
Instead of direct driving with a steam cylinder, it is sometimes
advantageous to drive by belt, but at least one steam pump should be
provided, so that pumping can be done when the main engine is not
running, and the speed of the pump can be regulated to the work, which is
impossible in a belt-driven pump. Steam pumps are sometimes very useful
as fire engines.
Centrifugal pumps are very suitable for tannery work, where the liquor is
drawn from a well, but are not well adapted for use with suction-pipes. If
the form with vertical spindle is adopted, which is sunk below the liquor in
the well, the pump fills itself, and needs no foot-valve, but unless the well is
very large, or some convenient means is devised of withdrawing the pump,
repair or cleaning is difficult. If the horizontal pattern is used, which is
above the ground, repair, cleaning, and driving is much easier, but a foot-
valve is necessary, which may itself give trouble, and some convenient
means, such as a pipe from a raised tank, should be provided for filling the
pump with liquor, as, unlike suction pumps, centrifugals will not start
unless full, although they raise very large quantities when running, and
from their steady flow, will deliver much more through a given pipe than an
ordinary reciprocating pump with the same power. In selecting the pump,
care should be taken that the pattern allows ready access, not only to the
foot-valve, but to the body of the pump.
It is seldom satisfactory to use windbores or strainers to prevent tanning
material getting into a pump, as they speedily become choked; and it will be
found better, after taking such precautions as are possible, to have the pump
and valve of ample size and suitable construction to pass what comes with
the liquor. The writer has known a mop-head pumped and delivered through
be faced with brass or gun-metal, as, if the least leakage takes place over an
iron surface, the friction and solvent power of the liquors soon eat away the
metal and render a good joint impossible. Where colour is of first
importance, it is well to have the whole pump of gun-metal, but in any case
the working cylinder should be brass-lined, and the piston and rod, and the
valves and seatings should be of brass or gun-metal. Spring-rings are far
better than pump-leather and are unaffected by hot liquors; chrome leather,
however, will stand a good deal of heat. Double-acting force-pumps have
practically superseded the older single-acting double or triple pumps.
Instead of direct driving with a steam cylinder, it is sometimes
advantageous to drive by belt, but at least one steam pump should be
provided, so that pumping can be done when the main engine is not
running, and the speed of the pump can be regulated to the work, which is
impossible in a belt-driven pump. Steam pumps are sometimes very useful
as fire engines.
Centrifugal pumps are very suitable for tannery work, where the liquor is
drawn from a well, but are not well adapted for use with suction-pipes. If
the form with vertical spindle is adopted, which is sunk below the liquor in
the well, the pump fills itself, and needs no foot-valve, but unless the well is
very large, or some convenient means is devised of withdrawing the pump,
repair or cleaning is difficult. If the horizontal pattern is used, which is
above the ground, repair, cleaning, and driving is much easier, but a foot-
valve is necessary, which may itself give trouble, and some convenient
means, such as a pipe from a raised tank, should be provided for filling the
pump with liquor, as, unlike suction pumps, centrifugals will not start
unless full, although they raise very large quantities when running, and
from their steady flow, will deliver much more through a given pipe than an
ordinary reciprocating pump with the same power. In selecting the pump,
care should be taken that the pattern allows ready access, not only to the
foot-valve, but to the body of the pump.
It is seldom satisfactory to use windbores or strainers to prevent tanning
material getting into a pump, as they speedily become choked; and it will be
found better, after taking such precautions as are possible, to have the pump
and valve of ample size and suitable construction to pass what comes with
the liquor. The writer has known a mop-head pumped and delivered through
Page 473
a 3-inch hose without stoppage, by a Tangye fly-wheel steam-pump with
brass clack-valves such as have been alluded to.
Pulsometers have not, in the experience of the writer, proved satisfactory
in tanneries, warming and diluting the liquor, consuming much more steam
than a pump of the same power, and becoming easily choked. For the same
reasons, steam-jet water-raisers are not to be recommended except where
raising is to be combined with heating, as in some leaching devices (p.
334).
brass clack-valves such as have been alluded to.
Pulsometers have not, in the experience of the writer, proved satisfactory
in tanneries, warming and diluting the liquor, consuming much more steam
than a pump of the same power, and becoming easily choked. For the same
reasons, steam-jet water-raisers are not to be recommended except where
raising is to be combined with heating, as in some leaching devices (p.
334).
Page 474
CHAPTER XXVIII.
WASTE PRODUCTS AND THEIR DISPOSAL.
The products which are of no direct value to the tanner and currier in the
manufacture of leather, and which are nevertheless obtained in fairly large
quantities, are of very varying characters. In the present chapter, the most
important of them will be described, and some of their uses mentioned.
Hair is removed from the skin of the animal in the process of depilation
(p. 143) in the form of a wet sodden mass, containing a considerable
amount of lime when the skin has been through the lime-pits.
As white hair is the more valuable, care should be taken in the unhairing
to keep it separate from the coloured. It is washed first in plain water to get
rid of as much of the lime as possible, and then in water containing a little
acid. Hydrochloric acid is often used for this purpose, but sulphurous acid
(p. 25) is preferable as it has a slight bleaching action on the hair. The acid
neutralises and renders soluble the lime which still remains in the hair, so
that it can be easily removed by washing with water. In many tanneries,
hair-washing machines are used. The washed hair is dried by laying it out
on frames; or preferably, the greater part of the water is first removed by a
centrifugal drier, or by pressing, and the drying is completed in a drying
room, the temperature of which is a few degrees higher than that of the
outside air, and which is provided with a fan or some other appliance for
mechanical ventilation. Tables of wire gauze on which the hair is spread,
and through which the warm air of the room is drawn by a centrifugal fan,
are the most effective.
Coloured hair is sometimes washed and treated like the white hair, but is
usually sold direct to plasterers, in which case there is no necessity to
remove all the lime and other impurities which the hair contains. A
considerable amount of hair is also sold to iron founders, who use it in
preparing cores and in loam-casting. The loose lime may be effectively
beaten from dried hair by passing it through a disintegrator with one of the
grates removed.
WASTE PRODUCTS AND THEIR DISPOSAL.
The products which are of no direct value to the tanner and currier in the
manufacture of leather, and which are nevertheless obtained in fairly large
quantities, are of very varying characters. In the present chapter, the most
important of them will be described, and some of their uses mentioned.
Hair is removed from the skin of the animal in the process of depilation
(p. 143) in the form of a wet sodden mass, containing a considerable
amount of lime when the skin has been through the lime-pits.
As white hair is the more valuable, care should be taken in the unhairing
to keep it separate from the coloured. It is washed first in plain water to get
rid of as much of the lime as possible, and then in water containing a little
acid. Hydrochloric acid is often used for this purpose, but sulphurous acid
(p. 25) is preferable as it has a slight bleaching action on the hair. The acid
neutralises and renders soluble the lime which still remains in the hair, so
that it can be easily removed by washing with water. In many tanneries,
hair-washing machines are used. The washed hair is dried by laying it out
on frames; or preferably, the greater part of the water is first removed by a
centrifugal drier, or by pressing, and the drying is completed in a drying
room, the temperature of which is a few degrees higher than that of the
outside air, and which is provided with a fan or some other appliance for
mechanical ventilation. Tables of wire gauze on which the hair is spread,
and through which the warm air of the room is drawn by a centrifugal fan,
are the most effective.
Coloured hair is sometimes washed and treated like the white hair, but is
usually sold direct to plasterers, in which case there is no necessity to
remove all the lime and other impurities which the hair contains. A
considerable amount of hair is also sold to iron founders, who use it in
preparing cores and in loam-casting. The loose lime may be effectively
beaten from dried hair by passing it through a disintegrator with one of the
grates removed.
Page 475
Fleshings and Glue-stuff.—The various scraps of fat and flesh, more or
less free from actual hide substance, are usually worked up for glue, though
if they cannot be sold for a fair price it will pay to boil them in order to
recover the fat they contain. If this is to be done, the fatty portions may be
thrown out at the beam and not mixed with the fleshings as in the ordinary
way. Before boiling, the fat is treated with sulphurous, sulphuric or
hydrochloric acid, sufficient to neutralise the lime present. The boiling
should be carried on very gently, so as to allow the fat to rise without
emulsifying with the gelatinous matter. For boiling, open steam may be
used, but in this case the size formed will have little value; on the other
hand, if sulphurous acid has been used and a wooden vat with a copper
steam-coil be employed, really good glue may be obtained, and the slight
trace of bisulphite which it may contain will prevent its putrefaction. Except
under special conditions it will not pay to make glue on a small scale in
England, as its value depends much on its appearance, and the necessary
plant is somewhat expensive. In some places, however, size can be sold to
advantage. Fig. 98 shows a glue-boiling plant.
After separation of the fat by skimming, the clear size is run off from the
residual matter into wooden cooling troughs about 5 feet long by 9 inches
deep and 15 inches wide, in which it is allowed to set (Fig. 92, p. 425).
Great care is required that both size and coolers are quite sweet and free
from putrefaction, the coolers being frequently washed with sulphurous
acid solution or fresh milk of lime. The jelly is cut out in blocks, and sliced
into cakes of appropriate thickness by means of a series of frames like slate-
frames which fit over the block of glue, and between which a wire or thin
blade stretched on a saw-frame is inserted to cut the glue into sheets. In
some factories a machine is used, with a series of parallel blades against
which the glue-block is pushed. The sheets are afterwards separated by girls
and laid to dry on nets, on which they are frequently turned. When dry, the
cakes may be washed with warm water to remove any adhering dirt, but this
causes some loss of weight, and in many cases it pays better to dry in a
stove until quite hard, then grind in a disintegrator and sell as “size-
powder,” in which appearance counts for little if the colour and strength of
the size are good.
less free from actual hide substance, are usually worked up for glue, though
if they cannot be sold for a fair price it will pay to boil them in order to
recover the fat they contain. If this is to be done, the fatty portions may be
thrown out at the beam and not mixed with the fleshings as in the ordinary
way. Before boiling, the fat is treated with sulphurous, sulphuric or
hydrochloric acid, sufficient to neutralise the lime present. The boiling
should be carried on very gently, so as to allow the fat to rise without
emulsifying with the gelatinous matter. For boiling, open steam may be
used, but in this case the size formed will have little value; on the other
hand, if sulphurous acid has been used and a wooden vat with a copper
steam-coil be employed, really good glue may be obtained, and the slight
trace of bisulphite which it may contain will prevent its putrefaction. Except
under special conditions it will not pay to make glue on a small scale in
England, as its value depends much on its appearance, and the necessary
plant is somewhat expensive. In some places, however, size can be sold to
advantage. Fig. 98 shows a glue-boiling plant.
After separation of the fat by skimming, the clear size is run off from the
residual matter into wooden cooling troughs about 5 feet long by 9 inches
deep and 15 inches wide, in which it is allowed to set (Fig. 92, p. 425).
Great care is required that both size and coolers are quite sweet and free
from putrefaction, the coolers being frequently washed with sulphurous
acid solution or fresh milk of lime. The jelly is cut out in blocks, and sliced
into cakes of appropriate thickness by means of a series of frames like slate-
frames which fit over the block of glue, and between which a wire or thin
blade stretched on a saw-frame is inserted to cut the glue into sheets. In
some factories a machine is used, with a series of parallel blades against
which the glue-block is pushed. The sheets are afterwards separated by girls
and laid to dry on nets, on which they are frequently turned. When dry, the
cakes may be washed with warm water to remove any adhering dirt, but this
causes some loss of weight, and in many cases it pays better to dry in a
stove until quite hard, then grind in a disintegrator and sell as “size-
powder,” in which appearance counts for little if the colour and strength of
the size are good.
Page 476
Fig. 98.—Glue Boiling.
Fat.—The fat, whether obtained in the manufacture of glue, or by boiling
the fleshings and shavings for its recovery alone, is skimmed from the
surface of the heated liquor, and should afterwards be freed from gelatinous
matter by washing it with hot water in a tub and running off the upper layer
after allowing the water to settle out. The fat thus obtained is a light-
coloured grease of buttery consistence.
There are various other sources of waste fats which may be considered
here. If glue is made from dried glue-stuff without previous treatment with
acid, the fat skimmed off the pans, though dark in colour, will be neutral or
alkaline, and a considerable additional quantity of fat and free fatty acids
may be obtained by reboiling the “scutch” or refuse with open steam in lead
pans with the addition of water and enough sulphuric acid to render the
contents of the pan distinctly acid. This grease will be dark and of
unpleasant smell from volatile fatty acids, but its odour may be to a
considerable extent improved by blowing air and steam through it, and
washing with water, or by heating to a temperature somewhat above the
boiling-point of water for a considerable time. The same sort of treatment
may be applied to the fat pressed out of sheepskins, and to that obtained by
boiling currier’s shavings with water and a little acid.
Fat.—The fat, whether obtained in the manufacture of glue, or by boiling
the fleshings and shavings for its recovery alone, is skimmed from the
surface of the heated liquor, and should afterwards be freed from gelatinous
matter by washing it with hot water in a tub and running off the upper layer
after allowing the water to settle out. The fat thus obtained is a light-
coloured grease of buttery consistence.
There are various other sources of waste fats which may be considered
here. If glue is made from dried glue-stuff without previous treatment with
acid, the fat skimmed off the pans, though dark in colour, will be neutral or
alkaline, and a considerable additional quantity of fat and free fatty acids
may be obtained by reboiling the “scutch” or refuse with open steam in lead
pans with the addition of water and enough sulphuric acid to render the
contents of the pan distinctly acid. This grease will be dark and of
unpleasant smell from volatile fatty acids, but its odour may be to a
considerable extent improved by blowing air and steam through it, and
washing with water, or by heating to a temperature somewhat above the
boiling-point of water for a considerable time. The same sort of treatment
may be applied to the fat pressed out of sheepskins, and to that obtained by
boiling currier’s shavings with water and a little acid.
Page 477
Recovered fats may be separated into a tolerably firm grease suitable for
use instead of tallow in currying, and an oil not unlike neatsfoot oil, by
melting, allowing to cool slowly to a soupy consistency to promote the
crystallisation of the harder fats, and forcing the mixture through flannel
cloths in a filter press. The temperature at which the filtration should take
place is generally 20-25° C. The oil is, of course, “tender,” or liable to
solidify in cold weather; and the more so the higher the temperature at
which filtration takes place. The tallow is obtained in cakes. If from fresh
fleshings, it will be white and with little odour, but that from dried glue-
stuff is usually brown and of unpleasant smell, while recovered grease from
curriers’ shavings or “moisings” is always dark in colour.
If the fleshings are to be sold wet, they should be preserved in a sweet
lime liquor; if to be dried, they are washed carefully in a fresh lime, spread
on frames, and frequently turned over so that they may dry evenly and
rapidly. Heat, if employed at all, is in most cases only used at the end of the
drying operation, but some tanners dry from the first in a room the
temperature of which is a few degrees higher than the normal, and which is
provided with good ventilation. For the purposes of the glue manufacturer,
the roundings and larger pieces are more valuable than the fleshings, and
should be treated with correspondingly greater care by the beamsman and
his assistants.
Bate-Shavings are very valuable as sizing materials. They should be well
washed in water, or with a very dilute solution of sulphurous acid, and are
then laid out in thin layers to dry. They may also be partially dried by
pressing between latticed boards in a screw or hydraulic press, and are then
best finished as cakes. On the manufacture of sulphurous acid compare p.
25.
Horns are usually kept until the “slough,” “pith,” or internal bone can be
knocked out, having become loosened through drying and putrefaction. If
kept dry, practically no longer time is required, and the smell and other
annoyances incidental to storing in a damp place are avoided. The sloughs
may be removed by steaming, but the horns are somewhat damaged by this
treatment. The sloughs are principally ground for “bone-meal,” but some
are boiled for glue, either without preparation, or after decalcifying with
dilute hydrochloric acid.
The actual horn itself, which is quite incapable of making glue, is used
chiefly in the manufacture of combs, buttons, and similar articles. The value
use instead of tallow in currying, and an oil not unlike neatsfoot oil, by
melting, allowing to cool slowly to a soupy consistency to promote the
crystallisation of the harder fats, and forcing the mixture through flannel
cloths in a filter press. The temperature at which the filtration should take
place is generally 20-25° C. The oil is, of course, “tender,” or liable to
solidify in cold weather; and the more so the higher the temperature at
which filtration takes place. The tallow is obtained in cakes. If from fresh
fleshings, it will be white and with little odour, but that from dried glue-
stuff is usually brown and of unpleasant smell, while recovered grease from
curriers’ shavings or “moisings” is always dark in colour.
If the fleshings are to be sold wet, they should be preserved in a sweet
lime liquor; if to be dried, they are washed carefully in a fresh lime, spread
on frames, and frequently turned over so that they may dry evenly and
rapidly. Heat, if employed at all, is in most cases only used at the end of the
drying operation, but some tanners dry from the first in a room the
temperature of which is a few degrees higher than the normal, and which is
provided with good ventilation. For the purposes of the glue manufacturer,
the roundings and larger pieces are more valuable than the fleshings, and
should be treated with correspondingly greater care by the beamsman and
his assistants.
Bate-Shavings are very valuable as sizing materials. They should be well
washed in water, or with a very dilute solution of sulphurous acid, and are
then laid out in thin layers to dry. They may also be partially dried by
pressing between latticed boards in a screw or hydraulic press, and are then
best finished as cakes. On the manufacture of sulphurous acid compare p.
25.
Horns are usually kept until the “slough,” “pith,” or internal bone can be
knocked out, having become loosened through drying and putrefaction. If
kept dry, practically no longer time is required, and the smell and other
annoyances incidental to storing in a damp place are avoided. The sloughs
may be removed by steaming, but the horns are somewhat damaged by this
treatment. The sloughs are principally ground for “bone-meal,” but some
are boiled for glue, either without preparation, or after decalcifying with
dilute hydrochloric acid.
The actual horn itself, which is quite incapable of making glue, is used
chiefly in the manufacture of combs, buttons, and similar articles. The value
Page 478
of horns is to a considerable extent dependent on their size, small horns
being unprofitable to work up for the articles above mentioned.
Spent Tan.—The tan as it is obtained from the leaches after extraction
has, naturally, no value for the tanner except as a fuel. Spent tan cannot be
profitably sold as manure, as its worth in this respect is extremely small. In
those places where white lead is still made by the Dutch process, oak-bark
is used to cover up the earthen pots, and commands a good price. It is,
however, essential that oak-bark only should be used, as many other tanning
materials give off products which injure the colour of the white lead. The
quantities of tan used for hot-beds, and for deadening the noise of traffic in
the streets, are so small that they are of no practical account in the disposal
of this product. Spent tan is not nearly so good as wood for the manufacture
of paper, and an attempt to distil it and thereby obtain pyroligneous acid and
wood-spirit did not result in any commercial success. On the Continent,
fine-ground tan is usually pressed into briquettes for use as domestic fuel,
but it would be hard to obtain a market for these in England.
On the whole, in spite of its low heating value, spent tan is best utilised
as a fuel. For this purpose specially constructed furnaces are necessary on
account of the dampness of the tan, and its low calorific value, which
varies, however, with the particular materials: thus while oak-bark and
valonia are only poor fuels, hemlock and myrobalans are much better on
account of the resin and lignine they contain.
The first successful furnaces for raising steam with wet tan were
introduced in the United States, and consisted of large arched combustion
chamber with abundant grate-area, and with four or six feed-holes in the
fire-brick top which formed a floor on which the spent tan was laid, and
where to some extent it was dried by the waste heat. The flames and furnace
gases were conducted under the boilers, the flue being very large and deep
so as to collect the light ash which was drawn in great quantities from the
furnace, and the gases then returned through the tubes of the boiler,
afterwards passing down the sides and going to the chimney. The wet fuel
was fed in through the firing holes alternately, so that only a part of the
grate-space was covered at once with wet fuel; which was speedily ignited
by the heat from other parts of the furnace, and especially from the vaulted
arch.[187] The large grate-area was a necessity not only on this account, but
because of the light weight of the fuel and its low calorific power, which
involved the need of burning a large volume. Fig. 99 represents a furnace of
being unprofitable to work up for the articles above mentioned.
Spent Tan.—The tan as it is obtained from the leaches after extraction
has, naturally, no value for the tanner except as a fuel. Spent tan cannot be
profitably sold as manure, as its worth in this respect is extremely small. In
those places where white lead is still made by the Dutch process, oak-bark
is used to cover up the earthen pots, and commands a good price. It is,
however, essential that oak-bark only should be used, as many other tanning
materials give off products which injure the colour of the white lead. The
quantities of tan used for hot-beds, and for deadening the noise of traffic in
the streets, are so small that they are of no practical account in the disposal
of this product. Spent tan is not nearly so good as wood for the manufacture
of paper, and an attempt to distil it and thereby obtain pyroligneous acid and
wood-spirit did not result in any commercial success. On the Continent,
fine-ground tan is usually pressed into briquettes for use as domestic fuel,
but it would be hard to obtain a market for these in England.
On the whole, in spite of its low heating value, spent tan is best utilised
as a fuel. For this purpose specially constructed furnaces are necessary on
account of the dampness of the tan, and its low calorific value, which
varies, however, with the particular materials: thus while oak-bark and
valonia are only poor fuels, hemlock and myrobalans are much better on
account of the resin and lignine they contain.
The first successful furnaces for raising steam with wet tan were
introduced in the United States, and consisted of large arched combustion
chamber with abundant grate-area, and with four or six feed-holes in the
fire-brick top which formed a floor on which the spent tan was laid, and
where to some extent it was dried by the waste heat. The flames and furnace
gases were conducted under the boilers, the flue being very large and deep
so as to collect the light ash which was drawn in great quantities from the
furnace, and the gases then returned through the tubes of the boiler,
afterwards passing down the sides and going to the chimney. The wet fuel
was fed in through the firing holes alternately, so that only a part of the
grate-space was covered at once with wet fuel; which was speedily ignited
by the heat from other parts of the furnace, and especially from the vaulted
arch.[187] The large grate-area was a necessity not only on this account, but
because of the light weight of the fuel and its low calorific power, which
involved the need of burning a large volume. Fig. 99 represents a furnace of
Page 479
similar principle constructed by Messrs. Huxham and Browns. Furnaces of
this type are, the author believes, still largely in use in the United States, but
in Germany “step-grates” sloping from the furnace-doors towards the back,
are now preferred. In these the combustible material rests upon the flat
surfaces of the grate, while the air enters by the spaces between the steps
without the fuel being able to fall through. Fig. 100 represents the furnace
on this principle constructed by the Moenus Co. of Frankfort.
[187]Detailed drawings and particulars are given in Jackson Schultz’s ‘Leather
Manufacture in the United States,’ New York, 1876.
Fig. 99.—Huxham and Browns’ Furnace.
The essential conditions which are to be observed in the proper burning
of the tan are a sufficiently large grate-area, a correct and sufficient supply
of air, and a combustion-chamber of very high temperature. It is
consequently not possible to burn tan very successfully in an ordinary
Lancashire or Cornish boiler, since not only the grate-space is too limited,
but the water of the boiler prevents the upper part of the furnace from
attaining a high temperature; and it is therefore difficult to get the damp tan
rapidly into vigorous combustion. The difficulty may to some extent be
overcome by mixing the tan with a proportion of coal, and by closing the
ash-pit and employing a forced draught unless the chimney is a very
powerful one. In this way large quantities of tan may be burnt, but without
effecting any great saving of coal. The heating power of the tan is improved
by the partial removal of its water by pressing, and this is almost essential
where a special furnace is not employed.
this type are, the author believes, still largely in use in the United States, but
in Germany “step-grates” sloping from the furnace-doors towards the back,
are now preferred. In these the combustible material rests upon the flat
surfaces of the grate, while the air enters by the spaces between the steps
without the fuel being able to fall through. Fig. 100 represents the furnace
on this principle constructed by the Moenus Co. of Frankfort.
[187]Detailed drawings and particulars are given in Jackson Schultz’s ‘Leather
Manufacture in the United States,’ New York, 1876.
Fig. 99.—Huxham and Browns’ Furnace.
The essential conditions which are to be observed in the proper burning
of the tan are a sufficiently large grate-area, a correct and sufficient supply
of air, and a combustion-chamber of very high temperature. It is
consequently not possible to burn tan very successfully in an ordinary
Lancashire or Cornish boiler, since not only the grate-space is too limited,
but the water of the boiler prevents the upper part of the furnace from
attaining a high temperature; and it is therefore difficult to get the damp tan
rapidly into vigorous combustion. The difficulty may to some extent be
overcome by mixing the tan with a proportion of coal, and by closing the
ash-pit and employing a forced draught unless the chimney is a very
powerful one. In this way large quantities of tan may be burnt, but without
effecting any great saving of coal. The heating power of the tan is improved
by the partial removal of its water by pressing, and this is almost essential
where a special furnace is not employed.
Page 480
Fig. 100.—Moenus Step-grate Furnace.
The answer to the question as to whether tan should be used as fuel in the
wet state in which it is obtained from the leaches, or whether it should be
previously pressed, depends upon the nature and quantity of the tan. Where
abundant quantities of a fairly good material such as hemlock bark are to be
disposed of, the cost of pressing is an unnecessary expenditure; but if it is
desirable to obtain the highest value from the fuel, or if the furnaces are not
well constructed for burning very wet fuels, it will be profitable to press the
tan. Hydraulic presses have been used for this purpose, but those now
commonly employed consist of powerful rollers arranged in the same way
as those of the valonia-crusher (p. 322). The pressure is given by levers
loaded with weights or fitted with powerful springs. The liquid which runs
The answer to the question as to whether tan should be used as fuel in the
wet state in which it is obtained from the leaches, or whether it should be
previously pressed, depends upon the nature and quantity of the tan. Where
abundant quantities of a fairly good material such as hemlock bark are to be
disposed of, the cost of pressing is an unnecessary expenditure; but if it is
desirable to obtain the highest value from the fuel, or if the furnaces are not
well constructed for burning very wet fuels, it will be profitable to press the
tan. Hydraulic presses have been used for this purpose, but those now
commonly employed consist of powerful rollers arranged in the same way
as those of the valonia-crusher (p. 322). The pressure is given by levers
loaded with weights or fitted with powerful springs. The liquid which runs
Page 481
from these presses is of little value, as it contains such large quantities of
finely divided material that it is almost impossible to filter it, and if run
upon the leaches it chokes them and prevents their proper circulation. Much
of the cost of pressing is caused by the labour of feeding it to the press, and
this may be greatly reduced by the use of mechanical conveyors (p. 325)
from the leaches. A tan press is shown in Fig. 101.
Fig. 101.—Tan Press.
Sewage and other Waste Liquids.—The waste liquors from the different
liming, bateing, puering, tanning, washing and other soaking processes are,
without any doubt, the most troublesome of any of the side-products which
are obtained in the manufacture of leather. In former times they were simply
run into the nearest stream, but nowaday the various sanitary authorities and
other similar bodies will only permit comparatively pure waters to be turned
into a public stream or watercourse.
finely divided material that it is almost impossible to filter it, and if run
upon the leaches it chokes them and prevents their proper circulation. Much
of the cost of pressing is caused by the labour of feeding it to the press, and
this may be greatly reduced by the use of mechanical conveyors (p. 325)
from the leaches. A tan press is shown in Fig. 101.
Fig. 101.—Tan Press.
Sewage and other Waste Liquids.—The waste liquors from the different
liming, bateing, puering, tanning, washing and other soaking processes are,
without any doubt, the most troublesome of any of the side-products which
are obtained in the manufacture of leather. In former times they were simply
run into the nearest stream, but nowaday the various sanitary authorities and
other similar bodies will only permit comparatively pure waters to be turned
into a public stream or watercourse.
Page 482
Various methods of effecting the necessary purification of the waste
liquors from tanneries have been proposed at different times, and have been
used with varying degrees of success. These methods may be divided into
three heads: precipitation, followed by filtration or sedimentation land-
treatment; and bacterial purification.
The first of these depends on the power of certain substances, such as
alumina and oxide of iron, to carry down organic matter with them if
precipitated in solutions containing it. The method usually consists in
adding a sufficient quantity of lime to render the waste liquid slightly
alkaline, and then treating it with some crude salt of aluminium or of iron.
By this means a precipitate of aluminium or iron hydrate is formed, which
encloses within itself a considerable proportion of the organic matter of the
liquid, and after settling to the bottom of the precipitation-tank is drawn off
as “sludge.” Various chemicals are sold under fancy names, such as
“alumino-ferric,” “ferrozone,” etc., and have a composition not very
dissimilar to that of crude sulphate of iron or alumina. In some cases by-
products, such as the acid liquors used in preparing iron articles for
“galvanizing,” can be used with advantage.
In the case of the waste liquors from a tannery, the use of these chemicals
may often be avoided if sufficient care be taken in regulating the proportion
of the various liquids which are to be mixed together and run into the
settling tank. As tanning matter combines with lime and dissolved hide-
substance to form a heavy brown insoluble precipitate, it is clear that if care
be taken to have rather more waste lime-liquor mixed with the waste tan-
liquors than is necessary to throw all the tan out of solution, a very
considerable amount of purification of the effluent will have taken place
without any cost whatever to the tanner. Hence, if the proportion of waste
lime is small in comparison to that of the tanning liquors, an extra addition
of lime may be necessary in order to precipitate the tannin.
The precipitation- or settling-tanks are usually square or rectangular
vessels or pits, the size of which varies with the quantity of liquid to be
treated, but the depth of which rarely exceeds six feet. They may be divided
into two classes—the “intermittent,” and the “continuous.” In the former
class the tank is filled with the mixed waste liquids, taking care that such a
sufficiency of lime is present that the mixture is faintly alkaline to
phenolphthalein paper, and is then allowed to rest until the suspended
matter has settled down to the bottom of the tank, when the clear, or almost
liquors from tanneries have been proposed at different times, and have been
used with varying degrees of success. These methods may be divided into
three heads: precipitation, followed by filtration or sedimentation land-
treatment; and bacterial purification.
The first of these depends on the power of certain substances, such as
alumina and oxide of iron, to carry down organic matter with them if
precipitated in solutions containing it. The method usually consists in
adding a sufficient quantity of lime to render the waste liquid slightly
alkaline, and then treating it with some crude salt of aluminium or of iron.
By this means a precipitate of aluminium or iron hydrate is formed, which
encloses within itself a considerable proportion of the organic matter of the
liquid, and after settling to the bottom of the precipitation-tank is drawn off
as “sludge.” Various chemicals are sold under fancy names, such as
“alumino-ferric,” “ferrozone,” etc., and have a composition not very
dissimilar to that of crude sulphate of iron or alumina. In some cases by-
products, such as the acid liquors used in preparing iron articles for
“galvanizing,” can be used with advantage.
In the case of the waste liquors from a tannery, the use of these chemicals
may often be avoided if sufficient care be taken in regulating the proportion
of the various liquids which are to be mixed together and run into the
settling tank. As tanning matter combines with lime and dissolved hide-
substance to form a heavy brown insoluble precipitate, it is clear that if care
be taken to have rather more waste lime-liquor mixed with the waste tan-
liquors than is necessary to throw all the tan out of solution, a very
considerable amount of purification of the effluent will have taken place
without any cost whatever to the tanner. Hence, if the proportion of waste
lime is small in comparison to that of the tanning liquors, an extra addition
of lime may be necessary in order to precipitate the tannin.
The precipitation- or settling-tanks are usually square or rectangular
vessels or pits, the size of which varies with the quantity of liquid to be
treated, but the depth of which rarely exceeds six feet. They may be divided
into two classes—the “intermittent,” and the “continuous.” In the former
class the tank is filled with the mixed waste liquids, taking care that such a
sufficiency of lime is present that the mixture is faintly alkaline to
phenolphthalein paper, and is then allowed to rest until the suspended
matter has settled down to the bottom of the tank, when the clear, or almost
Page 483
clear upper liquid is drawn off, the remainder being the “sludge”; some
means must also be employed to prevent the passage of scum and floating
matters. In the case of the intermittent process it is advisable to have two
tanks, one of which is being filled while the other one is settling or being
emptied. With the continuous process the liquids are run into the tank in the
proportions calculated to give a maximum amount of purification, as
described above, but as they enter very slowly the undissolved matter soon
settles, and consequently the liquid may be continuously run out at the
further end of the tank. This plan, though it does not yield such good results
in the hands of unskilled workmen, is yet useful in many cases, as only one
tank is absolutely necessary. It is desirable that in running off the tanks, the
effluent should be taken as near the surface as possible, by means of a
hinged pipe attached to a float, or some equivalent device; and care is
required, as the tank gets low, to avoid the escape of any of the sludge.
For continuous settling the tanks are usually long and somewhat shallow
rectangular ponds, into which the previously well-mixed precipitating liquid
flows through a wooden trough fixed across one end and as long as the
breadth of the tank, and perforated with holes to allow the uniform and
quiet influx of the liquid, which finally escapes by a similar trough crossing
the opposite end of the tank. In front of the exit-trough a “scum board” must
be placed, which is a simple plank dipping slightly below the surface of the
liquid, so as to prevent any oil, scum or other floating matter from passing
out of the tank along with the clear effluent. Whether the intermittent or
continuous system is employed, the effluent should in most cases be
afterwards passed through a bacterial filter-bed, or treated by land filtration
before it is allowed to flow into a stream or river. Tannery effluents are
usually received into sewers without further treatment than mixing and
settling to remove solid matter, and many authorities are satisfied with the
removal of merely such coarse suspended matters as might choke the
sewers. Where continuous precipitation-tanks are used, they must be
emptied at frequent intervals, and the sludge run on to cinder-filters, to part
with most of its water. These filters are conveniently placed at a lower level
than the settling tanks, and it is generally necessary to return the effluent
from them for further precipitation and settling. Several types of continuous
settling tank with upward flow have been devised by Mr. Candy and others,
which are very suitable for use where space is limited; but otherwise less
costly constructions are often sufficient. Apart from the question of
means must also be employed to prevent the passage of scum and floating
matters. In the case of the intermittent process it is advisable to have two
tanks, one of which is being filled while the other one is settling or being
emptied. With the continuous process the liquids are run into the tank in the
proportions calculated to give a maximum amount of purification, as
described above, but as they enter very slowly the undissolved matter soon
settles, and consequently the liquid may be continuously run out at the
further end of the tank. This plan, though it does not yield such good results
in the hands of unskilled workmen, is yet useful in many cases, as only one
tank is absolutely necessary. It is desirable that in running off the tanks, the
effluent should be taken as near the surface as possible, by means of a
hinged pipe attached to a float, or some equivalent device; and care is
required, as the tank gets low, to avoid the escape of any of the sludge.
For continuous settling the tanks are usually long and somewhat shallow
rectangular ponds, into which the previously well-mixed precipitating liquid
flows through a wooden trough fixed across one end and as long as the
breadth of the tank, and perforated with holes to allow the uniform and
quiet influx of the liquid, which finally escapes by a similar trough crossing
the opposite end of the tank. In front of the exit-trough a “scum board” must
be placed, which is a simple plank dipping slightly below the surface of the
liquid, so as to prevent any oil, scum or other floating matter from passing
out of the tank along with the clear effluent. Whether the intermittent or
continuous system is employed, the effluent should in most cases be
afterwards passed through a bacterial filter-bed, or treated by land filtration
before it is allowed to flow into a stream or river. Tannery effluents are
usually received into sewers without further treatment than mixing and
settling to remove solid matter, and many authorities are satisfied with the
removal of merely such coarse suspended matters as might choke the
sewers. Where continuous precipitation-tanks are used, they must be
emptied at frequent intervals, and the sludge run on to cinder-filters, to part
with most of its water. These filters are conveniently placed at a lower level
than the settling tanks, and it is generally necessary to return the effluent
from them for further precipitation and settling. Several types of continuous
settling tank with upward flow have been devised by Mr. Candy and others,
which are very suitable for use where space is limited; but otherwise less
costly constructions are often sufficient. Apart from the question of
Page 484
obtaining an effluent sufficiently good to satisfy the sanitary authority, the
treatment of the sludge is one of the greatest difficulties in the purification
of effluents. It is usually very bulky, easily putrescible, and therefore
difficult to dry; it is of little value for manure; and if allowed to remain long
wet, its smell is very offensive.
It has been mentioned that in most cases the liquid, and in every case the
sludge, must be freed from solid undissolved matter by filtration. This may
take place through open filters or through filter-presses. The open filters
generally consist of a pit with an exit at the bottom for the filtered liquid.
This pit is filled with either stones and sand, with clinker, ashes or coke.
Most tanners use clinker and ashes, as they do not cost anything; and the
material should be so arranged that while the lowest layers are very coarse,
the surface of the filter-bed should be of the finest material. As soon as this
has become covered with so thick a layer of solid matter that the filtration
proceeds too slowly, the top surface of the filter may be removed with a
rake (taking care to remove as little of the ashes or sand as possible), and
burnt, or dried and used as manure. In some cases, filter-presses are used
which are composed of grooved or perforated plates with cloths between
them through which the liquid is forced by pressure. The solid matter
remains behind in the form of a comparatively dry “cake.” The filter-cake,
dried if desired, is sold as manure, for which it is in many ways very
suitable. Although they work much more rapidly than do the open filters,
the cloths so soon become rotten and have to be replaced, that the open ash-
filter is on the whole the most convenient for the tanner’s use. It will be
readily understood that apparatus of this kind, though very efficient on a
small scale, is quite out of the question when many thousand gallons of
liquid have to be filtered daily, and so can only be effectively applied to
“sludge.”
No system of chemical precipitation has as yet proved entirely
satisfactory. Undoubtedly a great deal of purification is effected by this
means, but in most cases the “purified” liquid is still too impure to be
turned into a stream, though for various reasons this is often permitted by
the authorities.
A great advance was made in the purification of effluents when
manufacturers were compelled by law to allow the effluent from the
precipitation-tank to filter through land set apart for that purpose. In this
case certain hardy cereals were sown on the land, which was watered as
treatment of the sludge is one of the greatest difficulties in the purification
of effluents. It is usually very bulky, easily putrescible, and therefore
difficult to dry; it is of little value for manure; and if allowed to remain long
wet, its smell is very offensive.
It has been mentioned that in most cases the liquid, and in every case the
sludge, must be freed from solid undissolved matter by filtration. This may
take place through open filters or through filter-presses. The open filters
generally consist of a pit with an exit at the bottom for the filtered liquid.
This pit is filled with either stones and sand, with clinker, ashes or coke.
Most tanners use clinker and ashes, as they do not cost anything; and the
material should be so arranged that while the lowest layers are very coarse,
the surface of the filter-bed should be of the finest material. As soon as this
has become covered with so thick a layer of solid matter that the filtration
proceeds too slowly, the top surface of the filter may be removed with a
rake (taking care to remove as little of the ashes or sand as possible), and
burnt, or dried and used as manure. In some cases, filter-presses are used
which are composed of grooved or perforated plates with cloths between
them through which the liquid is forced by pressure. The solid matter
remains behind in the form of a comparatively dry “cake.” The filter-cake,
dried if desired, is sold as manure, for which it is in many ways very
suitable. Although they work much more rapidly than do the open filters,
the cloths so soon become rotten and have to be replaced, that the open ash-
filter is on the whole the most convenient for the tanner’s use. It will be
readily understood that apparatus of this kind, though very efficient on a
small scale, is quite out of the question when many thousand gallons of
liquid have to be filtered daily, and so can only be effectively applied to
“sludge.”
No system of chemical precipitation has as yet proved entirely
satisfactory. Undoubtedly a great deal of purification is effected by this
means, but in most cases the “purified” liquid is still too impure to be
turned into a stream, though for various reasons this is often permitted by
the authorities.
A great advance was made in the purification of effluents when
manufacturers were compelled by law to allow the effluent from the
precipitation-tank to filter through land set apart for that purpose. In this
case certain hardy cereals were sown on the land, which was watered as
Page 485
often as possible with the effluent. This latter, after soaking through the
land, was drained off into the nearest stream. Although in many ways this
treatment was satisfactory, it had the disadvantage of being very expensive,
especially in the neighbourhood of large towns where the price of land is
high, and, in addition to this, the conditions necessary for success were far
from being correctly understood, so that the land often became “sewage-
sick” or waterlogged, and ceased to purify the effluent. It was not until the
researches of bacteriologists proved that the purification by land-filtration
was mainly due to the bacteria in the soil, that any really satisfactory
solution of the problem could be found, but the question has now been to a
considerable extent simplified by the introduction of “bacterial treatment.”
Bacteria, considered from the point of view of their action on organic
matter, are often classified as “anaerobic” and “aerobic,” though many
species are capable of existing under both conditions (Cp. L.I.L.B., Section
XXIV.). The anaerobic bacteria thrive only in the absence of air, and their
chemical action consists in breaking down the organic matter on which they
feed into simpler, and generally more soluble forms, by processes which do
not involve oxidation. The aerobic bacteria, on the other hand, require air or
oxygen for their existence, and produce changes which are generally of a
less complex character, but result in the complete oxidation and conversion
of the organic matter to simple compounds, such as nitrates and carbonic
acid, which are perfectly harmless and inoffensive. The two classes
therefore are to a large extent complementary to each other, the anaerobic
bacteria converting the animal or vegetable substances into more soluble
and simple compounds which are adapted to the needs of the aerobic, which
complete the destruction of the organic matter.
In harmony with what has just been said, bacterial treatment of sewage is
of two kinds, each of which may be used alone, or in conjunction with a
preliminary precipitation-process, but which are generally best used
successively. The oldest form of bacterial purification depends mainly on
the action of anaerobic bacteria, and is known as the “septic tank.” This
originally consisted of a tank sometimes filled with small pieces of coke,
but generally containing the liquid only, and which was tightly closed to
prevent access of air and escape of foul gases. It has, however, been found
that if deep tanks (6 to 10 feet) are employed, they soon become in
continuous use so covered with scum and floating matter as effectually to
prevent access of air and light, or any serious escape of smell. The liquid to
land, was drained off into the nearest stream. Although in many ways this
treatment was satisfactory, it had the disadvantage of being very expensive,
especially in the neighbourhood of large towns where the price of land is
high, and, in addition to this, the conditions necessary for success were far
from being correctly understood, so that the land often became “sewage-
sick” or waterlogged, and ceased to purify the effluent. It was not until the
researches of bacteriologists proved that the purification by land-filtration
was mainly due to the bacteria in the soil, that any really satisfactory
solution of the problem could be found, but the question has now been to a
considerable extent simplified by the introduction of “bacterial treatment.”
Bacteria, considered from the point of view of their action on organic
matter, are often classified as “anaerobic” and “aerobic,” though many
species are capable of existing under both conditions (Cp. L.I.L.B., Section
XXIV.). The anaerobic bacteria thrive only in the absence of air, and their
chemical action consists in breaking down the organic matter on which they
feed into simpler, and generally more soluble forms, by processes which do
not involve oxidation. The aerobic bacteria, on the other hand, require air or
oxygen for their existence, and produce changes which are generally of a
less complex character, but result in the complete oxidation and conversion
of the organic matter to simple compounds, such as nitrates and carbonic
acid, which are perfectly harmless and inoffensive. The two classes
therefore are to a large extent complementary to each other, the anaerobic
bacteria converting the animal or vegetable substances into more soluble
and simple compounds which are adapted to the needs of the aerobic, which
complete the destruction of the organic matter.
In harmony with what has just been said, bacterial treatment of sewage is
of two kinds, each of which may be used alone, or in conjunction with a
preliminary precipitation-process, but which are generally best used
successively. The oldest form of bacterial purification depends mainly on
the action of anaerobic bacteria, and is known as the “septic tank.” This
originally consisted of a tank sometimes filled with small pieces of coke,
but generally containing the liquid only, and which was tightly closed to
prevent access of air and escape of foul gases. It has, however, been found
that if deep tanks (6 to 10 feet) are employed, they soon become in
continuous use so covered with scum and floating matter as effectually to
prevent access of air and light, or any serious escape of smell. The liquid to
Page 486
be purified is allowed to flow very slowly through a tank or series of tanks
of this description, entering about a foot below the surface through a
distributing trough at one end, and flowing out similarly at the other, at such
a rate as to change the contents of the tank about once in twenty-four hours;
and when the tank is in working order, the liquid is much purified by the
process, and most of the solid organic matter has become liquefied and
disappears. It not unfrequently happens, especially where the septic tank
treatment is not very prolonged, that the liquid which escapes has a stronger
and more offensive odour than it had on entering the tank. It is nevertheless
really purer than before, the increased smell being due to the volatile
products of the partially decomposed organic matter; and, by passing the
liquid through an open coke-filter, the smell will be effectually removed. In
all cases it must be borne in mind that as septic tanks and bacterial filters
depend for their efficiency on the organisms they contain, time must be
allowed for these to develop and accumulate before good results are
obtained; and for this about six weeks’ use is generally necessary, after
which they will continue to act for an indefinite period until they become
choked by sand and inorganic matter.
It must not be supposed that the action in the septic tank is wholly
anaerobic; and with weak sewage, most of the organic matter may under
favourable circumstances be converted into nitrates and carbonic acid by
this means only; but generally a much more complete purification is
effected by the subsequent use of “bacterial filters.” These in their simplest
form consist of tanks of about 4 feet deep, filled with coke, broken bricks,
or clinkers, and fitted with drain pipes at the bottom, by which they can be
easily emptied. These tanks, often known as “contact-beds,” are filled with
the sewage or septic tank effluent, which is allowed to remain on them two
hours, and the tank is then emptied, and allowed a rest of six hours for
oxidation and aeration. In most cases the sewage requires two such
treatments, the last often through a bed with finer coke, in order to be
completely freed from putrescible matter. In place of the intermittent
process, as applied on the contact-beds, continuous aerobic filtration is
often employed, the bed being so constructed as to allow of free admission
of air at the bottom and sides, and the liquid to be purified being distributed
on the surface by a sprinkler, or some similar device, and allowed to trickle
through the bed. The continuous process seems likely to supersede the
intermittent one, as the beds are not only capable of treating a much larger
of this description, entering about a foot below the surface through a
distributing trough at one end, and flowing out similarly at the other, at such
a rate as to change the contents of the tank about once in twenty-four hours;
and when the tank is in working order, the liquid is much purified by the
process, and most of the solid organic matter has become liquefied and
disappears. It not unfrequently happens, especially where the septic tank
treatment is not very prolonged, that the liquid which escapes has a stronger
and more offensive odour than it had on entering the tank. It is nevertheless
really purer than before, the increased smell being due to the volatile
products of the partially decomposed organic matter; and, by passing the
liquid through an open coke-filter, the smell will be effectually removed. In
all cases it must be borne in mind that as septic tanks and bacterial filters
depend for their efficiency on the organisms they contain, time must be
allowed for these to develop and accumulate before good results are
obtained; and for this about six weeks’ use is generally necessary, after
which they will continue to act for an indefinite period until they become
choked by sand and inorganic matter.
It must not be supposed that the action in the septic tank is wholly
anaerobic; and with weak sewage, most of the organic matter may under
favourable circumstances be converted into nitrates and carbonic acid by
this means only; but generally a much more complete purification is
effected by the subsequent use of “bacterial filters.” These in their simplest
form consist of tanks of about 4 feet deep, filled with coke, broken bricks,
or clinkers, and fitted with drain pipes at the bottom, by which they can be
easily emptied. These tanks, often known as “contact-beds,” are filled with
the sewage or septic tank effluent, which is allowed to remain on them two
hours, and the tank is then emptied, and allowed a rest of six hours for
oxidation and aeration. In most cases the sewage requires two such
treatments, the last often through a bed with finer coke, in order to be
completely freed from putrescible matter. In place of the intermittent
process, as applied on the contact-beds, continuous aerobic filtration is
often employed, the bed being so constructed as to allow of free admission
of air at the bottom and sides, and the liquid to be purified being distributed
on the surface by a sprinkler, or some similar device, and allowed to trickle
through the bed. The continuous process seems likely to supersede the
intermittent one, as the beds are not only capable of treating a much larger
Page 487
quantity of sewage in proportion to their area, but are also less liable to
choke. About six weeks is required, with either contact-beds or continuous
filters, before the material they contain becomes coated with the necessary
bacterial layer and they get into full working order. The results as regards
the effluent are perfectly satisfactory, and the great difficulty and cost
consists in the slow but inevitable choking of the beds, which involves the
replacement of the porous material. This is considerably delayed by the use
of a settled or precipitated sewage, and in this respect, beside its
bacteriological function, the septic tank serves a useful purpose in settling
insoluble matter, which is much more cheaply removed from it than from
the filter-beds. It will be obvious that ordinary settling-tanks, if deep, fulfil
many of the functions of the septic-tank, and both lead to the production of
a much more uniform liquid from the different effluents which the tanner
produces, which is important in the subsequent bacterial purification. A
good deal of interesting information on these subjects will be found in a
paper by Mr. W. H. Harrison on the ‘Bacteriological Treatment of
Sewage.’[188]
[188] Journ. Soc. Chem. Ind., 1900, p. 511.
There are a good many patents in connection with the various methods of
sewage purification, and some caution is necessary to avoid their
infringement, though of course the general principles of settling and
filtration, and the destruction of organic matter by bacterial action, are open
to all.
As a general rule the waste-liquors from a tan-yard or leather dye-works
are exceedingly impure. They contain the organic matter (in a state of great
putrefaction) from the soaks, bates and puers; other organic matter, also
more or less putrefied, from the tan-pits; the lime liquors, with their large
proportion of lime and of dissolved hide-substance, and in addition the
various dyes and other chemicals which may have been used in the
conversion of the raw hide into the finished leather; and hence their
efficient purification has presented difficulties which do not occur in most
other trades.
The different waste liquids are best run into a capacious tank, and, after
being thoroughly mixed up together, are allowed to settle for some hours.
By this means the greater part of the tanning matter will combine with the
lime also present to form a heavy, brown insoluble substance; some of the
dye and other organic matter will become entangled in this, and thus be
choke. About six weeks is required, with either contact-beds or continuous
filters, before the material they contain becomes coated with the necessary
bacterial layer and they get into full working order. The results as regards
the effluent are perfectly satisfactory, and the great difficulty and cost
consists in the slow but inevitable choking of the beds, which involves the
replacement of the porous material. This is considerably delayed by the use
of a settled or precipitated sewage, and in this respect, beside its
bacteriological function, the septic tank serves a useful purpose in settling
insoluble matter, which is much more cheaply removed from it than from
the filter-beds. It will be obvious that ordinary settling-tanks, if deep, fulfil
many of the functions of the septic-tank, and both lead to the production of
a much more uniform liquid from the different effluents which the tanner
produces, which is important in the subsequent bacterial purification. A
good deal of interesting information on these subjects will be found in a
paper by Mr. W. H. Harrison on the ‘Bacteriological Treatment of
Sewage.’[188]
[188] Journ. Soc. Chem. Ind., 1900, p. 511.
There are a good many patents in connection with the various methods of
sewage purification, and some caution is necessary to avoid their
infringement, though of course the general principles of settling and
filtration, and the destruction of organic matter by bacterial action, are open
to all.
As a general rule the waste-liquors from a tan-yard or leather dye-works
are exceedingly impure. They contain the organic matter (in a state of great
putrefaction) from the soaks, bates and puers; other organic matter, also
more or less putrefied, from the tan-pits; the lime liquors, with their large
proportion of lime and of dissolved hide-substance, and in addition the
various dyes and other chemicals which may have been used in the
conversion of the raw hide into the finished leather; and hence their
efficient purification has presented difficulties which do not occur in most
other trades.
The different waste liquids are best run into a capacious tank, and, after
being thoroughly mixed up together, are allowed to settle for some hours.
By this means the greater part of the tanning matter will combine with the
lime also present to form a heavy, brown insoluble substance; some of the
dye and other organic matter will become entangled in this, and thus be
Page 488
removed from the liquid. The clear liquid is next run off into a bacterial
filter (preferably a septic tank, followed by an open coke filter), and then
into the nearest stream. If the tannery is near to a town, and the corporation
sewers can be utilised, it is probable that a filter made of spent tan may be
substituted, as this material will not only remove all excess of lime from the
liquid but will also fix much of the colouring matter as well (Koenig). The
tan, after being used for this purpose, contains so much lime in its pores that
it is said to be useful as manure.
In tanneries where large quantities of disinfectants such as mercuric
chloride, carbolic acid, etc., are used, it is necessary that the mixed liquids
shall contain so much lime as to make them distinctly alkaline. In this way
most of the disinfectants will be either precipitated or rendered inactive.
Where arsenic is used in the limes it may be advisable to add a little ferrous
sulphate (green vitriol or copperas), in order that the arsenic may form an
insoluble compound with the iron, and so be removed along with the
sludge. The ink produced by the action of the iron salt on the tan liquors
will be completely removed by the bacterial filter.
filter (preferably a septic tank, followed by an open coke filter), and then
into the nearest stream. If the tannery is near to a town, and the corporation
sewers can be utilised, it is probable that a filter made of spent tan may be
substituted, as this material will not only remove all excess of lime from the
liquid but will also fix much of the colouring matter as well (Koenig). The
tan, after being used for this purpose, contains so much lime in its pores that
it is said to be useful as manure.
In tanneries where large quantities of disinfectants such as mercuric
chloride, carbolic acid, etc., are used, it is necessary that the mixed liquids
shall contain so much lime as to make them distinctly alkaline. In this way
most of the disinfectants will be either precipitated or rendered inactive.
Where arsenic is used in the limes it may be advisable to add a little ferrous
sulphate (green vitriol or copperas), in order that the arsenic may form an
insoluble compound with the iron, and so be removed along with the
sludge. The ink produced by the action of the iron salt on the tan liquors
will be completely removed by the bacterial filter.
Page 489
APPENDICES.
APPENDIX A.
METHOD OF THE INTERNATIONAL ASSOCIATION OF LEATHER
TRADES CHEMISTS FOR THE ANALYSIS OF TANNING
MATERIALS.
Including Alterations adopted at the Leeds Conference in 1902.
Section I.—Sampling from Bulk.[189]
[189] See London Report, pp. 22-29 and 124.
1. Liquid Extracts.—In drawing samples, at least 5 per cent. of the casks
must be taken, the numbers being selected as far apart as possible. The
heads must be removed, and the contents mixed thoroughly by means of a
suitable plunger, care being taken that any sediment adhering to sides or
bottom shall be thoroughly stirred in. All samples must be drawn in the
presence of a responsible person.
2. Gambier and Pasty Extracts.—Gambier and pasty extracts should be
sampled from not less than 5 per cent. of blocks, by a tubular sampling tool,
which shall be passed completely through the block in seven places. Solid
extracts shall be broken, and a sufficient number of portions drawn both
from the inner and outer parts of the blocks to fairly represent the bulk. In
both cases samples shall be rapidly mixed and enclosed at once in an air-
tight bottle or box, sealed and labelled.
3. Valonia, Algarobilla, Divi-divi, and General Tanning Materials.
Valonia, algarobilla, and all other tanning materials containing dust or fibre,
shall be sampled, if possible, by spreading at least 5 per cent. of the bags in
layers one above another on a smooth floor, and taking several samples
vertically down to the floor. Where this cannot be done, the samples must
APPENDIX A.
METHOD OF THE INTERNATIONAL ASSOCIATION OF LEATHER
TRADES CHEMISTS FOR THE ANALYSIS OF TANNING
MATERIALS.
Including Alterations adopted at the Leeds Conference in 1902.
Section I.—Sampling from Bulk.[189]
[189] See London Report, pp. 22-29 and 124.
1. Liquid Extracts.—In drawing samples, at least 5 per cent. of the casks
must be taken, the numbers being selected as far apart as possible. The
heads must be removed, and the contents mixed thoroughly by means of a
suitable plunger, care being taken that any sediment adhering to sides or
bottom shall be thoroughly stirred in. All samples must be drawn in the
presence of a responsible person.
2. Gambier and Pasty Extracts.—Gambier and pasty extracts should be
sampled from not less than 5 per cent. of blocks, by a tubular sampling tool,
which shall be passed completely through the block in seven places. Solid
extracts shall be broken, and a sufficient number of portions drawn both
from the inner and outer parts of the blocks to fairly represent the bulk. In
both cases samples shall be rapidly mixed and enclosed at once in an air-
tight bottle or box, sealed and labelled.
3. Valonia, Algarobilla, Divi-divi, and General Tanning Materials.
Valonia, algarobilla, and all other tanning materials containing dust or fibre,
shall be sampled, if possible, by spreading at least 5 per cent. of the bags in
layers one above another on a smooth floor, and taking several samples
vertically down to the floor. Where this cannot be done, the samples must
Page 490
be drawn from the centre of a sufficient number of bags. While valonia and
most materials may be sent to the chemist ground, it is preferable that divi-
divi, algarobilla, and other fibrous materials shall be unground. Bark in long
rind, and other materials in bundles, shall be sampled by cutting a small
section from the middle of 3 per cent. of the bundles with a saw.
4. Samples for more than one Chemist.—Samples to be submitted to
more than one chemist must be drawn as one sample, and well mixed; then
divided into the requisite number of portions, not less than three, and at
once enclosed in suitable packages, sealed and labelled.
Section II.—Preparation for Analysis.[190]
[190] See London Report, p. 40 et seq.
1. Liquid Extracts.—Liquid extracts shall be thoroughly stirred and
mixed immediately before weighing, which shall be rapidly done to avoid
loss of moisture. Thick extracts, which cannot be otherwise mixed, may be
heated to 50° C., then stirred and rapidly cooled before weighing, but the
fact that this has been done must be noted in the Report.
2. Solid Extracts.—Solid extracts shall be coarsely powdered and well
mixed. Pasty extracts shall be rapidly mixed in a mortar, and the requisite
quantity weighed out with as little exposure as possible, to avoid loss of
moisture. Where extracts are partly dry and partly pasty, so that neither of
these methods is applicable, the entire sample shall be weighed and allowed
to dry at the ordinary temperature sufficiently to be pulverised, and shall
then be weighed, and the loss of weight taken into calculation as moisture.
In such cases as gambier, in which it is not possible to grind, or by other
mechanical means to thoroughly mix the constituents of the sample, it is
permissible to dissolve the whole, or a large portion of the sample, in a
small quantity of hot water, and immediately after thorough mixing to
weigh out a portion of the strong solution for analysis.
3. Barks, and other Solid Tanning Materials.—The whole sample, or not
less than 250 grms., shall be ground in a mill until it will pass through a
sieve of 5 wires per centimetre. Where materials such as barks and divi-divi
contain fibrous materials which cannot be ground to powder, the ground
sample shall be sieved, and the respective parts which do and do not pass
through the sieve shall be weighed separately, and the sample for analysis
shall be weighed so as to contain like proportions.
most materials may be sent to the chemist ground, it is preferable that divi-
divi, algarobilla, and other fibrous materials shall be unground. Bark in long
rind, and other materials in bundles, shall be sampled by cutting a small
section from the middle of 3 per cent. of the bundles with a saw.
4. Samples for more than one Chemist.—Samples to be submitted to
more than one chemist must be drawn as one sample, and well mixed; then
divided into the requisite number of portions, not less than three, and at
once enclosed in suitable packages, sealed and labelled.
Section II.—Preparation for Analysis.[190]
[190] See London Report, p. 40 et seq.
1. Liquid Extracts.—Liquid extracts shall be thoroughly stirred and
mixed immediately before weighing, which shall be rapidly done to avoid
loss of moisture. Thick extracts, which cannot be otherwise mixed, may be
heated to 50° C., then stirred and rapidly cooled before weighing, but the
fact that this has been done must be noted in the Report.
2. Solid Extracts.—Solid extracts shall be coarsely powdered and well
mixed. Pasty extracts shall be rapidly mixed in a mortar, and the requisite
quantity weighed out with as little exposure as possible, to avoid loss of
moisture. Where extracts are partly dry and partly pasty, so that neither of
these methods is applicable, the entire sample shall be weighed and allowed
to dry at the ordinary temperature sufficiently to be pulverised, and shall
then be weighed, and the loss of weight taken into calculation as moisture.
In such cases as gambier, in which it is not possible to grind, or by other
mechanical means to thoroughly mix the constituents of the sample, it is
permissible to dissolve the whole, or a large portion of the sample, in a
small quantity of hot water, and immediately after thorough mixing to
weigh out a portion of the strong solution for analysis.
3. Barks, and other Solid Tanning Materials.—The whole sample, or not
less than 250 grms., shall be ground in a mill until it will pass through a
sieve of 5 wires per centimetre. Where materials such as barks and divi-divi
contain fibrous materials which cannot be ground to powder, the ground
sample shall be sieved, and the respective parts which do and do not pass
through the sieve shall be weighed separately, and the sample for analysis
shall be weighed so as to contain like proportions.
Page 491
Section III.—Preparation of Infusion.
1. Strength of Solution.—The tannin solution employed shall contain
from 0·35 to 0·45 grms. per 100 c.c. of tanning matters absorbed by hide.
(Paris 1900.)
2. Solution of Liquid Extracts.—A sufficient quantity shall be weighed
into a covered basin or beaker, from which it shall be washed into a liter
flask with boiling water and well shaken, and the flask shall be filled to the
mark with boiling water. The neck being covered with a small beaker, the
flask shall be placed under a cold water tap or otherwise rapidly cooled to a
temperature between 15° and 20° C., and made up accurately to the mark,
after which it shall be thoroughly mixed, and the filtration at once
proceeded with.
Note.—Tannin infusions may be kept from fermenting by the addition of
3 to 5 drops of essential oil of mustard per liter. (F. Kathreiner.)
3. Filtration.—The filtration of the solution for analysis may take place
through any paper which may be considered most suitable for the particular
case, and with or without the use of kaolin, absorption of tanning matter, if
any, being corrected for by an amount determined by a similar filtration of a
clear solution. Perfectly clear solutions need not be filtered.
To determine the correction, about 500 c.c. of the tanning solution of the
strength prescribed for analysis is obtained perfectly clear, preferably by the
method of filtration which is to be corrected for. After thorough mixing, 50
c.c. is evaporated to determine “total soluble No. 1.” A portion of the
remainder is then filtered in the manner for which correction is to be made,
and 50 c.c. of the filtrate is evaporated for “total soluble No. 2.” Deducting
No. 2 from No. 1 the difference is the correction required, which must be
added to the total soluble found by analysis. It is generally advisable, both
in analysis and in the second filtration for correction, to filter first 150 c.c.
(which in analysis may be used for the determination of non-tannins), and
then to employ the next 50 c.c. for evaporation, keeping the filter full
during the operation; but whatever procedure is adopted must be rigidly
adhered to in all analyses to which the correction is applied. Where kaolin is
employed, a constant weighed quantity (1 or 2 grm.) must be used, which is
first washed with 75 c.c. of the liquor by decantation, and then washed on to
the filter with a further quantity of liquor, of which 200 c.c. is filtered as
above.[191]
1. Strength of Solution.—The tannin solution employed shall contain
from 0·35 to 0·45 grms. per 100 c.c. of tanning matters absorbed by hide.
(Paris 1900.)
2. Solution of Liquid Extracts.—A sufficient quantity shall be weighed
into a covered basin or beaker, from which it shall be washed into a liter
flask with boiling water and well shaken, and the flask shall be filled to the
mark with boiling water. The neck being covered with a small beaker, the
flask shall be placed under a cold water tap or otherwise rapidly cooled to a
temperature between 15° and 20° C., and made up accurately to the mark,
after which it shall be thoroughly mixed, and the filtration at once
proceeded with.
Note.—Tannin infusions may be kept from fermenting by the addition of
3 to 5 drops of essential oil of mustard per liter. (F. Kathreiner.)
3. Filtration.—The filtration of the solution for analysis may take place
through any paper which may be considered most suitable for the particular
case, and with or without the use of kaolin, absorption of tanning matter, if
any, being corrected for by an amount determined by a similar filtration of a
clear solution. Perfectly clear solutions need not be filtered.
To determine the correction, about 500 c.c. of the tanning solution of the
strength prescribed for analysis is obtained perfectly clear, preferably by the
method of filtration which is to be corrected for. After thorough mixing, 50
c.c. is evaporated to determine “total soluble No. 1.” A portion of the
remainder is then filtered in the manner for which correction is to be made,
and 50 c.c. of the filtrate is evaporated for “total soluble No. 2.” Deducting
No. 2 from No. 1 the difference is the correction required, which must be
added to the total soluble found by analysis. It is generally advisable, both
in analysis and in the second filtration for correction, to filter first 150 c.c.
(which in analysis may be used for the determination of non-tannins), and
then to employ the next 50 c.c. for evaporation, keeping the filter full
during the operation; but whatever procedure is adopted must be rigidly
adhered to in all analyses to which the correction is applied. Where kaolin is
employed, a constant weighed quantity (1 or 2 grm.) must be used, which is
first washed with 75 c.c. of the liquor by decantation, and then washed on to
the filter with a further quantity of liquor, of which 200 c.c. is filtered as
above.[191]
Page 492
[191] It is obvious that in the first instance it will be necessary to determine the
correction for each particular material employed, but it will soon be found that the
correction is practically constant for large groups of tanning materials, so long as the
same method of filtration is rigidly adhered to.
4. Solid Extracts.—Solid extracts shall be dissolved by stirring in a
beaker with boiling water, the undissolved portions being allowed to settle,
and treated with further quantities of boiling water, and the solution poured
into a liter flask. After the whole of the soluble matter is dissolved, the
solution is treated similarly to that of a liquid extract.
5. Extraction of Solid Materials.—Such quantities shall be weighed as
will give an infusion of the strength already prescribed. (Preparation of
Infusion, Resolution 1.) Not less than 500 c.c. of the infusion shall be
extracted at a temperature not exceeding 50° C., after which the temperature
shall be gradually raised to 100° C.,[192] and the extraction continued till the
percolate is free from tannin and the whole made up to one liter, the weaker
portions of the solution being first concentrated if necessary by evaporation
in a flask, in the neck of which a funnel is placed.
[192] In substances which, like canaigre, contain a large quantity of starch, the extraction
should be completed at a temperature of 50° C.—H. R. P.
Section IV.—Determination of Tanning Matters and Non-Tannins; etc.
1. Total Soluble Matter.—100 c.c.[193] of the clear filtered tanning
solution, or a smaller quantity if the balance employed is of sufficient
delicacy, shall be evaporated in an open weighed basin of platinum, hard
glass, porcelain, or nickel, on the water-bath, and the basin shall afterwards
be dried till constant in an air-oven, at a temperature of 100° to 105° C., or
at a temperature not exceeding 100° C. in vacuo till constant, care being
taken that no loss occurs by splintering of the residue. The use of the
vacuum-oven for drying the residues is recommended when possible.
[193] 50 c.c. is sufficient, and is the quantity now generally employed.
2. Determination of Non-Tannins.—That the filter method shall remain
the official method until the next Conference, but that members be
permitted to employ the chromed hide-powder method of the American
Association of Official Agricultural Chemists of 1901 (Appendix C) where
it is desired, the fact being clearly stated on the report that the A.O.A.C.
correction for each particular material employed, but it will soon be found that the
correction is practically constant for large groups of tanning materials, so long as the
same method of filtration is rigidly adhered to.
4. Solid Extracts.—Solid extracts shall be dissolved by stirring in a
beaker with boiling water, the undissolved portions being allowed to settle,
and treated with further quantities of boiling water, and the solution poured
into a liter flask. After the whole of the soluble matter is dissolved, the
solution is treated similarly to that of a liquid extract.
5. Extraction of Solid Materials.—Such quantities shall be weighed as
will give an infusion of the strength already prescribed. (Preparation of
Infusion, Resolution 1.) Not less than 500 c.c. of the infusion shall be
extracted at a temperature not exceeding 50° C., after which the temperature
shall be gradually raised to 100° C.,[192] and the extraction continued till the
percolate is free from tannin and the whole made up to one liter, the weaker
portions of the solution being first concentrated if necessary by evaporation
in a flask, in the neck of which a funnel is placed.
[192] In substances which, like canaigre, contain a large quantity of starch, the extraction
should be completed at a temperature of 50° C.—H. R. P.
Section IV.—Determination of Tanning Matters and Non-Tannins; etc.
1. Total Soluble Matter.—100 c.c.[193] of the clear filtered tanning
solution, or a smaller quantity if the balance employed is of sufficient
delicacy, shall be evaporated in an open weighed basin of platinum, hard
glass, porcelain, or nickel, on the water-bath, and the basin shall afterwards
be dried till constant in an air-oven, at a temperature of 100° to 105° C., or
at a temperature not exceeding 100° C. in vacuo till constant, care being
taken that no loss occurs by splintering of the residue. The use of the
vacuum-oven for drying the residues is recommended when possible.
[193] 50 c.c. is sufficient, and is the quantity now generally employed.
2. Determination of Non-Tannins.—That the filter method shall remain
the official method until the next Conference, but that members be
permitted to employ the chromed hide-powder method of the American
Association of Official Agricultural Chemists of 1901 (Appendix C) where
it is desired, the fact being clearly stated on the report that the A.O.A.C.
Page 493
method has been employed, and not that of the I.A.L.T.C. (Leeds, 1902, see
note, p. 480.)
That the “bell form”[194] of filter, as described by Professor Procter, shall
be employed; not less than 5 grms. of hide-powder be used; the hide-
powder should be so packed in the tube that the detannised liquor shall
come over at a rate of about one drop in two seconds; and the filtrate be
rejected so long as it gives a turbidity with a clear tanning solution. The
filtrate may be used for the determination of non-tannin so long as it gives
no reaction with salted gelatine solution.[195] The first 30 to 35 c.c. should
be thrown away, and the next 50 c.c. of detannised solution, or an aliquot
part of it, evaporated in a weighed basin on a water bath, and then dried till
constant in an air-oven at a temperature of 100° to 105° C., or, in vacuo, not
exceeding 100° C.
[194] It is obvious that the exact form and dimensions of the filter must be adapted to the
character of the hide-powder available, as considerable differences exist in the
absorptive power of different samples.
[195] 8 to 9 grams of good gelatine are dissolved in 500 c.c. of hot water, 100 grams of
salt added, and the whole cooled and filtered.
3. Hide-Powder.—That the hide-powder must be sufficiently absorbent
for use in the filter, and that in a blank experiment conducted with distilled
water in the same way as an analysis, the residue from the evaporation of 50
c.c. should not exceed 5 milligrams.
The Freiberg Hide-Powder, made by Mehner and Stransky, containing
between 10 and 20 per cent. of cellulose (as suggested by Cerych), is
recommended by the Conference (Liège, 1901) and is very suitable for the
filter method; but the powder, when analysed by the Kjeldahl method and
calculated to 18 per cent. of moisture, must not contain less than 11·5 per
cent. of nitrogen (Leeds, 1902).
4. Determination of Moisture and “Total Dry Matter.”—That the
moisture in the sample be determined by drying a small portion at the
temperature adopted in the determination of the “total soluble.” In extracts
yielding turbid solutions which can be thoroughly mixed, it is generally
preferable after mixing the solution and before filtration, to measure off and
evaporate 50 c.c. for the determination of total dry matter (and moisture) in
the same manner as the “total soluble.”
5. Statement of Results.—It is recommended, when full analysis is given,
that the Statement should be made in the following manner:—
note, p. 480.)
That the “bell form”[194] of filter, as described by Professor Procter, shall
be employed; not less than 5 grms. of hide-powder be used; the hide-
powder should be so packed in the tube that the detannised liquor shall
come over at a rate of about one drop in two seconds; and the filtrate be
rejected so long as it gives a turbidity with a clear tanning solution. The
filtrate may be used for the determination of non-tannin so long as it gives
no reaction with salted gelatine solution.[195] The first 30 to 35 c.c. should
be thrown away, and the next 50 c.c. of detannised solution, or an aliquot
part of it, evaporated in a weighed basin on a water bath, and then dried till
constant in an air-oven at a temperature of 100° to 105° C., or, in vacuo, not
exceeding 100° C.
[194] It is obvious that the exact form and dimensions of the filter must be adapted to the
character of the hide-powder available, as considerable differences exist in the
absorptive power of different samples.
[195] 8 to 9 grams of good gelatine are dissolved in 500 c.c. of hot water, 100 grams of
salt added, and the whole cooled and filtered.
3. Hide-Powder.—That the hide-powder must be sufficiently absorbent
for use in the filter, and that in a blank experiment conducted with distilled
water in the same way as an analysis, the residue from the evaporation of 50
c.c. should not exceed 5 milligrams.
The Freiberg Hide-Powder, made by Mehner and Stransky, containing
between 10 and 20 per cent. of cellulose (as suggested by Cerych), is
recommended by the Conference (Liège, 1901) and is very suitable for the
filter method; but the powder, when analysed by the Kjeldahl method and
calculated to 18 per cent. of moisture, must not contain less than 11·5 per
cent. of nitrogen (Leeds, 1902).
4. Determination of Moisture and “Total Dry Matter.”—That the
moisture in the sample be determined by drying a small portion at the
temperature adopted in the determination of the “total soluble.” In extracts
yielding turbid solutions which can be thoroughly mixed, it is generally
preferable after mixing the solution and before filtration, to measure off and
evaporate 50 c.c. for the determination of total dry matter (and moisture) in
the same manner as the “total soluble.”
5. Statement of Results.—It is recommended, when full analysis is given,
that the Statement should be made in the following manner:—
Page 494
(1) Tanning Matters Absorbed by Hide.—Obtained by deducting the
“soluble non-tanning matters” found by evaporating the hide-powder
filtrate from the “total soluble.”
(2) Soluble Non-Tanning Matters.—Found by evaporation of filtrate
from hide-powder filter.
(3) Insoluble.—By deducting “total soluble matter” from the “total
dry matter.”
(4) Moisture.—Determined by drying a portion at the temperature
adopted in the determination of “total soluble.”
If other determinations are given they shall form a separate additional
statement.
Density.—The statement of densities of extracts, etc., should be given as
specific gravity in preference to arbitrary degrees, such as Baumé,
Twaddell, etc.
Section V.—Colour Measurement.
Colour Measurement.—It is recommended that the method used by
English chemists, namely, measuring with Lovibond’s Tintometer (as
described by Professor Procter and Dr. Parker, Journ. Soc. Chem. Ind.,
1895, 125), shall be used, and the results stated in units of red, yellow and
black. The measurement may be made on the solution used for analysis, but
must be calculated to one containing 0·5 per cent. of tanning matter, in a
centimetre cell.
Analysis of Used Liquors.
It was decided at Liège, 1901, and Leeds, 1902,[196] that the “Shake
Method” with chromed hide-powder, of the American Association of
Official Agricultural Chemists, 1901 (A.O.A.C.), should be employed in the
detannisation of used tanning liquors, as with these the filter method is apt
to give too high results owing to the amount of non-volatile acids which
they contain. The method of the A.O.A.C. is given in Appendix C.
[196] Procter and Blockey quoted experiments at the Leeds Conference, proving that
gallic acid and some other non-tanning substances were largely absorbed by the hide-
powder filter, though probably not permanently retained by leather; while the error,
though still considerable, was much less when the chromed hide-power shake method
was employed. Where only gallotannic and gallic acids are present, as in the case of
sumach and commercial gallotannic acids, the most accurate quantitative estimation is
“soluble non-tanning matters” found by evaporating the hide-powder
filtrate from the “total soluble.”
(2) Soluble Non-Tanning Matters.—Found by evaporation of filtrate
from hide-powder filter.
(3) Insoluble.—By deducting “total soluble matter” from the “total
dry matter.”
(4) Moisture.—Determined by drying a portion at the temperature
adopted in the determination of “total soluble.”
If other determinations are given they shall form a separate additional
statement.
Density.—The statement of densities of extracts, etc., should be given as
specific gravity in preference to arbitrary degrees, such as Baumé,
Twaddell, etc.
Section V.—Colour Measurement.
Colour Measurement.—It is recommended that the method used by
English chemists, namely, measuring with Lovibond’s Tintometer (as
described by Professor Procter and Dr. Parker, Journ. Soc. Chem. Ind.,
1895, 125), shall be used, and the results stated in units of red, yellow and
black. The measurement may be made on the solution used for analysis, but
must be calculated to one containing 0·5 per cent. of tanning matter, in a
centimetre cell.
Analysis of Used Liquors.
It was decided at Liège, 1901, and Leeds, 1902,[196] that the “Shake
Method” with chromed hide-powder, of the American Association of
Official Agricultural Chemists, 1901 (A.O.A.C.), should be employed in the
detannisation of used tanning liquors, as with these the filter method is apt
to give too high results owing to the amount of non-volatile acids which
they contain. The method of the A.O.A.C. is given in Appendix C.
[196] Procter and Blockey quoted experiments at the Leeds Conference, proving that
gallic acid and some other non-tanning substances were largely absorbed by the hide-
powder filter, though probably not permanently retained by leather; while the error,
though still considerable, was much less when the chromed hide-power shake method
was employed. Where only gallotannic and gallic acids are present, as in the case of
sumach and commercial gallotannic acids, the most accurate quantitative estimation is
Page 495
probably that by the Löwenthal method carried out as described L.I.L.B., p. 123, but
considerable skill is required in its execution.
Analysis of Spent Tans.
It was decided at Leeds, 1902, that spent tans must be analysed like fresh
tanning materials; but where the prescribed strength of solution cannot
otherwise be obtained it is permissible to concentrate the entire solution by
evaporation. It is advisable, where suitable apparatus is available, to
concentrate in vacuo; but failing this, an ordinary flask may be used, in the
neck of which a funnel is placed.
APPENDIX B.—THE DECIMAL SYSTEM.
The metrical system of weights and measures, and the Centigrade
thermometer scale have been generally used throughout the book, as more
international and scientific than the complicated systems still unfortunately
in use in this country. They have been fully explained in the Author’s
‘Laboratory Book,’ p. 2; but as this is not always at hand, a short sketch
may be permitted here.
The basis of the metrical system is the “meter,” which is approximately
1⁄
10,000,000 of the distance from the earth’s pole to the equator, and is equal to
39·3708 English inches, and for many practical purposes may be roughly
reckoned as 40 inches. The meter is divided into 10 parts or “decimeters,”
100 parts or “centimeters,” and 1000 parts or “millimeters.” The standard of
capacity is a cube of 1 decimeter, or about 4 inches, and consequently
contains 1000 cubic centimeters, and is denominated a “liter.” The standard
of weight is 1 cubic centimeter of water (at 4° C.), which is called a “gram.”
Hence 1 liter of water weighs 1 “kilogram,” or 1000 grams. 1 cubic meter
of water contains 1000 liters, and weighs 1000 kilograms, or 1 metrical ton
(2200 lb. English). For purposes of reduction, the following figures may be
given:—
1 gram = 15·431 grains.
1 lb. av. = 453·6 grams.
1 liter = 0·22 gallon.
1 gallon = 4·543 litres.
considerable skill is required in its execution.
Analysis of Spent Tans.
It was decided at Leeds, 1902, that spent tans must be analysed like fresh
tanning materials; but where the prescribed strength of solution cannot
otherwise be obtained it is permissible to concentrate the entire solution by
evaporation. It is advisable, where suitable apparatus is available, to
concentrate in vacuo; but failing this, an ordinary flask may be used, in the
neck of which a funnel is placed.
APPENDIX B.—THE DECIMAL SYSTEM.
The metrical system of weights and measures, and the Centigrade
thermometer scale have been generally used throughout the book, as more
international and scientific than the complicated systems still unfortunately
in use in this country. They have been fully explained in the Author’s
‘Laboratory Book,’ p. 2; but as this is not always at hand, a short sketch
may be permitted here.
The basis of the metrical system is the “meter,” which is approximately
1⁄
10,000,000 of the distance from the earth’s pole to the equator, and is equal to
39·3708 English inches, and for many practical purposes may be roughly
reckoned as 40 inches. The meter is divided into 10 parts or “decimeters,”
100 parts or “centimeters,” and 1000 parts or “millimeters.” The standard of
capacity is a cube of 1 decimeter, or about 4 inches, and consequently
contains 1000 cubic centimeters, and is denominated a “liter.” The standard
of weight is 1 cubic centimeter of water (at 4° C.), which is called a “gram.”
Hence 1 liter of water weighs 1 “kilogram,” or 1000 grams. 1 cubic meter
of water contains 1000 liters, and weighs 1000 kilograms, or 1 metrical ton
(2200 lb. English). For purposes of reduction, the following figures may be
given:—
1 gram = 15·431 grains.
1 lb. av. = 453·6 grams.
1 liter = 0·22 gallon.
1 gallon = 4·543 litres.
Page 496
Actual reduction is, however, generally unnecessary if the question be
treated as one of proportion. Thus a solution of 1 gram per liter is of the
same strength as one of 1 lb. per 100 gallons (1000 lb.), and very
approximately, as one of 1 oz. avoirdupois per cubic foot. In the case of
pits, it is often simplest to measure them directly with a meter rule; length,
breadth and depth, measured in decimeters and multiplied together, giving
the contents in liters, and, in the case of water, the weight in kilograms.
The Centigrade or Celsius thermometer divides the difference between
the freezing and the boiling points of water into 100°. The following table
gives the points at which its scale agrees without fractions with that of
Fahrenheit:
Comparison of Centigrade and Fahrenheit Degrees.
°C. °F.
-20 -4
-15 +5
-10 14
-5 23
0 32
5 41
10 50
15 59
20 68
25 77
30 86
35 95
40 104
45 113
50 122
55 131
60 140
65 149
70 158
75 167
80 176
85 185
90 194
95 203
100 212
105 221
110 230
115 239
treated as one of proportion. Thus a solution of 1 gram per liter is of the
same strength as one of 1 lb. per 100 gallons (1000 lb.), and very
approximately, as one of 1 oz. avoirdupois per cubic foot. In the case of
pits, it is often simplest to measure them directly with a meter rule; length,
breadth and depth, measured in decimeters and multiplied together, giving
the contents in liters, and, in the case of water, the weight in kilograms.
The Centigrade or Celsius thermometer divides the difference between
the freezing and the boiling points of water into 100°. The following table
gives the points at which its scale agrees without fractions with that of
Fahrenheit:
Comparison of Centigrade and Fahrenheit Degrees.
°C. °F.
-20 -4
-15 +5
-10 14
-5 23
0 32
5 41
10 50
15 59
20 68
25 77
30 86
35 95
40 104
45 113
50 122
55 131
60 140
65 149
70 158
75 167
80 176
85 185
90 194
95 203
100 212
105 221
110 230
115 239
Page 497
APPENDIX C.
OFFICIAL METHOD FOR ANALYSIS OF TANNING MATERIALS,
ADOPTED AT THE EIGHTEENTH CONVENTION OF
THE AMERICAN ASSOCIATION OF OFFICIAL AGRICULTURAL
CHEMISTS, 1901.
I. Preparation of Sample.
Barks, woods, leaves, dry extracts, and similar tanning materials should
be ground to such a degree of fineness that they can be thoroughly
extracted. Fluid extracts must be heated to 50° C., well shaken, and allowed
to cool to room-temperature.
II. Quantity of Material.
In the case of bark and similar material, use such quantity as will give
about 0·35 to 0·45 gram tannins per 100 c.c. of solution, extract in Soxhlet
or similar apparatus at steam-heat for non-starchy materials. For canaigre
and substances containing like amounts of starch use temperature of 50° to
55° C., until near complete extraction, finishing the operation at steam-heat.
In case of extract, weigh such quantity as will give 0·35 to 0·45 gram
tannins per 100 c.c. of solution, dissolve in 900 c.c. of water at 80° C., let
stand twelve hours, and make up to 1000 c.c.
III. Moisture.
(a) Place 2 grams, if it be an extract, in a flat-bottom dish, not less than 6
cm. in diameter, add 25 c.c. of water, warm slowly till dissolved, continue
evaporation and dry.
(b) All dryings called for, after evaporation to dryness on water-bath, or
others, shall be done by one of the following methods, the soluble solids
OFFICIAL METHOD FOR ANALYSIS OF TANNING MATERIALS,
ADOPTED AT THE EIGHTEENTH CONVENTION OF
THE AMERICAN ASSOCIATION OF OFFICIAL AGRICULTURAL
CHEMISTS, 1901.
I. Preparation of Sample.
Barks, woods, leaves, dry extracts, and similar tanning materials should
be ground to such a degree of fineness that they can be thoroughly
extracted. Fluid extracts must be heated to 50° C., well shaken, and allowed
to cool to room-temperature.
II. Quantity of Material.
In the case of bark and similar material, use such quantity as will give
about 0·35 to 0·45 gram tannins per 100 c.c. of solution, extract in Soxhlet
or similar apparatus at steam-heat for non-starchy materials. For canaigre
and substances containing like amounts of starch use temperature of 50° to
55° C., until near complete extraction, finishing the operation at steam-heat.
In case of extract, weigh such quantity as will give 0·35 to 0·45 gram
tannins per 100 c.c. of solution, dissolve in 900 c.c. of water at 80° C., let
stand twelve hours, and make up to 1000 c.c.
III. Moisture.
(a) Place 2 grams, if it be an extract, in a flat-bottom dish, not less than 6
cm. in diameter, add 25 c.c. of water, warm slowly till dissolved, continue
evaporation and dry.
(b) All dryings called for, after evaporation to dryness on water-bath, or
others, shall be done by one of the following methods, the soluble solids
Page 498
and non-tannins being dried under similar, and so far as possible identical
conditions:
1. For eight hours at the temperature of boiling water in a steam bath.
2. For six hours at 100° C., in an air bath.
3. To constant weight in vacuo at 70° C.
IV. Total Solids.
Shake the solution, and without filtering immediately measure out 100
c.c. with a pipette, evaporate in a weighed dish, and dry to constant weight,
at the temperature of boiling water. Dishes should be flat-bottomed, and not
less than 6 cm. in diameter.
V. Soluble Solids.
Double-pleated filter paper (S. and S., No. 590, 15 cm.) shall be used. To
2 grams of kaolin add 75 c.c. of the tanning solution, stir, let stand fifteen
minutes, and decant as much as possible. Add 75 c.c. more of the solution,
pour on filter, keep filter full, reject the first 150 c.c. of filtrate, evaporate
the next 100 c.c. and dry. Evaporation during filtration must be guarded
against.
VI. Non-Tannins.
Prepare 20 grams of hide-powder by digesting twenty-four hours with
500 c.c. of water, and adding 0·6 gram chrome alum in solution, this
solution to be added as follows. One-half at the beginning and the other half
at least six hours before the end of the digestion. Wash by squeezing
through linen, continue the washing until the wash-water does not give a
precipitate with barium chloride. Squeeze thoroughly by hand, and remove
as much water as possible by means of a press, weigh the pressed hide, and
take approximately one-fourth of it for moisture determination. Weigh this
fourth carefully and dry to constant weight. Weigh the remaining three-
fourths carefully and add them to 200 c.c. of the original solution; shake ten
minutes, throw on funnel with cotton plug in stem, return until clear,
evaporate 100 c.c. and dry. The weight of this residue must be corrected for
conditions:
1. For eight hours at the temperature of boiling water in a steam bath.
2. For six hours at 100° C., in an air bath.
3. To constant weight in vacuo at 70° C.
IV. Total Solids.
Shake the solution, and without filtering immediately measure out 100
c.c. with a pipette, evaporate in a weighed dish, and dry to constant weight,
at the temperature of boiling water. Dishes should be flat-bottomed, and not
less than 6 cm. in diameter.
V. Soluble Solids.
Double-pleated filter paper (S. and S., No. 590, 15 cm.) shall be used. To
2 grams of kaolin add 75 c.c. of the tanning solution, stir, let stand fifteen
minutes, and decant as much as possible. Add 75 c.c. more of the solution,
pour on filter, keep filter full, reject the first 150 c.c. of filtrate, evaporate
the next 100 c.c. and dry. Evaporation during filtration must be guarded
against.
VI. Non-Tannins.
Prepare 20 grams of hide-powder by digesting twenty-four hours with
500 c.c. of water, and adding 0·6 gram chrome alum in solution, this
solution to be added as follows. One-half at the beginning and the other half
at least six hours before the end of the digestion. Wash by squeezing
through linen, continue the washing until the wash-water does not give a
precipitate with barium chloride. Squeeze thoroughly by hand, and remove
as much water as possible by means of a press, weigh the pressed hide, and
take approximately one-fourth of it for moisture determination. Weigh this
fourth carefully and dry to constant weight. Weigh the remaining three-
fourths carefully and add them to 200 c.c. of the original solution; shake ten
minutes, throw on funnel with cotton plug in stem, return until clear,
evaporate 100 c.c. and dry. The weight of this residue must be corrected for
Page 499
the dilution caused by the water contained in the pressed hide-powder.[197]
The shaking must be done in some form of mechanical shaker. The simple
machine used by druggists, and known as the milk-shake, is recommended.
[197] For method of correction, see p. 313.
Provisional Method.—To 14 grams of dry chromed hide-powder in a
shaker glass add 200 c.c. of the tannin solution, let stand two hours, stirring
frequently, shake fifteen minutes, throw on funnel with a cotton plug in the
stem, let drain, tamp down the hide-powder in the funnel, return the filtrate
until clear and evaporate 100 c.c.
VII. Tannins.
The amount of these is shown by the difference between the soluble
solids and the corrected non-tannins.
VIII. Testing Hide-Powder.
(a) Shake 10 grms. of hide-powder with 250 c.c. of water for five
minutes, strain through linen, squeeze the magma thoroughly by hand;
repeat this operation three times, pass the last filtrate through paper (S. and
S. No. 590, 15 cm.) till clear, evaporate 100 c.c. and dry. If this residue
amounts to more than 10 mg. the hide must be rejected.
(b) Prepare a solution of pure gallo-tannin by dissolving 6 grams in 1000
c.c. of water. Determine the total solids by evaporating 100 c.c. of this
solution and drying to constant weight. Treat 200 c.c. of the solution with
hide-powder exactly as described in paragraph 6. The hide-powder must
absorb at least 95 per cent. of the total solids present. The gallo-tannin used
must be completely soluble in water, alcohol, acetone and acetic ether, and
should not contain more than 1 per cent. of substances not removed by
digesting with excess of yellow mercuric oxide on steam-bath for two
hours.
The shaking must be done in some form of mechanical shaker. The simple
machine used by druggists, and known as the milk-shake, is recommended.
[197] For method of correction, see p. 313.
Provisional Method.—To 14 grams of dry chromed hide-powder in a
shaker glass add 200 c.c. of the tannin solution, let stand two hours, stirring
frequently, shake fifteen minutes, throw on funnel with a cotton plug in the
stem, let drain, tamp down the hide-powder in the funnel, return the filtrate
until clear and evaporate 100 c.c.
VII. Tannins.
The amount of these is shown by the difference between the soluble
solids and the corrected non-tannins.
VIII. Testing Hide-Powder.
(a) Shake 10 grms. of hide-powder with 250 c.c. of water for five
minutes, strain through linen, squeeze the magma thoroughly by hand;
repeat this operation three times, pass the last filtrate through paper (S. and
S. No. 590, 15 cm.) till clear, evaporate 100 c.c. and dry. If this residue
amounts to more than 10 mg. the hide must be rejected.
(b) Prepare a solution of pure gallo-tannin by dissolving 6 grams in 1000
c.c. of water. Determine the total solids by evaporating 100 c.c. of this
solution and drying to constant weight. Treat 200 c.c. of the solution with
hide-powder exactly as described in paragraph 6. The hide-powder must
absorb at least 95 per cent. of the total solids present. The gallo-tannin used
must be completely soluble in water, alcohol, acetone and acetic ether, and
should not contain more than 1 per cent. of substances not removed by
digesting with excess of yellow mercuric oxide on steam-bath for two
hours.
Page 500
IX. Testing Non-Tannin Filtrate.
(a) For Tannin.—Test a small portion of the clear non-tannin filtrate with
a few drops of a 1 per cent. solution of Nelson’s gelatin. A cloudiness
indicates the presence of tannin, in which case repeat the process described
under VI., using 35 instead of 20 grams of hide-powder.
(b) For Soluble Hide.—To a small portion of the clear non-tannin filtrate
add a few drops of the filtered tannin solution. A cloudiness indicates the
presence of soluble hide, in which case repeat the process described under
VI., giving the hide-powder a more thorough washing.
The temperature of solutions shall be between 16° and 20° when
measured or filtered. All dryings should be made in flat-bottomed dishes of
at least 6 cm. diameter, S. and S. No. 590, 15 cm. filter paper should be
used in all filtrations.
APPENDIX D.
The following Lists of Colours have been furnished by Mr. M. C. Lamb,
Director of the Leather Dyeing Department of Herold’s Institute, London,
who has devoted much time to testing the various dyes with regard to their
permanence and suitability for leather. Many of the colours have also been
tested and found satisfactory in the Leather Department of the Yorkshire
College. The following abbreviations of makers’ names are used in the
lists:—
B. Basler Chemische Fabrik, A. G. Basle, Switzerland.
B.A.S.F. Badische Anilin und Soda Fabrik. Ludwigshafen a. Rhine, Germany.
Ber. Berlin Aniline Co. Berlin S.O., Germany.
B.S. Spl. Brooke, Simpson & Spiller. Atlas Dye Works, Hackney Wick, London, N.E.
By. Farben-fabriken, late Bayer & Co. Elberfeld, Germany.
C. L. Cassella & Co. Frankfort a. Main, Germany.
C.A. French Aniline Colour Works. Vieux-Conde (Norde), France.
C. & R. Claus & Rée. Clayton, near Manchester.
D. Dahl & Co. Barmen, Germany.
D. & H. Durand, Huguenin & Co. Basle, Switzerland.
G. R. Geigy & Co. Basle, Switzerland.
Ger. Gerber & Co. Basle, Switzerland.
(a) For Tannin.—Test a small portion of the clear non-tannin filtrate with
a few drops of a 1 per cent. solution of Nelson’s gelatin. A cloudiness
indicates the presence of tannin, in which case repeat the process described
under VI., using 35 instead of 20 grams of hide-powder.
(b) For Soluble Hide.—To a small portion of the clear non-tannin filtrate
add a few drops of the filtered tannin solution. A cloudiness indicates the
presence of soluble hide, in which case repeat the process described under
VI., giving the hide-powder a more thorough washing.
The temperature of solutions shall be between 16° and 20° when
measured or filtered. All dryings should be made in flat-bottomed dishes of
at least 6 cm. diameter, S. and S. No. 590, 15 cm. filter paper should be
used in all filtrations.
APPENDIX D.
The following Lists of Colours have been furnished by Mr. M. C. Lamb,
Director of the Leather Dyeing Department of Herold’s Institute, London,
who has devoted much time to testing the various dyes with regard to their
permanence and suitability for leather. Many of the colours have also been
tested and found satisfactory in the Leather Department of the Yorkshire
College. The following abbreviations of makers’ names are used in the
lists:—
B. Basler Chemische Fabrik, A. G. Basle, Switzerland.
B.A.S.F. Badische Anilin und Soda Fabrik. Ludwigshafen a. Rhine, Germany.
Ber. Berlin Aniline Co. Berlin S.O., Germany.
B.S. Spl. Brooke, Simpson & Spiller. Atlas Dye Works, Hackney Wick, London, N.E.
By. Farben-fabriken, late Bayer & Co. Elberfeld, Germany.
C. L. Cassella & Co. Frankfort a. Main, Germany.
C.A. French Aniline Colour Works. Vieux-Conde (Norde), France.
C. & R. Claus & Rée. Clayton, near Manchester.
D. Dahl & Co. Barmen, Germany.
D. & H. Durand, Huguenin & Co. Basle, Switzerland.
G. R. Geigy & Co. Basle, Switzerland.
Ger. Gerber & Co. Basle, Switzerland.
Page 501
K. Kalle & Co. Bierbrich a. Rhine, Germany.
Leon. A. Leonhardt & Co. Muhlheim a. Main, Germany.
Leitch J. W. Leitch. Milnsbridge Chemical Works, Huddersfield.
Lev. Levinstein Ltd. 21 Minshull Street, Manchester.
M.L.B. Meister, Lucius & Bruning. Hoechst a. Main, Germany.
Mo. Gilliard, P. Monnet & Gartier. Lyons, France.
N. Noetzel, Istel & Co. Griesheim a. Main, Germany.
O. K. Oehler & Co. Offenbach a. Main, Germany.
P. St. Denis Dyestuff Co., late Pourier. St. Denis, near Paris.
R. Sociéte Chimique des Usines du Rhone. Lyons, France.
R. H. & S. Read, Holliday & Sons. Huddersfield.
S.C.Ind. Society of Chemical Industry. Basle, Switzerland.
Uer. Chemische Fabriken. Uerdingen a. Rhein, Germany.
W. Bros. Williams Bros. & Co. Hounslow, Middlesex.
STAINING.
Single Acid Dyes suitable for Staining Vegetable Tanned Leather.
Browns.
Solid brown. (M.L.B.)
Acid brown. (W. Bros.)
Brown A2. (B.S. Spl.)
Brown A1. (B.S. Spl.)
Mikado brown B. (Leon.)
New acid brown. (B.S. Spl.)
Bronze acid brown. (By.)
Golden brown Y. (C.), (By.)
Acid anthracene brown R. (By.)
Fast brown N. (B.A.S.F.)
Nut brown A. (C.)
Fast brown. (By.)
Fast brown G. (Ber.)
Resorcin brown. (Ber.)
Resorcin brown. (D.)
Acid brown. (Ber.)
Dark nut brown. (W. Bros.)
Acid brown R. (C.)
Acid brown R. (Uer.)
Acid brown R. (R. H. & S.)
New golden brown A1. (C.)
Dark brown. (C.)
Acid brown L. (B.A.S.F.)
Acid brown D. (C.)
Leon. A. Leonhardt & Co. Muhlheim a. Main, Germany.
Leitch J. W. Leitch. Milnsbridge Chemical Works, Huddersfield.
Lev. Levinstein Ltd. 21 Minshull Street, Manchester.
M.L.B. Meister, Lucius & Bruning. Hoechst a. Main, Germany.
Mo. Gilliard, P. Monnet & Gartier. Lyons, France.
N. Noetzel, Istel & Co. Griesheim a. Main, Germany.
O. K. Oehler & Co. Offenbach a. Main, Germany.
P. St. Denis Dyestuff Co., late Pourier. St. Denis, near Paris.
R. Sociéte Chimique des Usines du Rhone. Lyons, France.
R. H. & S. Read, Holliday & Sons. Huddersfield.
S.C.Ind. Society of Chemical Industry. Basle, Switzerland.
Uer. Chemische Fabriken. Uerdingen a. Rhein, Germany.
W. Bros. Williams Bros. & Co. Hounslow, Middlesex.
STAINING.
Single Acid Dyes suitable for Staining Vegetable Tanned Leather.
Browns.
Solid brown. (M.L.B.)
Acid brown. (W. Bros.)
Brown A2. (B.S. Spl.)
Brown A1. (B.S. Spl.)
Mikado brown B. (Leon.)
New acid brown. (B.S. Spl.)
Bronze acid brown. (By.)
Golden brown Y. (C.), (By.)
Acid anthracene brown R. (By.)
Fast brown N. (B.A.S.F.)
Nut brown A. (C.)
Fast brown. (By.)
Fast brown G. (Ber.)
Resorcin brown. (Ber.)
Resorcin brown. (D.)
Acid brown. (Ber.)
Dark nut brown. (W. Bros.)
Acid brown R. (C.)
Acid brown R. (Uer.)
Acid brown R. (R. H. & S.)
New golden brown A1. (C.)
Dark brown. (C.)
Acid brown L. (B.A.S.F.)
Acid brown D. (C.)
Page 502
Yellows.
Azo yellow. (Uer.)
Phosphine subst. (B.S. Spl.)
Chrysoine. (W. Bros.)
Azo-acid-yellow. (Ber.)
New phosphine G. (C.)
Cuba yellow 2072. (S.C. Ind.)
Cuba yellow (W. Bros.)
Azo-flavine RS. (C.) and (B.A.S.F.)
Azo-flavine 3R. (B.A.S.F.)
Indian yellow R. (By.)
Turmeric yellow. (G.)
Solid yellow G. (Leon.)
Solid yellow B. (Leon.)
Indian yellow R. (C.)
Cuba yellow. (C.)
Napthol yellow S. (By.), (C.), (B.A.S.F.)
Turmeric yellow. (C.), (G.)
Fast acid yellow. (C.A.)
Reds and Oranges.
Scarlet R. (By.)
Crocein scarlet 3BN. (By.)
Orange 2. (M.L.B.), (S.C. Ind.), (C.) and (B.A.S.F.)
Orange 2B. (By.)
Mandarin G extra. (Ber.)
Brill. crocein M.O.O. (C.)
Bordeaux G. (By.)
Atlas orange. (B.S. Spl.)
Bordeaux cov. (Ber.)
Fast red 21528. (By.)
Fast red A. (Leon.), (By.), (Ber.), and (B.A.S.F.)
Bordeaux B. (M.L.B.)
Greens.
Acid green extra conc. (C.)
Guinea green B. (Ber.)
Guinea green G. (Ber.)
Acid green GG. (By.)
Acid green BB. (By.)
Acid green B. (By.)
Acid green G. (By.)
Acid green 000. (Leon.)
Acid green extra. (By.)
Acid green (Uer.)
Acid green (R. H. & S.)
Light green SF. (B.A.S.F.)
Azo yellow. (Uer.)
Phosphine subst. (B.S. Spl.)
Chrysoine. (W. Bros.)
Azo-acid-yellow. (Ber.)
New phosphine G. (C.)
Cuba yellow 2072. (S.C. Ind.)
Cuba yellow (W. Bros.)
Azo-flavine RS. (C.) and (B.A.S.F.)
Azo-flavine 3R. (B.A.S.F.)
Indian yellow R. (By.)
Turmeric yellow. (G.)
Solid yellow G. (Leon.)
Solid yellow B. (Leon.)
Indian yellow R. (C.)
Cuba yellow. (C.)
Napthol yellow S. (By.), (C.), (B.A.S.F.)
Turmeric yellow. (C.), (G.)
Fast acid yellow. (C.A.)
Reds and Oranges.
Scarlet R. (By.)
Crocein scarlet 3BN. (By.)
Orange 2. (M.L.B.), (S.C. Ind.), (C.) and (B.A.S.F.)
Orange 2B. (By.)
Mandarin G extra. (Ber.)
Brill. crocein M.O.O. (C.)
Bordeaux G. (By.)
Atlas orange. (B.S. Spl.)
Bordeaux cov. (Ber.)
Fast red 21528. (By.)
Fast red A. (Leon.), (By.), (Ber.), and (B.A.S.F.)
Bordeaux B. (M.L.B.)
Greens.
Acid green extra conc. (C.)
Guinea green B. (Ber.)
Guinea green G. (Ber.)
Acid green GG. (By.)
Acid green BB. (By.)
Acid green B. (By.)
Acid green G. (By.)
Acid green 000. (Leon.)
Acid green extra. (By.)
Acid green (Uer.)
Acid green (R. H. & S.)
Light green SF. (B.A.S.F.)
Page 503
Erioglaucine. (G.)
Violets.
Acid violet 4RS. (Ber.)
Acid violet 7B. (Ber.)
Acid violet 6B. (By.)
Formyl violet S4B. (C.)
Blues.
Bavarian blue D.B. (Ber.)
Marine blue o. (K.)
Solid blue. (M.L.B.)
Blue 1. (Lev.)
Blue 2. (Lev.)
Blue 3. (Lev.)
Single Basic Dyes
suitable for Staining Vegetable Tanned Leather.
Browns.
Bismark brown GG. (C.)
Chrysoidine AG. (O.)
Bismark brown 2B. (K.)
Bismark brown (By.)
Bismark brown R.C.E. (Lev.)
Bismark brown M. (By.)
Vesuvine conc. (M.L.B.)
Vesuvine conc. (B.A.S.F.)
Bismark brown C extra. (Leon.)
Bismark brown RS. (B.S. Spl.)
Bismark brown 3762. (W. Bros.)
Rheonine A. (B.A.S.F.)
Rheonine N. (B.A.S.F.)
Brown R. (G.)
Brown G. (G.)
Manchester brown. (C.)
Yellows.
Acridine yellow NC. (Leon.)
Phosphine N. (Ber.)
Patent phosphine R. (S.C. Ind.)
Leather yellow 6730. (C.A.)
Auramine 2. (By.)
Chrysoidine cryst. (B.S. Spl.) and (By.)
Violets.
Acid violet 4RS. (Ber.)
Acid violet 7B. (Ber.)
Acid violet 6B. (By.)
Formyl violet S4B. (C.)
Blues.
Bavarian blue D.B. (Ber.)
Marine blue o. (K.)
Solid blue. (M.L.B.)
Blue 1. (Lev.)
Blue 2. (Lev.)
Blue 3. (Lev.)
Single Basic Dyes
suitable for Staining Vegetable Tanned Leather.
Browns.
Bismark brown GG. (C.)
Chrysoidine AG. (O.)
Bismark brown 2B. (K.)
Bismark brown (By.)
Bismark brown R.C.E. (Lev.)
Bismark brown M. (By.)
Vesuvine conc. (M.L.B.)
Vesuvine conc. (B.A.S.F.)
Bismark brown C extra. (Leon.)
Bismark brown RS. (B.S. Spl.)
Bismark brown 3762. (W. Bros.)
Rheonine A. (B.A.S.F.)
Rheonine N. (B.A.S.F.)
Brown R. (G.)
Brown G. (G.)
Manchester brown. (C.)
Yellows.
Acridine yellow NC. (Leon.)
Phosphine N. (Ber.)
Patent phosphine R. (S.C. Ind.)
Leather yellow 6730. (C.A.)
Auramine 2. (By.)
Chrysoidine cryst. (B.S. Spl.) and (By.)
Page 504
Chrysoidine diamond cryst. (W. Bros.)
Leather yellow o. (M.L.B.)
Chrysoidine. (R. H. & S.)
Leather yellow G. (M.L.B.)
Leather yellow 6730. (C.A.)
Patent phosphine G. (S.C. Ind.)
Leather yellow DRR. (Ber.)
Xanthine. (O.)
Cannella G. (W. Bros.)
Pure phosphine. (C.)
New phosphine G. (C.)
Cori-phosphine o. (By.)
Para-phosphine R. (C.)
Para-phosphine G. (C.)
Leather yellow 374. (D.)
Leather yellow 375. (D.)
Homo-phosphine G. (Leon.)
Phosphine ABN. (Leon.)
Auramine 2 patent. (S.C. Ind.)
Greens.
Methyl green cryst. (Ber.)
Methylene green. (M.L.B.)
Solid green. (Leon.)
Malachite green. (Ber.), (M.L.B.), (P.), (C.A.), (S.C. Ind.), (R. H. & S.), (Lev.), (C.), (B.S. Spl.) and
(K.)
Reds.
Safranine. (M.L.B.), (B.A.S.F.), (S.C. Ind.) and (K.), (Ber.), (By.), (C.A.), (Leon.), (Uer.)
Russian Red. (By.) and (Ber.)
Violets.
Methyl violets. (Ber.), (By.), (M.L.B.), (R. H. & S.), (B.S. Spl.), (C.) (S.C. Ind.), (P.) and (D.).
Blacks.
Corvoline B. (B.A.S.F.)
Corvoline G. (B.A.S.F.)
Leather yellow o. (M.L.B.)
Chrysoidine. (R. H. & S.)
Leather yellow G. (M.L.B.)
Leather yellow 6730. (C.A.)
Patent phosphine G. (S.C. Ind.)
Leather yellow DRR. (Ber.)
Xanthine. (O.)
Cannella G. (W. Bros.)
Pure phosphine. (C.)
New phosphine G. (C.)
Cori-phosphine o. (By.)
Para-phosphine R. (C.)
Para-phosphine G. (C.)
Leather yellow 374. (D.)
Leather yellow 375. (D.)
Homo-phosphine G. (Leon.)
Phosphine ABN. (Leon.)
Auramine 2 patent. (S.C. Ind.)
Greens.
Methyl green cryst. (Ber.)
Methylene green. (M.L.B.)
Solid green. (Leon.)
Malachite green. (Ber.), (M.L.B.), (P.), (C.A.), (S.C. Ind.), (R. H. & S.), (Lev.), (C.), (B.S. Spl.) and
(K.)
Reds.
Safranine. (M.L.B.), (B.A.S.F.), (S.C. Ind.) and (K.), (Ber.), (By.), (C.A.), (Leon.), (Uer.)
Russian Red. (By.) and (Ber.)
Violets.
Methyl violets. (Ber.), (By.), (M.L.B.), (R. H. & S.), (B.S. Spl.), (C.) (S.C. Ind.), (P.) and (D.).
Blacks.
Corvoline B. (B.A.S.F.)
Corvoline G. (B.A.S.F.)
Page 505
DYEING.
Single Acid Colours
suitable for Dyeing Vegetable Tanned Leathers.[198]
[198] For explanation of Roman numerals see end of Appendix D.
Yellows.
II. Napthol yellow S. (Ber.), (B.A.S.F.), (By.) and (C.).
VII. Quinoline yellow. (Ber.), (By.) and (B.A.S.F.).
II. Citronine. (Leon.)
IV. Solid yellow G. (Leon.)
IV. Solid yellow B. (Leon.)
V. Indian yellow S.
V. Azo-acid yellow.
IV. Indian yellow T. (C.)
VII. Indian yellow R. (By.) and (C.).
IV. Indian yellow G. (By.) and (C.).
IV. Cuba yellow. (C.), (W. Bros.) and (S.C.Ind.).
V. Azo-flavine RS. (B.A.S.F.) and (C.).
V. Azo-flavine 3R. (B.A.S.F.) and (C.).
VI. Circumein extra. (Ber.)
VII. Tartrazine. (B.A.S.F.)
Oranges.
V. Orange 2. (B.A.S.F.), (C.), (M.L.B.), (S.C. Ind.), (P.) (W. Bros.) and (By.).
V. Mandarin G extra. (Ber.)
V. Crocein orange. (K.) and (By.).
VI. Ponceaux 10RB, 4R, Bo, 4RB, 6RB. (Ber.), (By.) and (D.).
Bordeaux.
VII. Azo bordeaux. (By.)
IV. Bordeaux B extra. (By.)
VI. Bordeaux G. (By.)
V. Bordeaux Y. (W. Bros.)
V. Acid maroon. (M.L.B.) and (B.S. Spl.).
VIII. Chromatrop 6B. (M.L.B.)
Single Acid Colours
suitable for Dyeing Vegetable Tanned Leathers.[198]
[198] For explanation of Roman numerals see end of Appendix D.
Yellows.
II. Napthol yellow S. (Ber.), (B.A.S.F.), (By.) and (C.).
VII. Quinoline yellow. (Ber.), (By.) and (B.A.S.F.).
II. Citronine. (Leon.)
IV. Solid yellow G. (Leon.)
IV. Solid yellow B. (Leon.)
V. Indian yellow S.
V. Azo-acid yellow.
IV. Indian yellow T. (C.)
VII. Indian yellow R. (By.) and (C.).
IV. Indian yellow G. (By.) and (C.).
IV. Cuba yellow. (C.), (W. Bros.) and (S.C.Ind.).
V. Azo-flavine RS. (B.A.S.F.) and (C.).
V. Azo-flavine 3R. (B.A.S.F.) and (C.).
VI. Circumein extra. (Ber.)
VII. Tartrazine. (B.A.S.F.)
Oranges.
V. Orange 2. (B.A.S.F.), (C.), (M.L.B.), (S.C. Ind.), (P.) (W. Bros.) and (By.).
V. Mandarin G extra. (Ber.)
V. Crocein orange. (K.) and (By.).
VI. Ponceaux 10RB, 4R, Bo, 4RB, 6RB. (Ber.), (By.) and (D.).
Bordeaux.
VII. Azo bordeaux. (By.)
IV. Bordeaux B extra. (By.)
VI. Bordeaux G. (By.)
V. Bordeaux Y. (W. Bros.)
V. Acid maroon. (M.L.B.) and (B.S. Spl.).
VIII. Chromatrop 6B. (M.L.B.)
Page 506
Reds.
V. Fast red A. (Ber.), (By.), (B.A.S.F.), (B.S. Spl.) and (Leon.)
VIII. Fast red S. (M.L.B.)
VI. Fast red 21528. (By.)
Scarlets.
V. Crocein scarlet R. (By.) and (K.).
V. Crocein scarlet 2R. (By.)
VII. Fast scarlet B. (B.A.S.F.), (W. Bros.) and (K.)
Browns.
IV. Acid brown R. (C.)
V. Acid brown L. (B.A.S.F.)
V. Acid brown Y. (S.C. Ind.)
IV. Acid brown D. (C.), (B.A.S.F.)
IV. Acid brown (R.H. & S.)
IV. Acid brown 4601. (B.S. Spl.)
V. Acid brown D. (C.)
VII. Resorcin brown. (Ber.)
V. Acid brown. (Uer.)
IV. Acid brown R. (Ber.)
VIII. Acid brown Y. (M.L.B.).
VI. Solid brown o. (M.L.B.)
V. Fast brown. (By.)
V. Fast brown. G. (Ber.)
V. Fast brown. N. (B.A.S.F.)
IV. Fast brown. 3B. (Ber.)
V. Bronze acid brown. (By.)
VIII. Acid anthracine brown R. (By.)
V. New acid brown. (B.S. Spl.)
VI. Dark nut brown. (Uer.)
IV. New golden brown A1. (C.)
Blacks.
IV. Napthol blue black. (C.)
V. Napthylamine black 4B. (C.)
V. Napthylamine black 6B. (C.)
VII. Phenol black S. (By.)
IV. Phenylamine black 4B. (By.)
VII. Victoria black B. (By.)
V. Fast red A. (Ber.), (By.), (B.A.S.F.), (B.S. Spl.) and (Leon.)
VIII. Fast red S. (M.L.B.)
VI. Fast red 21528. (By.)
Scarlets.
V. Crocein scarlet R. (By.) and (K.).
V. Crocein scarlet 2R. (By.)
VII. Fast scarlet B. (B.A.S.F.), (W. Bros.) and (K.)
Browns.
IV. Acid brown R. (C.)
V. Acid brown L. (B.A.S.F.)
V. Acid brown Y. (S.C. Ind.)
IV. Acid brown D. (C.), (B.A.S.F.)
IV. Acid brown (R.H. & S.)
IV. Acid brown 4601. (B.S. Spl.)
V. Acid brown D. (C.)
VII. Resorcin brown. (Ber.)
V. Acid brown. (Uer.)
IV. Acid brown R. (Ber.)
VIII. Acid brown Y. (M.L.B.).
VI. Solid brown o. (M.L.B.)
V. Fast brown. (By.)
V. Fast brown. G. (Ber.)
V. Fast brown. N. (B.A.S.F.)
IV. Fast brown. 3B. (Ber.)
V. Bronze acid brown. (By.)
VIII. Acid anthracine brown R. (By.)
V. New acid brown. (B.S. Spl.)
VI. Dark nut brown. (Uer.)
IV. New golden brown A1. (C.)
Blacks.
IV. Napthol blue black. (C.)
V. Napthylamine black 4B. (C.)
V. Napthylamine black 6B. (C.)
VII. Phenol black S. (By.)
IV. Phenylamine black 4B. (By.)
VII. Victoria black B. (By.)
Page 507
Blues.
VIII. Fast blue R. (Ber.)
VIII. Bavarian blue DB. (Ber.)
V. Erioglaucine. (G.)
IV. Cyanole ext. (C.)
IV. Marine blue. (K.)
VII. Water blue N. (B.A.S.F.)
VIII. Water blue 4 B. (Ber.)
VII. Cotton blue II. (By.).
VII. Toluidine blue. (B.A.S.F.) and (By.).
VII. Water blue R. (Leon.)
VII. Water blue 3R. (Leon.)
VII. Water blue BTR. (B.A.S.F.)
Violets.
Acid violets (Lev.), (B.A.S.F.) and (By.)
IX. Acid violets 4R. (B.A.S.F.)
V. Acid violets R. (C.)
V. Acid violets R. (B.A.S.F.)
VI. Acid violets 3BA. (M.L.B.)
IV. Acid violets 3BN. (Lev.)
II. Acid violets 6B. (By.) and (C.).
III. Formyl violet S4B. (C.)
Greens.
IV. Acid green extra conc. (C.)
IV. Guinea green B and G. (Ber.)
IV. Acid green ext. (By.)
IV. Acid green GG ext. (By.)
IV. Acid green 225. (By.)
IV. Acid green BB. ext. (By.)
IV. Acid green o. (M.L.B.)
IV. Acid green 5677. (B.S. Spl.)
V. Capri green 2G. (Lev.)
Single Basic Dyessuitable for Dyeing Vegetable Tanned Leathers.
Browns.
IV. Vesuvine ooo ext. (B.A.S.F.)
II. Vesuvine B. (B.A.S.F.)
II. Vesuvine (C.)
VIII. Fast blue R. (Ber.)
VIII. Bavarian blue DB. (Ber.)
V. Erioglaucine. (G.)
IV. Cyanole ext. (C.)
IV. Marine blue. (K.)
VII. Water blue N. (B.A.S.F.)
VIII. Water blue 4 B. (Ber.)
VII. Cotton blue II. (By.).
VII. Toluidine blue. (B.A.S.F.) and (By.).
VII. Water blue R. (Leon.)
VII. Water blue 3R. (Leon.)
VII. Water blue BTR. (B.A.S.F.)
Violets.
Acid violets (Lev.), (B.A.S.F.) and (By.)
IX. Acid violets 4R. (B.A.S.F.)
V. Acid violets R. (C.)
V. Acid violets R. (B.A.S.F.)
VI. Acid violets 3BA. (M.L.B.)
IV. Acid violets 3BN. (Lev.)
II. Acid violets 6B. (By.) and (C.).
III. Formyl violet S4B. (C.)
Greens.
IV. Acid green extra conc. (C.)
IV. Guinea green B and G. (Ber.)
IV. Acid green ext. (By.)
IV. Acid green GG ext. (By.)
IV. Acid green 225. (By.)
IV. Acid green BB. ext. (By.)
IV. Acid green o. (M.L.B.)
IV. Acid green 5677. (B.S. Spl.)
V. Capri green 2G. (Lev.)
Single Basic Dyessuitable for Dyeing Vegetable Tanned Leathers.
Browns.
IV. Vesuvine ooo ext. (B.A.S.F.)
II. Vesuvine B. (B.A.S.F.)
II. Vesuvine (C.)
Page 508
III. Vesuvine conc. (M.L.B.)
III. Bismark brown ext. (Ber.) and (B.S. Spl.).
III. Bismark brown ext. M. (By.)
III. Bismark brown F. (By.)
IV. Bismark brown YS. (B.S. Spl.)
III. Bismark brown PS. (C.)
III. Bismark brown GG. (C.)
III. Bismark brown O. (L.)
III. Bismark brown G. (O.)
III. Bismark brown (S.C. Ind.)
III. Bismark brown NYY. (W. Bros.)
III. Bismark brown o. (M.L.B.)
II. Cannella. (B.S. Spl.)
II. Cannella. (B.A.S.F.)
II. Cannella. (C.)
V. Cannella. (S.C. Ind.)
II. Cannella S. (Ber.)
III. Cannella P. (W.)
IV. Nanking. (B.A.S.F.)
IV. Nanking. (R.H. & S.)
IV. Nanking. (S.C. Ind.)
III. Lavilliere’s 122. (By.)
II. Rheonine. (B.A.S.F.)
IV. Xanthine. (O.)
Yellowish Oranges.
III. Chrysoidines, (Leitch); R, (R.H. & S.)
IV. Chrysoidines ext. (W.).
II. Chrysoidines (S.C.Ind.); GG,(C.)
III. Chrysoidines G. (Leon.)
II. Chrysoidines RE. (Lev.)
III. Chrysoidines YY. (C.)
III. Chrysoidines cryst. (B.S. Spl.)
III. Chrysoidines G. (By.)
V. Chrysoidines cryst. (C.A.)
Yellows.
III. Auramine 2. (B.A.S.F.)
III. Auramine. (S.C. Ind.)
III. Auramine. (G.)
III. Auramine. (Ber.)
III. Auramine. (By.)
III. Auramine. (L.)
III. Bismark brown ext. (Ber.) and (B.S. Spl.).
III. Bismark brown ext. M. (By.)
III. Bismark brown F. (By.)
IV. Bismark brown YS. (B.S. Spl.)
III. Bismark brown PS. (C.)
III. Bismark brown GG. (C.)
III. Bismark brown O. (L.)
III. Bismark brown G. (O.)
III. Bismark brown (S.C. Ind.)
III. Bismark brown NYY. (W. Bros.)
III. Bismark brown o. (M.L.B.)
II. Cannella. (B.S. Spl.)
II. Cannella. (B.A.S.F.)
II. Cannella. (C.)
V. Cannella. (S.C. Ind.)
II. Cannella S. (Ber.)
III. Cannella P. (W.)
IV. Nanking. (B.A.S.F.)
IV. Nanking. (R.H. & S.)
IV. Nanking. (S.C. Ind.)
III. Lavilliere’s 122. (By.)
II. Rheonine. (B.A.S.F.)
IV. Xanthine. (O.)
Yellowish Oranges.
III. Chrysoidines, (Leitch); R, (R.H. & S.)
IV. Chrysoidines ext. (W.).
II. Chrysoidines (S.C.Ind.); GG,(C.)
III. Chrysoidines G. (Leon.)
II. Chrysoidines RE. (Lev.)
III. Chrysoidines YY. (C.)
III. Chrysoidines cryst. (B.S. Spl.)
III. Chrysoidines G. (By.)
V. Chrysoidines cryst. (C.A.)
Yellows.
III. Auramine 2. (B.A.S.F.)
III. Auramine. (S.C. Ind.)
III. Auramine. (G.)
III. Auramine. (Ber.)
III. Auramine. (By.)
III. Auramine. (L.)
Page 509
III. Auramine. (W.)
III. Auramine. (C.)
III. Auramine. (W.)
V. Auramine conc. (M.L.B.).
IV. Phosphine E. (B.A.S.F.)
IV. Phosphine L. (B.A.S.F.)
IV. Phosphine G. (Ber.)
IV. Phosphine. (O.)
IV. Phosphine. (C.)
IV. Phosphine Ext. (M.L.B.)
IV. Phosphine B ext. (S.C. Ind.)
III. Phosphine III., II., I. (Leon.)
III. Phosphine N. (Ber.).
V. Cori-phosphine. (By.)
V. Homo-phosphine. (Leon.)
V. Para-phosphine. (C.)
Greens.
III. Methyl green cryst. (By.) D.
V. Methylene green o. (M.L.B.)
II. Diamond green B and G. (B.A.S.F.)
II. Benzal green. (O.)
II. Brillt. green cryst. (M.L.B.)
II. Brillt. green cryst. (By.)
II. Brillt. green cryst. (O.)
II. Brillt. green cryst. (L.)
II. Brillt. green cryst. (Lev.)
II. Brillt. green cryst. (Uer.)
II. Brillt. green cryst. (S.C. Ind.)
II. Malachite green. (B.S. Spl.)
II. Malachite green. (Ber.)
II. Malachite green. (C.A.)
II. Malachite green. (K.)
II. Malachite green. (M.L.B.)
II. Malachite green. (Lev.)
II. Malachite green. (G.)
II. Malachite green. (O.)
Blues.
VII. Methylene blue B, 2B and R. (Ber.)
VII. Methylene blue. (B.A.S.F.)
VII. Methylene blue. (M.L.B.)
VII. Methylene blue. (Lev.)
III. Auramine. (C.)
III. Auramine. (W.)
V. Auramine conc. (M.L.B.).
IV. Phosphine E. (B.A.S.F.)
IV. Phosphine L. (B.A.S.F.)
IV. Phosphine G. (Ber.)
IV. Phosphine. (O.)
IV. Phosphine. (C.)
IV. Phosphine Ext. (M.L.B.)
IV. Phosphine B ext. (S.C. Ind.)
III. Phosphine III., II., I. (Leon.)
III. Phosphine N. (Ber.).
V. Cori-phosphine. (By.)
V. Homo-phosphine. (Leon.)
V. Para-phosphine. (C.)
Greens.
III. Methyl green cryst. (By.) D.
V. Methylene green o. (M.L.B.)
II. Diamond green B and G. (B.A.S.F.)
II. Benzal green. (O.)
II. Brillt. green cryst. (M.L.B.)
II. Brillt. green cryst. (By.)
II. Brillt. green cryst. (O.)
II. Brillt. green cryst. (L.)
II. Brillt. green cryst. (Lev.)
II. Brillt. green cryst. (Uer.)
II. Brillt. green cryst. (S.C. Ind.)
II. Malachite green. (B.S. Spl.)
II. Malachite green. (Ber.)
II. Malachite green. (C.A.)
II. Malachite green. (K.)
II. Malachite green. (M.L.B.)
II. Malachite green. (Lev.)
II. Malachite green. (G.)
II. Malachite green. (O.)
Blues.
VII. Methylene blue B, 2B and R. (Ber.)
VII. Methylene blue. (B.A.S.F.)
VII. Methylene blue. (M.L.B.)
VII. Methylene blue. (Lev.)
Page 510
VII. Methylene blue. (C.)
VII. Methylene blue. (C. & R.)
VIII. New methylene blue. GG. (C.)
VIII. New methylene blue. BB. (C.)
IV. New blue R. (Ber.)
V. New blue R. (By.)
VI. New patent blue 4B. (By.)
Violets.
IV. Methyl Violet 4B. (B.A.S.F.)
IV. Methyl Violet 4R. (K.)
IV. Methyl Violet 4R. (C.)
IV. Methyl Violet 3B. (By.)
IV. Methyl Violet 3B. (Ber.)
IV. Methyl Violet 2B. (M.L.B.)
IV. Methyl Violet (D.)
IV. Methyl Violet 6B. (Leon.)
IV. Neutral violet ext. (C.)
Bordeaux.
IV. Magenta WB. (Leon.)
IV. Magenta 3B. (Ber.)
IV. Magenta RE. (Leon.)
IV. Magenta WBG. (Leon.)
IV. Magenta. (M.L.B.)
IV. Magenta. (K.)
IV. Magenta. (B.A.S.F.)
IV. Magenta 4128. (B.S. Spl.)
Reds.
VIII. Rhodamine B extra. (Ber.)
VIII. Rhodamine B. (B.A.S.F.)
VIII. Rhodamine B. (By.)
VIII. Rhodamine (S.C. Ind.)
VIII. Rhodamine (M.L.B.)
VII. Safranine. (B.A.S.F.)
IV. Russian red G. (B.A.S.F.).
IV. Russian red B. (C.)
IV. Russian red (Ber.)
IV. Russian red (Uer.)
IV. Russian red B. (B.A.S.F.)
IV. Russian red G. (C.)
VII. Methylene blue. (C. & R.)
VIII. New methylene blue. GG. (C.)
VIII. New methylene blue. BB. (C.)
IV. New blue R. (Ber.)
V. New blue R. (By.)
VI. New patent blue 4B. (By.)
Violets.
IV. Methyl Violet 4B. (B.A.S.F.)
IV. Methyl Violet 4R. (K.)
IV. Methyl Violet 4R. (C.)
IV. Methyl Violet 3B. (By.)
IV. Methyl Violet 3B. (Ber.)
IV. Methyl Violet 2B. (M.L.B.)
IV. Methyl Violet (D.)
IV. Methyl Violet 6B. (Leon.)
IV. Neutral violet ext. (C.)
Bordeaux.
IV. Magenta WB. (Leon.)
IV. Magenta 3B. (Ber.)
IV. Magenta RE. (Leon.)
IV. Magenta WBG. (Leon.)
IV. Magenta. (M.L.B.)
IV. Magenta. (K.)
IV. Magenta. (B.A.S.F.)
IV. Magenta 4128. (B.S. Spl.)
Reds.
VIII. Rhodamine B extra. (Ber.)
VIII. Rhodamine B. (B.A.S.F.)
VIII. Rhodamine B. (By.)
VIII. Rhodamine (S.C. Ind.)
VIII. Rhodamine (M.L.B.)
VII. Safranine. (B.A.S.F.)
IV. Russian red G. (B.A.S.F.).
IV. Russian red B. (C.)
IV. Russian red (Ber.)
IV. Russian red (Uer.)
IV. Russian red B. (B.A.S.F.)
IV. Russian red G. (C.)
Page 511
IV. Russian red (Ber.)
IV. Russian red R. (By.)
IV. Cardinal 4B. (By.)
VIII. Rhoduline red. (By.)
V. Safranine G ext. (C.)
VII. Safranine BS. (By.)
Safranine G ext. (Ber.)
Acid Mixtures suitable for Dyeing and Staining
Vegetable Tanned Leathers.
Orange 2. (M.L.B.)
Azo-yellow o. (M.L.B.)
Patent blue V. (M.L.B.)
Resorcin brown. (Ber.)
Circumein ext. (Ber.)
Nigrosine 105. (Ber.)
Acid brown R. (C.)
Indian yellow G. (C.)
Pure soluble blue. (C.)
New acid brown. (B.S. Spl.)
Phosphine subst. (B.S. Spl.)
Induline. (B.S. Spl.)
Acid brown R. (C.)
Azo-flavine R.S. (C.)
Naphtol blue black. (C.)
Resorcin brown, (Ber.)
Fast brown G. (Ber.)
Napthylamine black D. (C.)
Fast brown G. (Ber.)
Circumine ext. (Ber.)
Nigrosine 105. (Ber.)
Fast brown. (By.)
Indian yellow R. (By.)
Fast green blue shade. (By.)
Acid anthracene brown. (By.)
Indian yellow R. (By.)
Fast green blue shade. (By.)
Fast brown N. (B.A.S.F.)
Azo-flavine RS. (B.A.S.F.)
Light green S.F. (B.A.S.F.)
IV. Russian red R. (By.)
IV. Cardinal 4B. (By.)
VIII. Rhoduline red. (By.)
V. Safranine G ext. (C.)
VII. Safranine BS. (By.)
Safranine G ext. (Ber.)
Acid Mixtures suitable for Dyeing and Staining
Vegetable Tanned Leathers.
Orange 2. (M.L.B.)
Azo-yellow o. (M.L.B.)
Patent blue V. (M.L.B.)
Resorcin brown. (Ber.)
Circumein ext. (Ber.)
Nigrosine 105. (Ber.)
Acid brown R. (C.)
Indian yellow G. (C.)
Pure soluble blue. (C.)
New acid brown. (B.S. Spl.)
Phosphine subst. (B.S. Spl.)
Induline. (B.S. Spl.)
Acid brown R. (C.)
Azo-flavine R.S. (C.)
Naphtol blue black. (C.)
Resorcin brown, (Ber.)
Fast brown G. (Ber.)
Napthylamine black D. (C.)
Fast brown G. (Ber.)
Circumine ext. (Ber.)
Nigrosine 105. (Ber.)
Fast brown. (By.)
Indian yellow R. (By.)
Fast green blue shade. (By.)
Acid anthracene brown. (By.)
Indian yellow R. (By.)
Fast green blue shade. (By.)
Fast brown N. (B.A.S.F.)
Azo-flavine RS. (B.A.S.F.)
Light green S.F. (B.A.S.F.)
Page 512
Dark nut brown. (Uer.)
Azo-yellow. (Uer.)
Acid green. (Uer.)
Acid brown. (D.)
Crocein orange. (D.)
Cotton blue 3R. (D.)
Resorcin brown. (D.)
Cotton blue 3R. (D.)
Acid brown B. (S.C. Ind.)
Cuba yellow 2072. (S.C. Ind.)
Acid green. (S.C. Ind.)
Resorcin brown. (W. Bros.)
Cuba yellow. (W. Bros.)
Acid green. (W. Bros.)
Napthol brown. (Leon.)
Citronine A. (Leon.)
Acid green 000. (Leon.)
Acid brown R. (R.H. & S.)
Acid yellow. (R.H. & S.)
Nigrosine cryst. (R.H. & S.)
Orange 2. (P.)
Yellow oS. (P.)
Acid green J3E. (P.)
Acid brown. (C.A.)
Acid yellow S. (C.A.)
Pure blue cryst. (C.A.)
Resorcin brown. (Ber.)
Azo-acid-yellow or Circumine ext. (Ber.)
Bavarian blue DB, or Guinea green G. (Ber.)
Indian yellow R. (C.)
Acid brown R. (C.)
Pure soluble blue. (C.)
Azo-acid-yellow conc. (M.L.B.)
Solid brown o. (M.L.B.)
Fast blue o sol. (M.L.B.)
Bronze acid brown. (By.)
Indian yellow R. (By.)
Fast green blue shade. (By.)
Acid anthracene brown. (By.)
Indian yellow R. (By.)
Fast green blue shade. (By.)
Azo-yellow. (Uer.)
Acid green. (Uer.)
Acid brown. (D.)
Crocein orange. (D.)
Cotton blue 3R. (D.)
Resorcin brown. (D.)
Cotton blue 3R. (D.)
Acid brown B. (S.C. Ind.)
Cuba yellow 2072. (S.C. Ind.)
Acid green. (S.C. Ind.)
Resorcin brown. (W. Bros.)
Cuba yellow. (W. Bros.)
Acid green. (W. Bros.)
Napthol brown. (Leon.)
Citronine A. (Leon.)
Acid green 000. (Leon.)
Acid brown R. (R.H. & S.)
Acid yellow. (R.H. & S.)
Nigrosine cryst. (R.H. & S.)
Orange 2. (P.)
Yellow oS. (P.)
Acid green J3E. (P.)
Acid brown. (C.A.)
Acid yellow S. (C.A.)
Pure blue cryst. (C.A.)
Resorcin brown. (Ber.)
Azo-acid-yellow or Circumine ext. (Ber.)
Bavarian blue DB, or Guinea green G. (Ber.)
Indian yellow R. (C.)
Acid brown R. (C.)
Pure soluble blue. (C.)
Azo-acid-yellow conc. (M.L.B.)
Solid brown o. (M.L.B.)
Fast blue o sol. (M.L.B.)
Bronze acid brown. (By.)
Indian yellow R. (By.)
Fast green blue shade. (By.)
Acid anthracene brown. (By.)
Indian yellow R. (By.)
Fast green blue shade. (By.)
Page 513
Orange 11. (B.A.S.F.)
Scarlet GL. (B.A.S.F.)
Light green SFYS. (B.A.S.F.)
Azo-flavine RS. (B.A.S.F.)
Acid brown L. (B.A.S.F.)
Light green SFYS. (B.A.S.F.)
Chocolate. (Uer.)
Tartrazine, (B.A.S.F.); or Azo-yellow, (Uer.)
Basic Mixtures suitable for Dyeing and Staining
Vegetable Tanned Leathers.
Bismark brown M. (By.)
Auramine 2. (By.)
Methylene blue BB. (By.)
Rheonine A. (B.A.S.F.)
Vesuvine B2. (B.A.S.F.)
Diamond green G. (B.A.S.F.)
Bismark brown O. (Leon.)
Auramine 2. (Leon.)
Solid green P. (Leon)
Bismarck Brown ext. (Ber.)
Philadelphia yellow R. (Ber.)
Malachite green cryst. (Ber.)
New phosphine G. (C.)
Chrysoidine. (C.)
New blue B. (C.)
Phosphine ext. (F.)
Chrysoidine diamond cryst. (F.)
Bright green cryst. ext. (F.)
Bismark brown GG. (O.)
Aniline yellow ext. (O.)
Neutral violet ext. (O.)
Dark brown B. (By.)
Auramine 2. (By.)
Emerald green cryst. (By.)
Phosphine 3RB. (Ber.)
Philadelphia yellow R. (Ber.)
Russian green 36784. (Ber.)
Bismark Brown RS. (B.S. Spl.)
Cannella. (B.S. Spl.)
Scarlet GL. (B.A.S.F.)
Light green SFYS. (B.A.S.F.)
Azo-flavine RS. (B.A.S.F.)
Acid brown L. (B.A.S.F.)
Light green SFYS. (B.A.S.F.)
Chocolate. (Uer.)
Tartrazine, (B.A.S.F.); or Azo-yellow, (Uer.)
Basic Mixtures suitable for Dyeing and Staining
Vegetable Tanned Leathers.
Bismark brown M. (By.)
Auramine 2. (By.)
Methylene blue BB. (By.)
Rheonine A. (B.A.S.F.)
Vesuvine B2. (B.A.S.F.)
Diamond green G. (B.A.S.F.)
Bismark brown O. (Leon.)
Auramine 2. (Leon.)
Solid green P. (Leon)
Bismarck Brown ext. (Ber.)
Philadelphia yellow R. (Ber.)
Malachite green cryst. (Ber.)
New phosphine G. (C.)
Chrysoidine. (C.)
New blue B. (C.)
Phosphine ext. (F.)
Chrysoidine diamond cryst. (F.)
Bright green cryst. ext. (F.)
Bismark brown GG. (O.)
Aniline yellow ext. (O.)
Neutral violet ext. (O.)
Dark brown B. (By.)
Auramine 2. (By.)
Emerald green cryst. (By.)
Phosphine 3RB. (Ber.)
Philadelphia yellow R. (Ber.)
Russian green 36784. (Ber.)
Bismark Brown RS. (B.S. Spl.)
Cannella. (B.S. Spl.)
Page 514
Malachite green. (B.S. Spl.)
Vesuvine conc. (M.L.B.)
Auramine conc. (M.L.B.)
Methylene green. (M.L.B.)
Cutch brown. (Leitch.)
Lemon yellow G. (Leitch.)
Russian green 3 B. (Leitch.)
Bismark brown 2 B. (K.)
Yellow for leather ext. (K.)
Malachite green cryst. (K.)
Auramine. (G.)
Brown R. (G.)
Malachite green. (G.)
Auramine o. (Lev.)
Bismark brown R.C.E. (Lev.)
Brill. green. (Lev.)
Bismark brown Y40. (R.H. & S.)
Canary 2. (R.H. & S.)
Green cryst. Y. (R.H. & S.).
Leather brown A. (S.C. Ind.)
Auramine 2. (S.C. Ind.)
Leather black 1. (S.C. Ind.)
Leather black R. (Uer.).
Yellow 4803. (Uer.)
Blue black S. (Uer.)
Bismark brown NYY. (W. Bros.)
Cannella G. (W. Bros.)
Brown for leather 375. (D.)
Fast yellow 168. (D.)
Methyl green G ext. fine. (D.)
Brown N. (D.)
Leather brown P. (D.)
Paris violet o. (D.)
Chrome Leather.
The following dye-stuffs are suitable for dyeing chrome leather. The
leather after tanning, is boraxed in the usual manner and then mordanted by
drumming or paddling in a tannin solution; for dark shades 3 per cent.
gambier and 3 per cent. fustic extract (the weight being calculated on the
Vesuvine conc. (M.L.B.)
Auramine conc. (M.L.B.)
Methylene green. (M.L.B.)
Cutch brown. (Leitch.)
Lemon yellow G. (Leitch.)
Russian green 3 B. (Leitch.)
Bismark brown 2 B. (K.)
Yellow for leather ext. (K.)
Malachite green cryst. (K.)
Auramine. (G.)
Brown R. (G.)
Malachite green. (G.)
Auramine o. (Lev.)
Bismark brown R.C.E. (Lev.)
Brill. green. (Lev.)
Bismark brown Y40. (R.H. & S.)
Canary 2. (R.H. & S.)
Green cryst. Y. (R.H. & S.).
Leather brown A. (S.C. Ind.)
Auramine 2. (S.C. Ind.)
Leather black 1. (S.C. Ind.)
Leather black R. (Uer.).
Yellow 4803. (Uer.)
Blue black S. (Uer.)
Bismark brown NYY. (W. Bros.)
Cannella G. (W. Bros.)
Brown for leather 375. (D.)
Fast yellow 168. (D.)
Methyl green G ext. fine. (D.)
Brown N. (D.)
Leather brown P. (D.)
Paris violet o. (D.)
Chrome Leather.
The following dye-stuffs are suitable for dyeing chrome leather. The
leather after tanning, is boraxed in the usual manner and then mordanted by
drumming or paddling in a tannin solution; for dark shades 3 per cent.
gambier and 3 per cent. fustic extract (the weight being calculated on the
Page 515
leather struck out after boraxing) is suitable; for light shades 11⁄2 per cent.
gambier is to be recommended. The leather, after mordanting, is fat-
liquored and dyed, adding a weight of sodium or potassium bisulphate
equal to that of the dye-stuff, to the dye-bath. The following is not by any
means a complete list of the dyes which will dye chrome leather well, but
merely representative.
After the goods are dyed, they should be well washed in tepid water to
which has been added a little common salt; one pound to every three dozen
skins being a suitable amount to use. When the goods have been washed,
they are struck out by machine and are then ready for shaving, if the
operation has not been performed previous to dyeing. The skins are
afterwards nailed out flat, grain-side up, on boards, and a mixture of
glycerine and water—3 lb. of glycerine dissolved in one gallon of water
being a suitable strength—is well sponged on the grain-side; the goods are
now lightly oiled (using a good sperm, neat’s-foot or mineral oil), before
being taken to the drying room. When thoroughly dry they are taken off the
boards, and placed with layers of damp sawdust between each skin, for a
few hours in order to allow the goods to become suitably damp for staking.
The skins should now be well staked by machine, the Haley (England),
Slocomb or Vaughn (America) being good machines for this purpose (p.
192).
After staking, the goods are “soft-boarded,” and a thin coat of a weak
linseed mucilage is applied to the skins, which are afterwards dried out and
seasoned with the following mixture:—
“Soak 10 to 15 oz. of dry egg albumen for four hours in 1 gallon of cold
water, with occasional stirring, strain off any insoluble matter and add 1
gallon of milk. A little carbolic acid (phenol) may be added to the above if it
is desired to keep the finish for more than two or three days—1 oz. of
phenol previously dissolved in a little water, added to each gallon of the
finish, being a suitable amount.” A little dye should be added to the mixture.
After seasoning, the skins are dried out in the stove, glazed twice round
and re-seasoned with the above mixture diluted with its own volume of
water. The goods are dried out and again glazed, perched lightly, and finally
boarded up from neck to tail in order to raise the popular straight-grain.
Should the glaze be too bright the albumen solution may be reduced to half-
strength.
gambier is to be recommended. The leather, after mordanting, is fat-
liquored and dyed, adding a weight of sodium or potassium bisulphate
equal to that of the dye-stuff, to the dye-bath. The following is not by any
means a complete list of the dyes which will dye chrome leather well, but
merely representative.
After the goods are dyed, they should be well washed in tepid water to
which has been added a little common salt; one pound to every three dozen
skins being a suitable amount to use. When the goods have been washed,
they are struck out by machine and are then ready for shaving, if the
operation has not been performed previous to dyeing. The skins are
afterwards nailed out flat, grain-side up, on boards, and a mixture of
glycerine and water—3 lb. of glycerine dissolved in one gallon of water
being a suitable strength—is well sponged on the grain-side; the goods are
now lightly oiled (using a good sperm, neat’s-foot or mineral oil), before
being taken to the drying room. When thoroughly dry they are taken off the
boards, and placed with layers of damp sawdust between each skin, for a
few hours in order to allow the goods to become suitably damp for staking.
The skins should now be well staked by machine, the Haley (England),
Slocomb or Vaughn (America) being good machines for this purpose (p.
192).
After staking, the goods are “soft-boarded,” and a thin coat of a weak
linseed mucilage is applied to the skins, which are afterwards dried out and
seasoned with the following mixture:—
“Soak 10 to 15 oz. of dry egg albumen for four hours in 1 gallon of cold
water, with occasional stirring, strain off any insoluble matter and add 1
gallon of milk. A little carbolic acid (phenol) may be added to the above if it
is desired to keep the finish for more than two or three days—1 oz. of
phenol previously dissolved in a little water, added to each gallon of the
finish, being a suitable amount.” A little dye should be added to the mixture.
After seasoning, the skins are dried out in the stove, glazed twice round
and re-seasoned with the above mixture diluted with its own volume of
water. The goods are dried out and again glazed, perched lightly, and finally
boarded up from neck to tail in order to raise the popular straight-grain.
Should the glaze be too bright the albumen solution may be reduced to half-
strength.
Page 516
When the goods have been glazed they are rubbed over on the grain side
with a flannel cloth which is slightly damp with linseed oil, trimmed up,
and are ready for sale.
Dyes Suitable for Dyeing Chrome-Tanned Leather.
Browns.
Resorcin brown. (Ber.)
Chocolate. (Uer.)
Fast brown. (BY.)
Fast brown. (Ber.)
New golden brown A.1. (C.)
Fast brown. (B.A.S.F.)
Acid brown Y. (S.C. Ind.)
Acid brown B. (S.C. Ind.)
Golden brown. (Leitch.)
Bronze acid brown. (By.)
Light nut brown. (Uer.)
Resorcin brown. (W. Bros.)
Acid brown 5210. (W. Bros.)
New acid brown. (B.S. Spl.)
Light nut brown. (R.)
Brown 2Y. (R.)
Azo-phosphine. (Uer.)
Golden brown Y. (W. Bros.)
Yellowish Browns and Yellows.
Citronine. (Leon.)
Azo-flavine RS. (B.A.S.F.)
Cuba yellow 2072. (S.C. Ind.)
Phosphine substitute. (B.S. Spl.)
Azo-yellow conc. (M.L.B.)
Azo-flavine. (R.)
Golden orange R. (Leitch.)
Circumein ext. (Ber.)
Indian yellow G. (By.)
Turmeric substitute (W. Bros.).
Azo-yellow R. (M.L.B.).
Chrysophenin G. (Leon.)
Indian yellow T. (C.)
Quinoline yellow. (Ber.)
Cuba yellow. (C.) and (W. Bros.)
Indian yellow. G. (C.)
Chrysoine ext. (W. Bros.)
Azo-flavine. (B.S. Spl.)
Turmeric yellow B. (Leitch.)
with a flannel cloth which is slightly damp with linseed oil, trimmed up,
and are ready for sale.
Dyes Suitable for Dyeing Chrome-Tanned Leather.
Browns.
Resorcin brown. (Ber.)
Chocolate. (Uer.)
Fast brown. (BY.)
Fast brown. (Ber.)
New golden brown A.1. (C.)
Fast brown. (B.A.S.F.)
Acid brown Y. (S.C. Ind.)
Acid brown B. (S.C. Ind.)
Golden brown. (Leitch.)
Bronze acid brown. (By.)
Light nut brown. (Uer.)
Resorcin brown. (W. Bros.)
Acid brown 5210. (W. Bros.)
New acid brown. (B.S. Spl.)
Light nut brown. (R.)
Brown 2Y. (R.)
Azo-phosphine. (Uer.)
Golden brown Y. (W. Bros.)
Yellowish Browns and Yellows.
Citronine. (Leon.)
Azo-flavine RS. (B.A.S.F.)
Cuba yellow 2072. (S.C. Ind.)
Phosphine substitute. (B.S. Spl.)
Azo-yellow conc. (M.L.B.)
Azo-flavine. (R.)
Golden orange R. (Leitch.)
Circumein ext. (Ber.)
Indian yellow G. (By.)
Turmeric substitute (W. Bros.).
Azo-yellow R. (M.L.B.).
Chrysophenin G. (Leon.)
Indian yellow T. (C.)
Quinoline yellow. (Ber.)
Cuba yellow. (C.) and (W. Bros.)
Indian yellow. G. (C.)
Chrysoine ext. (W. Bros.)
Azo-flavine. (B.S. Spl.)
Turmeric yellow B. (Leitch.)
Page 517
Azo-yellow FY. (R.H. & S.)
Orange 4. (R.H. & S.)
Naphtol yellow S. (B.A.S.F.)
Turmeric yellow Y. (Leitch.)
Azo-flavine 7032. (S.C. Ind.)
Turmeric yellow. (G.)
Solid yellow Y. (Leon.)
Solid yellow B. (Leon.)
Milling brown G. (Leon.)
Napthamine yellow 3 G. (K.)
Orange GG. (C.)
Resorcin yellow. (Ber.)
Greens.
Acid green conc. (M.L.B.)
Acid green ooo. (Leon.)
Guinea greens G and B. (Ber.)
Acid green ext. conc. (C.)
Fast acid green BN. (C.).
Erioglaucine. (G.)
Acid green 5677. (W. Bros.)
Acid green (Uer.)
Light green SF. (B.A.S.F.)
Acid green ext. GG. (By.)
Violets and Blues.
Bavarian blue DB. (Ber.)
Blue R. (Lev.)
Water blue TR. (B.A.S.F.)
Fast blue O. (M.L.B.)
Water blue 4B. (Leon.)
Cyanole extra. (C.)
Acid blue. (C.A.)
Acid violets 3BN and 6BN. (Lev.)
Oranges.
Orange 2, (S.C. Ind.); C, (M.L.B.); B, (By.) and (B.A.S.F.).
Orange A. (Leon.)
Orange G. (R.H. & S.)
Ponceaus. (Ber.) and (By.)
Crocein oranges. (K.) and (By.)
Mandarine G ext. (Ber.)
Atlas oranges. (B.S. Spl.)
Orange 4. (R.H. & S.)
Naphtol yellow S. (B.A.S.F.)
Turmeric yellow Y. (Leitch.)
Azo-flavine 7032. (S.C. Ind.)
Turmeric yellow. (G.)
Solid yellow Y. (Leon.)
Solid yellow B. (Leon.)
Milling brown G. (Leon.)
Napthamine yellow 3 G. (K.)
Orange GG. (C.)
Resorcin yellow. (Ber.)
Greens.
Acid green conc. (M.L.B.)
Acid green ooo. (Leon.)
Guinea greens G and B. (Ber.)
Acid green ext. conc. (C.)
Fast acid green BN. (C.).
Erioglaucine. (G.)
Acid green 5677. (W. Bros.)
Acid green (Uer.)
Light green SF. (B.A.S.F.)
Acid green ext. GG. (By.)
Violets and Blues.
Bavarian blue DB. (Ber.)
Blue R. (Lev.)
Water blue TR. (B.A.S.F.)
Fast blue O. (M.L.B.)
Water blue 4B. (Leon.)
Cyanole extra. (C.)
Acid blue. (C.A.)
Acid violets 3BN and 6BN. (Lev.)
Oranges.
Orange 2, (S.C. Ind.); C, (M.L.B.); B, (By.) and (B.A.S.F.).
Orange A. (Leon.)
Orange G. (R.H. & S.)
Ponceaus. (Ber.) and (By.)
Crocein oranges. (K.) and (By.)
Mandarine G ext. (Ber.)
Atlas oranges. (B.S. Spl.)
Page 518
Scarlets and Reds.
Most acid scarlets and reds dye chrome leather well on the mordant, particulars of which are given
above.
Blacks.
These are dyed direct without any mordanting.
Leather black V. (By.)
Leather black 1. (S.C.Ind.)
Naphthylamine blacks 4B and 6B. (C.)
French black. (Uer.)
Chrome leather black. (C. & R.)
Coomassie black 4BS. (Lev.)
Phenylamine black 4B. (By.)
Titanium salts (potassium titanium oxalate and tanno-titanium oxalate)
may be employed in conjunction with the coal-tar colours for dyeing
chrome leather, with many advantages over the ordinary mordants, the
colour produced being faster to light, rubbing, fuller in shade, and with
much less tendency to “grinning.” When employing titanium mordants, the
leather should be first lightly mordanted with some tannin solution and
afterwards dyed with the titanium and dye-stuff in the same bath, in which
case only “acid” dyestuffs may be employed. If desired the goods may be
mordanted with the tannin mordant, afterwards treated with the titanium
salts, washed and dyed; in this case the dyeing and application of the
titanium mordant being carried out separately, the leather may be dyed with
either the acid or basic dye stuffs. The titanium and tannin mordants may
also be applied in the same bath.
Dyeing Chamois Leather.
The following colours dye chamois leather well, after washing the leather
in a weak soda solution, mordanting with 3 per cent. basic chrome alum
solution, and transferring to the dye-bath without washing. Equal weight of
bisulphate of soda to that of the dyestuff is added to the dye-bath.
Basic Coal-Tar Colours.
Bismark brown extra. (Ber.)
Philadelphia yellow R. (Ber.)
Most acid scarlets and reds dye chrome leather well on the mordant, particulars of which are given
above.
Blacks.
These are dyed direct without any mordanting.
Leather black V. (By.)
Leather black 1. (S.C.Ind.)
Naphthylamine blacks 4B and 6B. (C.)
French black. (Uer.)
Chrome leather black. (C. & R.)
Coomassie black 4BS. (Lev.)
Phenylamine black 4B. (By.)
Titanium salts (potassium titanium oxalate and tanno-titanium oxalate)
may be employed in conjunction with the coal-tar colours for dyeing
chrome leather, with many advantages over the ordinary mordants, the
colour produced being faster to light, rubbing, fuller in shade, and with
much less tendency to “grinning.” When employing titanium mordants, the
leather should be first lightly mordanted with some tannin solution and
afterwards dyed with the titanium and dye-stuff in the same bath, in which
case only “acid” dyestuffs may be employed. If desired the goods may be
mordanted with the tannin mordant, afterwards treated with the titanium
salts, washed and dyed; in this case the dyeing and application of the
titanium mordant being carried out separately, the leather may be dyed with
either the acid or basic dye stuffs. The titanium and tannin mordants may
also be applied in the same bath.
Dyeing Chamois Leather.
The following colours dye chamois leather well, after washing the leather
in a weak soda solution, mordanting with 3 per cent. basic chrome alum
solution, and transferring to the dye-bath without washing. Equal weight of
bisulphate of soda to that of the dyestuff is added to the dye-bath.
Basic Coal-Tar Colours.
Bismark brown extra. (Ber.)
Philadelphia yellow R. (Ber.)
Page 519
Pure phosphine. (C.)
Leather blue V. (G.)
Leather brown Y. (S.C. Ind.)
Leather brown A. (S.C. Ind.)
Philadelphia brown. (Ber.)
Acid Coal-tar Colours.
Circumine extra. (Ber.)
Resorcin brown. (Ber.)
Induline NN. (B.A.S.F.)
Orange 2. (M.L.B.)
Golden brown. (Leitch.)
Fast brown. (By.)
Azo-yellow R. (M.L.B.)
Napthylamine black 4B. (C.)
Chocolate. (Uer.)
Azo-flavine RS. (C.)
Azo-phosphine. (Uer.)
Acid anthracene brown R. (By.)
Acid green conc. (M.L.B.)
Acid brown Y. (S.C. Ind.)
Acid brown B. (S.C. Ind.)
Napthylamine black 4B. (O.)
Jet black cryst. (C.)
Anthracene brown R. (By.)
Anthracene brown GG. (By.)
Anthracene brown W. (By.)
Dark nut brown. (Uer.)
Orange 2. (M.L.B.)
Natural Dyestuffs.
Peachwood extract.
Sapan ext.
Logwood ext.
Fustic ext.
Turmeric ext.
A variety of shades may be obtained on chamois leather by mordanting in
a 1 per cent. solution of the titanium salts above mentioned and then
transferring without washing to the dye-liquor, which is best used in the
drum. The colours which are most suitable are the Alizarin colours, Janus
colours and the natural dyestuffs.
Leather blue V. (G.)
Leather brown Y. (S.C. Ind.)
Leather brown A. (S.C. Ind.)
Philadelphia brown. (Ber.)
Acid Coal-tar Colours.
Circumine extra. (Ber.)
Resorcin brown. (Ber.)
Induline NN. (B.A.S.F.)
Orange 2. (M.L.B.)
Golden brown. (Leitch.)
Fast brown. (By.)
Azo-yellow R. (M.L.B.)
Napthylamine black 4B. (C.)
Chocolate. (Uer.)
Azo-flavine RS. (C.)
Azo-phosphine. (Uer.)
Acid anthracene brown R. (By.)
Acid green conc. (M.L.B.)
Acid brown Y. (S.C. Ind.)
Acid brown B. (S.C. Ind.)
Napthylamine black 4B. (O.)
Jet black cryst. (C.)
Anthracene brown R. (By.)
Anthracene brown GG. (By.)
Anthracene brown W. (By.)
Dark nut brown. (Uer.)
Orange 2. (M.L.B.)
Natural Dyestuffs.
Peachwood extract.
Sapan ext.
Logwood ext.
Fustic ext.
Turmeric ext.
A variety of shades may be obtained on chamois leather by mordanting in
a 1 per cent. solution of the titanium salts above mentioned and then
transferring without washing to the dye-liquor, which is best used in the
drum. The colours which are most suitable are the Alizarin colours, Janus
colours and the natural dyestuffs.
Page 520
Alizarin Colours.
Alizarin black produces light slate.
Alizarin orange „ bright orange.
Alizarin blue „ blue.
Azo-alizarin black „ brownish maroon.
Azo-alizarin brown „ reddish violet.
Alizarin red „ bright scarlet red.
Azo-alizarin blue „ slate blue.
Coerulein „ yellowish green.
Azo-alizarin yellow „ bright yellow.
Anthracene brown „ fawn brown.
Acid anthracene brown G „ brownish orange.
Acid anthracene brown R „ dull chocolate brown.
Anthracene blue „ pale blue.
Mordant yellow „ lemon yellow.
Janus Colours.
Janus yellow G. produces bright orange.
Janus yellow R. „ reddish orange.
Janus red „ dark maroon.
Janus claret red „ bluish maroon.
Janus brown R. „ dark reddish chocolate.
Janus blue B. „ bluish black.
Natural Dyestuffs.
Barwood produces salmon pink.
Logwood „ dull reddish brown.
Fustic „ bright yellow.
Turmeric „ yellow.
Brazil wood „ reddish brown.
Sapan wood „ light nut brown.
Sumach „ buff yellow.
Persian berries „ light orange yellow.
Madder „ red.
Quercitron bark „ light orange yellow.
Cutch „ fawn brown.
Campeche „ canary yellow.
Peach wood „ pale reddish tint.
Divi-Divi „ buff yellow.
Alizarin black produces light slate.
Alizarin orange „ bright orange.
Alizarin blue „ blue.
Azo-alizarin black „ brownish maroon.
Azo-alizarin brown „ reddish violet.
Alizarin red „ bright scarlet red.
Azo-alizarin blue „ slate blue.
Coerulein „ yellowish green.
Azo-alizarin yellow „ bright yellow.
Anthracene brown „ fawn brown.
Acid anthracene brown G „ brownish orange.
Acid anthracene brown R „ dull chocolate brown.
Anthracene blue „ pale blue.
Mordant yellow „ lemon yellow.
Janus Colours.
Janus yellow G. produces bright orange.
Janus yellow R. „ reddish orange.
Janus red „ dark maroon.
Janus claret red „ bluish maroon.
Janus brown R. „ dark reddish chocolate.
Janus blue B. „ bluish black.
Natural Dyestuffs.
Barwood produces salmon pink.
Logwood „ dull reddish brown.
Fustic „ bright yellow.
Turmeric „ yellow.
Brazil wood „ reddish brown.
Sapan wood „ light nut brown.
Sumach „ buff yellow.
Persian berries „ light orange yellow.
Madder „ red.
Quercitron bark „ light orange yellow.
Cutch „ fawn brown.
Campeche „ canary yellow.
Peach wood „ pale reddish tint.
Divi-Divi „ buff yellow.
Page 521
The leather is run in the dyestuff solution at a temperature of about 45° to
50° C. for about half an hour, and then lightly fat-liquored, if desired, and
afterwards dried.
In addition to the dyestuffs mentioned above many basic colours may be
employed after the treatment with titanium, some of these producing a
colour lake with the titanium mordants.
As regards the permanency of the various colours to light, the reader is
referred to an important paper by Mr. Lamb,[199] but in many cases the
probable permanency is indicated by a number prefixed to the name of the
colour in Roman figures, I. corresponding to the lowest, and X. to the
highest permanency. In the research referred to, about 1500 samples of
leathers dyed with coal-tar dyes were exposed to light for a series of
“periods,” each equal in actinic power to nine days of the brightest summer
sunshine. The most fugitive colours faded completely, even in the first
“period,” and the most permanent before the end of the tenth. The prefixed
numerals indicate to which of these “periods” the colour survived.
50° C. for about half an hour, and then lightly fat-liquored, if desired, and
afterwards dried.
In addition to the dyestuffs mentioned above many basic colours may be
employed after the treatment with titanium, some of these producing a
colour lake with the titanium mordants.
As regards the permanency of the various colours to light, the reader is
referred to an important paper by Mr. Lamb,[199] but in many cases the
probable permanency is indicated by a number prefixed to the name of the
colour in Roman figures, I. corresponding to the lowest, and X. to the
highest permanency. In the research referred to, about 1500 samples of
leathers dyed with coal-tar dyes were exposed to light for a series of
“periods,” each equal in actinic power to nine days of the brightest summer
sunshine. The most fugitive colours faded completely, even in the first
“period,” and the most permanent before the end of the tenth. The prefixed
numerals indicate to which of these “periods” the colour survived.
Page 522
[199] Journal of Society of Chemical Industry, 1902, p. 156.
Page 523
INDEX.
Abies, 246
Acacia, 288
— arabica, 165
Acetic acid, 154, 221, 410
Acid, acetic, 154, 221, 410
— amido-acetic, 61
— — -caproic, 61
— — -propionic, 61
— — -succinic, 61
— arsenious, 26
— aspartic, 61
— benzoic, 29
— boric, 155, 162, 221, 229
— butyric, 61
— carbolic, 26, 295
— carbonic, 99, 105, 161
— chromic, 200
— cresotinic, 29, 162
— digallic, 295
— ellagic, 231, 296
— ellagitannic, 231, 297
— formic, 154, 159, 410
— gallotannic, 295
— hydrochloric, 154, 157
— lactic, 154, 158, 221
— linolenic, 355
— oleic, 240, 354, 360
— oxalic, 155, 221
— oxynaphthoic, 30, 163
— perchromic, 200
— protocatechuic, 295
— pyroligneous, 154
Abies, 246
Acacia, 288
— arabica, 165
Acetic acid, 154, 221, 410
Acid, acetic, 154, 221, 410
— amido-acetic, 61
— — -caproic, 61
— — -propionic, 61
— — -succinic, 61
— arsenious, 26
— aspartic, 61
— benzoic, 29
— boric, 155, 162, 221, 229
— butyric, 61
— carbolic, 26, 295
— carbonic, 99, 105, 161
— chromic, 200
— cresotinic, 29, 162
— digallic, 295
— ellagic, 231, 296
— ellagitannic, 231, 297
— formic, 154, 159, 410
— gallotannic, 295
— hydrochloric, 154, 157
— lactic, 154, 158, 221
— linolenic, 355
— oleic, 240, 354, 360
— oxalic, 155, 221
— oxynaphthoic, 30, 163
— perchromic, 200
— protocatechuic, 295
— pyroligneous, 154
Page 524
— salicylic, 28, 295
— stearic, 351
— sulphuric, 114, 154, 157, 410
— sulphurous, 23, 114, 338
— xanthoproteic, 67
Acids, action on hide, 84
— amido-, 61, 66
— in tanning liquors, 20
— mineral, 23
— use in softening, 114
Acrilene bating acid, 163
Adipose tissue, 53
Æthalium septicum, 10
African oak, 257
Ageing, 188
Ailantus, 272
Air, capacity for moisture, 426
— cost of heating, 428
— -filters, 439
— -passages, 437
— weight of, 428
Alanine, 61
Albumin of hide, 65
Albumins, 56, 66
Alcohol, action on hide, 83
Alcoholic fermentation, 13, 16
Alder, 250
Allen, 366
Aleppo pine, 248
Algarobilla, 286, 293
Alizarine colours, 403
Alkalies, action on gelatine, 89
— — on hide, 84
Alkaline carbonates, 138
Alnus, 250
Alsop, 313
Alum, 159, 339, 185
— stearic, 351
— sulphuric, 114, 154, 157, 410
— sulphurous, 23, 114, 338
— xanthoproteic, 67
Acids, action on hide, 84
— amido-, 61, 66
— in tanning liquors, 20
— mineral, 23
— use in softening, 114
Acrilene bating acid, 163
Adipose tissue, 53
Æthalium septicum, 10
African oak, 257
Ageing, 188
Ailantus, 272
Air, capacity for moisture, 426
— cost of heating, 428
— -filters, 439
— -passages, 437
— weight of, 428
Alanine, 61
Albumin of hide, 65
Albumins, 56, 66
Alcohol, action on hide, 83
Alcoholic fermentation, 13, 16
Alder, 250
Allen, 366
Aleppo pine, 248
Algarobilla, 286, 293
Alizarine colours, 403
Alkalies, action on gelatine, 89
— — on hide, 84
Alkaline carbonates, 138
Alnus, 250
Alsop, 313
Alum, 159, 339, 185
Page 525
Alumed leathers, 2, 4, 9
— — dyeing, 402
Alumina, 185
— in water, 103
— soap, 352
Aluminium, 185
Amido-acetic acid, 61
— -acids, 61, 66
— -caproic acid, 61
— -propionic acid, 61
— -succinic acid, 61
Amines, 173
Amœba, 10
Ammonium chloride, 157, 159
— sulphate, 159, 184
Analysis of tanning materials, 300, 475, 482
Anacardiaceæ, 269
Andreasch, 272
Angicabark, 293
Anhydrides of tannins, 297
Aniline dyes, 394
Anion, 80
Anogeissus, 293
Anticalcium, 29, 157
Antiseptics, 21
A.O.A.C. method, 300, 312, 482
Apocynaceæ, 279
Apples of Sodom, 261
Arata, 269
Arbutus, 279
Archbutt and Deeley, 95
Arctostaphylos, 279
Arsenic, 26
— cures, 39, 42
— -limes, 194
— sulphide, 139, 142
Arsenious acid, 26
— — dyeing, 402
Alumina, 185
— in water, 103
— soap, 352
Aluminium, 185
Amido-acetic acid, 61
— -acids, 61, 66
— -caproic acid, 61
— -propionic acid, 61
— -succinic acid, 61
Amines, 173
Amœba, 10
Ammonium chloride, 157, 159
— sulphate, 159, 184
Analysis of tanning materials, 300, 475, 482
Anacardiaceæ, 269
Andreasch, 272
Angicabark, 293
Anhydrides of tannins, 297
Aniline dyes, 394
Anion, 80
Anogeissus, 293
Anticalcium, 29, 157
Antiseptics, 21
A.O.A.C. method, 300, 312, 482
Apocynaceæ, 279
Apples of Sodom, 261
Arata, 269
Arbutus, 279
Archbutt and Deeley, 95
Arctostaphylos, 279
Arsenic, 26
— cures, 39, 42
— -limes, 194
— sulphide, 139, 142
Arsenious acid, 26
Page 526
Aspartic acid, 61
Aspidospermum, 279
Association of Official Agric. Chem., 300, 312, 482
Atmospheric pressure, 422
Attractions of molecules, 74
Avidity of acids, 81
Azo-colours, 399
Bablah, 289
Babool, 165, 228, 288
Babul—see Babool
Bacillus erodiens, 175
Bacteria, 14, 15
— aerobic and anaerobic, 471
Bacterial filters, 469, 472
— products, 18, 19
Bacterium furfuris, 166
Badamier bark, 282
Bag-tannage, 235
Bakau bark, 283
Balance, analytical, 310
Balaustines, 285
Bali-babilan, 288
Balsamocarpon, 286
Band-knife splitting machine, 384, 387
Banksia, 268
Barbed wire scratches, 43
Barium chloride, 391
— sulphydrate, 142
Bark, 243, 244
Bark mills, 316, 452
Barytes, 390
Basic chrome liquors, 211, 241
— salts, 187, 199
Bast, 243
Bastin, 244
Bate-shavings, 463
Aspidospermum, 279
Association of Official Agric. Chem., 300, 312, 482
Atmospheric pressure, 422
Attractions of molecules, 74
Avidity of acids, 81
Azo-colours, 399
Bablah, 289
Babool, 165, 228, 288
Babul—see Babool
Bacillus erodiens, 175
Bacteria, 14, 15
— aerobic and anaerobic, 471
Bacterial filters, 469, 472
— products, 18, 19
Bacterium furfuris, 166
Badamier bark, 282
Bag-tannage, 235
Bakau bark, 283
Balance, analytical, 310
Balaustines, 285
Bali-babilan, 288
Balsamocarpon, 286
Band-knife splitting machine, 384, 387
Banksia, 268
Barbed wire scratches, 43
Barium chloride, 391
— sulphydrate, 142
Bark, 243, 244
Bark mills, 316, 452
Barytes, 390
Basic chrome liquors, 211, 241
— salts, 187, 199
Bast, 243
Bastin, 244
Bate-shavings, 463
Page 527
— -stains, 176
Bating, 8, 19, 152, 170, 233
— effect of water on, 107
Baudouin’s test, 365
Bearberry, 279
Becker, 172, 174
Bedda nuts, 282
Beeswax, 371
Beetle attacking hides, 42
“Bell”-mills, 317
Belting, 450
Benzene, 295
Benzoic acid, 29
Bernardin, 242
Betel nut, 248
Betula, 250
Betulaceæ, 250
Bichromate of potash, 201
Biernacki, 21
Bilberry, 280
Birch, 250
— -tar oil, 32
Bistort, 266
Bisulphites, 25, 338
Biuret reaction, 67
Black-dyeing, 398, 399, 413
Bleunard, 57
Blood-albumen, 337
Bloom, 231, 297
Bluebacking, 217
Boarding, 233
Boiler incrustations, 99, 101
Boiling point, 75, 421
Bone-oil, 62
Book-binding leathers, 234
Boral, 155
Borax, 156, 216
Bating, 8, 19, 152, 170, 233
— effect of water on, 107
Baudouin’s test, 365
Bearberry, 279
Becker, 172, 174
Bedda nuts, 282
Beeswax, 371
Beetle attacking hides, 42
“Bell”-mills, 317
Belting, 450
Benzene, 295
Benzoic acid, 29
Bernardin, 242
Betel nut, 248
Betula, 250
Betulaceæ, 250
Bichromate of potash, 201
Biernacki, 21
Bilberry, 280
Birch, 250
— -tar oil, 32
Bistort, 266
Bisulphites, 25, 338
Biuret reaction, 67
Black-dyeing, 398, 399, 413
Bleunard, 57
Blood-albumen, 337
Bloom, 231, 297
Bluebacking, 217
Boarding, 233
Boiler incrustations, 99, 101
Boiling point, 75, 421
Bone-oil, 62
Book-binding leathers, 234
Boral, 155
Borax, 156, 216
Page 528
Borgman, 181
Boric or boracic acid, 156
Bottle-tannage, 235
Bourgois, 57
Brabium, 268
Bran-drench, 166, 195
Brands, 43
Brazil-wood, 287, 413
Breaking stress of leathers, 451
Breed, effect on skin, 45
Brick pits, 455
Brining hides, 38
Briquettes of tan, 464
Bronzing, 395, 404
Brunton, 61
Brusca, 272, 280
Brushing machine, 226
Buff-leather, 378
“Buffalo” method, 129
Burns and Hull, 163
Butea, 285
Butyric acid, 61
Byrsonima, 269
C. T. bate, 163
Calcium sulphydrate, 140
Calculation of tannin analysis, 314
Calf-kid, 189
Calorie, 422
Cambium, 243
Camphor, 31
Canaigre, 264
— root, extraction, 348
Carbolic acid, 26, 295
Carbolineum, 28
Carbon disulphide, 30
Carbonic acid, 99, 105, 161
Boric or boracic acid, 156
Bottle-tannage, 235
Bourgois, 57
Brabium, 268
Bran-drench, 166, 195
Brands, 43
Brazil-wood, 287, 413
Breaking stress of leathers, 451
Breed, effect on skin, 45
Brick pits, 455
Brining hides, 38
Briquettes of tan, 464
Bronzing, 395, 404
Brunton, 61
Brusca, 272, 280
Brushing machine, 226
Buff-leather, 378
“Buffalo” method, 129
Burns and Hull, 163
Butea, 285
Butyric acid, 61
Byrsonima, 269
C. T. bate, 163
Calcium sulphydrate, 140
Calculation of tannin analysis, 314
Calf-kid, 189
Calorie, 422
Cambium, 243
Camphor, 31
Canaigre, 264
— root, extraction, 348
Carbolic acid, 26, 295
Carbolineum, 28
Carbon disulphide, 30
Carbonic acid, 99, 105, 161
Page 529
Carboxyl, 295
Carr’s disintegrator, 319
Carter’s disintegrator, 319
Cascalote, 286
Casein, 68
Cassia, 235, 287, 299
Castanea, 251
Casuarina, 249
Catechins, 298
Catechol, 295
— tannages, 234, 295
Catechu, 277, 289
Caustic alkalies, 22
— soda, 114, 136
Cavallin, 202
Cavallo, 285
Cebil, 293
Cells, 10
Cellulose, 12
Centigrade thermometer, 481
Centrifugal pumps, 458
Ceriops, 283
Chain-conveyors, 325, 453
Chamois leather, 9, 378
— — dyeing, 496
Chamoising, 369, 378
Chemical deliming, 153
Chenailier evaporator, 424
Chestnut, 251
— -oak, 254, 263
— -wood extract, 222, 231
Chlorides in water, 104
Chondrin, 63
Chromalin, 212
Chrome-alum, 201
— -blacks, 402
— combination tannages, 215
Carr’s disintegrator, 319
Carter’s disintegrator, 319
Cascalote, 286
Casein, 68
Cassia, 235, 287, 299
Castanea, 251
Casuarina, 249
Catechins, 298
Catechol, 295
— tannages, 234, 295
Catechu, 277, 289
Caustic alkalies, 22
— soda, 114, 136
Cavallin, 202
Cavallo, 285
Cebil, 293
Cells, 10
Cellulose, 12
Centigrade thermometer, 481
Centrifugal pumps, 458
Ceriops, 283
Chain-conveyors, 325, 453
Chamois leather, 9, 378
— — dyeing, 496
Chamoising, 369, 378
Chemical deliming, 153
Chenailier evaporator, 424
Chestnut, 251
— -oak, 254, 263
— -wood extract, 222, 231
Chlorides in water, 104
Chondrin, 63
Chromalin, 212
Chrome-alum, 201
— -blacks, 402
— combination tannages, 215
Page 530
— -iron ore, 200
— leather, 4, 9
— — dyes for, 494
— tannages, 200
Chromic acid, 200
Chromium, 185, 200
Churco bark, 280
Clark, 95
Cleistanthus, 293
Coal-tar or C. T. bate, 29, 163
— — dyes, 394
Coccoloba, 267
Cocos, 249
Cockle, 45
Cæsalpinia, 285
Coffee-mill, 317
Cohn’s solution, 177
Colloids, 77, 396
Colour, theory of, 416
— -measurement, 479
Colouring matters, 299
Colours, primary, 416
— secondary, 416
— tertiary, 416
Combination-tannages, 4, 236
Combretaceæ, 280, 293
Concentration of extracts, 339
Concrete pits, 455
Cone-mill, 317
Coniferæ, 246
Connective tissue, 50
Conocarpus, 283
Contact-beds, 472
Conveyors, 325, 327, 453
Copper in water, 104
— sulphate, 26
Coriariaceæ, 277
— leather, 4, 9
— — dyes for, 494
— tannages, 200
Chromic acid, 200
Chromium, 185, 200
Churco bark, 280
Clark, 95
Cleistanthus, 293
Coal-tar or C. T. bate, 29, 163
— — dyes, 394
Coccoloba, 267
Cocos, 249
Cockle, 45
Cæsalpinia, 285
Coffee-mill, 317
Cohn’s solution, 177
Colloids, 77, 396
Colour, theory of, 416
— -measurement, 479
Colouring matters, 299
Colours, primary, 416
— secondary, 416
— tertiary, 416
Combination-tannages, 4, 236
Combretaceæ, 280, 293
Concentration of extracts, 339
Concrete pits, 455
Cone-mill, 317
Coniferæ, 246
Connective tissue, 50
Conocarpus, 283
Contact-beds, 472
Conveyors, 325, 327, 453
Copper in water, 104
— sulphate, 26
Coriariaceæ, 277
Page 531
Coriaria, 272, 277
Corium, 46
Coriin, 64
Cork, 244
Cork-cambium, 243
Cork oak, 257
Corrosive sublimate, 25
Cortegia rossa, 248
Couperus, 277
Creasote, 28
Creolin, 28
Cresotinic acid, 29, 162
Crown leather, 381
Crystallisation, 77
Crystalloids, 77
Cupuliferæ, 251
Curtidor bark, 280
Curupy bark, 293
Cutch, 289
Cuticle, 46
Cutis, 46
Cylinder-oils, 100
Danish glove-leather, 236, 238
Daphne, 267
Daphnoidæ, 267
Decoloration of extracts, 337
Degrees of hardness, 94, 105
Dégras, 368, 380
“Dégras-former,” 370, 385
Deliming by acids, 154
— by washing, 154, 160
De Lof, 242
Denaturised salt, 23
Dennis, 163, 211
Depickling, 91
Depilation, 7, 54, 119
Corium, 46
Coriin, 64
Cork, 244
Cork-cambium, 243
Cork oak, 257
Corrosive sublimate, 25
Cortegia rossa, 248
Couperus, 277
Creasote, 28
Creolin, 28
Cresotinic acid, 29, 162
Crown leather, 381
Crystallisation, 77
Crystalloids, 77
Cupuliferæ, 251
Curtidor bark, 280
Curupy bark, 293
Cutch, 289
Cuticle, 46
Cutis, 46
Cylinder-oils, 100
Danish glove-leather, 236, 238
Daphne, 267
Daphnoidæ, 267
Decoloration of extracts, 337
Degrees of hardness, 94, 105
Dégras, 368, 380
“Dégras-former,” 370, 385
Deliming by acids, 154
— by washing, 154, 160
De Lof, 242
Denaturised salt, 23
Dennis, 163, 211
Depickling, 91
Depilation, 7, 54, 119
Page 532
Depletion by puers and bates, 91
Derma, 46
Dermestes vulpinus, 42
“Devil disintegrator,” 318
Dextrose, 16
Diazo-compounds, 399
Digallic acid, 295
Diffusion, 78
Dippel’s oil, 62
Disc-mill, 317
Disinfectants, 21, 474
Disintegrators, 318
Dissociation, 85
Distilled grease, 359
Divi-divi, 285
Djaft, 263
Docks, 264
Dog-dung, 174, 179, 181
“Dogskin,” 197
Dongola, 197
— imitations, 241
— leather, 236, 239
Doornbosch, 293
Drench fermentation, 19
Drenching, 8, 20, 152, 166, 195, 233
Drepanocarpus, 285
Dressing-leather tannage, 232
— leathers, 8
Driers for oils, 363
Drum-stuffing, 388
Drumming, 234
Drums, 117
Dry hides, 110
Drying, effect on skin, 112
— hides, 41
— leather, 424
— oven, 308
Derma, 46
Dermestes vulpinus, 42
“Devil disintegrator,” 318
Dextrose, 16
Diazo-compounds, 399
Digallic acid, 295
Diffusion, 78
Dippel’s oil, 62
Disc-mill, 317
Disinfectants, 21, 474
Disintegrators, 318
Dissociation, 85
Distilled grease, 359
Divi-divi, 285
Djaft, 263
Docks, 264
Dog-dung, 174, 179, 181
“Dogskin,” 197
Dongola, 197
— imitations, 241
— leather, 236, 239
Doornbosch, 293
Drench fermentation, 19
Drenching, 8, 20, 152, 166, 195, 233
Drepanocarpus, 285
Dressing-leather tannage, 232
— leathers, 8
Driers for oils, 363
Drum-stuffing, 388
Drumming, 234
Drums, 117
Dry hides, 110
Drying, effect on skin, 112
— hides, 41
— leather, 424
— oven, 308
Page 533
— rooms, 431
— of sole leather, 232
Dry-salted hides, 110
— -salting, 38
Dschigh dschighe, 286
Dubbing, 386
Dust-prevention, 325
Dye-testing, 419
Dyeing alumed leathers, 402
— chrome leather, 403, 493
— Continental method, 408
— defects in, 404
— in drum, 408
— in paddle, 407
— in tray, 406, 408
— kid, 196
— oil-leathers, 404
— selection of goods, 409
— theories of, 396
Dyes, acid, 395, 412
— basic, 395, 411
— lists of, for leather, 486, et seq.
— list of manufacturers, 485
— mixtures for leather, 491
— -woods, 412
Earp, W. R., 143
East India skins, 235, 238, 241
Eberle, 212
Edge-stones, 316
Effluents, 467
Egg-albumin, 67
— -yolk, 68, 393
Eglinton Tanning Co., 203
Egyptian leathers, 2
Einbrennen, 390
Eitner, 105, 109, 112, 114, 131, 168, 205, 212, 216, 252, 366, 382, 392
— of sole leather, 232
Dry-salted hides, 110
— -salting, 38
Dschigh dschighe, 286
Dubbing, 386
Dust-prevention, 325
Dye-testing, 419
Dyeing alumed leathers, 402
— chrome leather, 403, 493
— Continental method, 408
— defects in, 404
— in drum, 408
— in paddle, 407
— in tray, 406, 408
— kid, 196
— oil-leathers, 404
— selection of goods, 409
— theories of, 396
Dyes, acid, 395, 412
— basic, 395, 411
— lists of, for leather, 486, et seq.
— list of manufacturers, 485
— mixtures for leather, 491
— -woods, 412
Earp, W. R., 143
East India skins, 235, 238, 241
Eberle, 212
Edge-stones, 316
Effluents, 467
Egg-albumin, 67
— -yolk, 68, 393
Eglinton Tanning Co., 203
Egyptian leathers, 2
Einbrennen, 390
Eitner, 105, 109, 112, 114, 131, 168, 205, 212, 216, 252, 366, 382, 392
Page 534
Elandsboschjes, 293
Elastic fibres, 53, 69
Electric driving, 449
Electrolytes, 79
Electrolytic dissociation, 79
Elephantorrhiza, 293
Ellagic acid, 231, 297
Ellagitannic acid, 231, 297
Emulsifying, 240
Enzymes, 15, 16, 171, 173
Epidermis, 46, 68
Epithelium, 46
— -cells, 13
Erector pili, 50
Ericaceæ, 279
“Erodin,” 174
Espinillo, 293
Essential oils, 31
Eucalyptus, 284
Eudermin, 27
Euphorbiaceæ, 293
Evaporation, 421
— for analysis, 307
— in vacuo, 423
Evaporator, Yaryan, 339
Evergreen oak, 256
Excise-duties on leather, 3
Extraction, optimum temperature, 344
Extracts, liquid, analysis, 301, 305, 475, 476, 477
— solid, analysis, 301, 305, 476, 477
— use of, 342
Fading of colours, 405
Fahrion, 61
Faller-stocks, 116
Fan, Blackman, 428, 430, 434
— Capel, 437
Elastic fibres, 53, 69
Electric driving, 449
Electrolytes, 79
Electrolytic dissociation, 79
Elephantorrhiza, 293
Ellagic acid, 231, 297
Ellagitannic acid, 231, 297
Emulsifying, 240
Enzymes, 15, 16, 171, 173
Epidermis, 46, 68
Epithelium, 46
— -cells, 13
Erector pili, 50
Ericaceæ, 279
“Erodin,” 174
Espinillo, 293
Essential oils, 31
Eucalyptus, 284
Eudermin, 27
Euphorbiaceæ, 293
Evaporation, 421
— for analysis, 307
— in vacuo, 423
Evaporator, Yaryan, 339
Evergreen oak, 256
Excise-duties on leather, 3
Extraction, optimum temperature, 344
Extracts, liquid, analysis, 301, 305, 475, 476, 477
— solid, analysis, 301, 305, 476, 477
— use of, 342
Fading of colours, 405
Fahrion, 61
Faller-stocks, 116
Fan, Blackman, 428, 430, 434
— Capel, 437
Page 535
— centrifugal, 437, 439
— drying by, 433
— screw, 430, 434, 437
Fat, 461, 462
— -cells, 52
— -glands, 48
— -liquoring, 217, 237, 239, 393
— -liquors, 100
— -tanned leathers, 1, 4
Fats and oils, 350
— solvents of, 353
Fatty acids, liquid, 354
— — saturated, 354
— — unsaturated, 355
Fellmongering, 34
Fermentation, 13, 15
Ferric chloride, 86
— salts, 198
Ferrocyanides, 339
Ferrous salts, 198
Fibre-bundles, 50
Fibres, elastic, 53
Fibrils, 50
Filao bark, 249
Filter method, 311, 478
Filtration for analysis, 307, 477, 483
— of sludge, 470
“Fine-hairing,” 180
Finishes for leather, 401
Fire insurance, 325
Fish-tallow, 368
Flaying, 42
Fleshing, 8, 146
— machines, 147
Fleshings, 461
Flückiger and Hanbury, 277
Fluorides, 26
— drying by, 433
— screw, 430, 434, 437
Fat, 461, 462
— -cells, 52
— -glands, 48
— -liquoring, 217, 237, 239, 393
— -liquors, 100
— -tanned leathers, 1, 4
Fats and oils, 350
— solvents of, 353
Fatty acids, liquid, 354
— — saturated, 354
— — unsaturated, 355
Fellmongering, 34
Fermentation, 13, 15
Ferric chloride, 86
— salts, 198
Ferrocyanides, 339
Ferrous salts, 198
Fibre-bundles, 50
Fibres, elastic, 53
Fibrils, 50
Filao bark, 249
Filter method, 311, 478
Filtration for analysis, 307, 477, 483
— of sludge, 470
“Fine-hairing,” 180
Finishes for leather, 401
Fire insurance, 325
Fish-tallow, 368
Flaying, 42
Fleshing, 8, 146
— machines, 147
Fleshings, 461
Flückiger and Hanbury, 277
Fluorides, 26
Page 536
“Foots,” 356
Formaldehyde, 30, 380
Formalin, 31, 380
Formic acid, 154, 159, 410
Frizing, 378
Fuchsia, 284
Fuchsine, 395
Fungi, 15
Fusanus, 267
Gall oak, 261
Gallotannic acid, 295
Galls, 261, 280
Gambier, 222, 231, 277
— extraction, 349
Garcinia, 293
Gas-engine, 449
— -lime, 141
Gaseous state of matter, 74
Gaultheria, 251, 373
Gelatin, 56, 58
— action of bacteria on, 61
— analyses, 57
— chemical constitution, 57
— decompositions, 60
— determination, 59, 60
— properties of, 58
— reactions, 62
— swelling of, 82
Glaeser mill, 318
Glassy layer, 50, 398
Glazing, 418
Globulin, 67
Globig, 17
Glove-kid, 194
Glucose, 13, 16, 177, 390
Glue, 461
Formaldehyde, 30, 380
Formalin, 31, 380
Formic acid, 154, 159, 410
Frizing, 378
Fuchsia, 284
Fuchsine, 395
Fungi, 15
Fusanus, 267
Gall oak, 261
Gallotannic acid, 295
Galls, 261, 280
Gambier, 222, 231, 277
— extraction, 349
Garcinia, 293
Gas-engine, 449
— -lime, 141
Gaseous state of matter, 74
Gaultheria, 251, 373
Gelatin, 56, 58
— action of bacteria on, 61
— analyses, 57
— chemical constitution, 57
— decompositions, 60
— determination, 59, 60
— properties of, 58
— reactions, 62
— swelling of, 82
Glaeser mill, 318
Glassy layer, 50, 398
Glazing, 418
Globulin, 67
Globig, 17
Glove-kid, 194
Glucose, 13, 16, 177, 390
Glue, 461
Page 537
Gluestuff, 461
Glutin, 56, 58
Glycerin, 351
“Golden spoon,” 269
— tan bark, 248
Gonagra, 264
Grain, 233
— “drawn,” 228
— -layer, 51
— microscopic examination, 52, 55
— pattern of, 52
Grains of various skins, 52
Granataceæ, 285
Grease, recovery, 462
— refining, 463
Greases, 357
“Green leather,” 197, 239
Grevillia, 268
Griffith, 231
Grinding machinery, 452
— samples, 303, 476
Grounding, 189
Guano, 177
Gum tree, 284
Gumming, 20
Guttiferæ, 293
Gunnera, 284
Gunneraceæ, 284
Glycocine, 61
Glycocoll, 61
Hæmatoxylon, 286
Hair, 68, 460
— -bulb, 49
— -cuticle, 48, 49
— -muscle, 50
— -papilla, 49
Glutin, 56, 58
Glycerin, 351
“Golden spoon,” 269
— tan bark, 248
Gonagra, 264
Grain, 233
— “drawn,” 228
— -layer, 51
— microscopic examination, 52, 55
— pattern of, 52
Grains of various skins, 52
Granataceæ, 285
Grease, recovery, 462
— refining, 463
Greases, 357
“Green leather,” 197, 239
Grevillia, 268
Griffith, 231
Grinding machinery, 452
— samples, 303, 476
Grounding, 189
Guano, 177
Gum tree, 284
Gumming, 20
Guttiferæ, 293
Gunnera, 284
Gunneraceæ, 284
Glycocine, 61
Glycocoll, 61
Hæmatoxylon, 286
Hair, 68, 460
— -bulb, 49
— -cuticle, 48, 49
— -muscle, 50
— -papilla, 49
Page 538
— structure and growth, 47
Hand-stuffing, 386
Handlers, 221
Hardness determination, 94
— effect on dyeing, 100
— effects on tanning, 98, 105
— of water, 93
Harrison, 273, 473
Hauff, 157, 162, 163
Heal, 203
Heat, capacity for, 422
— consumed in evaporation, 423, 428
— — in melting ice, 423
— given by pipes, 432
— loss through walls, 431
— measure of quantity, 422
— of combustion of coal, 423
Heating by hot water, 442
— by steam, 432, 436, 440
Heath honeysuckle, 268
Heaths, 279
Hehner, 94
Heinzerling, 203
Helvetia leather, 381
Hemicollin, 60
Hemlock-bark, 222
Hen-dung, 179, 181
Henry, 95
“Hickory” bark, 291
Hide-fibre, analysis, 57
— -markets, 33
— -mill, 117
— powder, 310, 312, 479, 484
— — filter, 311, 478
— — chromed, 313, 483
High-speed machinery, 451
Hofmeister, 56, 57, 60
Hand-stuffing, 386
Handlers, 221
Hardness determination, 94
— effect on dyeing, 100
— effects on tanning, 98, 105
— of water, 93
Harrison, 273, 473
Hauff, 157, 162, 163
Heal, 203
Heat, capacity for, 422
— consumed in evaporation, 423, 428
— — in melting ice, 423
— given by pipes, 432
— loss through walls, 431
— measure of quantity, 422
— of combustion of coal, 423
Heating by hot water, 442
— by steam, 432, 436, 440
Heath honeysuckle, 268
Heaths, 279
Hehner, 94
Heinzerling, 203
Helvetia leather, 381
Hemicollin, 60
Hemlock-bark, 222
Hen-dung, 179, 181
Henry, 95
“Hickory” bark, 291
Hide-fibre, analysis, 57
— -markets, 33
— -mill, 117
— powder, 310, 312, 479, 484
— — filter, 311, 478
— — chromed, 313, 483
High-speed machinery, 451
Hofmeister, 56, 57, 60
Page 539
Holbrook system, 331
Holden fat, 359
Horns, 464
Horn-sloughs, 464
Horny structures, 50
Horse-fat, 357
— -flesh, 177
— -power, 423
Hruschau, 214
Hull, 163, 165
Hummel, 203, 250, 285
Hunt, 188
Hyaline layer, 50, 176, 398
Hydrochloric acid, 86, 154, 157
Hydronaphthol, 30
Hypoderma bovis, 43
Hyposulphite of soda, 204
Hyphæ, 14
I.A.L.T.C. method, 300, 311, 475
Ice, heat to melt, 423
Ilex, 256
Immiscible liquid, 76
Inga, 293
Inks, 402
“Inoffensive,” 143
International Association of Leather Trade Chemists, 300, 311, 475
Internal pressure of liquids, 76
Invertase, 16
Iodine-value, 353
Ionisation-pressure, 81
Ions, 80
Iron-alum, 199
— -bark tree, 284
— -blacks, 398, 413
— in water, 102
— stains, 22, 38
Holden fat, 359
Horns, 464
Horn-sloughs, 464
Horny structures, 50
Horse-fat, 357
— -flesh, 177
— -power, 423
Hruschau, 214
Hull, 163, 165
Hummel, 203, 250, 285
Hunt, 188
Hyaline layer, 50, 176, 398
Hydrochloric acid, 86, 154, 157
Hydronaphthol, 30
Hypoderma bovis, 43
Hyposulphite of soda, 204
Hyphæ, 14
I.A.L.T.C. method, 300, 311, 475
Ice, heat to melt, 423
Ilex, 256
Immiscible liquid, 76
Inga, 293
Inks, 402
“Inoffensive,” 143
International Association of Leather Trade Chemists, 300, 311, 475
Internal pressure of liquids, 76
Invertase, 16
Iodine-value, 353
Ionisation-pressure, 81
Ions, 80
Iron-alum, 199
— -bark tree, 284
— -blacks, 398, 413
— in water, 102
— stains, 22, 38
Page 540
— tannages, 198
Izal, 28
Jamrosa bark, 282
Japans, 355
Jeye’s fluid, 28
Jellies, 77
Jensen, 241
Jones fleshing machine, 148
Juniper, 248
Kaspine leather, 380
Kath, 289
Kathreiner, 301
Kation, 80
Kent, 236
Keratin, 14, 56, 68
Kermes oak, 258
Kid-leather, 9
Kilogram, 481
Kips, soaking, 113
Kjeldahl’s method, 70, 179
Klemm, 381
Knapp, 74, 188, 199, 202, 210, 382
Knoppern, 262
Knotted tree, 268
Koch, 251
Koerner, 82, 91, 283
Krameria, 269
Lace-Leathers, 197
Lactic acid, 154, 158, 221, 410
— fermentation, 18
Lamb, 218, 273, 405, 485
Land filtration, 470
Lanoline, 359
Lanosoap, 218
Larch, 247
Izal, 28
Jamrosa bark, 282
Japans, 355
Jeye’s fluid, 28
Jellies, 77
Jensen, 241
Jones fleshing machine, 148
Juniper, 248
Kaspine leather, 380
Kath, 289
Kathreiner, 301
Kation, 80
Kent, 236
Keratin, 14, 56, 68
Kermes oak, 258
Kid-leather, 9
Kilogram, 481
Kips, soaking, 113
Kjeldahl’s method, 70, 179
Klemm, 381
Knapp, 74, 188, 199, 202, 210, 382
Knoppern, 262
Knotted tree, 268
Koch, 251
Koerner, 82, 91, 283
Krameria, 269
Lace-Leathers, 197
Lactic acid, 154, 158, 221, 410
— fermentation, 18
Lamb, 218, 273, 405, 485
Land filtration, 470
Lanoline, 359
Lanosoap, 218
Larch, 247
Page 541
Larix, 247
Lauraceæ, 267
Layers, 222, 231
Leach-bottom, 329
Leaching, 328
Lead-bleach, 399
— in water, 104
Leather Industries Laboratory Book, 5
Leguminosæ, 288
Leidgen unhairing machine, 145
Lentisque, 269
Leucadendron, 268
Leucine, 61
Leucospermum, 268
Levulose, 16
Lewkowitsch, 366
Lietzmann, 382
L.I.L.B., 5
Liliaceæ, 248
Lime, 21, 120
— action on hide, 125
— analyses, 124
— “available,” 125
— -burning, 121
— -liquors, analysis, 143
— pits, 127, 455
— quantity used, 129
— solubility in water, 123
— -water, 123
Limes, age of, 130
— bacterial action in, 134
— plumping, 133
Liming, 126
— loss of hide-substance, 132
— Pullman’s method, 137
— sheep-skins, 34
— temperature, 129
Lauraceæ, 267
Layers, 222, 231
Leach-bottom, 329
Leaching, 328
Lead-bleach, 399
— in water, 104
Leather Industries Laboratory Book, 5
Leguminosæ, 288
Leidgen unhairing machine, 145
Lentisque, 269
Leucadendron, 268
Leucine, 61
Leucospermum, 268
Levulose, 16
Lewkowitsch, 366
Lietzmann, 382
L.I.L.B., 5
Liliaceæ, 248
Lime, 21, 120
— action on hide, 125
— analyses, 124
— “available,” 125
— -burning, 121
— -liquors, analysis, 143
— pits, 127, 455
— quantity used, 129
— solubility in water, 123
— -water, 123
Limes, age of, 130
— bacterial action in, 134
— plumping, 133
Liming, 126
— loss of hide-substance, 132
— Pullman’s method, 137
— sheep-skins, 34
— temperature, 129
Page 542
Linolenic acid, 355
Lipowitz, 59
Liquor-pipes, 456
Liquid state of matter, 74
Liquor tanks, 332, 457
— -troughs, 333, 457
Liter, 481
Logwood, 286, 413, 398, 401
Loxopteryngium, 269
Lubrication, 453
Lufkin, Prof., 142
Lymph corpuscules, 10
Lysol, 28
McFadyen, 61
Madder, 239, 277
Maiden, 290
Magenta, 395
Magnesia, 95
Malpighia, 269
Malpighiaceæ, 269
Manganese, 185
Mangifera, 277
Mangle, 283
Mango, 277
Mangosteen, 293
Mangrove, 283
— bark, extraction, 348
Mangrutta, 269
Market-hides, 33, 108
“Marking off,” 406
— weight of hides, 33
Marsh Rosemary, 268
Mather and Platt, 97
Mauve, 394
Maynard, 114
“Mellowing” of liquors, 82
Lipowitz, 59
Liquor-pipes, 456
Liquid state of matter, 74
Liquor tanks, 332, 457
— -troughs, 333, 457
Liter, 481
Logwood, 286, 413, 398, 401
Loxopteryngium, 269
Lubrication, 453
Lufkin, Prof., 142
Lymph corpuscules, 10
Lysol, 28
McFadyen, 61
Madder, 239, 277
Maiden, 290
Magenta, 395
Magnesia, 95
Malpighia, 269
Malpighiaceæ, 269
Manganese, 185
Mangifera, 277
Mangle, 283
Mango, 277
Mangosteen, 293
Mangrove, 283
— bark, extraction, 348
Mangrutta, 269
Market-hides, 33, 108
“Marking off,” 406
— weight of hides, 33
Marsh Rosemary, 268
Mather and Platt, 97
Mauve, 394
Maynard, 114
“Mellowing” of liquors, 82
Page 543
Mellowness of liquors, 229
Mercuric chloride, 25
— iodide, 26
Metabisulphite of soda, 25, 114, 160
Meter, 481
Metrical system, 481
Milk-shaker, 313
Millon’s reagent, 67
Mill for samples, 303
Mills, arrangement of, 452
— construction, 316
Mimosa, 231, 290
— extraction, 346
Mimoseæ, 288
Mineral acids, 23
Moellon, 368, 380
Moisture in tanning materials, 314, 315, 479, 482
Molecules, 74
Mordant colouring matters, 238
Mordants, 398
Moulds, 14, 15, 20
Mountain ash, 285
Mucous layer, 47
Mud, 102
Muir, John, 141
Multiple effect, 342, 423
Munkwitz, 145
Muscle, voluntary, 53
Mycoderma, 14, 20
Myrica, 250
Myricaceæ, 250
Myrobalans, 231, 280, 293
— crusher, 322
— extraction, 345
Myrtaceæ, 284
Myrtus, 284
Mercuric chloride, 25
— iodide, 26
Metabisulphite of soda, 25, 114, 160
Meter, 481
Metrical system, 481
Milk-shaker, 313
Millon’s reagent, 67
Mill for samples, 303
Mills, arrangement of, 452
— construction, 316
Mimosa, 231, 290
— extraction, 346
Mimoseæ, 288
Mineral acids, 23
Moellon, 368, 380
Moisture in tanning materials, 314, 315, 479, 482
Molecules, 74
Mordant colouring matters, 238
Mordants, 398
Moulds, 14, 15, 20
Mountain ash, 285
Mucous layer, 47
Mud, 102
Muir, John, 141
Multiple effect, 342, 423
Munkwitz, 145
Muscle, voluntary, 53
Mycoderma, 14, 20
Myrica, 250
Myricaceæ, 250
Myrobalans, 231, 280, 293
— crusher, 322
— extraction, 345
Myrtaceæ, 284
Myrtus, 284
Page 544
Nancite, 269
Naphthalene sulphonic acid, 29
Naphthols, 29
Nauclea, 277
Neb-neb, 289
Nesbitt’s bating process, 161
“Neutralising” chrome leathers, 216
Nihoul, 104
Nitrates and nitrites in water, 104
Nitrogen estimation, 70
“Non-tannins,” 310, 478, 483
Nucleolus, 11
Nucleus, 11
Oak-Bark, 222, 253
— - — extraction, 344
— -twigs, 244
Oakwood, 254
— extract, 222, 231, 256
Oaks, 252
Œnothera, 284
Oil, Arctic sperm, 371
— birch, 372
— black birch, 373
— boiled linseed, 363
— bottlenose, 371
— castor, 353, 355, 360
— cod-liver, 365
— cottonseed, 364
— egg-yolk, 393
— from fats, 463
— herring, 368
— Japanese, 368
— linseed, 362
— menhaden, 367
— neatsfoot, 358
— olive, 359
Naphthalene sulphonic acid, 29
Naphthols, 29
Nauclea, 277
Neb-neb, 289
Nesbitt’s bating process, 161
“Neutralising” chrome leathers, 216
Nihoul, 104
Nitrates and nitrites in water, 104
Nitrogen estimation, 70
“Non-tannins,” 310, 478, 483
Nucleolus, 11
Nucleus, 11
Oak-Bark, 222, 253
— - — extraction, 344
— -twigs, 244
Oakwood, 254
— extract, 222, 231, 256
Oaks, 252
Œnothera, 284
Oil, Arctic sperm, 371
— birch, 372
— black birch, 373
— boiled linseed, 363
— bottlenose, 371
— castor, 353, 355, 360
— cod-liver, 365
— cottonseed, 364
— egg-yolk, 393
— from fats, 463
— herring, 368
— Japanese, 368
— linseed, 362
— menhaden, 367
— neatsfoot, 358
— olive, 359
Page 545
— porgie, 367
— Russia, 372
— sandalwood, 373
— sardine, 368
— sassafras, 373
— seal, 367
— sesamé, 364
— shark-liver, 366
— sod, 368, 380
— sperm, 353, 371
— Straits, 367
— Three-crown, 367
— Turkey-red, 361
— vaseline, 375
— whale, 367
— wintergreen, 373
Oils and fats in currying, 384
— blown, 355, 361
— drying, 353
— essential, 350, 372
— fixed, 350
— lubricating, 453
— mineral, 374
— non-drying, 353
— resin, 376
— volatile, 372
Oleic acid, 240, 354, 360
Oleine, 359
Oleostearine, 356, 359
Onagraceæ, 284
One-bath chrome process, 211
Organised ferments, 15
Origin of leather manufacture, 1
Osmotic pressure, 78
Osyris, 267
Ovum, development of, 46
Oxalates, 159
— Russia, 372
— sandalwood, 373
— sardine, 368
— sassafras, 373
— seal, 367
— sesamé, 364
— shark-liver, 366
— sod, 368, 380
— sperm, 353, 371
— Straits, 367
— Three-crown, 367
— Turkey-red, 361
— vaseline, 375
— whale, 367
— wintergreen, 373
Oils and fats in currying, 384
— blown, 355, 361
— drying, 353
— essential, 350, 372
— fixed, 350
— lubricating, 453
— mineral, 374
— non-drying, 353
— resin, 376
— volatile, 372
Oleic acid, 240, 354, 360
Oleine, 359
Oleostearine, 356, 359
Onagraceæ, 284
One-bath chrome process, 211
Organised ferments, 15
Origin of leather manufacture, 1
Osmotic pressure, 78
Osyris, 267
Ovum, development of, 46
Oxalates, 159
Page 546
Oxalic acid, 155, 221
Oxalideæ, 280
Oxalis, 280
Oxynaphthoic acid, 30, 163
Ozokerit, 376
Paal, 57, 62, 66
Paessler, 56
Pairing, 407
Palmer, A. N., 167
Palmer, T., 176
Palmetto, 245
Palmæ, 248
Pancreatin, 172
Panniculus adiposus, 53
Papilionaceæ, 285
Paraffin, 375
Paraform, 31
Parapeptones, 66
Parenchym, 243
Parker, J. G., 162
Parker, C. E., 455
Pars papillaris, 51
“Partial” pressure, 76
Paypay, 293
Payne and Pullman, 137
Peaty waters, 106
Penicillium, 14
Pepsin, 171
Peptones, 60, 61, 62
Perching, 188
Perchromic acid, 200
Perkin, 250, 394
— and Allen, 276
— and Gunnell, 269
Permanent hardness, 100
Persea, 267
Oxalideæ, 280
Oxalis, 280
Oxynaphthoic acid, 30, 163
Ozokerit, 376
Paal, 57, 62, 66
Paessler, 56
Pairing, 407
Palmer, A. N., 167
Palmer, T., 176
Palmetto, 245
Palmæ, 248
Pancreatin, 172
Panniculus adiposus, 53
Papilionaceæ, 285
Paraffin, 375
Paraform, 31
Parapeptones, 66
Parenchym, 243
Parker, J. G., 162
Parker, C. E., 455
Pars papillaris, 51
“Partial” pressure, 76
Paypay, 293
Payne and Pullman, 137
Peaty waters, 106
Penicillium, 14
Pepsin, 171
Peptones, 60, 61, 62
Perching, 188
Perchromic acid, 200
Perkin, 250, 394
— and Allen, 276
— and Gunnell, 269
Permanent hardness, 100
Persea, 267
Page 547
“Persians,” 235, 287, 299, 365
Phenol, 26
— for deliming, 162
Phenols, 295
Phenolphthalein, 155
Phloem, 243
Phlobaphenes, 231
Phloroglucol, 295, 297
Phosphates, 159
Phyllanthus, 293
Phyllocladus, 248
Pickling, 23, 89, 187
Pigeon-dung, 178
Pilang, 290
Pinus, 246
Pipes, arrangement of, 436, 440
— heat from, 432
Piptadenia, 293
Pistacia, 269, 272
Pits, construction of, 454
Plaster-cure of Indian kips, 39
Pleating, 407
Plumbaginæ, 268
Podocarpus, 248
Poison ivy, 274
Polygalaceæ, 269
Polygenetic colours, 399, 403
Polygonaceæ, 264
Polygonum, 266
Polysulphides, 165, 211
“Polysulphin,” 139
Pomegranate, 285
Poplars, 264
Popp, 172, 174
Porcelain, to mark, 304
Porter-Clark, 98
Potassium dichromate, 201
Phenol, 26
— for deliming, 162
Phenols, 295
Phenolphthalein, 155
Phloem, 243
Phlobaphenes, 231
Phloroglucol, 295, 297
Phosphates, 159
Phyllanthus, 293
Phyllocladus, 248
Pickling, 23, 89, 187
Pigeon-dung, 178
Pilang, 290
Pinus, 246
Pipes, arrangement of, 436, 440
— heat from, 432
Piptadenia, 293
Pistacia, 269, 272
Pits, construction of, 454
Plaster-cure of Indian kips, 39
Pleating, 407
Plumbaginæ, 268
Podocarpus, 248
Poison ivy, 274
Polygalaceæ, 269
Polygenetic colours, 399, 403
Polygonaceæ, 264
Polygonum, 266
Polysulphides, 165, 211
“Polysulphin,” 139
Pomegranate, 285
Poplars, 264
Popp, 172, 174
Porcelain, to mark, 304
Porter-Clark, 98
Potassium dichromate, 201
Page 548
— hydrate, 136
Potentilla, 285
Precipitation tanks, 468
Preller, 381
Press-leaches, 330
“Pricking,” 169
Primitive leather manufacture, 1, 73
Printing, 418
Protaceæ, 268
Procter, 203
Procter’s extractor, 306
Prosopis, 286
Protea, 268
Protocatechuic acid, 295
Protoplasm, 10
Pseudopodia, 11
Pterocarpus, 285
Puering, 8, 19, 152, 170, 233
Pulleys, 450
“pulling down,” 157
Pullman, 380
Pullman’s liming method, 137
Pulsometers, 459
Pumps, 457
Punica, 285
Putrefaction, 15, 19
Putrid soak, 113, 137
Putz, Dr., 69
Pyrogallol, 295
— tannages, 234
— tannins, 295
Pyroligneous acid, 154
Pyrrol, 62
Pyrus, 285
Quebracho, 231, 269, 277
— wood, extraction, 347
Potentilla, 285
Precipitation tanks, 468
Preller, 381
Press-leaches, 330
“Pricking,” 169
Primitive leather manufacture, 1, 73
Printing, 418
Protaceæ, 268
Procter, 203
Procter’s extractor, 306
Prosopis, 286
Protea, 268
Protocatechuic acid, 295
Protoplasm, 10
Pseudopodia, 11
Pterocarpus, 285
Puering, 8, 19, 152, 170, 233
Pulleys, 450
“pulling down,” 157
Pullman, 380
Pullman’s liming method, 137
Pulsometers, 459
Pumps, 457
Punica, 285
Putrefaction, 15, 19
Putrid soak, 113, 137
Putz, Dr., 69
Pyrogallol, 295
— tannages, 234
— tannins, 295
Pyroligneous acid, 154
Pyrrol, 62
Pyrus, 285
Quebracho, 231, 269, 277
— wood, extraction, 347
Page 549
Quercetin, 263
Quercus, 252
Quicklime, 122
Rabinowitsch, 17
Raw hide leather, 381
Realgar, 142
Reddening of leather by light, 405
“Reds,” 231, 297, 339
Reimer, 58, 64
Resin, 376
Rete malpighi, 47
Rhatany, 269
Rhizophoraceæ, 283
Rhus, 270
Riems, 381
Roans, 235
Rollet, 64
Rolling machines, 224
Roman leathers, 2
Rosaceæ, 285
Rosin, 376
Rounding, 151
Rove, 261
Rubiaceæ, 277
Rumex, 264
Rusma, 139
“Russia” leather, 251
Sabal, 248
Saccharomyces, 14, 20
Saccharomycetes, 15
Saddening, 398
Salicaceæ, 263
Salicylic acid, 28, 295
Saliva-corpuscles, 10
Salix arenaria, 238, 263
— caprea, 239, 264
Quercus, 252
Quicklime, 122
Rabinowitsch, 17
Raw hide leather, 381
Realgar, 142
Reddening of leather by light, 405
“Reds,” 231, 297, 339
Reimer, 58, 64
Resin, 376
Rete malpighi, 47
Rhatany, 269
Rhizophoraceæ, 283
Rhus, 270
Riems, 381
Roans, 235
Rollet, 64
Rolling machines, 224
Roman leathers, 2
Rosaceæ, 285
Rosin, 376
Rounding, 151
Rove, 261
Rubiaceæ, 277
Rumex, 264
Rusma, 139
“Russia” leather, 251
Sabal, 248
Saccharomyces, 14, 20
Saccharomycetes, 15
Saddening, 398
Salicaceæ, 263
Salicylic acid, 28, 295
Saliva-corpuscles, 10
Salix arenaria, 238, 263
— caprea, 239, 264
Page 550
Salomon, 178
Salt, 22
— and acids, action on gelatine, 88
— -stains, 22, 38
Salts, action on hide, 84, 92
Salted hides, 109
Salting, 35
Sampling tanning materials, 301, 475
— tool, 301
Santalaceæ, 267
Saponification, 351
Sappan-wood, 287
Saturated solutions, 77
Saxifragaceæ, 280
Schilling, 62
Schinia, 272
Schinus, 270
Schmeija mill, 318
Schulze, 178
Schultz, A., 203, 204
— Jackson S., 112, 454, 456
Schutzenberger, 57
Scilla, 248
Scorza rossa, 248
Scouring, 384
— machine, 384
Screening tanning materials, 323
Scudding, 180
Sea lavender, 268
Seagrave-Bevington dryer, 438
Seaside grape, 267
Seasonings, 418
Sebaceous glands, 48
Semiglutin, 60
Semipermeable membranes, 78
Senna, 288
Septa, 14
Salt, 22
— and acids, action on gelatine, 88
— -stains, 22, 38
Salts, action on hide, 84, 92
Salted hides, 109
Salting, 35
Sampling tanning materials, 301, 475
— tool, 301
Santalaceæ, 267
Saponification, 351
Sappan-wood, 287
Saturated solutions, 77
Saxifragaceæ, 280
Schilling, 62
Schinia, 272
Schinus, 270
Schmeija mill, 318
Schulze, 178
Schultz, A., 203, 204
— Jackson S., 112, 454, 456
Schutzenberger, 57
Scilla, 248
Scorza rossa, 248
Scouring, 384
— machine, 384
Screening tanning materials, 323
Scudding, 180
Sea lavender, 268
Seagrave-Bevington dryer, 438
Seaside grape, 267
Seasonings, 418
Sebaceous glands, 48
Semiglutin, 60
Semipermeable membranes, 78
Senna, 288
Septa, 14
Page 551
Septic tank, 472
Settling tanks, 468
Sewage, 467
— purification, 468
Shafting, 448, 450
Shake-method, 312, 483
Shaving, 384
— machine, 384, 386
— mill, 323
Sheep-skins, 34
Shellac glaze, 401
Silent boiling jets, 334, 343
Silicic acid in water, 104
Silver fir, 246
Skens, 272
Skin, structure, 46
Skivers, alumed, 197
Skutch, 462
Slaking of lime, 122
Slocomb staking machine, 192
Sludge, 470
Smoked leathers, 2
Snakeweed, 266
Snoubar bark, 248
Soaking and washing, 7
— of hides, 108
— with caustic soda, 114
Soaps, 351
— cold process, 352
Soap test, 94
Society of Arts, 234
Soda in water, 103
Sodium bisulphate, 155
— carbonate, 139
— hydrate, 136
— silicate, 216
— sulphate, 23, 41
Settling tanks, 468
Sewage, 467
— purification, 468
Shafting, 448, 450
Shake-method, 312, 483
Shaving, 384
— machine, 384, 386
— mill, 323
Sheep-skins, 34
Shellac glaze, 401
Silent boiling jets, 334, 343
Silicic acid in water, 104
Silver fir, 246
Skens, 272
Skin, structure, 46
Skivers, alumed, 197
Skutch, 462
Slaking of lime, 122
Slocomb staking machine, 192
Sludge, 470
Smoked leathers, 2
Snakeweed, 266
Snoubar bark, 248
Soaking and washing, 7
— of hides, 108
— with caustic soda, 114
Soaps, 351
— cold process, 352
Soap test, 94
Society of Arts, 234
Soda in water, 103
Sodium bisulphate, 155
— carbonate, 139
— hydrate, 136
— silicate, 216
— sulphate, 23, 41
Page 552
— sulphide, 114, 139
— thiosulphate, 204, 213, 216
Sole-leather tanning, 220
Solid solution, 83, 396
— state of matter, 74
Solubility of liquids, 76
Solution-pressure, 76, 78
Soluble phenyl, 28
Sorbus, 285
Souring, 410
Spent tan, 329, 464
— tans, analysis, 480
Spermaceti, 371
Splitting, 384
Sprinkler, 446
— -leach, 336
Spruce fir, 246
Spueing, 20, 353, 355, 390
Squill, 248
Staining, 415
— dyes suitable for, 486, 491
Stains caused by hard water, 99
— on sole-leather, 227
Staking, 188
— machines, 192
Staling, 34
Stanhope, 98
Statice, 268
Steam-engine, 423, 433, 448
— - — indicator, 449
— -pumps, 457
— -traps, 442
Stearic acid, 351
Stearin, 351, 359
Stearine glaze, 401, 415
Stenhouse, 296
Sterilisation, 18
— thiosulphate, 204, 213, 216
Sole-leather tanning, 220
Solid solution, 83, 396
— state of matter, 74
Solubility of liquids, 76
Solution-pressure, 76, 78
Soluble phenyl, 28
Sorbus, 285
Souring, 410
Spent tan, 329, 464
— tans, analysis, 480
Spermaceti, 371
Splitting, 384
Sprinkler, 446
— -leach, 336
Spruce fir, 246
Spueing, 20, 353, 355, 390
Squill, 248
Staining, 415
— dyes suitable for, 486, 491
Stains caused by hard water, 99
— on sole-leather, 227
Staking, 188
— machines, 192
Staling, 34
Stanhope, 98
Statice, 268
Steam-engine, 423, 433, 448
— - — indicator, 449
— -pumps, 457
— -traps, 442
Stearic acid, 351
Stearin, 351, 359
Stearine glaze, 401, 415
Stenhouse, 296
Sterilisation, 18
Page 553
Stinco, 272
Stippen, 109
Stocking, 180
Stocks, 116
— for unhairing, 145
Stone-cells, 245
— pits, 454
Striking, 223
— machine, 223
Stringy bark tree, 284
Structure of skin, 46
Stuffing, 386
— drum, 388
Sturtevant dryer, 438
Sudoriferous glands, 49
Sugar-bush, 268
Sulphate of soda, 23
Sulphates in water, 104
Sulphide of sodium, 34, 132, 139, 165
Sulphides, 139
Sulphur dioxide, 23
— in chrome-leather, 216
Sulphonated oils, 361
Sulphuric acid, 114, 154, 157, 410
Sulphurous acid, 23, 114, 338
Sumach, 234
— Cape, 267
— extraction, 347
— French, 277
— Sicilian, 270
— Venetian, 276
Sumachs, American, 273
Sumaching, 410, 411
Supersaturated solutions, 77
Surface-tension, 76
Suspenders, 221, 227, 232
Suspension lime-pit, 128
Stippen, 109
Stocking, 180
Stocks, 116
— for unhairing, 145
Stone-cells, 245
— pits, 454
Striking, 223
— machine, 223
Stringy bark tree, 284
Structure of skin, 46
Stuffing, 386
— drum, 388
Sturtevant dryer, 438
Sudoriferous glands, 49
Sugar-bush, 268
Sulphate of soda, 23
Sulphates in water, 104
Sulphide of sodium, 34, 132, 139, 165
Sulphides, 139
Sulphur dioxide, 23
— in chrome-leather, 216
Sulphonated oils, 361
Sulphuric acid, 114, 154, 157, 410
Sulphurous acid, 23, 114, 338
Sumach, 234
— Cape, 267
— extraction, 347
— French, 277
— Sicilian, 270
— Venetian, 276
Sumachs, American, 273
Sumaching, 410, 411
Supersaturated solutions, 77
Surface-tension, 76
Suspenders, 221, 227, 232
Suspension lime-pit, 128
Page 554
Swan, 202
Sweat-glands, 49
— -pit, 119
Sweating, 1, 19, 34, 119
Swedish glove-leather, 236, 238
Swelling, 82, 84
Tallow, 356
— fish, 368
Tamarix, 272, 280
Tamarisciniæ, 280
Tamwood, 269
Tan as fuel, 464
— -burning furnaces, 464
— -press, 467
Tanekahi bark, 248
Tanghadi bark, 287
Tank-waste, 141
Tannery, construction, 445
— extension, 447
— fire risks, 446, 452
— selection of site, 444
Tannin colour-lakes, 397
— materials, extraction, 305
— — sampling, 302
“Tanning matters,” 311, 478, 483
Tannins, 242, 294, 397
— pathological, 298
— physiological, 298
Tari pods, 286
Tartar emetic, 411
Tawing, 191, 196
Temperature, 422
— in leaching, 343
Temporary hardness, 94, 154, 411
Tengah bark, 283
Teri pods, 286
Sweat-glands, 49
— -pit, 119
Sweating, 1, 19, 34, 119
Swedish glove-leather, 236, 238
Swelling, 82, 84
Tallow, 356
— fish, 368
Tamarix, 272, 280
Tamarisciniæ, 280
Tamwood, 269
Tan as fuel, 464
— -burning furnaces, 464
— -press, 467
Tanekahi bark, 248
Tanghadi bark, 287
Tank-waste, 141
Tannery, construction, 445
— extension, 447
— fire risks, 446, 452
— selection of site, 444
Tannin colour-lakes, 397
— materials, extraction, 305
— — sampling, 302
“Tanning matters,” 311, 478, 483
Tannins, 242, 294, 397
— pathological, 298
— physiological, 298
Tari pods, 286
Tartar emetic, 411
Tawing, 191, 196
Temperature, 422
— in leaching, 343
Temporary hardness, 94, 154, 411
Tengah bark, 283
Teri pods, 286
Page 555
Terminalia, 280
Terra japonica, 277
Thann tree, 282
Thermophilic bacteria, 17
Tinian pine, 249
Tintometer, 315, 479
Titanium, 185, 218, 411, 495
Tjamara laut, 249
Topping, 406
Tormentilla, 285
Torula, 14
“Total soluble” matter, 307, 477, 478
Treacle, 177
Tri-formol, 31
Trimble, 263
Trioxymethylene, 31
Trypsin, 171, 172
Tsuga, 246
Tub-leaches, 331
Tugwar, 293
Turkey oak, 255, 256
— -red oil, 217, 240
Turwar bark, 235, 287
Turret-dryer, 439
Two-bath chrome process, 204, 213, 216
Tyrosin, 66
Unhairing, 7, 54, 143
— machines, 144
Unorganised ferments, 15, 16
Used liquors, analysis, 480
Vacciniæ, 280
Vaccinium, 280
Vacuoles, 13
Vacuum-oven, 308
— pans, 342
Valdivia leather, 267
Terra japonica, 277
Thann tree, 282
Thermophilic bacteria, 17
Tinian pine, 249
Tintometer, 315, 479
Titanium, 185, 218, 411, 495
Tjamara laut, 249
Topping, 406
Tormentilla, 285
Torula, 14
“Total soluble” matter, 307, 477, 478
Treacle, 177
Tri-formol, 31
Trimble, 263
Trioxymethylene, 31
Trypsin, 171, 172
Tsuga, 246
Tub-leaches, 331
Tugwar, 293
Turkey oak, 255, 256
— -red oil, 217, 240
Turwar bark, 235, 287
Turret-dryer, 439
Two-bath chrome process, 204, 213, 216
Tyrosin, 66
Unhairing, 7, 54, 143
— machines, 144
Unorganised ferments, 15, 16
Used liquors, analysis, 480
Vacciniæ, 280
Vaccinium, 280
Vacuoles, 13
Vacuum-oven, 308
— pans, 342
Valdivia leather, 267
Page 556
Valonia, 222, 231, 258
— extraction, 345, 346
Valve, 457
— for liquor troughs, 333
Van Tieghem, 243
Vapour-pressure, 75, 421
Vaseline, 375
Vaughn fleshing machine, 145, 148
Vegetable-tanned leathers, 2, 3
Velocity of gaseous molecules, 75
Ventilation and heating, 429
— downward, 440
Verbeek and Peckholdt, 310
Vibration, 452
Vitellin, 67
Vitis, 272
Von Höhnel, 242
— Schroeder, 56, 129, 134
Wagner, 298
Warbles, 43
Ward, H. Marshall, 243
Wash-wheel, 108, 118, 180
— — for unhairing, 145
Washing of hides, 108, 111
Waste liquids, 467
Water, condensed, 442
— hardness, 93
— impurities, 93
— oven, 308
— raisers, 459
— softening, 95, 101
Wattles, 290
Wax, bees-, 371
— Brazilian, 372
— carnauba, 372
— Japan, 372
— extraction, 345, 346
Valve, 457
— for liquor troughs, 333
Van Tieghem, 243
Vapour-pressure, 75, 421
Vaseline, 375
Vaughn fleshing machine, 145, 148
Vegetable-tanned leathers, 2, 3
Velocity of gaseous molecules, 75
Ventilation and heating, 429
— downward, 440
Verbeek and Peckholdt, 310
Vibration, 452
Vitellin, 67
Vitis, 272
Von Höhnel, 242
— Schroeder, 56, 129, 134
Wagner, 298
Warbles, 43
Ward, H. Marshall, 243
Wash-wheel, 108, 118, 180
— — for unhairing, 145
Washing of hides, 108, 111
Waste liquids, 467
Water, condensed, 442
— hardness, 93
— impurities, 93
— oven, 308
— raisers, 459
— softening, 95, 101
Wattles, 290
Wax, bees-, 371
— Brazilian, 372
— carnauba, 372
— Japan, 372
Page 557
— mineral, 374
— paraffin, 375
Waxes, 350, 353, 370
— liquid, 350, 353, 371
Weak grain, 108
Weighing for analysis, 304
Weimannia, 280
Weiske, 63
“Wet and dry bulb” thermometer, 426
“White bark,” 293
— leathers, 197
— or gelatinous fibres, 50
— spruce, 247
Wichellow and Tebbutt, 241
Wild almond, 268
Williams’ patent crusher, 320
Willow-bark, 238
Willows, 263
Wilson, 223, 224, 440
Wind, 427, 439
Windbores, 459
Wood, J. T., 166, 171
Woolfat, 358
Woolly butt tree, 284
“Working,” 180
Xanthoproteic acid, 67
Yaryan evaporator, 339, 424
Yeast, 12
Yeasts, 15
Yellow fibres, 53, 69
Yolk of egg, 68
Yorkshire grease, 359
Youl, 231
Young hair, 144
Zinc chloride, 26
— paraffin, 375
Waxes, 350, 353, 370
— liquid, 350, 353, 371
Weak grain, 108
Weighing for analysis, 304
Weimannia, 280
Weiske, 63
“Wet and dry bulb” thermometer, 426
“White bark,” 293
— leathers, 197
— or gelatinous fibres, 50
— spruce, 247
Wichellow and Tebbutt, 241
Wild almond, 268
Williams’ patent crusher, 320
Willow-bark, 238
Willows, 263
Wilson, 223, 224, 440
Wind, 427, 439
Windbores, 459
Wood, J. T., 166, 171
Woolfat, 358
Woolly butt tree, 284
“Working,” 180
Xanthoproteic acid, 67
Yaryan evaporator, 339, 424
Yeast, 12
Yeasts, 15
Yellow fibres, 53, 69
Yolk of egg, 68
Yorkshire grease, 359
Youl, 231
Young hair, 144
Zinc chloride, 26
Page 558
— sulphate, 26, 159
Zollickoffer, 160
Zymases, 15, 16, 17, 61, 296
LONDON: PRINTED BY WILLIAM CLOWES AND SONS, LIMITED,
GREAT WINDMILL STREET, W., AND DUKE STREET, STAMFORD STREET, S.E.
Zollickoffer, 160
Zymases, 15, 16, 17, 61, 296
LONDON: PRINTED BY WILLIAM CLOWES AND SONS, LIMITED,
GREAT WINDMILL STREET, W., AND DUKE STREET, STAMFORD STREET, S.E.
Page 559
Transcriber’s Notes
Inconsistent and unusual spelling, hyphenation, etc.
(including in names and non-English words) have been
retained, except as mentioned below.
The original work does not have a Fig. 17.
Page 199, (It must be distinctly understood ...: the closing
bracket is missing in the source document.
Page 223: ... tool of triangular section shown in Fig. 29:
the reference should possibly be to Fig. 27 (or 30).
Page 267, kruppelboom: should possibly read
kreupelboom.
Changes made:
Footnotes, illustrations, and tables have been moved
outside text paragraphs.
The following phrases have been standardised: C. T. bate
and C.T. bate to C.T. bate (cole-tar); c.c. and cc. to c.c.
(cubic centimetre); Liége and Liè to Liè. Pullman and
Pullmans to Pullman; Huxham and Brown and
Huxham and Browns to Huxham and Browns;
Kjehldahl and Kjeldahl to Kjeldahl; Körner and
Koerner to Koerner.
Where useful for clarity’s sake, Ibid. in literature
references has been replaced with the actual
(abbreviated) title.
Some obvious minor typographical errors have been
corrected silently; accents in French and German words
have not been corrected or added.
Page 40: In the re-renewal ... changed to In the renewal ...
Page 64: Chrondrin changed to Chondrin
Page 74: Die Natur und Wesen ... changed to Natur und
Wesen ...
Inconsistent and unusual spelling, hyphenation, etc.
(including in names and non-English words) have been
retained, except as mentioned below.
The original work does not have a Fig. 17.
Page 199, (It must be distinctly understood ...: the closing
bracket is missing in the source document.
Page 223: ... tool of triangular section shown in Fig. 29:
the reference should possibly be to Fig. 27 (or 30).
Page 267, kruppelboom: should possibly read
kreupelboom.
Changes made:
Footnotes, illustrations, and tables have been moved
outside text paragraphs.
The following phrases have been standardised: C. T. bate
and C.T. bate to C.T. bate (cole-tar); c.c. and cc. to c.c.
(cubic centimetre); Liége and Liè to Liè. Pullman and
Pullmans to Pullman; Huxham and Brown and
Huxham and Browns to Huxham and Browns;
Kjehldahl and Kjeldahl to Kjeldahl; Körner and
Koerner to Koerner.
Where useful for clarity’s sake, Ibid. in literature
references has been replaced with the actual
(abbreviated) title.
Some obvious minor typographical errors have been
corrected silently; accents in French and German words
have not been corrected or added.
Page 40: In the re-renewal ... changed to In the renewal ...
Page 64: Chrondrin changed to Chondrin
Page 74: Die Natur und Wesen ... changed to Natur und
Wesen ...
Page 560
Page 139: Na₂S,9OH₂ changed to Na₂S·9OH₂
Page 248: footnote anchor removed from after ... by cork
lamellæ (there is no footnote in the original work).
Page 252: ... and the more colouring matter is contained
... changed to ... the more colouring matter is contained
...
Page 253: ... and the better the bark changed to ... the
better the bark
Page 272: Ailantus gladulosa changed to Ailantus
glandulosa
Page 310: Verbeck changed to Verbeek
Page 329: ... is shown in Fig. 86 changed to ... is shown in
Fig. 77
Page 361: Benedict changed to Benedikt
Page 400: Claus and Ree changed to Claus and Rée
Page 429: 44°3 F. changed to 44·3° F.
Page 451: kilos per cm² × 14·22 = lb. per inch changed to
kilos per cm² × 14·22 = lb. per inch²
Page 486: Acid green B.B. changed to Acid green BB.
Page 501: Blue-backing changed to Bluebacking
Page 507: Oxalic acid, page number 155 corrected
Page 508: Pay-pay changed to Paypay; Phylocladus
changed to Phyllocladus; Protacæ changed to Protaceæ
Page 509: Schutzenberger changed to Schützenberger
Page 512, Zymases: page numbers 17, 61, 296 inserted
Index: some entries moved to their proper place.
Page 248: footnote anchor removed from after ... by cork
lamellæ (there is no footnote in the original work).
Page 252: ... and the more colouring matter is contained
... changed to ... the more colouring matter is contained
...
Page 253: ... and the better the bark changed to ... the
better the bark
Page 272: Ailantus gladulosa changed to Ailantus
glandulosa
Page 310: Verbeck changed to Verbeek
Page 329: ... is shown in Fig. 86 changed to ... is shown in
Fig. 77
Page 361: Benedict changed to Benedikt
Page 400: Claus and Ree changed to Claus and Rée
Page 429: 44°3 F. changed to 44·3° F.
Page 451: kilos per cm² × 14·22 = lb. per inch changed to
kilos per cm² × 14·22 = lb. per inch²
Page 486: Acid green B.B. changed to Acid green BB.
Page 501: Blue-backing changed to Bluebacking
Page 507: Oxalic acid, page number 155 corrected
Page 508: Pay-pay changed to Paypay; Phylocladus
changed to Phyllocladus; Protacæ changed to Protaceæ
Page 509: Schutzenberger changed to Schützenberger
Page 512, Zymases: page numbers 17, 61, 296 inserted
Index: some entries moved to their proper place.
Page 561
*** END OF THE PROJECT GUTENBERG EBOOK THE PRINCIPLES
OF LEATHER MANUFACTURE ***
Updated editions will replace the previous one—the old editions will
be renamed.
Creating the works from print editions not protected by U.S. copyright
law means that no one owns a United States copyright in these works,
so the Foundation (and you!) can copy and distribute it in the United
States without permission and without paying copyright royalties.
Special rules, set forth in the General Terms of Use part of this license,
apply to copying and distributing Project Gutenberg™ electronic
works to protect the PROJECT GUTENBERG™ concept and
trademark. Project Gutenberg is a registered trademark, and may not
be used if you charge for an eBook, except by following the terms of
the trademark license, including paying royalties for use of the Project
Gutenberg trademark. If you do not charge anything for copies of this
eBook, complying with the trademark license is very easy. You may
use this eBook for nearly any purpose such as creation of derivative
works, reports, performances and research. Project Gutenberg eBooks
may be modified and printed and given away—you may do practically
ANYTHING in the United States with eBooks not protected by U.S.
copyright law. Redistribution is subject to the trademark license,
especially commercial redistribution.
START: FULL LICENSE
OF LEATHER MANUFACTURE ***
Updated editions will replace the previous one—the old editions will
be renamed.
Creating the works from print editions not protected by U.S. copyright
law means that no one owns a United States copyright in these works,
so the Foundation (and you!) can copy and distribute it in the United
States without permission and without paying copyright royalties.
Special rules, set forth in the General Terms of Use part of this license,
apply to copying and distributing Project Gutenberg™ electronic
works to protect the PROJECT GUTENBERG™ concept and
trademark. Project Gutenberg is a registered trademark, and may not
be used if you charge for an eBook, except by following the terms of
the trademark license, including paying royalties for use of the Project
Gutenberg trademark. If you do not charge anything for copies of this
eBook, complying with the trademark license is very easy. You may
use this eBook for nearly any purpose such as creation of derivative
works, reports, performances and research. Project Gutenberg eBooks
may be modified and printed and given away—you may do practically
ANYTHING in the United States with eBooks not protected by U.S.
copyright law. Redistribution is subject to the trademark license,
especially commercial redistribution.
START: FULL LICENSE
Page 562
THE FULL PROJECT GUTENBERG™ LICENSE
PLEASE READ THIS BEFORE YOU DISTRIBUTE OR USE THIS WORK
To protect the Project Gutenberg™ mission of promoting the free
distribution of electronic works, by using or distributing this work (or
any other work associated in any way with the phrase “Project
Gutenberg”), you agree to comply with all the terms of the Full Project
Gutenberg License available with this file or online at
www.gutenberg.org/license.
Section 1. General Terms of Use and Redistributing
Project Gutenberg electronic works
1.A. By reading or using any part of this Project Gutenberg electronic
work, you indicate that you have read, understand, agree to and accept
all the terms of this license and intellectual property
(trademark/copyright) agreement. If you do not agree to abide by all
the terms of this agreement, you must cease using and return or destroy
all copies of Project Gutenberg electronic works in your possession. If
you paid a fee for obtaining a copy of or access to a Project Gutenberg
electronic work and you do not agree to be bound by the terms of this
agreement, you may obtain a refund from the person or entity to whom
you paid the fee as set forth in paragraph 1.E.8.
1.B. “Project Gutenberg” is a registered trademark. It may only be
used on or associated in any way with an electronic work by people
who agree to be bound by the terms of this agreement. There are a few
things that you can do with most Project Gutenberg electronic works
even without complying with the full terms of this agreement. See
paragraph 1.C below. There are a lot of things you can do with Project
Gutenberg electronic works if you follow the terms of this agreement
and help preserve free future access to Project Gutenberg electronic
works. See paragraph 1.E below.
1.C. The Project Gutenberg Literary Archive Foundation (“the
Foundation” or PGLAF), owns a compilation copyright in the
PLEASE READ THIS BEFORE YOU DISTRIBUTE OR USE THIS WORK
To protect the Project Gutenberg™ mission of promoting the free
distribution of electronic works, by using or distributing this work (or
any other work associated in any way with the phrase “Project
Gutenberg”), you agree to comply with all the terms of the Full Project
Gutenberg License available with this file or online at
www.gutenberg.org/license.
Section 1. General Terms of Use and Redistributing
Project Gutenberg electronic works
1.A. By reading or using any part of this Project Gutenberg electronic
work, you indicate that you have read, understand, agree to and accept
all the terms of this license and intellectual property
(trademark/copyright) agreement. If you do not agree to abide by all
the terms of this agreement, you must cease using and return or destroy
all copies of Project Gutenberg electronic works in your possession. If
you paid a fee for obtaining a copy of or access to a Project Gutenberg
electronic work and you do not agree to be bound by the terms of this
agreement, you may obtain a refund from the person or entity to whom
you paid the fee as set forth in paragraph 1.E.8.
1.B. “Project Gutenberg” is a registered trademark. It may only be
used on or associated in any way with an electronic work by people
who agree to be bound by the terms of this agreement. There are a few
things that you can do with most Project Gutenberg electronic works
even without complying with the full terms of this agreement. See
paragraph 1.C below. There are a lot of things you can do with Project
Gutenberg electronic works if you follow the terms of this agreement
and help preserve free future access to Project Gutenberg electronic
works. See paragraph 1.E below.
1.C. The Project Gutenberg Literary Archive Foundation (“the
Foundation” or PGLAF), owns a compilation copyright in the
Page 563
collection of Project Gutenberg electronic works. Nearly all the
individual works in the collection are in the public domain in the
United States. If an individual work is unprotected by copyright law in
the United States and you are located in the United States, we do not
claim a right to prevent you from copying, distributing, performing,
displaying or creating derivative works based on the work as long as
all references to Project Gutenberg are removed. Of course, we hope
that you will support the Project Gutenberg mission of promoting free
access to electronic works by freely sharing Project Gutenberg works
in compliance with the terms of this agreement for keeping the Project
Gutenberg name associated with the work. You can easily comply with
the terms of this agreement by keeping this work in the same format
with its attached full Project Gutenberg License when you share it
without charge with others.
1.D. The copyright laws of the place where you are located also govern
what you can do with this work. Copyright laws in most countries are
in a constant state of change. If you are outside the United States,
check the laws of your country in addition to the terms of this
agreement before downloading, copying, displaying, performing,
distributing or creating derivative works based on this work or any
other Project Gutenberg work. The Foundation makes no
representations concerning the copyright status of any work in any
country other than the United States.
1.E. Unless you have removed all references to Project Gutenberg:
1.E.1. The following sentence, with active links to, or other immediate
access to, the full Project Gutenberg License must appear prominently
whenever any copy of a Project Gutenberg work (any work on which
the phrase “Project Gutenberg” appears, or with which the phrase
“Project Gutenberg” is associated) is accessed, displayed, performed,
viewed, copied or distributed:
This eBook is for the use of anyone anywhere in the United States
and most other parts of the world at no cost and with almost no
restrictions whatsoever. You may copy it, give it away or re-use it
under the terms of the Project Gutenberg™ License included with
individual works in the collection are in the public domain in the
United States. If an individual work is unprotected by copyright law in
the United States and you are located in the United States, we do not
claim a right to prevent you from copying, distributing, performing,
displaying or creating derivative works based on the work as long as
all references to Project Gutenberg are removed. Of course, we hope
that you will support the Project Gutenberg mission of promoting free
access to electronic works by freely sharing Project Gutenberg works
in compliance with the terms of this agreement for keeping the Project
Gutenberg name associated with the work. You can easily comply with
the terms of this agreement by keeping this work in the same format
with its attached full Project Gutenberg License when you share it
without charge with others.
1.D. The copyright laws of the place where you are located also govern
what you can do with this work. Copyright laws in most countries are
in a constant state of change. If you are outside the United States,
check the laws of your country in addition to the terms of this
agreement before downloading, copying, displaying, performing,
distributing or creating derivative works based on this work or any
other Project Gutenberg work. The Foundation makes no
representations concerning the copyright status of any work in any
country other than the United States.
1.E. Unless you have removed all references to Project Gutenberg:
1.E.1. The following sentence, with active links to, or other immediate
access to, the full Project Gutenberg License must appear prominently
whenever any copy of a Project Gutenberg work (any work on which
the phrase “Project Gutenberg” appears, or with which the phrase
“Project Gutenberg” is associated) is accessed, displayed, performed,
viewed, copied or distributed:
This eBook is for the use of anyone anywhere in the United States
and most other parts of the world at no cost and with almost no
restrictions whatsoever. You may copy it, give it away or re-use it
under the terms of the Project Gutenberg™ License included with
Page 564
this eBook or online at www.gutenberg.org. If you are not located
in the United States, you will have to check the laws of the
country where you are located before using this eBook.
1.E.2. If an individual Project Gutenberg electronic work is derived
from texts not protected by U.S. copyright law (does not contain a
notice indicating that it is posted with permission of the copyright
holder), the work can be copied and distributed to anyone in the United
States without paying any fees or charges. If you are redistributing or
providing access to a work with the phrase “Project Gutenberg”
associated with or appearing on the work, you must comply either with
the requirements of paragraphs 1.E.1 through 1.E.7 or obtain
permission for the use of the work and the Project Gutenberg
trademark as set forth in paragraphs 1.E.8 or 1.E.9.
1.E.3. If an individual Project Gutenberg electronic work is posted
with the permission of the copyright holder, your use and distribution
must comply with both paragraphs 1.E.1 through 1.E.7 and any
additional terms imposed by the copyright holder. Additional terms
will be linked to the Project Gutenberg License for all works posted
with the permission of the copyright holder found at the beginning of
this work.
1.E.4. Do not unlink or detach or remove the full Project Gutenberg
License terms from this work, or any files containing a part of this
work or any other work associated with Project Gutenberg.
1.E.5. Do not copy, display, perform, distribute or redistribute this
electronic work, or any part of this electronic work, without
prominently displaying the sentence set forth in paragraph 1.E.1 with
active links or immediate access to the full terms of the Project
Gutenberg License.
1.E.6. You may convert to and distribute this work in any binary,
compressed, marked up, nonproprietary or proprietary form, including
any word processing or hypertext form. However, if you provide
access to or distribute copies of a Project Gutenberg work in a format
other than “Plain Vanilla ASCII” or other format used in the official
in the United States, you will have to check the laws of the
country where you are located before using this eBook.
1.E.2. If an individual Project Gutenberg electronic work is derived
from texts not protected by U.S. copyright law (does not contain a
notice indicating that it is posted with permission of the copyright
holder), the work can be copied and distributed to anyone in the United
States without paying any fees or charges. If you are redistributing or
providing access to a work with the phrase “Project Gutenberg”
associated with or appearing on the work, you must comply either with
the requirements of paragraphs 1.E.1 through 1.E.7 or obtain
permission for the use of the work and the Project Gutenberg
trademark as set forth in paragraphs 1.E.8 or 1.E.9.
1.E.3. If an individual Project Gutenberg electronic work is posted
with the permission of the copyright holder, your use and distribution
must comply with both paragraphs 1.E.1 through 1.E.7 and any
additional terms imposed by the copyright holder. Additional terms
will be linked to the Project Gutenberg License for all works posted
with the permission of the copyright holder found at the beginning of
this work.
1.E.4. Do not unlink or detach or remove the full Project Gutenberg
License terms from this work, or any files containing a part of this
work or any other work associated with Project Gutenberg.
1.E.5. Do not copy, display, perform, distribute or redistribute this
electronic work, or any part of this electronic work, without
prominently displaying the sentence set forth in paragraph 1.E.1 with
active links or immediate access to the full terms of the Project
Gutenberg License.
1.E.6. You may convert to and distribute this work in any binary,
compressed, marked up, nonproprietary or proprietary form, including
any word processing or hypertext form. However, if you provide
access to or distribute copies of a Project Gutenberg work in a format
other than “Plain Vanilla ASCII” or other format used in the official
Page 565
version posted on the official Project Gutenberg website
(www.gutenberg.org), you must, at no additional cost, fee or expense
to the user, provide a copy, a means of exporting a copy, or a means of
obtaining a copy upon request, of the work in its original “Plain
Vanilla ASCII” or other form. Any alternate format must include the
full Project Gutenberg License as specified in paragraph 1.E.1.
1.E.7. Do not charge a fee for access to, viewing, displaying,
performing, copying or distributing any Project Gutenberg works
unless you comply with paragraph 1.E.8 or 1.E.9.
1.E.8. You may charge a reasonable fee for copies of or providing
access to or distributing Project Gutenberg electronic works provided
that:
• You pay a royalty fee of 20% of the gross profits you derive from the
use of Project Gutenberg works calculated using the method you
already use to calculate your applicable taxes. The fee is owed to the
owner of the Project Gutenberg trademark, but he has agreed to donate
royalties under this paragraph to the Project Gutenberg Literary
Archive Foundation. Royalty payments must be paid within 60 days
following each date on which you prepare (or are legally required to
prepare) your periodic tax returns. Royalty payments should be clearly
marked as such and sent to the Project Gutenberg Literary Archive
Foundation at the address specified in Section 4, “Information about
donations to the Project Gutenberg Literary Archive Foundation.”
• You provide a full refund of any money paid by a user who notifies
you in writing (or by e-mail) within 30 days of receipt that s/he does
not agree to the terms of the full Project Gutenberg™ License. You
must require such a user to return or destroy all copies of the works
possessed in a physical medium and discontinue all use of and all
access to other copies of Project Gutenberg™ works.
• You provide, in accordance with paragraph 1.F.3, a full refund of any
money paid for a work or a replacement copy, if a defect in the
electronic work is discovered and reported to you within 90 days of
receipt of the work.
(www.gutenberg.org), you must, at no additional cost, fee or expense
to the user, provide a copy, a means of exporting a copy, or a means of
obtaining a copy upon request, of the work in its original “Plain
Vanilla ASCII” or other form. Any alternate format must include the
full Project Gutenberg License as specified in paragraph 1.E.1.
1.E.7. Do not charge a fee for access to, viewing, displaying,
performing, copying or distributing any Project Gutenberg works
unless you comply with paragraph 1.E.8 or 1.E.9.
1.E.8. You may charge a reasonable fee for copies of or providing
access to or distributing Project Gutenberg electronic works provided
that:
• You pay a royalty fee of 20% of the gross profits you derive from the
use of Project Gutenberg works calculated using the method you
already use to calculate your applicable taxes. The fee is owed to the
owner of the Project Gutenberg trademark, but he has agreed to donate
royalties under this paragraph to the Project Gutenberg Literary
Archive Foundation. Royalty payments must be paid within 60 days
following each date on which you prepare (or are legally required to
prepare) your periodic tax returns. Royalty payments should be clearly
marked as such and sent to the Project Gutenberg Literary Archive
Foundation at the address specified in Section 4, “Information about
donations to the Project Gutenberg Literary Archive Foundation.”
• You provide a full refund of any money paid by a user who notifies
you in writing (or by e-mail) within 30 days of receipt that s/he does
not agree to the terms of the full Project Gutenberg™ License. You
must require such a user to return or destroy all copies of the works
possessed in a physical medium and discontinue all use of and all
access to other copies of Project Gutenberg™ works.
• You provide, in accordance with paragraph 1.F.3, a full refund of any
money paid for a work or a replacement copy, if a defect in the
electronic work is discovered and reported to you within 90 days of
receipt of the work.
Page 566
• You comply with all other terms of this agreement for free distribution
of Project Gutenberg™ works.
1.E.9. If you wish to charge a fee or distribute a Project Gutenberg™
electronic work or group of works on different terms than are set forth
in this agreement, you must obtain permission in writing from the
Project Gutenberg Literary Archive Foundation, the manager of the
Project Gutenberg™ trademark. Contact the Foundation as set forth in
Section 3 below.
1.F.
1.F.1. Project Gutenberg volunteers and employees expend
considerable effort to identify, do copyright research on, transcribe and
proofread works not protected by U.S. copyright law in creating the
Project Gutenberg™ collection. Despite these efforts, Project
Gutenberg™ electronic works, and the medium on which they may be
stored, may contain “Defects,” such as, but not limited to, incomplete,
inaccurate or corrupt data, transcription errors, a copyright or other
intellectual property infringement, a defective or damaged disk or
other medium, a computer virus, or computer codes that damage or
cannot be read by your equipment.
1.F.2. LIMITED WARRANTY, DISCLAIMER OF DAMAGES -
Except for the “Right of Replacement or Refund” described in
paragraph 1.F.3, the Project Gutenberg Literary Archive Foundation,
the owner of the Project Gutenberg™ trademark, and any other party
distributing a Project Gutenberg™ electronic work under this
agreement, disclaim all liability to you for damages, costs and
expenses, including legal fees. YOU AGREE THAT YOU HAVE NO
REMEDIES FOR NEGLIGENCE, STRICT LIABILITY, BREACH
OF WARRANTY OR BREACH OF CONTRACT EXCEPT THOSE
PROVIDED IN PARAGRAPH 1.F.3. YOU AGREE THAT THE
FOUNDATION, THE TRADEMARK OWNER, AND ANY
DISTRIBUTOR UNDER THIS AGREEMENT WILL NOT BE
LIABLE TO YOU FOR ACTUAL, DIRECT, INDIRECT,
CONSEQUENTIAL, PUNITIVE OR INCIDENTAL DAMAGES
of Project Gutenberg™ works.
1.E.9. If you wish to charge a fee or distribute a Project Gutenberg™
electronic work or group of works on different terms than are set forth
in this agreement, you must obtain permission in writing from the
Project Gutenberg Literary Archive Foundation, the manager of the
Project Gutenberg™ trademark. Contact the Foundation as set forth in
Section 3 below.
1.F.
1.F.1. Project Gutenberg volunteers and employees expend
considerable effort to identify, do copyright research on, transcribe and
proofread works not protected by U.S. copyright law in creating the
Project Gutenberg™ collection. Despite these efforts, Project
Gutenberg™ electronic works, and the medium on which they may be
stored, may contain “Defects,” such as, but not limited to, incomplete,
inaccurate or corrupt data, transcription errors, a copyright or other
intellectual property infringement, a defective or damaged disk or
other medium, a computer virus, or computer codes that damage or
cannot be read by your equipment.
1.F.2. LIMITED WARRANTY, DISCLAIMER OF DAMAGES -
Except for the “Right of Replacement or Refund” described in
paragraph 1.F.3, the Project Gutenberg Literary Archive Foundation,
the owner of the Project Gutenberg™ trademark, and any other party
distributing a Project Gutenberg™ electronic work under this
agreement, disclaim all liability to you for damages, costs and
expenses, including legal fees. YOU AGREE THAT YOU HAVE NO
REMEDIES FOR NEGLIGENCE, STRICT LIABILITY, BREACH
OF WARRANTY OR BREACH OF CONTRACT EXCEPT THOSE
PROVIDED IN PARAGRAPH 1.F.3. YOU AGREE THAT THE
FOUNDATION, THE TRADEMARK OWNER, AND ANY
DISTRIBUTOR UNDER THIS AGREEMENT WILL NOT BE
LIABLE TO YOU FOR ACTUAL, DIRECT, INDIRECT,
CONSEQUENTIAL, PUNITIVE OR INCIDENTAL DAMAGES
Page 567
EVEN IF YOU GIVE NOTICE OF THE POSSIBILITY OF SUCH
DAMAGE.
1.F.3. LIMITED RIGHT OF REPLACEMENT OR REFUND - If you
discover a defect in this electronic work within 90 days of receiving it,
you can receive a refund of the money (if any) you paid for it by
sending a written explanation to the person you received the work
from. If you received the work on a physical medium, you must return
the medium with your written explanation. The person or entity that
provided you with the defective work may elect to provide a
replacement copy in lieu of a refund. If you received the work
electronically, the person or entity providing it to you may choose to
give you a second opportunity to receive the work electronically in lieu
of a refund. If the second copy is also defective, you may demand a
refund in writing without further opportunities to fix the problem.
1.F.4. Except for the limited right of replacement or refund set forth in
paragraph 1.F.3, this work is provided to you ‘AS-IS’, WITH NO
OTHER WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED,
INCLUDING BUT NOT LIMITED TO WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR ANY PURPOSE.
1.F.5. Some states do not allow disclaimers of certain implied
warranties or the exclusion or limitation of certain types of damages. If
any disclaimer or limitation set forth in this agreement violates the law
of the state applicable to this agreement, the agreement shall be
interpreted to make the maximum disclaimer or limitation permitted by
the applicable state law. The invalidity or unenforceability of any
provision of this agreement shall not void the remaining provisions.
1.F.6. INDEMNITY - You agree to indemnify and hold the
Foundation, the trademark owner, any agent or employee of the
Foundation, anyone providing copies of Project Gutenberg™
electronic works in accordance with this agreement, and any
volunteers associated with the production, promotion and distribution
of Project Gutenberg™ electronic works, harmless from all liability,
costs and expenses, including legal fees, that arise directly or indirectly
from any of the following which you do or cause to occur: (a)
DAMAGE.
1.F.3. LIMITED RIGHT OF REPLACEMENT OR REFUND - If you
discover a defect in this electronic work within 90 days of receiving it,
you can receive a refund of the money (if any) you paid for it by
sending a written explanation to the person you received the work
from. If you received the work on a physical medium, you must return
the medium with your written explanation. The person or entity that
provided you with the defective work may elect to provide a
replacement copy in lieu of a refund. If you received the work
electronically, the person or entity providing it to you may choose to
give you a second opportunity to receive the work electronically in lieu
of a refund. If the second copy is also defective, you may demand a
refund in writing without further opportunities to fix the problem.
1.F.4. Except for the limited right of replacement or refund set forth in
paragraph 1.F.3, this work is provided to you ‘AS-IS’, WITH NO
OTHER WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED,
INCLUDING BUT NOT LIMITED TO WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR ANY PURPOSE.
1.F.5. Some states do not allow disclaimers of certain implied
warranties or the exclusion or limitation of certain types of damages. If
any disclaimer or limitation set forth in this agreement violates the law
of the state applicable to this agreement, the agreement shall be
interpreted to make the maximum disclaimer or limitation permitted by
the applicable state law. The invalidity or unenforceability of any
provision of this agreement shall not void the remaining provisions.
1.F.6. INDEMNITY - You agree to indemnify and hold the
Foundation, the trademark owner, any agent or employee of the
Foundation, anyone providing copies of Project Gutenberg™
electronic works in accordance with this agreement, and any
volunteers associated with the production, promotion and distribution
of Project Gutenberg™ electronic works, harmless from all liability,
costs and expenses, including legal fees, that arise directly or indirectly
from any of the following which you do or cause to occur: (a)
Page 568
distribution of this or any Project Gutenberg work, (b) alteration,
modification, or additions or deletions to any Project Gutenberg work,
and (c) any Defect you cause.
Section 2. Information about the Mission of Project
Gutenberg
Project Gutenberg is synonymous with the free distribution of
electronic works in formats readable by the widest variety of
computers including obsolete, old, middle-aged and new computers. It
exists because of the efforts of hundreds of volunteers and donations
from people in all walks of life.
Volunteers and financial support to provide volunteers with the
assistance they need are critical to reaching Project Gutenberg’s goals
and ensuring that the Project Gutenberg collection will remain freely
available for generations to come. In 2001, the Project Gutenberg
Literary Archive Foundation was created to provide a secure and
permanent future for Project Gutenberg and future generations. To
learn more about the Project Gutenberg Literary Archive Foundation
and how your efforts and donations can help, see Sections 3 and 4 and
the Foundation information page at www.gutenberg.org.
Section 3. Information about the Project Gutenberg
Literary Archive Foundation
The Project Gutenberg Literary Archive Foundation is a non-profit
501(c)(3) educational corporation organized under the laws of the state
of Mississippi and granted tax exempt status by the Internal Revenue
Service. The Foundation’s EIN or federal tax identification number is
64-6221541. Contributions to the Project Gutenberg Literary Archive
Foundation are tax deductible to the full extent permitted by U.S.
federal laws and your state’s laws.
The Foundation’s business office is located at 41 Watchung Plaza
#516, Montclair NJ 07042, USA, +1 (862) 621-9288. Email contact
modification, or additions or deletions to any Project Gutenberg work,
and (c) any Defect you cause.
Section 2. Information about the Mission of Project
Gutenberg
Project Gutenberg is synonymous with the free distribution of
electronic works in formats readable by the widest variety of
computers including obsolete, old, middle-aged and new computers. It
exists because of the efforts of hundreds of volunteers and donations
from people in all walks of life.
Volunteers and financial support to provide volunteers with the
assistance they need are critical to reaching Project Gutenberg’s goals
and ensuring that the Project Gutenberg collection will remain freely
available for generations to come. In 2001, the Project Gutenberg
Literary Archive Foundation was created to provide a secure and
permanent future for Project Gutenberg and future generations. To
learn more about the Project Gutenberg Literary Archive Foundation
and how your efforts and donations can help, see Sections 3 and 4 and
the Foundation information page at www.gutenberg.org.
Section 3. Information about the Project Gutenberg
Literary Archive Foundation
The Project Gutenberg Literary Archive Foundation is a non-profit
501(c)(3) educational corporation organized under the laws of the state
of Mississippi and granted tax exempt status by the Internal Revenue
Service. The Foundation’s EIN or federal tax identification number is
64-6221541. Contributions to the Project Gutenberg Literary Archive
Foundation are tax deductible to the full extent permitted by U.S.
federal laws and your state’s laws.
The Foundation’s business office is located at 41 Watchung Plaza
#516, Montclair NJ 07042, USA, +1 (862) 621-9288. Email contact
Page 569
links and up to date contact information can be found at the
Foundation’s website and official page at www.gutenberg.org/contact
Section 4. Information about Donations to the Project
Gutenberg Literary Archive Foundation
Project Gutenberg™ depends upon and cannot survive without
widespread public support and donations to carry out its mission of
increasing the number of public domain and licensed works that can be
freely distributed in machine-readable form accessible by the widest
array of equipment including outdated equipment. Many small
donations ($1 to $5,000) are particularly important to maintaining tax
exempt status with the IRS.
The Foundation is committed to complying with the laws regulating
charities and charitable donations in all 50 states of the United States.
Compliance requirements are not uniform and it takes a considerable
effort, much paperwork and many fees to meet and keep up with these
requirements. We do not solicit donations in locations where we have
not received written confirmation of compliance. To SEND
DONATIONS or determine the status of compliance for any particular
state visit www.gutenberg.org/donate.
While we cannot and do not solicit contributions from states where we
have not met the solicitation requirements, we know of no prohibition
against accepting unsolicited donations from donors in such states who
approach us with offers to donate.
International donations are gratefully accepted, but we cannot make
any statements concerning tax treatment of donations received from
outside the United States. U.S. laws alone swamp our small staff.
Please check the Project Gutenberg web pages for current donation
methods and addresses. Donations are accepted in a number of other
ways including checks, online payments and credit card donations. To
donate, please visit: www.gutenberg.org/donate.
Foundation’s website and official page at www.gutenberg.org/contact
Section 4. Information about Donations to the Project
Gutenberg Literary Archive Foundation
Project Gutenberg™ depends upon and cannot survive without
widespread public support and donations to carry out its mission of
increasing the number of public domain and licensed works that can be
freely distributed in machine-readable form accessible by the widest
array of equipment including outdated equipment. Many small
donations ($1 to $5,000) are particularly important to maintaining tax
exempt status with the IRS.
The Foundation is committed to complying with the laws regulating
charities and charitable donations in all 50 states of the United States.
Compliance requirements are not uniform and it takes a considerable
effort, much paperwork and many fees to meet and keep up with these
requirements. We do not solicit donations in locations where we have
not received written confirmation of compliance. To SEND
DONATIONS or determine the status of compliance for any particular
state visit www.gutenberg.org/donate.
While we cannot and do not solicit contributions from states where we
have not met the solicitation requirements, we know of no prohibition
against accepting unsolicited donations from donors in such states who
approach us with offers to donate.
International donations are gratefully accepted, but we cannot make
any statements concerning tax treatment of donations received from
outside the United States. U.S. laws alone swamp our small staff.
Please check the Project Gutenberg web pages for current donation
methods and addresses. Donations are accepted in a number of other
ways including checks, online payments and credit card donations. To
donate, please visit: www.gutenberg.org/donate.
Page 570
Section 5. General Information About Project Gutenberg
electronic works
Professor Michael S. Hart was the originator of the Project Gutenberg
concept of a library of electronic works that could be freely shared
with anyone. For forty years, he produced and distributed Project
Gutenberg eBooks with only a loose network of volunteer support.
Project Gutenberg eBooks are often created from several printed
editions, all of which are confirmed as not protected by copyright in
the U.S. unless a copyright notice is included. Thus, we do not
necessarily keep eBooks in compliance with any particular paper
edition.
Most people start at our website which has the main PG search facility:
www.gutenberg.org.
This website includes information about Project Gutenberg, including
how to make donations to the Project Gutenberg Literary Archive
Foundation, how to help produce our new eBooks, and how to
subscribe to our email newsletter to hear about new eBooks.
electronic works
Professor Michael S. Hart was the originator of the Project Gutenberg
concept of a library of electronic works that could be freely shared
with anyone. For forty years, he produced and distributed Project
Gutenberg eBooks with only a loose network of volunteer support.
Project Gutenberg eBooks are often created from several printed
editions, all of which are confirmed as not protected by copyright in
the U.S. unless a copyright notice is included. Thus, we do not
necessarily keep eBooks in compliance with any particular paper
edition.
Most people start at our website which has the main PG search facility:
www.gutenberg.org.
This website includes information about Project Gutenberg, including
how to make donations to the Project Gutenberg Literary Archive
Foundation, how to help produce our new eBooks, and how to
subscribe to our email newsletter to hear about new eBooks.
Page 571
back
Page 572
back
Page 573
back
Page 574
back